CN104336750A - Tobacco shred blending method and tobacco shred blending system - Google Patents
Tobacco shred blending method and tobacco shred blending system Download PDFInfo
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- CN104336750A CN104336750A CN201410514635.3A CN201410514635A CN104336750A CN 104336750 A CN104336750 A CN 104336750A CN 201410514635 A CN201410514635 A CN 201410514635A CN 104336750 A CN104336750 A CN 104336750A
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/08—Blending tobacco
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Abstract
The invention provides a tobacco shred blending method. The tobacco shred blending method comprises the following steps: dividing different kinds of tobacco shreds into N equal parts; alternately arranging the different kinds of tobacco shreds on a blending belt conveyor in parts to form N groups of different kinds of alternately arranged combined tobacco shreds; then mixing the N groups of combined tobacco shreds together. According to the method provided by the invention, the uniformity of tobacco shred blending can be improved, the method is simple and reliable, the fine production requirement of tobacco is met, and meanwhile various problems that an existing tobacco shred blending process cannot solve are well solved.
Description
Technical field
The invention belongs to tobacco smoke manufacturing technology field, relate to tobacco shred blending process and tobacco shred blending system.
Background technology
Tobacco shred blending is the important step in production of cigarettes process, be cigarette homogenize produce critical process.Tobacco shred blending is using cut tobacco as reference cell, and stem, expanded cut tobacco, sheet and shreds and reuse pipe tobacco etc. are joined unit as mixing, and according to the ratio of formula regulation, mixes.The uniformity of pipe tobacco mixing directly affects the quality that homogenizes of cigarette cigarette.
At present, the general mixing realizing pipe tobacco by storing up cabinet cloth and tobacco perfuming and follow-up pipe tobacco course of conveying is mixed and is joined, this blending is simple, substantially the requirement of extensive tobacco shred blending is met, but, along with the becoming more meticulous of production of cigarettes, homogenizing requires to improve, and the method and apparatus of some new tobacco shred blendings arises at the historic moment.
Utility model patent tobacco shred blending system (application number 201220731229.9) is by converting, from the proportional precision that macroscopically improve tobacco shred blending the moisture mixing tobacco blending silk.A kind of pipe tobacco mixing arrangement of application for a patent for invention and method (application number 201210355216.0) are joined by gathering to mix to pipe tobacco grouping and repeating dispersion, improve mixing of pipe tobacco to a certain extent and join uniformity, but the method does not solve the scattering problem of pipe tobacco group in tobacco shred blending process, and, it is broken that the pipe tobacco decentralized summary repeated adds making of pipe tobacco, the method does not also generally adopt tobacco shred blending process layout in conjunction with existing, is difficult to realize the transformation on existing production line basis and improvement.
The online belted electronic balance of the raising that Lan Binjie delivers is mixed and is joined precision paper, on the basis improving Can Pei district PLC control program, introduce the control that " minimum load " participates in producing the incipient stage, this research loads the method for a minimum load in advance every platform proportioning belted electronic balance, solves the tobacco shred blending incipient stage (stub bar stage) mix the phenomenon of joining thing serious loss with this.The method is enhanced relative to traditional control mode control accuracy and distributing precision.What Li Kun etc. delivered joins precision controlling paper based on mixing of dynamic error compensation technology, mixing the influence factor of joining cumulative errors by analyzing to produce, setting up error compensation Mathematical Modeling, carry out real-time dynamic corrections to from title flow, stabilize and mix flow amount, improve to mix and join precision.These two kinds of process for allocating and mixing tobacco shred are all under traditional tobacco shred blending pattern, by improving belted electronic balance precision, improving the uniformity that control mode realizes tobacco shred blending, being difficult to the uniformity fundamentally improving and realize tobacco shred blending.
Above-described tobacco shred blending production line, all under traditional tobacco shred blending pattern, the evaluation analysis of rear pipe tobacco chemistry conventional index is joined by mixing, improve belted electronic balance precision, or improve the uniformity that the methods such as control mode realize tobacco shred blending, for Chinese-style cigarette fine design demand, tobacco shred blending is very important production link, is necessary that design is a kind of and improves mixed silk and mix the uniformity of joining, simple and reliable, uniform and stable tobacco shred blending process and tobacco shred blending equipment.
Summary of the invention
For the problems that existing tobacco shred blending technology exists, the present invention aims to provide and a kind ofly improves mixed silk and mix the uniformity of joining, simple and reliable, uniform and stable process for allocating and mixing tobacco shred and tobacco shred blending system.
