CN101507526B - Brand cigarette flexible tobacco-strips producing grouping process technology - Google Patents
Brand cigarette flexible tobacco-strips producing grouping process technology Download PDFInfo
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Abstract
The invention relates to flexible shred-making technology for grouping and processing brand cigarettes, which comprises the steps of grouping and preparing materials, processing and producing tobacco leaves and tobacco shreds, blending tobacco shreds, metering and adding fragrance, mixing shreds, storing shreds, coiling and packing. The step of processing and producing the tobacco leaves and the tobacco shreds comprises at least two treating production lines which are arranged in parallel, and each treating production line selects different processing properties according to the processing property and the brand style feature of each group of raw materials in formulation. Then a fine flexible shred-making processing method can be established, and the method has the following advantages that the method achieves parameter control for the whole processing process of each formulation module by adopting parallel grouping and processing modes of a plurality of treating production lines, eliminates the processing quality fluctuation of serial grouping and processing modes due to the change of processing technological conditions, really achieves harmony of raw materials, fragrance and technology, exerts the potentiality of the raw materials to the utmost extent, and improves the quality of products.
Description
Technical field
The present invention relates to the tobacco cutting processing method, comprise the overall process of roasting rear blade to finished cut tobacco processing.
Background technology
Full formula leaf group processing technology is adopted in traditional cigarette throwing processing; Please refer to Fig. 1, its technological process comprises: get the raw materials ready--unpack and metering--section--loosening and gaining moisture--smoked sheet pretreated--screening and reinforced--join leaf storage leaf--blade heats--Qie Yesi--the Ye Si warming and humidifying--Ye Si is dry--and ratio is mixed and is joined--perfuming--wire distribution storage silk---to the cigarette bag.Find that through long-term technical study different raw materials has different processing characteristics; That is: 1, different processes processing conditions (like loosening and gaining moisture hot blast temperature, leaf silk dry-heat air air quantity and temperature etc.) produces notable difference to the variation tendency of same piece cigarette or leaf silk processing back quality; 2, different processing modes (like loosening and gaining moisture mode, leaf silk drying mode) produce different variation tendencies to different sheet cigarettes or leaf silk processing back quality, and 3, the leaf pack module of different quality characteristic replenishes the fragrant module of different material and can obviously improve its sucking quality; All research shows that different formula materials has different processing characteristics (processing mode, processing conditions, additional material perfume).Traditional throwing processing technology adopts single machining process route, single process technology parameter, the single fragrant module of material; Can't select different processes processing route, different process technology parameter, the fragrant module of different material according to raw material processing characteristics and brand style and features.
Summary of the invention
The present invention provides brand cigarette flexible tobacco-strips producing grouping process technology, and it has solved traditional cigarette throwing processing and has adopted the existing deficiency that can not select different processing characteristics according to raw material processing characteristics and brand style and features of full formula leaf group processing technology.
The objective of the invention is to realize through following technical scheme:
Brand cigarette flexible tobacco-strips producing grouping process technology, it comprises:
Step S100, grouping material preparation step: divide into groups to get the raw materials ready;
Step S200, blade, leaf silk process for producing line step: it comprises at least two process for producing lines, and those process for producing lines are parallel to be provided with, and the above-mentioned production line of respectively handling is selected different processing characteristics according to each grouping formula material processing characteristics and brand style and features;
Step S300, the pipe tobacco step that is mixed: blade, the leaf silk of this process for producing line process for producing that is mixed;
Step S400, metering perfuming step: metering perfuming;
Step S500 mixes the silk step: mix silk;
Step S600, storage silk step: storage silk;
Step S700 is to cigarette bag step: deliver to the cigarette bag.
In the present invention's one preferred embodiment, among this step S200, the processing characteristics of those process for producing lines is meant the fragrant module of processing mode, processing conditions and material.
In the present invention's one preferred embodiment, among this step S200, it comprises three process for producing lines, and these three process for producing lines are respectively process for producing line A, process for producing line B and process for producing line C;
This process for producing line A, it comprise automatically unpack, section, loosening and gaining moisture, transfer roller are loose, join the leaf premix, intelligence is selected leaf, quantitatively leaf storage leaf, quantitatively feeding, metal detection, Qie Yesi, quantitatively feeding and low-intensity cylinder baking silk are fed in raw material, join in feeding, screening;
This process for producing line B, it comprise automatically unpack, section, loosening and gaining moisture, transfer roller are loose, join the leaf premix, intelligence is selected leaf, quantitatively leaf storage leaf, quantitatively feeding, metal detection, Qie Yesi, quantitatively feeding and middle intensity cylinder baking silk are fed in raw material, join in feeding, screening;
This process for producing line C, it comprise automatically unpack, section, loosening and gaining moisture, transfer roller are loose, join the leaf premix, intelligence is selected leaf, quantitatively leaf storage leaf, quantitatively feeding, metal detection, Qie Yesi, quantitatively feeding, air-flow baking silk and selection by winnowing are on the spot fed in raw material, joined in feeding, screening.
In the present invention's one preferred embodiment, this transfer roller is loose in order to automatic separation block-shaped chip cigarette and loose blade, to remove the flax silk that contains in the smoked sheet.
In the present invention's one preferred embodiment, this intelligence selects leaf in order to blade is carried out selected, removal of impurities, to improve smoked sheet quality degree of purity.
In the present invention's one preferred embodiment, among this step S100, the packet count that is divided into equates with the number of process for producing line.
In the present invention's one preferred embodiment, among this step S400, the metering perfuming is divided into two perfuming production lines that flow is different, adopts the big perfuming line of flow during the big trade mark in production batch unit, adopt the little perfuming line of flow during the little trade mark in production batch unit.
