CN101692858A - Full-automatic food-processing method and system - Google Patents
Full-automatic food-processing method and system Download PDFInfo
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- CN101692858A CN101692858A CN200910167944A CN200910167944A CN101692858A CN 101692858 A CN101692858 A CN 101692858A CN 200910167944 A CN200910167944 A CN 200910167944A CN 200910167944 A CN200910167944 A CN 200910167944A CN 101692858 A CN101692858 A CN 101692858A
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Abstract
The invention relates to the food-processing industry and discloses a full-automatic food-processing method which comprises the following steps: (S1) automatically bulking raw materials by a bulking machine; (S2) carrying out processes of sugaring-off, mixing and molding on an bulked semi-finished product; (S3) coating the semi-finished product; and (S5) forming a finished product. The invention also provides a full-automatic food-processing system. The invention has the advantages that the yield is improved by full-automatic equipment, manual processing is replaced by the automatic equipment, human factors are eliminated, the safety of the equipment is enhanced, and the quality stability of the product is ensured and improved.
Description
Technical field
The present invention relates to food processing field, particularly a kind of full-automatic food-processing method.
Background technology
Current, in food processing process, great majority all are to adopt the production form of handicraft workshop formula or semiautomatic equipment moulding to finish food processing, be production line from the former whole production technological process of expecting finished product, often the manual mode of handling of employing is finished some link wherein, such mode of operation will influence the production efficiency of food processing greatly, also increase working strength of workers simultaneously.
Summary of the invention
In order to solve the problems of the prior art, the invention provides a kind of full-automatic food-processing method, solve inefficiency in the present food processing, the problem that labour intensity is big reaches the purpose that improves food processing efficient and benefit.
The present invention solves the technical scheme that the prior art problem adopted: design and make a kind of full-automatic food-processing method, may further comprise the steps, (S1) bulking machine carries out automatic expanding treatment to raw material; (S2) semi-finished product that expanded back is generated stir off, forming processes; (S3) semi-finished product being carried out coating handles; (S4) form finished product.
The present invention further improves: also comprise automatic screening, baking processing after the described step (S1); Described automatic screening, baking are treated to, semi-finished product after expanded are sent into the automatic screening baking machine by conveyer belt, described automatic screening baking machine screens semi-finished product, according to certain standard undesirable semi-finished product is screened, and then satisfactory semi-finished product is toasted.
The present invention further improves: also comprise the packing processing after the described step (S3), described packing is treated to, and the fully-automatic packaging system carries out packing to semi-finished product and handles; Before packing is handled, can also carry out temperature control to semi-finished product and handle, with semi-finished product carry out frozen cooling handle to uniform temperature to satisfy packing instructions.
The present invention further improves: in the described step (S2), semi-finished product after expanded cooperate auxiliary material to carry out the metering of secondary prescription, and feed is carried out slaking processing, described semi-finished product of described sugar-cooker frying and auxiliary material and the certain temperature range of automatic setting to sugar-cooker automatically; To mix the back semi-finished product after described sugar-cooker frying is finished and be fed to fully automatic forming machine, described fully automatic forming machine carries out forming processes to it, generates shaped article; Described shaped article is cylindricality, sphere, square build or polygon build product.
The present invention further improves: described step (S2) also comprises, after the fully automatic forming machine forming processes, automatically to the semi-finished product processing of lowering the temperature.
The present invention further improves: in the described step (S1), raw material is carried out preliminary treatment earlier, be transported to automatic bulking machine by auto supply equipment again, described automatic bulking machine is set the regular hour, pressure carries out expanding treatment to raw material.
The further improvement of the present invention is: described automatic screening, baking can also comprise after handling that auto supply equipment is kept in the semi-finished product after toasting.
The present invention further improves: in the described step (S3), full-automatic chocolate coating machine carries out chocolate coating to semi-finished product, can regulate coating layer thickness automatically.