Process for allocating and mixing tobacco shred provided by the present invention, is characterized in that: different types of pipe tobacco is respectively divided into N equal portions by kind; Being staggered by variety classes pipe tobacco by part joins on belt conveyor mixing, and forms N group by the staggered combination pipe tobacco of variety classes pipe tobacco; Again N group combination pipe tobacco is mixed.The required various pipe tobaccos of joining of mixing all are divided into some parts substantially, then correspondence is mixed and is joined, join evenly than traditional tobacco shred distribution regardless of concentrated the mixing of part, the probability of various types of pipe tobacco contact can significantly improve, in addition, can also improve to mix further in cylinder perfuming process and join even results.
Preferably, the staggered tiling of variety classes pipe tobacco or staggered be superimposed upon described in mix and join on belt conveyor.
Preferably, to serve as theme pipe tobacco with wherein a kind of pipe tobacco, main line pipe tobacco is divided into N equal portions and spreading is joined on belt conveyor mixing, leave gap between each equal portions main line pipe tobacco, N part main line pipe tobacco is joined belt conveyor and is coordinated and form N interspace with mixing; By part, other kind pipe tobaccos are staggered in gap, form N group by the staggered combination pipe tobacco of variety classes pipe tobacco.Using main line pipe tobacco as flow and decile benchmark, control the flow of other kind pipe tobaccos and concrete decile number, the probability that the main line pipe tobacco as flow radix contacts with different types of pipe tobacco significantly improves.
Preferably, after forming N group combination pipe tobacco, by group respectively by the mixing of N group combination pipe tobacco, then by mixed for N group combination pipe tobacco mixing.The repeatedly mixing of small component, more totally mix, effect is better.
The present invention also provides a kind of tobacco shred blending system, comprise all mixed machine of perfuming, mix and join belt conveyor, it is characterized in that: also comprise many group pipe tobacco equipartition devices, the quantity of described pipe tobacco equipartition device is corresponding with the quantity of pipe tobacco kind, various types of pipe tobacco is respectively after described pipe tobacco equipartition device is divided into N equal portions, being staggered by part joins on belt conveyor described mixing, and forms N group by the staggered combination pipe tobacco of variety classes pipe tobacco; The described N group combination pipe tobacco of joining on belt conveyor of mixing enters perfuming mixing in all mixed machine of described perfuming;
Described pipe tobacco equipartition device comprises flow measuring and controlling unit, scraper plate feeding machine and frequency low-amplitude dispenser; The conveying capacity of described flow measuring and controlling unit controls pipe tobacco, comprises the feeding machine, gauge line and the belt conveyer scale that connect successively; The pipe tobacco exported through described belt conveyer scale is evenly laid on described frequency low-amplitude dispenser by described scraper plate feeding machine; Pipe tobacco is after described frequency low-amplitude dispenser is divided into N equal portions, and spreading is joined on belt conveyer described mixing.
Preferably, the described frequency low-amplitude dispenser vibrating motor that comprises rack-mounted vibrated bed body and be connected with described vibrated bed body; Described vibrated bed body comprises loose screening section and sub-material section; This vibrated bed body is divided into upper and lower two-layer transfer passage; Be positioned at described loose screening section, the loose sieve that shakes is arranged in the upper strata transfer passage of described vibrated bed body; The two ends of described upper strata transfer passage arrange charging aperture and upper strata discharging opening respectively; Be positioned at described sub-material section, multiple cutting plate is arranged on described lower floor transfer passage, and described cutting plate is in described first-class point of vibrated bed body width setting; Lower floor's discharging opening of described lower floor transfer passage is joined belt conveyor be connected with described being mixed.Enter the pipe tobacco of frequency low-amplitude dispenser, first through loose shake sieve loose and sieve drop down onto lower floor's transfer passage, be unscreened the pipe tobacco of pipe tobacco or the conglomeration fallen through exporting through upper strata discharging opening, the pipe tobacco that sieve falls is then through lower floor's transfer passage conveying, and be divided into N equal portions by cutting plate, finally export to mix from lower floor's discharging opening and join belt conveyor; Frequency low-amplitude dispenser also has loose function.
