CN202778398U - Pre-sintering material wet process automatic burdening system - Google Patents
Pre-sintering material wet process automatic burdening system Download PDFInfo
- Publication number
- CN202778398U CN202778398U CN 201220303110 CN201220303110U CN202778398U CN 202778398 U CN202778398 U CN 202778398U CN 201220303110 CN201220303110 CN 201220303110 CN 201220303110 U CN201220303110 U CN 201220303110U CN 202778398 U CN202778398 U CN 202778398U
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- Prior art keywords
- weighing
- burdening
- wet method
- wet process
- material wet
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- 239000000463 material Substances 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000005245 sintering Methods 0.000 title abstract 5
- 238000005303 weighing Methods 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 239000000428 dust Substances 0.000 claims abstract description 6
- 230000002572 peristaltic effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 21
- 239000000696 magnetic material Substances 0.000 abstract description 3
- 238000003756 stirring Methods 0.000 abstract 4
- 238000012544 monitoring process Methods 0.000 abstract 1
- 239000002002 slurry Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000002253 acid Substances 0.000 description 1
- 229940067573 brown iron oxide Drugs 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- BDAGIHXWWSANSR-NJFSPNSNSA-N hydroxyformaldehyde Chemical compound O[14CH]=O BDAGIHXWWSANSR-NJFSPNSNSA-N 0.000 description 1
- YOBAEOGBNPPUQV-UHFFFAOYSA-N iron;trihydrate Chemical compound O.O.O.[Fe].[Fe] YOBAEOGBNPPUQV-UHFFFAOYSA-N 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910000018 strontium carbonate Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
The utility model discloses a pre-sintering material wet process automatic burdening system. The pre-sintering material wet process automatic burdening system comprises a silo provided with a dust removing device, a feeding device, a weighing device, a mixing device, a discharging device, a PLC (programmable logic controller) control unit, pneumatic valves and electronic weightometers, wherein the weighing device comprises a material weighing hopper and a water weighing tank, the mixing device comprises a stirring kettle and a stirring device arranged on the stirring kettle, the PLC control unit is respectively connected to the stirring device, the pneumatic valves and the electronic weightometers, the pneumatic valves are arranged at a bottom discharge port of the silo, a bottom discharge port of the material weighing hopper and a water outlet of the water weighing tank, and the electronic weightometers are arranged on the material weighing hopper and the water weighing tank. The utility model aims at realizing automatic burdening during wet process production of magnetic materials. According to the pre-sintering material wet process automatic burdening system disclosed by the utility model, the PLC control unit is used for monitoring the weighing system and the discharging system, automatic weighing and burdening of pre-sintering material are realized, and the burdening efficiency and the burdening precision are further improved.
Description
Technical field
The utility model relates to a kind of proportioning materials device of magnetic material wet production, particularly a kind of Preburning material wet method automatic batching system.
Background technology
At present, the method for wet production magnetic material Preburning material may further comprise the steps: 1, preparation powder batch mixing; 2, premix prepares slurry; 3, slurry exports lower operation to.In the wet processing circuit Preburning material meal production process at home, the configuration of raw material mainly relies on the manual weighing and the Manual material feeding mode is carried out operation, at first by manual weighing's strontium carbonate, brown iron oxide or acid washing iron red and other auxiliary materials, after weighing is finished it is rendered in the mixing equipment, be transported to again afterwards and carry out lower procedures in the stove, there is more drawback in this kind artificial conveyance mode: at first owing to be manual work, weighing accuracy can not get effective assurance, secondly human cost is higher, and because labor strength is large, cause operating efficiency on the low side, simultaneously because on-the-spot dust leaks, the suffered healthy and safe risk of field operation personnel is also very large.
Summary of the invention
For addressing the above problem, the utility model discloses a kind of Preburning material wet method automatic batching system, with weighing and discharging of PLC control module Supervised Control feed proportioning system, the automatic weighing batching of Preburning material and the production that is mixed have been realized, improve batching efficient and proportioning accuracy, also reduced simultaneously the impact healthy on operating personnel.