The present invention is in order to be applied to this method practice, and the spy provides a kind of full-automatic food-processing system, comprises feeding system, and it is used for supply, sorting, screening raw material; Automatic bulking machine, it is used for raw material is carried out expanding treatment; The automatic screening baking machine, it is used for the semi-finished product after expanded are screened and toast operation, and these semi-finished product are carried; The sugar cook frying machine, its be used for to semi-finished product stir off, frying handles; Fully automatic forming machine, it is used for semi-finished product are carried out forming processes automatically; Coating machine, it is used for semi-finished product are carried out chocolate coating; Packaging system, it is used for semi-finished product are packed; Auto temperature controlled system, it is used for half-finished temperature is controlled; Master control system, it is used to control the automatic operation and the associative operation of automatic bulking machine, automatic screening baking machine, sugar cook frying machine, fully automatic forming machine, coating machine and packaging system; Described automatic bulking machine, automatic screening baking machine, sugar cook frying machine, fully automatic forming machine, coating machine and packaging system connect successively by conveyer belt, and described auto temperature controlled system can be installed between described fully automatic forming machine and coating machine and between described coating machine and packaging system.
The present invention further improves: described automatic screening baking machine screens semi-finished product, according to certain standard undesirable semi-finished product is screened, and then satisfactory semi-finished product is toasted; Described semi-finished product of described sugar cook frying machine frying and auxiliary material and the certain temperature range of automatic setting; To mix the back semi-finished product after the frying of described sugar cook frying machine is finished and be fed to fully automatic forming machine, described fully automatic forming machine carries out forming processes to it, generates shaped article; Described shaped article is cylindricality, sphere, square build or polygon build product; Described automatic bulking machine is set the regular hour, pressure carries out expanding treatment to raw material; Described coating machine carries out chocolate coating and can regulate coating layer thickness automatically semi-finished product.
The invention has the beneficial effects as follows: by improving production capacity from change equipment entirely; Substituted manually by automation equipment, stopped human factor, increased the security of equipment simultaneously, made constant product quality obtain ensureing and improving.
Description of drawings
Fig. 1 is a full-automatic food-processing method flow chart of the present invention.
Fig. 2 is the schematic block diagram of full-automatic food-processing system of the present invention.
Fig. 3 is the connection block diagram of full-automatic food-processing system of the present invention.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
As Fig. 1, a kind of full-automatic food-processing method may further comprise the steps, and the S1 bulking machine carries out automatic expanding treatment to raw material; S2 to the semi-finished product that expanded back generates stir off, forming processes; S3 carries out coating to semi-finished product to be handled; S4 forms finished product.
Also comprise automatic screening, baking processing behind the described step S1; Described automatic screening, baking are treated to, semi-finished product after expanded are sent into the automatic screening baking machine by conveyer belt, described automatic screening baking machine screens semi-finished product, according to certain standard undesirable semi-finished product is screened, and then satisfactory semi-finished product is toasted.
Also comprise the packing processing behind the described step S3, described packing is treated to, and the fully-automatic packaging system carries out packing to semi-finished product and handles; Before packing is handled, can also carry out temperature control to semi-finished product and handle, with semi-finished product carry out frozen cooling handle to uniform temperature to satisfy packing instructions.
Among the described step S2, the semi-finished product after expanded cooperate auxiliary material to carry out the metering of secondary prescription, and feed is carried out slaking processing, described semi-finished product of described sugar-cooker frying and auxiliary material and the certain temperature range of automatic setting to sugar-cooker automatically; To mix the back semi-finished product after described sugar-cooker frying is finished and be fed to fully automatic forming machine, described fully automatic forming machine carries out forming processes to it, generates shaped article; Described shaped article is cylindricality, sphere, square build or polygon build product.
Described step S2 also comprises, after the fully automatic forming machine forming processes, automatically to the semi-finished product processing of lowering the temperature.
Among the described step S1, raw material is carried out preliminary treatment earlier, be transported to automatic bulking machine by auto supply equipment again, described automatic bulking machine is set the regular hour, pressure carries out expanding treatment to raw material.
Described automatic screening, baking can also comprise after handling that auto supply equipment is kept in the semi-finished product after toasting.
Among the described step S3, full-automatic chocolate coating machine carries out chocolate coating to semi-finished product, can regulate coating layer thickness automatically.