Preferably, vibrated bed body is along the downward-sloping installation of pipe tobacco throughput direction, and inclination angle is ∠ 2 ° ~ ∠ 5 °.Be obliquely installed and be more conducive to pipe tobacco conveying, adjustable inclination can also control the transporting velocity of pipe tobacco.
Preferably, described cutting plate is arranged to tip-angled shape near loose one end shaking sieve section.Tip-angled shape is arranged in end, is more conducive to tobacco shred, avoids pipe tobacco to pile up in cutting plate end.
Preferably, also comprise the flexible loose machine be connected with the upper strata discharging opening of described frequency low-amplitude dispenser, described flexible loose machine is connected with the charging aperture of described scraper plate feeding machine.The pipe tobacco of conglomeration exports flexible loose machine to from upper strata discharging opening, again utilizes after inputing to scraper plate feeding machine after loose by flexible loose machine.
The present invention also provides a kind of tobacco shred blending system, comprise all mixed machine of perfuming, mix and join belt conveyor, it is characterized in that: described in mix to join on belt conveyor and be provided with multiple sub-material dividing plate, described sub-material dividing plate joins the setting of first-class point of belt conveyor width described mixing; To serve as theme pipe tobacco with wherein a kind of pipe tobacco, mix described in described main line pipe tobacco uniform spreading is sprinkling upon after joining belt conveyor, be divided into N equal portions through sub-material dividing plate;
Also comprise many group pipe tobacco equipartition devices, all the other kind pipe tobaccos are respectively after described pipe tobacco equipartition device is divided into N equal portions, being staggered together with described main line pipe tobacco by part joins on belt conveyor described mixing, and forms N group by the staggered combination pipe tobacco of variety classes pipe tobacco; The described N group combination pipe tobacco of joining on belt conveyor of mixing enters perfuming mixing in all mixed machine of described perfuming;
Described pipe tobacco equipartition device comprises flow measuring and controlling unit, scraper plate feeding machine and frequency low-amplitude dispenser; The conveying capacity of described flow measuring and controlling unit controls pipe tobacco, comprises the feeding machine, gauge line and the belt conveyer scale that connect successively; The pipe tobacco exported through described belt conveyer scale is evenly laid on described frequency low-amplitude dispenser by described scraper plate feeding machine; Pipe tobacco vibrates loose through described frequency low-amplitude dispenser and after being divided into N equal portions, mixing and join on belt conveyer described in uniform spreading is sprinkling upon.
The invention provides process for allocating and mixing tobacco shred, mixed silk can be improved and mix the uniformity, simple and reliable, uniform and stable of joining, needs are mixed and joins different types of pipe tobacco and pass through belt conveyer scale, again different types of pipe tobacco is divided into some equal portions substantially, then by equal portions correspondence mix join after gather admixed together again, complete mixed silk and mix and join.The required various pipe tobaccos of joining of mixing are divided into some parts respectively, then correspondence is mixed and is joined, join evenly than traditional tobacco shred distribution regardless of concentrated the mixing of part, the probability contacted with different types of pipe tobacco as the main line cut tobacco of flow radix significantly improves, and mixes the uniformity after joining and improves 2% ~ 5% than traditional handicraft; In addition, can also improve to mix further in cylinder perfuming process and join even results.Process for allocating and mixing tobacco shred practicality provided by the invention is good, and its technical process is reasonable, can significantly improve the uniformity of tobacco shred blending; Tobacco shred blending system is simple, and safeguard easy to use, equipment investment, maintenance and use cost are low.The invention provides process for allocating and mixing tobacco shred and tobacco shred blending system, meet cigarette and to become more meticulous production requirement, also well solve the insurmountable problems of existing tobacco shred blending Processes and apparatus simultaneously.
Accompanying drawing explanation
Fig. 1 is tobacco shred blending flow chart of the present invention;
Fig. 2 is tobacco shred blending System planes layout drawing of the present invention;
Fig. 3 is frequency low-amplitude dispenser structural representation of the present invention;
Fig. 4 is frequency low-amplitude dispenser top view of the present invention;
Fig. 5 is the G-G sectional view of Fig. 3;
Fig. 6 is the H-H sectional view of Fig. 3.
In Fig. 2:
A line: cut tobacco line (reference cell line)
A, main line cut tobacco; A1, feeding machine; A2, gauge line; A3, belt conveyer scale; A4, scraper plate feeding machine; A5, frequency low-amplitude dispenser; A6, conveying worm; A7 flexible loose machine; A8, belt conveyor; A9, mix and join belt conveyor; A10, belt conveyor; A11, feeding machine; A12, gauge line; A13, belt conveyer scale; A14, jigging conveyer; The all mixed machine of A15, perfuming.