The disclosed a kind of Preburning material wet method automatic batching system of the utility model, comprise the feed bin that is provided with dust arrester, pay-off, meausring apparatus, mixing device, drawing mechanism, the PLC control module, pneumatic operated valve and electronic scale restatement, meausring apparatus comprises material weighing bucket and water gravimetric tank, mixing device comprises stirred tank and is arranged on agitating device on the stirred tank, the PLC control module is connected respectively to agitating device, pneumatic operated valve and electronic scale restatement, the bottom discharge mouth of feed bin, the bottom discharge mouth of material weighing bucket and the delivery port of water gravimetric tank are provided with pneumatic operated valve, and the electronic scale restatement is arranged on material weighing bucket and the water gravimetric tank.The disclosed Preburning material wet method of the utility model automatic batching system, by PLC control module, pneumatic operated valve and electronic scale restatement the weighing and discharging with PLC control module Supervised Control feed proportioning system that arranges, the automatic weighing batching of Preburning material and the production that is mixed have been realized, batching efficient and proportioning accuracy have been improved, labour's consumption and operating personnel's labour intensity have been reduced, also reduced simultaneously the impact healthy on operating personnel, reduce the production cost of product, improved the productivity effect of enterprise.
A kind of improvement of the disclosed Preburning material wet method of the utility model automatic batching system is arranged on the feed bin bottom and the pay-off that is connected with pneumatic operated valve is feeding screw, and the other end of feeding screw is connected to the charging aperture of material weighing bucket.This improvement is by arranging feeding screw between feed bin and material weighing bucket, be conducive to improve feeding efficiency, simultaneously in the process of feeding, can also carry out preliminary premix to material, thereby effectively improve quality homogeneity and the stability of Preburning material batching, improve the quality of product.
Another improvement of the disclosed Preburning material wet method of the utility model automatic batching system is provided with at least one stirred tank in the mixing device.This improvement has the mixing device of at least one stirred tank by setting so that feed proportioning system can finish at short notice the variety classes Preburning material by turns, having improved efficient that batching produces and the continuity of production, reduced production cost.
Another improvement of the disclosed Preburning material wet method of the utility model automatic batching system, the stirred tank bottom all is connected with peristaltic pump.This improvement is convenient to the conveying of pre-burning slurry by being arranged on stirred tank bottom connecting hose pump, has also reduced simultaneously the wearing and tearing of slurry to carrier pipe, has improved production efficiency, has reduced the production cost of enterprise.
The disclosed Preburning material wet method of the utility model automatic batching system is by adopting the automatic Supervised Control weighing of PLC and conveying, realized the automatic proportioning production of Preburning material, improved the precision of batching efficient and batching, guaranteed the quality of product, improved the efficient of producing, reduce the production cost of product, improved the productivity effect of enterprise, also ensured simultaneously producers' healthy and safety.
Description of drawings
The schematic diagram of Fig. 1, the disclosed Preburning material wet method of the utility model automatic batching system.
Reference numerals list:
1, feed bin; 2, material weighing bucket; 3, water gravimetric tank;
4, dust arrester; 5, stirred tank; 6, PLC control module;
7, pneumatic operated valve; 8, feeding screw; 9, peristaltic pump;
10, agitating device
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further illustrate the utility model, should understand the following specific embodiment and only be used for explanation the utility model and be not used in restriction scope of the present utility model.Need to prove, word 'fornt', 'back', " left side ", " right side ", "up" and "down" that use is described below refer to the direction in the accompanying drawing, word " interior " and " outward " refer to respectively towards or away from the direction of particular elements geometric center.
As shown in Figure 1, the disclosed a kind of Preburning material wet method automatic batching system of the utility model, comprise the feed bin 1 that is provided with dust arrester 4, pay-off, meausring apparatus, mixing device, drawing mechanism, PLC control module 6, pneumatic operated valve 7 and electronic scale restatement, meausring apparatus comprises material weighing bucket 2 and water gravimetric tank 3, mixing device comprises stirred tank 5 and is arranged on agitating device 10 on the stirred tank 5, PLC control module 6 is connected respectively to agitating device 10, pneumatic operated valve 7 and electronic scale restatement, the bottom discharge mouth of feed bin 1, the bottom discharge mouth of material weighing bucket 2 and the delivery port of water gravimetric tank 3 are provided with pneumatic operated valve 7, and the electronic scale restatement is arranged on material weighing bucket 2 and the water gravimetric tank 3.The disclosed Preburning material wet method of the utility model automatic batching system, by PLC control module, pneumatic operated valve and electronic scale restatement the weighing and discharging with PLC control module Supervised Control feed proportioning system that arranges, the automatic weighing batching of Preburning material and the production that is mixed have been realized, batching efficient and proportioning accuracy have been improved, labour's consumption and operating personnel's labour intensity have been reduced, also reduced simultaneously the impact healthy on operating personnel, reduce the production cost of product, improved the productivity effect of enterprise.
