CN102919997B - Finished product cigarette tobacco blending method in grouped processing mode and blending equipment - Google Patents
Finished product cigarette tobacco blending method in grouped processing mode and blending equipment Download PDFInfo
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Abstract
The invention discloses a finished product cigarette tobacco blending method in a grouped processing mode. The method comprises a step of selecting 9 passes respectively in different measurement ranges to carry out a blending procedure according to different usage amount of cigarette tobaccos, expanded cigarette tobaccos, cut stems, slice cigarette tobaccos and recycled cigarette tobaccos. The invention also discloses blending equipment for implementing the finished product cigarette tobacco blending method. According to the finished product cigarette tobacco blending method in the grouped processing mode, different types of cigarette tobaccos are distributed to different passes so as to meet grouped processing demands; in addition, the passes of the cut stems and the slice cigarette tobaccos are added, so that the interval of finished product cigarette tobacco blending proportion and the blending efficiency are improved.
Description
Technical field
The present invention relates to production of cigarettes manufacture field, be specifically related to a kind of finished cut tobacco blending of grouping Processing pattern and mix set standby.
Background technology
Pipe tobacco refers to tobacco leaf is cut into thread, granular, sheet, powder or other shapes, then adds auxiliary material, by fermentation, store, and can be for selling the tobacco product that smoke without rolling.
Pipe tobacco is that tobacco leaf forms after processing, and different according to the place of production, the taste of cigarette is also very different. the pipe tobacco of finished cigarettes is mainly become to be grouped into by cut tobacco, stem and tobacco flake etc.
Expanded cut tobacco is the pipe tobacco after expansion technique is processed, and comprises expansive cut tobacco and expanded cut stem.Pipe tobacco after expansion technique is processed, can improve the filling value of pipe tobacco, the consumption of raw material of reduction cigarette, can also reduce the tar content of cigarette.The expanded cut tobacco using in famous-brand and high-quality cigarette has that glossy property is good, glossiness is high, softness is loose, sheet is large and the feature such as very thin.
Reconstituted tobacoo is to be raw material with offal, offal etc., through certain process, and the cigarette paperlike products reconfiguring.With reconstituted tobacoo, be cut into silk, obtain tobacco flake.
Under full formula pattern, Lamina bale feeds intake and adopts the mode of mixed material feeding, forms main pipe tobacco.As profit group trade mark A, pipe tobacco forms and is comprised of 20 kinds of tobacco bales, is respectively X
1, X
2.。。X
20, when Lamina bale feeds intake just by X
1, X
2.。。X
20these 20 kinds of tobacco leaves are according to the composition production that feeds intake.Under grouping Processing pattern, by Lamina bale according to the production that feeds intake of single mode, only mix join the stage just by various tobacco shred blendings to together.
Application number is that 200610140233.7 Chinese invention patent application discloses a kind of semi-finished product silk, finished silk shares stereo chamber type and stores and blending, be included in the box storage process procedure in conjunction with modern logistics and information technology in tobacco processing line and join process procedure with mixing, its box storage process procedure and mixing is joined process procedure to be by the box storage of semi-finished cut tobacco and to mix allotment of labor's skill and the combination of finished cut tobacco storage process, forming a complete semi-finished product silk and finished silk, common to utilize less be quantitatively a unit, utilize the storage tank of 50～400 kilograms/case to store and mix the process system of joining, to realize storage element, the common process of utilizing of goods yard and all kinds of storage facilities, make the storage vault of semi-finished product silk and finished silk there is good extensibility.
Application number is that 200810015546.9 Chinese invention patent application discloses a kind of cut tobacco, stem, expansion thread, sheet and shreds and reclaimed the blending of pipe tobacco, comprise mix join thing oven dry, mix join, mix and blend and the step that is mixed, by mix the moisture of joining thing dry to percentage by weight be 13.5%-20.0%, according to formula, require to mix and join into wire distribution wire-storing cabinet, by the turnover back and forth between different wire distribution wire-storing cabinets, realize different mixing and join repeatedly mixing and join of thing, until uniformity reaches requirement; Then various mixing joined to finished silk that thing mixes and carried out secondary drying to cigarette again and roll desired moisture and (be generally: 11.5%-14.0%), then carry out tobacco perfuming, enter wire distribution wire-storing cabinet.