B line: mix and join stem line (mix and join unit wires)
B, mix and join stem; B1, feeding machine; B2, gauge line; B3, belt conveyer scale; B4, scraper plate feeding machine; B5, frequency low-amplitude dispenser; B6, conveying worm; B7 flexible loose machine; B8, belt conveyor.
C line: mix and join swelling cut tobacco line (mix and join unit wires)
C, mix and join expanded cut tobacco; C1, feeding machine; C2, gauge line; C3, belt conveyer scale; C4, scraper plate feeding machine; C5, frequency low-amplitude dispenser; C6, conveying worm; C7 flexible loose machine; C8, belt conveyor.
D line: mix and join tobacco flake line (mix and join unit wires)
D, mix and join tobacco flake; D1, feeding machine; D2, gauge line; D3, belt conveyer scale; D4, scraper plate feeding machine; D5, frequency low-amplitude dispenser; D6, conveying worm; D7 flexible loose machine; D8, belt conveyor.
E line: mix and join reuse pipe tobacco line (mix and join unit wires)
E, mix and join reuse pipe tobacco; E1, feeding machine; E2, gauge line; E3, belt conveyer scale; E4, scraper plate feeding machine; E5, frequency low-amplitude dispenser; E6, conveying worm; E7 flexible loose machine; E8, belt conveyor.
F line: mix and join other pipe tobacco line (mix and join unit wires)
F, mix and join other pipe tobacco; F1, feeding machine; F2, gauge line; F3, belt conveyer scale; F4, scraper plate feeding machine; F5, frequency low-amplitude dispenser; F6, conveying worm; F7 flexible loose machine; F8, belt conveyor.
Fig. 3,4,5,6, in:
5-1, frame; 5-2, the loose sieve that shakes; 5-3, vibrating motor; 5-4, resiliency supported; 5-5, bar shaped screen cloth; 5-6, cutting plate; 5-7, vibrated bed body.
I, charging aperture; J, lower floor's discharging opening; K, upper strata discharging opening; L, loose screening section; M, sub-material section.
Detailed description of the invention
Embodiment one:
As shown in Figure 1, by main line cut tobacco, stem, expanded cut tobacco, tobacco flake, reuse pipe tobacco, other mix tobacco blending silk and are respectively divided into 5 equal portions, by part, these 6 kinds of pipe tobaccos are staggered, form 5 groups of combination pipe tobaccos be respectively made up of these 6 kinds of pipe tobaccos, often the order that is staggered of group combination pipe tobacco is: main line cut tobacco, stem, expanded cut tobacco, tobacco flake, reuse pipe tobacco, other mix tobacco blending silk.The order that is staggered of each group of combination pipe tobacco also can be different, e.g., wherein one group of combination pipe tobacco put in order for: main line cut tobacco, stem, expanded cut tobacco, tobacco flake, reuse pipe tobacco, other mix tobacco blending silk; Another group combination pipe tobacco put in order for: main line cut tobacco, expanded cut tobacco, stem, reuse pipe tobacco, tobacco flake, other mix tobacco blending silk.Again 5 groups of combination pipe tobaccos are mixed.Various types of pipe tobacco often in group combination pipe tobacco can arrange mixing to join on belt conveyor horizontal plane, also can perpendicular to mix join belt conveyor horizontal plane direction on be arranged under the overlay.
Embodiment two:
As shown in Figure 1, by main line cut tobacco, stem, expanded cut tobacco, tobacco flake, reuse pipe tobacco, other mix tobacco blending silk and are respectively divided into 6 equal portions, by part, these 6 kinds of pipe tobaccos are staggered, form 6 groups of combination pipe tobaccos be respectively made up of these 6 kinds of pipe tobaccos, often the order that is staggered of group combination pipe tobacco is: main line cut tobacco, stem, expanded cut tobacco, tobacco flake, reuse pipe tobacco, other mix tobacco blending silk.Respectively by the mixing of 6 groups of combination pipe tobaccos, then 6 groups of mixed combination pipe tobaccos are mixed.