Simultaneously, the present invention also provides a kind of full-automatic food-processing system, as Fig. 2, comprises feeding system 2, and it is used for supply, sorting, screening raw material; Automatic bulking machine 3, it is used for raw material is carried out expanding treatment; Automatic screening baking machine 4, it is used for the semi-finished product after expanded are screened and toast operation, and these semi-finished product are carried; Sugar cook frying machine 5, its be used for to semi-finished product stir off, frying handles; Fully automatic forming machine 7, it is used for semi-finished product are carried out forming processes automatically; Coating machine 8, it is used for semi-finished product are carried out chocolate coating; Packaging system 9, it is used for semi-finished product are packed; Auto temperature controlled system 1012, it is used for half-finished temperature is controlled; Master control system, it is used to control the automatic operation and the associative operation of automatic bulking machine 3, automatic screening baking machine 4, sugar cook frying machine 5, fully automatic forming machine 7, coating machine 8 and packaging system 9; Described automatic bulking machine 3, automatic screening baking machine 4, sugar cook frying machine 5, fully automatic forming machine 7, coating machine 8 and packaging system 9 connect successively by conveyer belt, and described auto temperature controlled system can be installed in 9 of described fully automatic forming machine 7 and 8 of coating machines and described coating machine 8 and packaging systems.
4 pairs of semi-finished product of described automatic screening baking machine screen, and according to certain standard undesirable semi-finished product are screened, and then satisfactory semi-finished product are toasted; Described described semi-finished product of sugar cook frying machine 5 fryings and auxiliary material and the certain temperature range of automatic setting; To mix the back semi-finished product after described sugar cook frying machine 5 fryings are finished and be fed to fully automatic forming machine 7, described fully automatic forming machine 7 carries out forming processes to it, generates shaped article; Described shaped article is cylindricality, sphere, square build or polygon build product; Described automatic bulking machine 3 is set the regular hour, pressure carries out expanding treatment to raw material; 8 pairs of semi-finished product of described coating machine carry out chocolate coating and can regulate coating layer thickness automatically.
In one embodiment, this full-automatic food-processing method is made up of a complete production line, this production line mainly by: raw material pretreatment portion, automatic expanded part, baking screening part, automatically stir off moulding section, automatic coating part and automatically packaged unit form.
During practical operation, with raw material (rice, wheat, kernel, auxiliary material and other coarse food grain raw material) from storehouse lead the workshop enter raw material temporary between after, pretreatment of raw material system 1 starts, and after raw material screened, raw material is supplied to automatic bulking machine part 3 by supply arrangement part 2 automatically, automatically bulking machine is with rice, wheat or other coarse cereals raw material are processed automatically by systematic parameter, realize unattended by system monitoring, after semi-finished product raw material after expanded carries out recleaning and baking by automatic baking screening part 4, entering the automatic feed system 6 of semi-finished product raw material and auxiliary material keeps in, according to the demand of system's control to the production product, semi-finished product raw material and auxiliary material are given full-automatic sugar cook frying machine 5 with the raw material feed of various collocation automatically by automatic feed system 6, automatically the sugar cook frying machine is by system's function of filling a prescription, with the semi-finished product raw material, auxiliary material carries out the accurate measurement of secondary prescription automatically, and feed is given sugar cook functional device and batch mixing function and will be realized the post cure of semi-finished product raw material is processed automatically, the frying of stirring off simultaneously control is realized by system's control, curing temperature is according to the decision of product product, temperature automatically controlled scope can realize that syrup and supplementary material mix, the automatic feed of mixed raw material embryo is given fully automatic forming machine 7, fully automatic forming machine carries out moulding by system's control requirement with the raw material embryo, the formed product shape can realize cylindrical, spherical, cuboid and polygon bodily form product, naked product after the moulding is lowered the temperature by auto temperature controlled system 10, the product cooling of different product items requires to be realized by system's control, after naked product after the cooling carries out the product combing by the automatic arrangement function of automatic moulding machine, automatically feed carries out chocolate coating for full-automatic chocolate coating machine 8, differentiation according to system's control requirement and product can realize 0.2 to 2 millimeter adjusting automatically of coating amount, its chocolate raw material is realized supplying with automatically by chocolate preliminary treatment and automatic feeding system 11, automatically the product after 8 processing of chocolate coating machine carries out frozen cooling by the product after expanded by auto temperature controlled system 12, the product cooling of different product items requires to be realized by system's control, temperature automatically controlled scope can be the normal temperature scope, product after the cooling by automatic combing after automatically feed give fully-automatic packaging system 9, case through Quality Detection by the product after the packing and carry out the finished product warehouse-in.