In prior art, in tobacco shred blending process, be difficult for regulating between tobacco shred blending proportional band,, mix while setting standby breaking down meanwhile, not emergent passage can be used.
Summary of the invention
The invention provides a kind of finished cut tobacco blending of grouping Processing pattern, different classes of pipe tobacco is dispensed to different passages, meet the demand of grouping Processing, and increased the passage of stem and tobacco flake, improve the interval of finished cut tobacco mixed ratio example and mix and join efficiency.
A finished cut tobacco blending for grouping Processing pattern, according to classification pipe tobacco, expanded cut tobacco, stem, tobacco flake and to reclaim the consumption of pipe tobacco different, the passage of choosing separately different range abilities is mixed and is joined, and described passage is nine, is respectively:
First category pipe tobacco passage;
The second classification pipe tobacco passage;
The 3rd classification pipe tobacco passage;
Expanded cut tobacco passage;
The first stem passage;
The second stem passage;
Reclaim pipe tobacco passage;
The first tobacco flake passage;
The second tobacco flake passage.
In finished cut tobacco, the usage ratio difference of classification pipe tobacco, expanded cut tobacco, stem, tobacco flake and recovery pipe tobacco is larger, requirement according to different finished cut tobaccos, by calculating, choose respectively the passage of different range abilities, can improve the precision of tobacco shred blending, be that tobacco shred blending process is meticulousr, result is more even, can mix the pipe tobacco kind of joining more various.
As preferably, described nine passages range is separately as follows:
First category pipe tobacco passage, range ability is 1326～5600 kgs/hr;
The second classification pipe tobacco passage, range ability is 663～3600 kgs/hr;
The 3rd classification pipe tobacco passage, range ability is 663～3600 kgs/hr;
Expanded cut tobacco passage, range ability is 339～1337 kgs/hr;
The first stem passage, range ability is 151～500 kgs/hr;
The second stem passage, range ability is 500～2480 kgs/hr;
Reclaim pipe tobacco passage, range ability is 80～308 kgs/hr;
The first tobacco flake passage, range ability is 140～500 kgs/hr;
The second tobacco flake passage, range ability is 500～1940 kgs/hr.
For supplying the passage of classification pipe tobacco, be divided into three kinds, demand according to different finished cut tobaccos, select different classes of pipe tobacco, meanwhile, according to the consumption of different classes of pipe tobacco, select different passages, preferably, part by weight according to pipe tobacco of all categories is dispensed to first category pipe tobacco passage, the second classification pipe tobacco passage and the 3rd classification pipe tobacco passage from large to small successively, meanwhile, needs the weight that guarantees the classification pipe tobacco in every classification pipe tobacco passage in its range ability.
For supplying the passage of stem, be divided into two kinds, according to the consumption of stem in finished cut tobacco, select.If the weight of stem is less than the range of the first stem passage, choose the first stem passage; If the weight of stem is greater than the range of the first stem passage and is less than the range of the second stem passage, use the second stem passage, if the weight of stem is greater than the range of the second stem passage, use the first stem passage and the second stem passage simultaneously.Generally, in finished cut tobacco, the consumption of stem can not surpass the summation of the first stem passage and the second stem passage range.
For stem, adopt a different passage of range ability, with respect to using a passage, the amount ranges of stem can be larger.
For supplying the passage of tobacco flake, be divided into two kinds, according to the consumption of tobacco flake in finished cut tobacco, select.If the weight of tobacco flake is less than the range of the first stem passage, choose the first tobacco flake passage; If the weight of tobacco flake is greater than the range of the first tobacco flake passage and is less than the range of the second tobacco flake passage, use the second tobacco flake passage, if the weight of tobacco flake is greater than the range of the second tobacco flake passage, use the first tobacco flake passage and the second tobacco flake passage simultaneously.Generally, in finished cut tobacco, the consumption of tobacco flake can not surpass the summation of the first stem passage and the second stem passage range.
