CN107411166B - A kind of box tobacco leaf formulation system and its process - Google Patents
A kind of box tobacco leaf formulation system and its process Download PDFInfo
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- CN107411166B CN107411166B CN201710515762.9A CN201710515762A CN107411166B CN 107411166 B CN107411166 B CN 107411166B CN 201710515762 A CN201710515762 A CN 201710515762A CN 107411166 B CN107411166 B CN 107411166B
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- tobacco leaf
- storage cabinet
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- formula
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/08—Blending tobacco
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Abstract
The present invention provides a kind of box tobacco leaf formulation system and its process.The system includes multiple groups rollover material pouring machine, and the flow controlling unit of corresponding number is connected after rollover material pouring machine, the two-way belt conveyer of corresponding number is connected after flow controlling unit.Its tobacco formulation requirement that can have both met few grade, large scale of the invention can also meet the tobacco formulation requirement of multi-grade, small scale, while guarantee there is very high formula precision.When there is storage capability of the tobacco leaf demand less than one case of a grade, there is tailing, after having supplemented formulary requirements amount, remaining tailings can be tiled to another formula storage cabinet automatically and be used for next formula, smoke boxes all so can ad eundem fill, avoid the problem that each grade tobacco leaf needs to fill the tobacco leaf of many case tailing amounts, save quantity in stock, the working time has been saved, efficiency is improved.
Description
Technical field
The invention belongs to beating and double roasting industry tobacco formulation technical fields, and in particular to a kind of box tobacco leaf formulation system and
Its process.
Background technique
Recipe leaf beating is the demand supplied according to cigarette enterprise to raw material, in the former cigarette beating and double roasting stage i.e. according to cigarette
Tobacco leaf formulation, the ratio of each grade tobacco leaf of rational allocation uniformly mix and match, guarantee metastable chemical component, make redrying
The spontaneous fermentation degree of tobacco leaf is relatively more consistent, can preferably control the quality of cigarette finished product.
Currently, there are many kinds of different modes for tobacco leaf formulation system technique, it is respectively as follows: stem-butts laying platform with leaf；Before stem-butts laying platform+beat
(after beating) storage cabinet mixing；Multiple groups stem-butts laying platform+flow controlling unit etc..Stem-butts laying platform with leaf and stem-butts laying platform+beat before (beat afterwards) storage cabinet and mix
Conjunction mode needs largely manually, and human factor influences formula precision and keeps formula precision lower；Multiple groups stem-butts laying platform+flow control list
The formula mode of member solves the problems, such as that human factor influences formula precision, but still need it is a large amount of artificial, cannot be with former cigarette library
Box logistics connection, the degree of automation is lower.
Summary of the invention
The purpose of the present invention is to provide a kind of box tobacco leaf formulation system and its processes, can both meet few etc.
The tobacco formulation requirement of grade, large scale, can also meet the tobacco formulation requirement of multi-grade, small scale, while guarantee to have very high
Formula precision, and with box logistics system seamless connection have very high automatization level.
Realize the technical solution of the object of the invention: a kind of box tobacco leaf formulation system, the system include multiple groups rollover material pouring
Machine connects the flow controlling unit of corresponding number after rollover material pouring machine, connects the two-way of corresponding number after flow controlling unit
Belt conveyor；Wherein, rollover material pouring machine pours out the tobacco leaf of vanning from smoke box in flow controlling unit, passes through flow control
Unit controls flow and tobacco leaf is sent into two-way belt conveyer again；It is separately connected 2 tunnels after two-way belt conveyer and summarizes belt feeder,
Several formula storage cabinets are arranged after summarizing belt feeder in 2 tunnels, and the outlet of every formula storage cabinet is all connected with outfeed belt conveyor；Its
In, tobacco leaf is aggregated into after 2 tunnels summarize belt feeder, then is delivered to formula storage cabinet, and it is defeated that formula storage cabinet center position is equipped with 2 crawls
Machine is sent, i.e. the corresponding 1 crawl conveyer of belt feeder is summarized on 1 tunnel, by crawl conveyer that tobacco leaf is evenly laid out in formula storage cabinet
Interior, last tobacco leaf is exported by outfeed belt conveyor.