Embodiment three:
As shown in Figure 1, 2, after the flow measuring and controlling unit constant flow rate that main line cut tobacco consists of the feeding machine A1 connected successively, the gauge line A2 of A line, belt conveyer scale A3, through scraper plate feeding machine A4, cut tobacco is evenly laid on frequency low-amplitude dispenser A5, frequency low-amplitude dispenser A5 has the loose function of vibration, completely loose cut tobacco falls bottom through frequency low-amplitude dispenser A5 strip-type screen is off the net, then cut tobacco uniform distribution to be become to drop on to mix under after 9 parts by the sub-material section of frequency low-amplitude dispenser A5 and join on belt conveyor A9.Not loose cut tobacco through frequency low-amplitude dispenser A5, through conveying worm A6 enter flexible loose machine A7 loose after to be sent back to the charging aperture of scraper plate feeding machine A4 by belt conveyor A8, carry out cycle assignment.
Mix and join stem by mixing the feeding machine B1 connected successively joining stem line B line, gauge line B2, belt conveyer scale B3 form flow measuring and controlling unit constant flow rate (this flow with main line cut tobacco constant flow rate for radix, certain proportion according to process stipulation sets) after, through scraper plate feeding machine B4, stem is evenly laid on frequency low-amplitude dispenser B5, frequency low-amplitude dispenser B5 has the loose function of vibration, completely loose stem falls bottom through frequency low-amplitude dispenser B5 strip-type screen is off the net, after stem uniform distribution being become 9 parts by the sub-material section of frequency low-amplitude dispenser B5 again, drop on to mix under the equal portions of corresponding cut tobacco and join on belt conveyor A9.Not loose stem through frequency low-amplitude dispenser B5, through conveying worm B6 enter flexible loose machine B7 loose after to be sent back to the charging aperture of scraper plate feeding machine B4 by belt conveyor B8, carry out cycle assignment.
Mix and join expanded cut tobacco by mixing the feeding machine C1 connected successively joining swelling cut tobacco line C line, gauge line C2, belt conveyer scale C3 form flow measuring and controlling unit constant flow rate (this flow with main line cut tobacco constant flow rate for radix, certain proportion according to process stipulation sets) after, through scraper plate feeding machine C4, stem is evenly laid on frequency low-amplitude dispenser C5, frequency low-amplitude dispenser C5 has the loose function of vibration, completely loose stem falls bottom through frequency low-amplitude dispenser C5 strip-type screen is off the net, after expanded cut tobacco uniform distribution being become 9 parts by the sub-material section of frequency low-amplitude dispenser C5 again, drop on to mix under the equal portions of corresponding cut tobacco and stem and join on belt conveyor A9.Not loose expansion thread through frequency low-amplitude dispenser C5, through conveying worm C6 enter flexible loose machine C7 loose after to be sent back to the charging aperture of scraper plate feeding machine C4 by belt conveyor C8, carry out cycle assignment.
Mix and join tobacco flake by mixing the feeding machine D1 connected successively joining tobacco flake line D line, gauge line D2, belt conveyer scale D3 form flow measuring and controlling unit constant flow rate (this flow with main line cut tobacco constant flow rate for radix, certain proportion according to process stipulation sets) after, through scraper plate feeding machine D4, stem is evenly laid on frequency low-amplitude dispenser D5, frequency low-amplitude dispenser D5 has the loose function of vibration, completely loose stem falls bottom through frequency low-amplitude dispenser D5 strip-type screen is off the net, corresponding cut tobacco after tobacco flake uniform distribution being become 9 parts by the sub-material section of frequency low-amplitude dispenser D5 again, drop under the equal portions of stem and expanded cut tobacco to mix and join on belt conveyor A9.Not loose tobacco flake through frequency low-amplitude dispenser D5, through conveying worm D6 enter flexible loose machine D7 loose after to be sent back to the charging aperture of scraper plate feeding machine D4 by belt conveyor D8, carry out cycle assignment.
Mix and join reuse pipe tobacco by mixing the feeding machine E1 connected successively joining reuse pipe tobacco line E line, gauge line E2, belt conveyer scale E3 form flow measuring and controlling unit constant flow rate (this flow with main line cut tobacco constant flow rate for radix, certain proportion according to process stipulation sets) after, through scraper plate feeding machine E4, stem is evenly laid on frequency low-amplitude dispenser E5, frequency low-amplitude dispenser E5 has the loose function of vibration, completely loose stem falls bottom through frequency low-amplitude dispenser E5 strip-type screen is off the net, corresponding cut tobacco after the uniform distribution of reuse pipe tobacco being become 9 parts by the sub-material section of frequency low-amplitude dispenser E5 again, stem, drop under the equal portions of expanded cut tobacco and tobacco flake to mix and join on belt conveyor A9.Not loose reuse pipe tobacco through frequency low-amplitude dispenser E5, through conveying worm E6 enter flexible loose machine E7 loose after to be sent back to the charging aperture of scraper plate feeding machine E4 by belt conveyor E8, carry out cycle assignment.