For tobacco flake, adopt a different passage of range ability, with respect to using a passage, the amount ranges of tobacco flake can be larger.
It is standby that the present invention also provides a kind of finished cut tobacco of grouping Processing pattern to mix to set, comprise: for storing the shelf magazine of pipe tobacco, for nine passages passing through for the different pipe tobaccos of shelf magazine and the mixing channel that is positioned at all passage outputs, wherein, described nine passages are as follows:
First category pipe tobacco passage, range ability is 1326～5600 kgs/hr;
The second classification pipe tobacco passage, range ability is 663～3600 kgs/hr;
The 3rd classification pipe tobacco passage, range ability is 663～3600 kgs/hr;
Expanded cut tobacco passage, range ability is 339～1337 kgs/hr;
The first stem passage, range ability is 151～500 kgs/hr;
The second stem passage, range ability is 500～2480 kgs/hr;
Reclaim pipe tobacco passage, range ability is 80～308 kgs/hr;
The first tobacco flake passage, range ability is 140～500 kgs/hr;
The second tobacco flake passage, range ability is 500～1940 kgs/hr.
Each passage is the delivery chute being in tilted layout, and the output of delivery chute imports a mixing channel, and pipe tobacco of all categories, expanded cut tobacco, stem, tobacco flake and recovery pipe tobacco are imported in mixing channel and mixed by corresponding passage.
The output of each passage is provided with for weighing the belt conveyer scale of pipe tobacco weight in passage, correspondingly, between each passage and corresponding belt conveyer scale for being flexible coupling.
The finished cut tobacco blending of grouping Processing pattern of the present invention, can be by the disposable production that feeds intake of pipe tobacco of the identical category that in the time, different finished cut tobaccos are used, while having omitted finished cut tobacco variety renovation, need to sweep or clean the operation of production equipment, effectively improve finished cut tobacco and mixed and join efficiency.
Accompanying drawing explanation
Fig. 1 is that the finished cut tobacco of grouping Processing pattern of the present invention is mixed and set standby schematic diagram.
The specific embodiment
Below in conjunction with specific embodiment, the finished cut tobacco blending of a kind of grouping Processing pattern of the present invention is described in detail.
A finished cut tobacco blending for grouping Processing pattern, according to classification pipe tobacco, expanded cut tobacco, stem, tobacco flake and to reclaim the consumption of pipe tobacco different, nine passages choosing separately different range abilities are mixed and are joined, and nine passages range is separately as follows:
First category pipe tobacco passage, range ability is 1326～5600 kgs/hr;
The second classification pipe tobacco passage, range ability is 663～3600 kgs/hr;
The 3rd classification pipe tobacco passage, range ability is 663～3600 kgs/hr;
Expanded cut tobacco passage, range ability is 339～1337 kgs/hr;
The first stem passage, range ability is 151～500 kgs/hr;
The second stem passage, range ability is 500～2480 kgs/hr;
Reclaim pipe tobacco passage, range ability is 80～308 kgs/hr;
The first tobacco flake passage, range ability is 140～500 kgs/hr;
The second tobacco flake passage, range ability is 500～1940 kgs/hr.
Part by weight according to pipe tobacco of all categories is dispensed to first category pipe tobacco passage, the second classification pipe tobacco passage and the 3rd classification pipe tobacco passage from large to small successively, meanwhile, guarantees that the weight of every classification pipe tobacco in classification pipe tobacco passage is in its range ability.
For example: the consumption of classification pipe tobacco A, classification pipe tobacco B, classification pipe tobacco C is respectively 4200 kgs/hr, 1900 kgs/hr, 2800 kgs/hr, classification pipe tobacco A, classification pipe tobacco B, classification pipe tobacco C are respectively allocated to first category pipe tobacco passage, the 3rd classification pipe tobacco passage and the second classification pipe tobacco passage.The second classification pipe tobacco passage is identical, interchangeable with the 3rd classification pipe tobacco passage range.