Above content be in conjunction with concrete preferred implementation to further describing that the present invention did, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (10)
1. full-automatic food-processing method, it is characterized in that: may further comprise the steps, (S1) bulking machine carries out automatic expanding treatment to raw material; (S2) semi-finished product that expanded back is generated stir off, forming processes; (S3) semi-finished product being carried out coating handles; (S4) form finished product.
2. according to the described full-automatic food-processing method of claim 1, it is characterized in that: also comprise automatic screening, baking processing after the described step (S1); Described automatic screening, baking are treated to, semi-finished product after expanded are sent into the automatic screening baking machine by conveyer belt, described automatic screening baking machine screens semi-finished product, according to certain standard undesirable semi-finished product is screened, and then satisfactory semi-finished product is toasted.
3. according to the described full-automatic food-processing method of claim 1, it is characterized in that: also comprise the packing processing after the described step (S3), described packing is treated to, and the fully-automatic packaging system carries out packing to semi-finished product and handles; Before packing is handled, can also carry out temperature control to semi-finished product and handle, with semi-finished product carry out frozen cooling handle to uniform temperature to satisfy packing instructions.
4. according to the described full-automatic food-processing method of claim 1, it is characterized in that: in the described step (S2), semi-finished product after expanded cooperate auxiliary material to carry out the metering of secondary prescription, and feed is carried out slaking processing, described semi-finished product of described sugar-cooker frying and auxiliary material and the certain temperature range of automatic setting to sugar-cooker automatically; To mix the back semi-finished product after described sugar-cooker frying is finished and be fed to fully automatic forming machine, described fully automatic forming machine carries out forming processes to it, generates shaped article; Described shaped article is cylindricality, sphere, square build or polygon build product.
5. according to the described full-automatic food-processing method of claim 4, it is characterized in that: described step (S2) also comprises, after the fully automatic forming machine forming processes, automatically to the semi-finished product processing of lowering the temperature.
6. according to the described full-automatic food-processing method of claim 1, it is characterized in that: in the described step (S1), raw material is carried out preliminary treatment earlier, be transported to automatic bulking machine by auto supply equipment again, described automatic bulking machine is set the regular hour, pressure carries out expanding treatment to raw material.
7. according to the described full-automatic food-processing method of claim 2, it is characterized in that: described automatic screening, baking can also comprise after handling that auto supply equipment is kept in the semi-finished product after toasting.
8. according to the described full-automatic food-processing method of claim 1, it is characterized in that: in the described step (S3), full-automatic chocolate coating machine carries out chocolate coating to semi-finished product, can regulate coating layer thickness automatically.
9. full-automatic food-processing system, it is characterized in that: comprise feeding system, it is used for supply, sorting, screening raw material; Automatic bulking machine, it is used for raw material is carried out expanding treatment; The automatic screening baking machine, it is used for the semi-finished product after expanded are screened and toast operation, and these semi-finished product are carried; The sugar cook frying machine, its be used for to semi-finished product stir off, frying handles; Fully automatic forming machine, it is used for semi-finished product are carried out forming processes automatically; Coating machine, it is used for semi-finished product are carried out chocolate coating; Packaging system, it is used for semi-finished product are packed; Auto temperature controlled system, it is used for half-finished temperature is controlled; Master control system, it is used to control the automatic operation and the associative operation of automatic bulking machine, automatic screening baking machine, sugar cook frying machine, fully automatic forming machine, coating machine and packaging system; Described automatic bulking machine, automatic screening baking machine, sugar cook frying machine, fully automatic forming machine, coating machine and packaging system connect successively by conveyer belt, and described auto temperature controlled system can be installed between described fully automatic forming machine and coating machine and between described coating machine and packaging system.