As a kind of preferred, be arranged on feed bin 1 bottom and the pay-off that is connected with pneumatic operated valve 7 is feeding screw 8, the other end of feeding screw 8 is connected to the charging aperture of material weighing bucket 2.By between feed bin and material weighing bucket, feeding screw being set, be conducive to improve feeding efficiency, simultaneously in the process of feeding, can also carry out preliminary premix to material, thereby effectively improve quality homogeneity and the stability of Preburning material batching, improve the quality of product.
As a kind of preferred, be provided with at least one stirred tank 5 in the mixing device.Have the agitating device of at least one stirred tank by setting so that feed proportioning system can finish at short notice the variety classes Preburning material by turns, having improved efficient that batching produces and the continuity of production, reduced production cost.
As a kind of preferred, stirred tank 5 bottoms all are connected with peristaltic pump.By being arranged on stirred tank bottom connecting hose pump, be convenient to the conveying of pre-burning slurry, also reduced simultaneously the wearing and tearing of slurry to carrier pipe, improved production efficiency, reduced the production cost of enterprise.
The disclosed Preburning material wet method of the utility model automatic batching system is by adopting the automatic Supervised Control weighing of PLC and conveying, realized the automatic proportioning production of Preburning material, improved the precision of batching efficient and batching, guaranteed the quality of product, improved the efficient of producing, reduce the production cost of product, improved the productivity effect of enterprise, also ensured simultaneously producers' healthy and safety.
The disclosed technological means of the utility model scheme is not limited only to the disclosed technological means of above-mentioned technological means, also comprises the technical scheme that is comprised of above technical characterictic any combination.
Claims (4)
1. Preburning material wet method automatic batching system, comprise the feed bin that is provided with dust arrester, pay-off, meausring apparatus, mixing device and drawing mechanism, described meausring apparatus comprises material weighing bucket and water gravimetric tank, mixing device comprises stirred tank and is arranged on agitating device on the stirred tank, it is characterized in that: described Preburning material wet method automatic batching system also comprises the PLC control module, pneumatic operated valve and electronic scale restatement, described PLC control module is connected respectively to agitating device, pneumatic operated valve and electronic scale restatement, the bottom discharge mouth of feed bin, the bottom discharge mouth of material weighing bucket and the delivery port of water gravimetric tank are provided with pneumatic operated valve, and described electronic scale restatement is arranged on material weighing bucket and the water gravimetric tank.
2. Preburning material wet method automatic batching system according to claim 1, it is characterized in that: the described pay-off that is arranged on the feed bin bottom and is connected with the pneumatic discharging valve is feeding screw, and the other end of described feeding screw is connected to the charging aperture of material weighing bucket.
3. Preburning material wet method automatic batching system according to claim 1 is characterized in that: be provided with at least one stirred tank in the described mixing device.