If the weight of stem is less than the range of the first stem passage, choose the first stem passage; If the weight of stem is greater than the range of the first stem passage and is less than the range of the second stem passage, use the second stem passage, if the weight of stem is greater than the range of the second stem passage, use the first stem passage and the second stem passage simultaneously.
For example: the consumption of stem is 300 kgs/hr, use the first stem passage; The consumption of stem is 2000 kgs/hr, uses the second stem passage; The consumption of stem is 2500 kgs/hr, uses the first stem passage and the second stem passage simultaneously.
If the weight of tobacco flake is less than the range of the first stem passage, choose the first tobacco flake passage; If the weight of tobacco flake is greater than the range of the first tobacco flake passage and is less than the range of the second tobacco flake passage, use the second tobacco flake passage, if the weight of tobacco flake is greater than the range of the second tobacco flake passage, use the first tobacco flake passage and the second tobacco flake passage simultaneously.
For example, the consumption of tobacco flake is 300 kgs/hr, uses the first tobacco flake passage; The consumption of tobacco flake is 1500 kgs/hr, uses the second tobacco flake passage; The consumption of tobacco flake is 2000 kgs/hr, uses the first tobacco flake passage and the second tobacco flake passage simultaneously.
It is standby that the present invention also provides a kind of finished cut tobacco of grouping Processing pattern to mix to set, as shown in Figure 1, comprise: for storing the shelf magazine 10 of pipe tobacco, for nine passages passing through for the different pipe tobaccos of shelf magazine 10 and the mixing channel 11 that is positioned at all passage outputs, the output of each passage is provided with belt conveyer scale, between each passage and corresponding belt conveyer scale, for being flexible coupling, wherein, nine passages are as follows:
First category pipe tobacco passage 1, range ability is 1326～5600 kgs/hr;
The second classification pipe tobacco passage 2, range ability is 663～3600 kgs/hr;
The 3rd classification pipe tobacco passage 3, range ability is 663～3600 kgs/hr;
Expanded cut tobacco passage 4, range ability is 339～1337 kgs/hr;
The first stem passage 5, range ability is 151～500 kgs/hr;
The second stem passage 6, range ability is 500～2480 kgs/hr;
Reclaim pipe tobacco passage 7, range ability is 80～308 kgs/hr;
The first tobacco flake passage 8, range ability is 140～500 kgs/hr;
The second tobacco flake passage 9, range ability is 500～1940 kgs/hr.
The specification table of comparisons of wraparound board and tobacco product is as shown in table 1.
Table 1
When the production schedule is carried out, the requirement according to producing the trade mark and cigarette specification, considers the consumption silk amount of respectively producing the trade mark, derives the quantity of required finished cut tobacco.
In pipe tobacco preparation process, there are section, chopping and Can Peisange workshop section.During production, while switching between the different production trades mark, essence and flavoring agent cylinder need to be cleaned, if while having tobacco flake to drop into, section workshop section need to be swept, if during from lower grade transition to the higher trade mark, need to sweep or clean production equipment, the expectation time of sweeping is 20min, adopts after grouping Processing pattern, can merge the production that feeds intake to the pipe tobacco of identical category in the finished cut tobacco of different size, production efficiency improves 6%.
Claims (7)
1. the finished cut tobacco blending of a grouping Processing pattern, it is characterized in that, consumption according to classification pipe tobacco, expanded cut tobacco, stem, tobacco flake and recovery pipe tobacco is different, the passage of choosing separately different range abilities is mixed and is joined, described passage is nine, and nine passages range is separately as follows:
First category pipe tobacco passage, range ability is 1326～5600 kgs/hr;
The second classification pipe tobacco passage, range ability is 663～3600 kgs/hr;
The 3rd classification pipe tobacco passage, range ability is 663～3600 kgs/hr;
Expanded cut tobacco passage, range ability is 339～1337 kgs/hr;
The first stem passage, range ability is 151～500 kgs/hr;
The second stem passage, range ability is 500～2480 kgs/hr;
Reclaim pipe tobacco passage, range ability is 80～308 kgs/hr;
The first tobacco flake passage, range ability is 140～500 kgs/hr;
The second tobacco flake passage, range ability is 500～1940 kgs/hr.
