Summary of the invention
The purpose of this invention is to provide a kind of counting apparatus that is used to check smart card quantity.
In order to achieve the above object, technical scheme of the present invention has provided a kind of counting machine for smart card modules, comprise base, on base, be provided with control box and touch-screen display, touch-screen display is placed in is convenient to the position operating and observe on the base, it is characterized in that left tape mechanism and right tape mechanism one the first from left are located on the base rightly, are provided with the counting frame between left tape mechanism and right tape mechanism.
Further; described left tape mechanism comprises left frame; the dish of counting is located on the left frame; be used for adorning the module dish that is counted, count the dish above be provided with left belt wheel, count the dish or by counterclockwise driven by motor; or manually; counterclockwise motor is located at the rear of the dish of counting, and adopts the first permanent torsion shaft coupling to be connected between count dish and the power and is used for protecting band, and the dish of counting finishes the back by counterclockwise motor rotation wraparound band counting.
Described right tape mechanism comprises right frame, bracket panel is located at the module that is used for adorning on the right frame after being counted, bracket panel is clockwise rotated by motor drives when counting, dress above bracket panel, bracket panel or by clockwise driven by motor, or manually, motor is located at the rear of bracket panel clockwise, adopt the second permanent torsion shaft coupling to be connected between bracket panel and the power, the rotating shaft of bracket panel is passed right lining band wheel and the described dish of counting of described left lining band wheel connection by lining band.Can be oppositely after finishing when counting the dish of counting of module wraparound be again gone up to recover to be counted preceding state.
Described counting frame comprises support, be provided with the pinch roller of placing up and down in the rear end of support and walk belt wheel, the output shaft of belt-transporting motor drives away belt wheel, band is at pinch roller and walk between the belt wheel and pass, and is provided with the perforation sensor at the middle part of support, perforation sensor and coaxial gear, band is pressed on the gear, for counting between the sintering, be located at two or three bad hole sensors at the rear of perforation sensor in gear and band intersection, band is from passing through between the bad hole sensor.
The present invention is one and controls with PLC (programmable controller), the IC-card that uses the touch-screen display display operation is with the module equipment of counting, can be used to check the quantity of contact and non-contact IC card usefulness module, comprise fine or not number of modules wherein, also can check the quantity of carrier band, and the main points module of getting requested number as required.
Advantage of the present invention is: can be applicable to contact, non-contact IC card and detect and check with the quantity of the producing and selling process of module, have characteristics such as easy to use, reliability height.
Embodiment
Specify the present invention below in conjunction with embodiment.
Embodiment
As shown in Figure 1, overall construction drawing for a kind of counting machine for smart card modules provided by the invention, comprise base 5, left side tape mechanism 1 and right tape mechanism 6 one the first from left are located on the base 5 rightly, be provided with counting frame 2 between left tape mechanism 1 and right tape mechanism 6, control box 3 places the centre position of handled easily and observation with touch display screen 4.
As shown in Figure 2, described left tape mechanism 1 comprises left frame 7, and the dish 8 of counting is located on the left frame 7, is provided with left lining band wheel 9 above the dish 8 of counting.The dish 8 of counting can be driven by counterclockwise motor 36, also can be manual, and adopt the first permanent torsion shaft coupling 37 to be connected between count dish 8 and the power and protect band 17.The connected mode of the first permanent torsion shaft coupling 37 as shown in Figure 3.Described right tape mechanism 6 comprises right frame 10, and bracket panel 11 is located on the right frame 10, is provided with right lining band wheel 12 above bracket panel 11, and the rotating shaft of bracket panel 11 passes right lining band wheel 12 by lining band 13 and described left lining band wheel 9 connects the described dish 8 of counting.Bracket panel 11 can be driven by clockwise motor 35, also can be manual, and adopt the second permanent torsion shaft coupling 38 to be connected between bracket panel 11 and the power and protect band.The connected mode of the second permanent torsion shaft coupling 38 as shown in Figure 4.
Bracket panel 11 is refunded the 8 o'clock functions of dish of counting with module and is exchanged with the dish 8 of counting behind counting, promptly initiatively changeed by permanent moment of torsion control, and the dish of counting is passive rotation.