A kind of box tobacco leaf formulation system as described above, described in flow controlling unit include feeder, feeder
Gauge line is connected, connects belted electronic balance under gauge line, wherein rollover material pouring machine pours tobacco leaf in smoke box in feeder horizontal bin into,
Belted electronic balance is sent into two-way belt conveyer after weighing.
A kind of box tobacco leaf formulation system as described above, described in multiple groups rollover material pouring machine be 3-5 group rollover material pouring
Machine.
A kind of box tobacco leaf formulation system as described above, described in formula storage cabinet have 4, this 4 formula storage cabinets are simultaneously
Column are put, and 2 crawl conveyer series arrangements are mounted on formula storage cabinet center.
A kind of box tobacco leaf formulation system as described above, described in formula storage cabinet have 3, this 3 formula storage cabinets are simultaneously
Column are put, and 2 crawl conveyer laid out in parallel are mounted on formula storage cabinet center.
A kind of process of box tobacco leaf formulation system of the present invention, when carrying out tobacco formulation, this method packet
Include following steps: (a) multiple grades tobacco leaf respectively corresponds multiple groups rollover material pouring machine, by rollover material pouring machine by the tobacco leaf in smoke box
It pours into corresponding flow controlling unit；(b) it after the tobacco leaf of multiple grades enters multiple flow controlling units, is set by formula rate
The discharging flow of constant flow control unit；(c) multiple flow controlling units are passed through two-way by the tobacco leaf that different discharging flows come out
Belt conveyor is delivered to 2 tunnels and summarizes belt feeder, and then 2 tunnels summarize belt feeder tobacco leaf is delivered to formula storage cabinet again；Summarize on 2 tunnels
Belt feeder respectively corresponds 1 crawl conveyer, by crawl conveyer that tobacco leaf is evenly laid out in formula storage cabinet；(d) when it
In have a grade tobacco leaf when a formula storage cabinet middle berth cloth is complete, may remaining a certain amount of these level tobacco leaf, lead at this time
The commutation of two-way belt conveyer is crossed, by the tiling of remaining tobacco leaf into next formula storage cabinet；When wherein there is a grade tobacco leaf to exist
Do not spread in one formula storage cabinet cloth it is complete when, the tobacco leaf of next grade is supplemented to rollover material pouring machine, continues the formula storage cabinet
Tile tobacco leaf；It when there is remaining tobacco leaf, is commutated by two-way belt conveyer, the tiling of remaining tobacco leaf is store to next formula
In cabinet；(e) with this working method, all formula tobacco leaves are tiled into formula storage cabinet successively, until all grade tobacco leaves spread cloth
Terminate.
A kind of process of box tobacco leaf formulation system as described above, first formula tobacco leaf is in formula storage cabinet
After tiling, start to discharge, is exported by belt conveyor and carry out subsequent technique processing.
A kind of process of box tobacco leaf formulation system as described above, described in rollover material pouring machine will be in smoke box
Tobacco leaf is poured into the feeder horizontal bin of flow controlling unit.
The tobacco leaf of a kind of process of box tobacco leaf formulation system as described above, multiple grades enters multiple flows
After control unit, by the discharging flow of formula rate setting flow controlling unit, flow is controlled by belted electronic balance.
A kind of process of box tobacco leaf formulation system as described above, described in multiple grades tobacco leaf be 3-5
Grade tobacco leaf.
The beneficial effects of the present invention are: box tobacco leaf formulation system of the present invention and its process both may be used
The tobacco formulation requirement for meeting few grade, large scale, can also meet the tobacco formulation requirement of multi-grade, small scale, guarantee simultaneously
With very high formula precision.In the present invention when there is storage capability of the tobacco leaf demand less than one case of a grade, that is, go out
Remaining tailings after having supplemented formulary requirements amount, can be tiled automatically to another formula storage cabinet and be used for next formula by existing tailing, this
All smoke boxes of sample can ad eundem fill, avoid the problem that each grade tobacco leaf needs to fill the tobacco leaf of many case tailing amounts, save
Quantity in stock, has saved the working time, improves efficiency.Especially formula more grade, each level requirements amount more hour, occur
The number of tailing can be more, will fill a large amount of tailing smoke box, occupy huge stocks amount, increase vanning workload, also increase
The difficulty of control system scheduling.
Detailed description of the invention
Fig. 1 is a kind of box tobacco leaf formulation system of the present invention；
In figure: 1. rollover material pouring machines；2. flow controlling unit；3. two-way belt conveyer；4. summarizing belt conveyor；5.