2. the finished cut tobacco blending of grouping Processing pattern as claimed in claim 1, is characterized in that, the part by weight of foundation pipe tobacco of all categories is dispensed to first category pipe tobacco passage, the second classification pipe tobacco passage and the 3rd classification pipe tobacco passage from large to small successively.
3. the finished cut tobacco blending of grouping Processing pattern as claimed in claim 1, is characterized in that, if the weight of stem is less than the range of the first stem passage, chooses the first stem passage; If the weight of stem is greater than the range of the first stem passage and is less than the range of the second stem passage, use the second stem passage, if the weight of stem is greater than the range of the second stem passage, use the first stem passage and the second stem passage simultaneously.
4. the finished cut tobacco blending of grouping Processing pattern as claimed in claim 1, is characterized in that, if the weight of tobacco flake is less than the range of the first stem passage, chooses the first tobacco flake passage; If the weight of tobacco flake is greater than the range of the first tobacco flake passage and is less than the range of the second tobacco flake passage, use the second tobacco flake passage, if the weight of tobacco flake is greater than the range of the second tobacco flake passage, use the first tobacco flake passage and the second tobacco flake passage simultaneously.
The finished cut tobacco of a grouping Processing pattern mix set standby, it is characterized in that, comprising: for storing the shelf magazine of pipe tobacco, for nine passages passing through for the different pipe tobaccos of shelf magazine and the mixing channel that is positioned at all passage outputs, wherein, described nine passages are as follows:
First category pipe tobacco passage, range ability is 1326～5600 kgs/hr;
The second classification pipe tobacco passage, range ability is 663～3600 kgs/hr;
The 3rd classification pipe tobacco passage, range ability is 663～3600 kgs/hr;
Expanded cut tobacco passage, range ability is 339～1337 kgs/hr;
The first stem passage, range ability is 151～500 kgs/hr;
The second stem passage, range ability is 500～2480 kgs/hr;
Reclaim pipe tobacco passage, range ability is 80～308 kgs/hr;
The first tobacco flake passage, range ability is 140～500 kgs/hr;
The second tobacco flake passage, range ability is 500～1940 kgs/hr.
6. the finished cut tobacco of grouping Processing pattern as claimed in claim 5 is mixed and is set standbyly, it is characterized in that, the output of each passage is provided with belt conveyer scale.
7. the finished cut tobacco of grouping Processing pattern as claimed in claim 6 is mixed and is set standbyly, it is characterized in that, between each passage and corresponding belt conveyer scale for being flexible coupling.
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|---|---|---|---|
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| CN104336750B (en) * | 2014-09-29 | 2016-08-24 | 智思控股集团有限公司 | Process for allocating and mixing tobacco shred and tobacco shred blending system |
| CN106418658A (en) * | 2016-09-29 | 2017-02-22 | 红云红河烟草(集团)有限责任公司 | Grouping method based on tobacco shred size specification |
| CN107594605A (en) * | 2017-09-28 | 2018-01-19 | 浙江中烟工业有限责任公司 | A kind of tobacco shred blending system |
| CN113269366B (en) * | 2021-05-31 | 2022-07-19 | 浙江中烟工业有限责任公司 | Residual silk blending ratio rolling prediction method, system and storage medium |
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| CN101077216B (en) * | 2006-10-20 | 2010-09-29 | 红云烟草(集团)有限责任公司 | Stereo chamber type storage and mixed match method common used for semifinished thread and finished thread |
| CN100584225C (en) * | 2008-04-17 | 2010-01-27 | 山东中烟工业公司 | Leaf silk, stem, expansion thread, sheet and shreds and reclaim the method for completing the square of mixing of pipe tobacco |
| CN101507526B (en) * | 2009-03-31 | 2012-10-03 | 龙岩烟草工业有限责任公司 | Brand cigarette flexible tobacco-strips producing grouping process technology |
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