Mix and join other pipe tobacco by mixing the feeding machine F1 connected successively joining other pipe tobacco line F line, gauge line F2, belt conveyer scale F3 form flow measuring and controlling unit constant flow rate (this flow with main line cut tobacco constant flow rate for radix, certain proportion according to process stipulation sets) after, through scraper plate feeding machine F4, stem is evenly laid on frequency low-amplitude dispenser F5, frequency low-amplitude dispenser F5 has the loose function of vibration, completely loose stem falls bottom through frequency low-amplitude dispenser F5 strip-type screen is off the net, corresponding cut tobacco after other pipe tobacco uniform distribution being become 9 parts by the sub-material section of frequency low-amplitude dispenser F5 again, stem, expanded cut tobacco, drop on to mix under tobacco flake and reuse pipe tobacco equal portions and join on belt conveyor A9.Other not loose pipe tobacco through frequency low-amplitude dispenser F5, through conveying worm F6 enter flexible loose machine F7 loose after to be sent back to the charging aperture of scraper plate feeding machine F4 by belt conveyor F8, carry out cycle assignment.
The cut tobacco being divided into 9 parts is laid in mix joins on belt conveyor A9, 9 parts of cut tobaccos with mix the edge mate of joining belt conveyor A9 and form 9 interspaces, stem, expanded cut tobacco, tobacco flake, reuse pipe tobacco, other are mixed tobacco blending silk and are arranged in corresponding gap by part, mix and join formation 9 groups of cut tobaccos that have been staggered on belt conveyor A9, stem, expanded cut tobacco, tobacco flake, reuse pipe tobacco, other mix the combination pipe tobacco of tobacco blending silk, these 9 groups combination pipe tobaccos are by belt conveyor A10, feeding machine A11, gauge line A12, belt conveyer scale A13, jigging conveyer A14, finally enter all mixed machine A15 of perfuming and carry out perfuming and Homogeneous phase mixing, finished product after Homogeneous phase mixing enters next procedure.Wherein belt conveyor A10 joins that belt conveyor A9 is at a right angle to be connected with mixing, namely combining pipe tobacco joins after belt conveyor A9 enters belt conveyor A10 from mixing, its throughput direction converted 90 °, now, 9 groups of combination pipe tobaccos complete first time mixing, in feeding machine A11, carry out second time mixing, in all mixed machine A15 of perfuming, carry out third time mixing.
Feeding machine of the present invention, gauge line, belt conveyer scale, scraper plate feeding machine, conveying worm, perfuming all mix machine, jigging conveyer, mix equipment such as joining belt conveyor, flexible loose machine and belt conveyor, and existing tobacco all can be adopted to process common apparatus.Flexible loose machine can also the application number of request for utilization people application be respectively: 200910027132.2,200810243227.3,201110140082.6, and corresponding denomination of invention is respectively: utilize the package loosening equipment that warm and humid gas realizes the method and apparatus of tobacco bale loosening, the patent of invention of tobacco bale loosening process device and package conditioning and loosening processing method, Lamina bale loose equipment and method provides.
In general, pipe tobacco the number that divides more, pipe tobacco mixing is more even.The concrete mark of various types of pipe tobacco, the number according to main line cut tobacco is determined, the number of main line cut tobacco is then determined according to mixing the disposal ability of joining production line.
As a kind of improvement opportunity scheme, and can also mix and join belt conveyor transformation A line equipment.Frequency low-amplitude dispenser A5 can not be used, by scraper plate feeding machine A4 cut tobacco is evenly laid in mix and joins on belt conveyor; Near pipe tobacco porch, mix and join A9 on belt conveyor and arrange multiple sub-material dividing plate (not shown), sub-material dividing plate joins the setting of first-class point of belt conveyor A9 width mixing, and by sub-material dividing plate, pipe tobacco is divided into 9 equal portions.Because cut tobacco may exist the cut tobacco of some conglomerations, frequency low-amplitude dispenser A5 can be replaced to common pipe tobacco screening plant, the cut tobacco of conglomeration is picked out, through conveying worm A6 enter flexible loose machine A7 loose after to be sent back to the charging aperture of scraper plate feeding machine A4 by belt conveyor A8, carry out cycle assignment.B, C, D, E, F line equipment remains unchanged.