Crawl conveyer；6. being formulated storage cabinet；7. outfeed belt conveyor.
Specific embodiment
In the following with reference to the drawings and specific embodiments to a kind of box tobacco leaf formulation system of the present invention and its technique side
Method is further described.
As shown in Figure 1, a kind of box tobacco leaf formulation system of the present invention comprising 5 groups of rollover material pouring machines 1, every
A flow controlling unit 2 is connected after group rollover material pouring machine 1, one two-way belt conveying of connection after each flow controlling unit 2
Machine 3；Wherein, every group of rollover material pouring machine 1 pours out the tobacco leaf of vanning from smoke box in the flow controlling unit 2 being correspondingly connected with, and leads to
Inflow-rate of water turbine control unit 2 controls flow and tobacco leaf is sent into two-way belt conveyer 3 again；
It is separately connected 2 tunnels after all two-way belt conveyers 3 summarizes 4,2 tunnel of belt feeder and summarize setting 3 after belt feeder 4 and matches
Square storage cabinet 6, this 3 formula storage cabinets 6 are put side by side, and 25 laid out in parallel of crawl conveyer are mounted on formula 6 center of storage cabinet,
That is summarize the corresponding 1 crawl conveyer 5 of belt feeder in 1 tunnel.The outlet of every formula storage cabinet 6 is all connected with outfeed belt conveyor 7.Its
In, tobacco leaf is aggregated into after 2 tunnels summarize belt feeder 4, and it is by crawl conveyer 5 that tobacco leaf is evenly laid out in formula storage cabinet 6, finally
Tobacco leaf is exported by outfeed belt conveyor 7.
Above-mentioned flow controlling unit 2 includes feeder, and feeder connects gauge line, connects belted electronic balance under gauge line,
Middle rollover material pouring machine 1 pours tobacco leaf in smoke box in feeder horizontal bin into, and belted electronic balance is sent into two-way belt conveying after weighing
Machine 3.
The process of box tobacco leaf formulation system of the present invention are as follows: when carrying out tobacco formulation, this method includes
Following steps:
(a) 5 grade tobacco leaves respectively correspond 5 groups of rollover material pouring machines 1, are fallen the tobacco leaf in smoke box by rollover material pouring machine 1
Into in corresponding flow controlling unit 2；
(b) after the tobacco leaf of 5 grades enters 5 flow controlling units 2, by formula rate setting flow controlling unit 2
Discharging flow；
(c) tobacco leaf that 5 flow controlling units 2 are come out by different discharging flows is delivered to 2 by two-way belt conveyer 3
Belt feeder 4 is summarized on road, and then 2 tunnels summarize belt feeder 4 tobacco leaf is delivered to 4 formula storage cabinets 6 again；Summarize the difference of belt feeder 4 in 2 tunnels
Corresponding 1 crawl conveyer 5, it is by crawl conveyer 5 that tobacco leaf is evenly laid out in 4 formula storage cabinets 6；
(d) when wherein have a grade tobacco leaf do not spread in a formula storage cabinet 6 cloth it is complete when, to rollover material pouring machine 1 continue
The tobacco leaf for supplementing this grade continues the formula storage cabinet 6 tiling tobacco leaf；When there is this grade tobacco leaf surplus less than 1
When case reserves, the amount needed by the supplement of flow controlling unit 2, remaining tailings are commutated by two-way belt conveyer 3, will be remaining
Tobacco leaf tiling is into formula storage cabinet 6 second；
(e) with this working method, all formula tobacco leaves are tiled into formula 6 First of storage cabinet successively, until all etc.
Grade tobacco leaf paving cloth terminates；
(f) first formula tobacco leaf starts to discharge, passes through Belt Conveying after being formulated tiling in 6 First of storage cabinet
The output of machine 7 carries out subsequent technique processing；
(g) first formula tobacco leaf starts the formula storage to storage tailing after being formulated tiling in 6 First of storage cabinet
6 second progress clothes of cabinet, the amount of residue tobacco leaf needed for supplementing each grade after there is tailing, tile feeding by the method for (d)
Into formula 6 third platform of storage cabinet；
(h) three 6 clothes of formula storage cabinet, deposit tailing, discharging be used alternatingly in turn.