10. according to the described full-automatic food-processing system of claim 9, it is characterized in that: described automatic screening baking machine screens semi-finished product, according to certain standard undesirable semi-finished product is screened, and then satisfactory semi-finished product is toasted; Described semi-finished product of described sugar cook frying machine frying and auxiliary material and the certain temperature range of automatic setting; To mix the back semi-finished product after the frying of described sugar cook frying machine is finished and be fed to fully automatic forming machine, described fully automatic forming machine carries out forming processes to it, generates shaped article; Described shaped article is cylindricality, sphere, square build or polygon build product; Described automatic bulking machine is set the regular hour, pressure carries out expanding treatment to raw material; Described coating machine carries out chocolate coating and can regulate coating layer thickness automatically semi-finished product.
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| CN2009101679447A CN101692858B (en) | 2009-10-20 | 2009-10-20 | Full-automatic food-processing method and system |
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| CN2009101679447A CN101692858B (en) | 2009-10-20 | 2009-10-20 | Full-automatic food-processing method and system |
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| CN101692858A true CN101692858A (en) | 2010-04-14 |
| CN101692858B CN101692858B (en) | 2012-07-04 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102630879A (en) * | 2012-04-19 | 2012-08-15 | 四川徽记食品股份有限公司 | Production system for coarse grain puffed food |
| CN104585640A (en) * | 2013-10-30 | 2015-05-06 | 四川米老头食品工业集团有限公司 | Chain type forming method for puffed food and apparatus |
| CN106873411A (en) * | 2017-01-11 | 2017-06-20 | 辽宁工程技术大学 | The automatic learning control system of straw bulking machine |
| CN109770406A (en) * | 2019-03-07 | 2019-05-21 | 任中委 | A kind of dilated food automatically supplies method and apparatus |
| CN111387330A (en) * | 2020-04-02 | 2020-07-10 | 河南姐馋食品有限公司 | Millet cake production and processing system and method |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1046448A (en) * | 1990-05-10 | 1990-10-31 | 郑州市乳制食品厂 | The preparation technology of puffed serial food |
| CN1321423A (en) * | 2000-04-12 | 2001-11-14 | 张新吾 | Full-automatic food processing equipment and method |
| CN2904911Y (en) * | 2006-02-10 | 2007-05-30 | 钱雷 | Multifunctional full-automatic food processor |
| CN201018905Y (en) * | 2007-03-28 | 2008-02-13 | 余小奇 | Full-automatic multifunctional dilated food processor |
| CN101485418B (en) * | 2009-01-22 | 2012-11-07 | 孟庆巨 | Process for producing cereal foodstuffs and equipment |
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2009
- 2009-10-20 CN CN2009101679447A patent/CN101692858B/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102630879A (en) * | 2012-04-19 | 2012-08-15 | 四川徽记食品股份有限公司 | Production system for coarse grain puffed food |
| CN104585640A (en) * | 2013-10-30 | 2015-05-06 | 四川米老头食品工业集团有限公司 | Chain type forming method for puffed food and apparatus |
| CN106873411A (en) * | 2017-01-11 | 2017-06-20 | 辽宁工程技术大学 | The automatic learning control system of straw bulking machine |
| CN106873411B (en) * | 2017-01-11 | 2019-02-12 | 辽宁工程技术大学 | The automatic learning control system of stalk extruding machine |
| CN109770406A (en) * | 2019-03-07 | 2019-05-21 | 任中委 | A kind of dilated food automatically supplies method and apparatus |
| CN109770406B (en) * | 2019-03-07 | 2021-11-26 | 任中委 | Automatic supply method and equipment for puffed food |
| CN111387330A (en) * | 2020-04-02 | 2020-07-10 | 河南姐馋食品有限公司 | Millet cake production and processing system and method |
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| CN101692858B (en) | 2012-07-04 |
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