As seen in figures 3-6, frequency low-amplitude dispenser provided by the present invention comprises frame 5-1, and vibrated bed body 5-7 is arranged on frame 5-1 by resiliency supported 5-4, and the vibrating motor 5-3 of variable ratio frequency changer speed governing is connected with vibrated bed body; Vibrated bed body 5-7 comprises loose screening section L and sub-material section M, is divided into upper and lower two-layer transfer passage; Be positioned at loose screening section L, the loose sieve 5-5 that shakes is arranged in the upper strata transfer passage of vibrated bed body 5-7; The two ends of upper strata transfer passage arrange charging aperture I and upper strata discharging opening K respectively; Be positioned at sub-material section, multiple cutting plate 5-6 is arranged on lower floor's transfer passage, and cutting plate 5-6, in first-class point of the width setting of vibrated bed body 5-7, is arranged to tip-angled shape near loose one end shaking sieve section; The lower floor discharging opening J of lower floor's transfer passage joins belt conveyor A9 and is connected with mixing.Pipe tobacco evenly tiles through scraper plate feeding machine and enters frequency low-amplitude dispenser, through the loose loose screening of sieve 5-2 of shaking under vibrating motor 5-3 effect of vibration, the completely loose afterwards pipe tobacco of loose screening drops to lower floor's transfer passage through bar shaped screen cloth 5-5, drop on to mix under correspondence after pipe tobacco uniform distribution being become some equal portions by the cutting plate 5-6 of sub-material section again and join on belt conveyor A9, complete the loose screening to pipe tobacco and even decile.
Lower floor's transfer passage of vibrated bed body 5-7 can use iron plate making, and cutting plate 5-6 is arranged on iron plate; In sub-material section, the corresponding cutting plate place of upper strata transfer passage of vibrated bed body 5-7, also can use iron plate making, by iron plate with loose shake to sieve together with 5-2 form upper strata transfer passage; Now, utilize effect of vibration, pipe tobacco is moved to discharging opening; Smooth and easy for making pipe tobacco carry, can by vibrated bed body 5-7 along the downward-sloping installation of pipe tobacco throughput direction, the scope of inclination alpha, at 2 ° ~ 5 °, by adjustment inclination angle size, can also control the speed of pipe tobacco conveying.Lower floor's transfer passage of vibrated bed body 5-7 also can use the conveyer belt of Electric Machine Control, and cutting plate 5-6 installs on the conveyor belt; In sub-material section, the corresponding cutting plate place of upper strata transfer passage of vibrated bed body 5-7, also can use the conveyer belt of Electric Machine Control, by conveyer belt with loose shake to sieve together with 5-2 form upper strata transfer passage; Owing to being carried by Electric Machine Control, vibrated bed body 5-7 can no longer tilt to install.
Claims (10)
1. a process for allocating and mixing tobacco shred, is characterized in that: different types of pipe tobacco is respectively divided into N equal portions by kind; Being staggered by variety classes pipe tobacco by part joins on belt conveyor mixing, and forms N group by the staggered combination pipe tobacco of variety classes pipe tobacco; Again N group combination pipe tobacco is mixed.
2. process for allocating and mixing tobacco shred as claimed in claim 1, is characterized in that: the staggered tiling of variety classes pipe tobacco or staggered be superimposed upon described in mix and join on belt conveyor.
3. process for allocating and mixing tobacco shred as claimed in claim 1, it is characterized in that: to serve as theme pipe tobacco with wherein a kind of pipe tobacco, main line pipe tobacco is divided into N equal portions and spreading is joined on belt conveyor mixing, leave gap between each equal portions main line pipe tobacco, N part main line pipe tobacco is joined belt conveyor and is coordinated and form N interspace with mixing; By part, other kind pipe tobaccos are staggered in gap, form N group by the staggered combination pipe tobacco of variety classes pipe tobacco.
4. the process for allocating and mixing tobacco shred as described in claim 1,2 or 3, is characterized in that: after forming N group combination pipe tobacco, by group respectively by the mixing of N group combination pipe tobacco, then by mixed for N group combination pipe tobacco mixing.