Above-mentioned rollover material pouring machine 1 pours the tobacco leaf in smoke box in the feeder horizontal bin of flow controlling unit 2 into；5 etc.
After the tobacco leaf of grade enters 5 flow controlling units 2, by the discharging flow of formula rate setting flow controlling unit 2, pass through electronics
Weighing belt controls flow.
Claims (10)
1. a kind of process of box tobacco leaf formulation system, it is characterised in that: when carrying out tobacco formulation, this method includes such as
Lower step:
(a) multiple grades tobacco leaf respectively corresponds multiple groups rollover material pouring machine (1), by rollover material pouring machine (1) by the tobacco leaf in smoke box
It pours into corresponding flow controlling unit (2)；
(b) after the tobacco leaf of multiple grades enters multiple flow controlling units (2), flow controlling unit (2) are set by formula rate
Discharging flow；
(c) tobacco leaf that multiple flow controlling units (2) are come out by different discharging flows is delivered to by two-way belt conveyer (3)
Belt feeder (4) are summarized on 2 tunnels, then 2 tunnels summarize belt feeder (4) again by tobacco leaf be delivered to formula storage cabinet (6)；Summarize belt feeder in 2 tunnels
(4) 1 crawl conveyer (5) is respectively corresponded, it is by crawl conveyer (5) that tobacco leaf is evenly laid out in formula storage cabinet (6)；
(d) when wherein having a grade tobacco leaf when formula storage cabinet (6) middle berth cloth is complete, may it is remaining it is a certain amount of these
Grade tobacco leaf, is commutated by two-way belt conveyer (3) at this time, by the tiling of remaining tobacco leaf into next formula storage cabinet (6)；
When wherein have a grade tobacco leaf do not spread in a formula storage cabinet (6) cloth it is complete when, continue to supplement to rollover material pouring machine (1)
The tobacco leaf of this grade continues the formula storage cabinet (6) tiling tobacco leaf；It is defeated by two-way belt when there is remaining tobacco leaf
Machine (3) are sent to commutate, by the tiling of remaining tobacco leaf into next formula storage cabinet (6)；
(e) with this working method, all formula tobacco leaves are tiled into formula storage cabinet (6) successively, until all grade tobacco leaves are spread
Cloth terminates.
2. a kind of process of box tobacco leaf formulation system according to claim 1, it is characterised in that: described is box
Tobacco leaf formulation system includes multiple groups rollover material pouring machine (1), connects the flow controlling unit of corresponding number afterwards in rollover material pouring machine (1)
(2), flow controlling unit (2) connects the two-way belt conveyer (3) of corresponding number afterwards；Wherein, rollover material pouring machine (1) will case
Tobacco leaf pour out from smoke box in flow controlling unit (2), by flow controlling unit (2) control flow tobacco leaf is sent into again it is double
To belt conveyor (3)；It is separately connected 2 tunnels after two-way belt conveyer (3) to summarize belt feeder (4), belt feeder (4) are summarized on 2 tunnels
After several formula storage cabinets (6) are set, the outlet of every formula storage cabinet (6) is all connected with outfeed belt conveyor (7)；Wherein, cigarette
Leaf is aggregated into after 2 tunnels summarize belt feeder (4), then is delivered to formula storage cabinet (6), and formula storage cabinet (6) center position is equipped with 2 points
Dynamic conveyer (5), i.e. 1 tunnel summarize the corresponding 1 crawl conveyer (5) of belt feeder, are uniformly put down tobacco leaf by crawl conveyer (5)
It is layered in formula storage cabinet (6), last tobacco leaf is exported by outfeed belt conveyor (7).
3. a kind of process of box tobacco leaf formulation system according to claim 2, it is characterised in that: the flow
Control unit (2) includes feeder, and feeder connects gauge line, connects belted electronic balance under gauge line, wherein rollover material pouring machine (1)
Tobacco leaf in smoke box is poured into feeder horizontal bin, belted electronic balance is sent into two-way belt conveyer (3) after weighing.
4. a kind of process of box tobacco leaf formulation system according to claim 2, it is characterised in that: the multiple groups
Rollover material pouring machine (1) is 3-5 group rollover material pouring machine (1).