As shown in Figure 5, described counting frame 2 comprises support 14, be provided with the pinch roller of placing up and down 15 in the rear end of support 14 and walk belt wheel 16, be provided with level sensor 33 under band upper level sensor 32 and the band at pinch roller 15 and the rear of walking belt wheel 16, the output shaft of belt-transporting motor 24 drives and connects to walk belt wheel 16, band 17 is by after passing between the level sensor 33 under band upper level sensor 32 and the band, again by pinch roller 15 and walk between the belt wheel 16 and pass, be provided with perforation sensor 19 at the middle part of support 14, be provided with the gear coaxial 18 at perforation sensor 19 sides with it, band 17 is pressed on the gear 18, in gear 18 and band 17 intersections for counting between the sintering 20, be located at two or three bad hole sensors 21 at the rear of perforation sensor 19, band 17 passes through between bad hole sensor 21, front end at bad hole sensor 21 is provided with the end sensor 31 of counting, and the rear end is provided with band upper level sensor 32, level sensor 33 connects described control box 3 under the band.
As shown in Figure 6A, be the bad hole sensor structural drawing partly of checking the contact module, described bad hole sensor 21 has two, be located in the top and bottom of sensor frame 22 front ends, band 17 passes through between bad hole sensor 21,23 places, bad hole on bad hole sensor 21 aligned stripes 17, bad hole sensor 21 is located on the sensor frame 22, be provided with adjusting screw 25 in the rear end of sensor frame 22, sensor frame 22 is located on the sensor supporting plate 27 by the slide block 26 that can move forward and backward, and sensor supporting plate 27 is located on the described support 14.Shown in Fig. 6 B, be the structural drawing of the Sensor section that is used to check contactless module, the difference of structure shown in this structure and Fig. 6 A is that bad hole sensor 21 has three.
Be illustrated in figure 7 as circuit diagram of the present invention, be provided with PLC in the control box 3.Level sensor 33, perforation sensor 21 and the end sensor 31 of counting are connected to passing through on the PLC in the control box 3 under band upper level sensor 32, the band, and PLC connects described counterclockwise motor 36, clockwise motor 35 and belt-transporting motor 24 by motor-drive circuit.
Use of the present invention is:
Step 1, as will checking the quantity of contact module, just need on the counting frame, to install and check the bad module sensors frame of contact (as two sensors), as shown in Figure 6A.And, just need the bad module sensors frame of equipped with non-contact (as three sensors) on the counting frame as checking the quantity of contactless module, shown in Fig. 6 B.
Step 2, energized
Step 3, power turn-on master switch, power light is bright, after PLC and touch-screen display are finished self check, enters operation by the related key on the touch-screen.
Step 4, on right tape mechanism 6, put a blanking bar dish,, and tighten nut on the axle, compress tep reel, bracket panel 11 is connected with motor as the bracket panel of counting.
Step 5, a disk module of counting is placed on the left tape mechanism 1, the nut of screwing on, but do not clamp tep reel, keep loosening state, so that dish can passive rotation.
Step 6, the lining band 13 on the disk module of desiring to count is pulled out, be wound up on the bracket panel 11 by mode shown in Figure 2.
Step 7, the band of desiring to count 17 (module) is pulled out, Metal Contact is towards last, as shown in Figure 8.
Step 8, band that will be to be counted insert counting frame 2, and the first direct sending of leader tape to the gear 18 of perforation sensor, the perforation of leader tape is entered on the driven gear, by counting frame 2 backs the leader tape head is being delivered to away on the belt wheel 16, when walking makes it to spur band 17 when belt wheel clockwise rotates, as shown in Figure 5.
Front and back adjustment can be carried out according to bad hole particular location in the position of step 9, bad hole sensor 21, unclamp the screw of 27 of sensor frame 22 and supporting plates, the adjusting screw 25 that can rotate bad hole sensor 21 back moves forward and backward sensor makes it to aim at bad hole, and tighten the screws, shown in Fig. 6 A and Fig. 6 B.
Step 10, leader tape 28 (or without leader tape) around to bracket panel 11, the band 17 of reeling when bracket panel 11 is rotated.
Step 11, by pressing the related key on the touch-screen, promptly begin the counting and various operation.
Step 12, since walk belt wheel 16 tape transports and bracket panel 11 strip windings can not be synchronously, so control the commentaries on classics of bracket panel 11 and stop with band upper level sensor 32 and following level sensor 33.
Step 13, finish 31 of sensors and send signal and make bracket panel 11 and belt-transporting motor 24 stalls when band leaves, tape transport stops operating.
Step 14, the end of counting are pulled out the bar magnetic tape trailer from counting frame 2, bar magnetic tape trailer and boundary belt are wound up on the dish 8 of counting, and loosen the gland nut on the bracket panel, and the dish 8 of counting is rotated counterclockwise, can be the former dish of band wraparound.