5. a tobacco shred blending system, comprise all mixed machine of perfuming, mix and join belt conveyor, it is characterized in that: also comprise many group pipe tobacco equipartition devices, the quantity of described pipe tobacco equipartition device is corresponding with the quantity of pipe tobacco kind, various types of pipe tobacco is respectively after described pipe tobacco equipartition device is divided into N equal portions, being staggered by part joins on belt conveyor described mixing, and forms N group by the staggered combination pipe tobacco of variety classes pipe tobacco; The described N group combination pipe tobacco of joining on belt conveyor of mixing enters perfuming mixing in all mixed machine of described perfuming;
Described pipe tobacco equipartition device comprises flow measuring and controlling unit, scraper plate feeding machine and frequency low-amplitude dispenser; The conveying capacity of described flow measuring and controlling unit controls pipe tobacco, comprises the feeding machine, gauge line and the belt conveyer scale that connect successively; The pipe tobacco exported through described belt conveyer scale is evenly laid on described frequency low-amplitude dispenser by described scraper plate feeding machine; Pipe tobacco is after described frequency low-amplitude dispenser is divided into N equal portions, and spreading is joined on belt conveyer described mixing.
6. tobacco shred blending system as claimed in claim 5, is characterized in that: the vibrating motor that described frequency low-amplitude dispenser comprises rack-mounted vibrated bed body and is connected with described vibrated bed body; Described vibrated bed body comprises loose screening section and sub-material section; This vibrated bed body is divided into upper and lower two-layer transfer passage; Be positioned at described loose screening section, the loose sieve that shakes is arranged in the upper strata transfer passage of described vibrated bed body; The two ends of described upper strata transfer passage arrange charging aperture and upper strata discharging opening respectively; Be positioned at described sub-material section, multiple cutting plate is arranged on described lower floor transfer passage, and described cutting plate is in described first-class point of vibrated bed body width setting; Lower floor's discharging opening of described lower floor transfer passage is joined belt conveyor be connected with described being mixed.
7. tobacco shred blending system as claimed in claim 6, is characterized in that: described vibrated bed body is along the downward-sloping installation of pipe tobacco throughput direction, and inclination angle is ∠ 2 ° ~ ∠ 5 °.
8. tobacco shred blending system as claimed in claim 6, is characterized in that: described cutting plate is arranged to tip-angled shape near loose one end shaking sieve section.
9. tobacco shred blending system as claimed in claim 6, is characterized in that: also comprise the flexible loose machine be connected with the upper strata discharging opening of described frequency low-amplitude dispenser, described flexible loose machine is connected with the charging aperture of described scraper plate feeding machine.
10. a tobacco shred blending system, comprises all mixed machine of perfuming, mixes and join belt conveyor, it is characterized in that: described in mix to join on belt conveyor and be provided with multiple sub-material dividing plate, described sub-material dividing plate joins the setting of first-class point of belt conveyor width described mixing; To serve as theme pipe tobacco with wherein a kind of pipe tobacco, mix described in described main line pipe tobacco uniform spreading is sprinkling upon after joining belt conveyor, be divided into N equal portions through sub-material dividing plate;
Also comprise many group pipe tobacco equipartition devices, all the other kind pipe tobaccos are respectively after described pipe tobacco equipartition device is divided into N equal portions, being staggered together with described main line pipe tobacco by part joins on belt conveyor described mixing, and forms N group by the staggered combination pipe tobacco of variety classes pipe tobacco; The described N group combination pipe tobacco of joining on belt conveyor of mixing enters perfuming mixing in all mixed machine of described perfuming;
Described pipe tobacco equipartition device comprises flow measuring and controlling unit, scraper plate feeding machine and frequency low-amplitude dispenser; The conveying capacity of described flow measuring and controlling unit controls pipe tobacco, comprises the feeding machine, gauge line and the belt conveyer scale that connect successively; The pipe tobacco exported through described belt conveyer scale is evenly laid on described frequency low-amplitude dispenser by described scraper plate feeding machine; Pipe tobacco vibrates loose through described frequency low-amplitude dispenser and after being divided into N equal portions, mixing and join on belt conveyer described in uniform spreading is sprinkling upon.
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| CN109222199A (en) * | 2018-11-01 | 2019-01-18 | 四川三联新材料有限公司 | A kind of material mixing blending for cigarette process and the load perfume (or spice) material for cigarette |
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