5. a kind of process of box tobacco leaf formulation system according to claim 2, it is characterised in that: the formula
Storage cabinet (6) has 4, this 4 formula storage cabinets (6) are put side by side, and 2 crawl conveyer (5) series arrangements are mounted on formula storage cabinet
(6) center.
6. a kind of process of box tobacco leaf formulation system according to claim 2, it is characterised in that: the formula
Storage cabinet (6) has 3, this 3 formula storage cabinets (6) are put side by side, and 2 crawl conveyer (5) laid out in parallel are mounted on formula storage cabinet
(6) center.
7. a kind of process of box tobacco leaf formulation system according to claim 1, it is characterised in that: first formula
Tobacco leaf starts to discharge after being formulated tiling in storage cabinet (6), is exported by belt conveyor (7) and carries out subsequent technique processing.
8. a kind of process of box tobacco leaf formulation system according to claim 1, it is characterised in that: the mould turnover
Material-tilting machine (1) is poured the tobacco leaf in smoke box into the feeder horizontal bin of flow controlling unit (2).
9. a kind of process of box tobacco leaf formulation system according to claim 8, it is characterised in that: multiple grades
After tobacco leaf enters multiple flow controlling units (2), by the discharging flow of formula rate setting flow controlling unit (2), pass through electricity
Sub- weighing belt controls flow.
10. a kind of process of box tobacco leaf formulation system according to claim 1, it is characterised in that: described is more
A grade tobacco leaf is 3-5 grade tobacco leaf.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710515762.9A CN107411166B (en) | 2017-06-29 | 2017-06-29 | A kind of box tobacco leaf formulation system and its process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710515762.9A CN107411166B (en) | 2017-06-29 | 2017-06-29 | A kind of box tobacco leaf formulation system and its process |
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| Publication Number | Publication Date |
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| CN107411166A CN107411166A (en) | 2017-12-01 |
| CN107411166B true CN107411166B (en) | 2019-01-08 |
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| CN201710515762.9A Active CN107411166B (en) | 2017-06-29 | 2017-06-29 | A kind of box tobacco leaf formulation system and its process |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110771939B (en) * | 2019-12-09 | 2022-05-17 | 天昌国际烟草有限公司 | Tobacco lamina mixing method and device |
| CN111301764B (en) * | 2020-01-16 | 2021-12-03 | 四川中烟工业有限责任公司 | Method for uniformly blending components of formula cigarette |
| CN116098306A (en) * | 2022-09-09 | 2023-05-12 | 湖南烟叶复烤有限公司永州复烤厂 | Multi-grade homogenizing processing method for tobacco leaves |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2792212Y (en) * | 2005-05-19 | 2006-07-05 | 云南昆船设计研究院 | Automatic cased storage transporting apparatus of finished cut tobacco |
| CN1864560A (en) * | 2005-05-20 | 2006-11-22 | 武汉烟草(集团)有限公司 | Method for multi-channel charge/discharge for cigarette production storage cabinet and equipment thereof |
| CN201541692U (en) * | 2009-11-06 | 2010-08-11 | 北京长征高科技公司 | Tobacco prescription threshing system |
| CN201709378U (en) * | 2010-08-18 | 2011-01-19 | 北京长征高科技公司 | Tobacco leaf formulation system |
| CN103300463A (en) * | 2012-03-08 | 2013-09-18 | 云南新紫烟科技有限公司 | Combined full-automatic tobacco leaf selecting and selected acquiring line |
-
2017
- 2017-06-29 CN CN201710515762.9A patent/CN107411166B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2792212Y (en) * | 2005-05-19 | 2006-07-05 | 云南昆船设计研究院 | Automatic cased storage transporting apparatus of finished cut tobacco |
| CN1864560A (en) * | 2005-05-20 | 2006-11-22 | 武汉烟草(集团)有限公司 | Method for multi-channel charge/discharge for cigarette production storage cabinet and equipment thereof |
| CN201541692U (en) * | 2009-11-06 | 2010-08-11 | 北京长征高科技公司 | Tobacco prescription threshing system |
| CN201709378U (en) * | 2010-08-18 | 2011-01-19 | 北京长征高科技公司 | Tobacco leaf formulation system |
| CN103300463A (en) * | 2012-03-08 | 2013-09-18 | 云南新紫烟科技有限公司 | Combined full-automatic tobacco leaf selecting and selected acquiring line |
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| CN107411166A (en) | 2017-12-01 |
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