4. Preburning material wet method automatic batching system according to claim 3, it is characterized in that: described stirred tank bottom all is connected with peristaltic pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220303110 CN202778398U (en) | 2012-06-27 | 2012-06-27 | Pre-sintering material wet process automatic burdening system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220303110 CN202778398U (en) | 2012-06-27 | 2012-06-27 | Pre-sintering material wet process automatic burdening system |
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| Publication Number | Publication Date |
|---|---|
| CN202778398U true CN202778398U (en) | 2013-03-13 |
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| CN 201220303110 Expired - Lifetime CN202778398U (en) | 2012-06-27 | 2012-06-27 | Pre-sintering material wet process automatic burdening system |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104492337A (en) * | 2014-12-18 | 2015-04-08 | 济南海川投资集团有限公司 | Automatic supplying system of prebaked anode molding material |
| CN104550697A (en) * | 2015-01-04 | 2015-04-29 | 溧阳市联华机械制造有限公司 | Automatic charging device for adding auxiliary materials into pre-coated sand mixing machine |
| CN105151795A (en) * | 2015-06-09 | 2015-12-16 | 山东三友饲料科技有限公司 | Device, system, and method for automatically adding material |
| CN105457536A (en) * | 2015-11-23 | 2016-04-06 | 浙江达峰汽车技术有限公司 | Exhaust gas purifying catalytic device surface slurry batching system |
| CN106332928A (en) * | 2015-07-11 | 2017-01-18 | 回头客食品集团股份有限公司 | Automatic production line device for bronze gong burning |
| CN107029579A (en) * | 2017-06-06 | 2017-08-11 | 科威嘉粉末涂料(天津)股份有限公司 | The new blending system of powdery paints |
| CN109506749A (en) * | 2018-12-20 | 2019-03-22 | 攀枝花钢城集团有限公司 | Strontium ferrite powder weighs feed proportioning system |
| CN110038485A (en) * | 2019-04-25 | 2019-07-23 | 长沙智能制造研究总院有限公司 | A kind of novel material transportation system |
| CN111468026A (en) * | 2020-04-13 | 2020-07-31 | 中冶长天国际工程有限责任公司 | A material humidification control system and control method |
| WO2024169036A1 (en) * | 2023-02-13 | 2024-08-22 | 江苏兴业联合装备技术有限公司 | Weighing unit, batching method and automatic batching system for floor production |
| CN120459888A (en) * | 2025-05-30 | 2025-08-12 | 东莞市美厚塑磁有限公司 | Automatic batching equipment and batching method for preparing bonded permanent ferrite |
-
2012
- 2012-06-27 CN CN 201220303110 patent/CN202778398U/en not_active Expired - Lifetime
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104492337B (en) * | 2014-12-18 | 2016-04-27 | 济南海川投资集团有限公司 | The using method of the automatic feed system of a kind of prebaked anode molding materials |
| CN104492337A (en) * | 2014-12-18 | 2015-04-08 | 济南海川投资集团有限公司 | Automatic supplying system of prebaked anode molding material |
| CN104550697A (en) * | 2015-01-04 | 2015-04-29 | 溧阳市联华机械制造有限公司 | Automatic charging device for adding auxiliary materials into pre-coated sand mixing machine |
| CN105151795A (en) * | 2015-06-09 | 2015-12-16 | 山东三友饲料科技有限公司 | Device, system, and method for automatically adding material |
| CN106332928A (en) * | 2015-07-11 | 2017-01-18 | 回头客食品集团股份有限公司 | Automatic production line device for bronze gong burning |
| CN105457536B (en) * | 2015-11-23 | 2017-09-22 | 浙江达峰汽车技术有限公司 | A kind of exhaust purification catalytic device surface size feed proportioning system |
| CN105457536A (en) * | 2015-11-23 | 2016-04-06 | 浙江达峰汽车技术有限公司 | Exhaust gas purifying catalytic device surface slurry batching system |
| CN107029579A (en) * | 2017-06-06 | 2017-08-11 | 科威嘉粉末涂料(天津)股份有限公司 | The new blending system of powdery paints |
| CN109506749A (en) * | 2018-12-20 | 2019-03-22 | 攀枝花钢城集团有限公司 | Strontium ferrite powder weighs feed proportioning system |
| CN110038485A (en) * | 2019-04-25 | 2019-07-23 | 长沙智能制造研究总院有限公司 | A kind of novel material transportation system |
| CN111468026A (en) * | 2020-04-13 | 2020-07-31 | 中冶长天国际工程有限责任公司 | A material humidification control system and control method |
| WO2024169036A1 (en) * | 2023-02-13 | 2024-08-22 | 江苏兴业联合装备技术有限公司 | Weighing unit, batching method and automatic batching system for floor production |
| US20250003788A1 (en) * | 2023-02-13 | 2025-01-02 | Stars Union Equipment Technology (Jiangsu) Co., Ltd. | Weighing unit, batching method, and automatic batching system for floor production |
| CN120459888A (en) * | 2025-05-30 | 2025-08-12 | 东莞市美厚塑磁有限公司 | Automatic batching equipment and batching method for preparing bonded permanent ferrite |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201026 Address after: 210039 new building, Zhonghua Gate, Yuhuatai District, Jiangsu, Nanjing Patentee after: NANJING MEIBAO NEW PATTERN BUILD MATERIAL Co.,Ltd. Address before: 210039 new building, Zhonghua Gate, Yuhuatai District, Jiangsu, Nanjing Patentee before: NANJING MEISHAN METALLURGY DEVELOPMENT Co.,Ltd. Patentee before: Shanghai Meishan Iron & steel Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130313 |