In the present invention's one preferred embodiment, also comprise before this step S100:
Step S010, the microwave detection step of going mouldy: judge whether the sheet cigarette goes mouldy, and reject the sheet cigarette that possibly go mouldy;
Step S020, sheet overhead cigarette storehouse step: the sheet cigarette is delivered to overhead storehouse, to satisfy the turnover of sheet cigarette raw material production.
In the present invention's one preferred embodiment, among this step S600, the storage silk adopts box storage silk.
The present technique scheme is compared with background technology:
One of which; Because blade, leaf silk process for producing line step comprise the many process for producing lines that parallel processing characteristics is different; Can select different processing characteristics according to formula material processing characteristics and brand style and features; Can set up a kind ofly become more meticulous, the flexible tobacco-strips producing processing method of differentiation, flexibility; Therefore has following advantage: 1, adopt the parallel grouping Processing pattern of three process for producing lines, realize each formula module processing overall process parameter control, eliminate the crudy fluctuation that serial grouping Processing pattern is brought because of fabrication process condition changes; 2, realize really that raw material, material are fragrant, technology harmonious, bring into play the raw material potential quality to greatest extent, improve product quality; 3, select different cooked modes and treatment conditions; Satisfy leaf group full formula throwing processing request, satisfy the grouping Processing requirement of a plurality of formula modules, satisfy the requirement that becomes more meticulous with flexibility processing; Realize the harmonious of fiber tow production process tobacco leaf formulation module, PROCESS FOR TREATMENT condition, functional feed liquid; Highlight the brand style and features, promote raw material use value, widen the raw material scope of application; 4, flow scheme design is flexible, flexible, both can realize grouping Processing production, can realize full formula production again, and each bar production line is handled workshop section and can be made up each other according to production engineering specifications; 5, it is purpose that technological process, processing route, process layout's design are gone up to keep and to highlight the product style characteristic, promote raw material use value; Adopt the technology for making tobacco threds flow process of " three three body two tails " of the production of modularization special line; Realize the concertedness and the uniformity of raw material, material perfume, technology, further promote product processing " becoming more meticulous ", " differentiation ", " flexibility " level; 6, strengthening process quality control promotes product comprehensive quality; 7, improve that the cigarette raw material becomes more meticulous, the flexibility level of processing, highlight the brand style and features more; 8, the flexibility level of high organization of production and product manufacturing can realize the grouping Processing production of full formula production or at least 3 above formula modules.
They are two years old; The process for producing line comprise automatically unpack, section, loosening and gaining moisture, transfer roller are loose, join the leaf premix, intelligence is selected leaf, quantitatively leaf storage leaf, quantitatively feeding, metal detection, Qie Yesi, quantitatively feeding and baking silk are fed in raw material, join in feeding, screening; So the thinning processing production of dividing into groups, can improve cigarette quality greatly.
Its three go mouldy and detect step owing to be provided with microwave in order to judge whether the sheet cigarette goes mouldy, and therefore can reject the sheet cigarette that possibly go mouldy, and can improve tobacco leaf supplied materials quality degree of purity.
Its four because to be provided with transfer roller loose in order to automatic separation block-shaped chip cigarette and loose blade, so can remove the flax silk that contains in the smoked sheet, can improve tobacco leaf supplied materials quality degree of purity.
Its five select leaf in order to blade is carried out selected, removal of impurities owing to be provided with intelligence, therefore can improve smoked sheet quality degree of purity.
Description of drawings
Fig. 1 is traditional cigarette throwing processing process figure.
Fig. 2 is a brand cigarette flexible tobacco-strips producing grouping process technology flow chart of the present invention
The specific embodiment
Brand cigarette flexible tobacco-strips producing grouping process technology is please referred to Fig. 2, and it comprises:
Step S010, the microwave detection step of going mouldy: judge whether the sheet cigarette goes mouldy, and reject the sheet cigarette that possibly go mouldy, to improve tobacco leaf supplied materials quality degree of purity; Whether present embodiment is to adopt microwave measurement sheet cigarette moisture, go mouldy to judge the sheet cigarette;
Step S020, sheet overhead cigarette storehouse step: the sheet cigarette is delivered to overhead storehouse, to satisfy the turnover of sheet cigarette raw material production;
Step S100, grouping material preparation step: will the sheet cigarette of high price in the storehouse be divided into three groups and get the raw materials ready the processing characteristics difference of these three groups of raw materials; It is the raw material preparation according to factory formula instruction carrying out automatically full formula or module sheet cigarette that grouping in the present embodiment is got the raw materials ready;
Step S200; Blade, leaf silk process for producing line step: it comprises three process for producing lines (production line A, production line B and production line C); Those process for producing lines are parallel to be provided with, and the above-mentioned production line of respectively handling is selected different processing characteristics according to formula material processing characteristics and brand style and features.Said A line, B line, C line are three blade, the leaf silk process for producing lines that not only can walk abreast but also can carry out various combination; According to formula material processing characteristics and brand style and features; Can select the full formula production model, also can select the modular combination production model of any two lines or three lines.Be to be example in the present embodiment to adopt three process for producing lines; But not as limit; Adopt two process for producing lines also can realize the object of the invention, also can realize advantage of the present invention, for example adopt production line A and production line B, production line B and production line C, production line A and production line C.
Step S300, the pipe tobacco step that is mixed: blade, the leaf silk of this process for producing line process for producing that is mixed; In the present embodiment, it is to adopt total amount to mix the prescription formula, and according to the prescription designing requirement, organization of production adopts batch control and management pattern; Adopting under full formula production or the modularized production mode, each leaf silk of complete batch is all added same mixed silk cabinet, required stem, expanded cut tobacco, inferior pipe tobacco are then admixed to mixing in the silk cabinet by a batch total amount mode according to the prescription designing requirement.
Step S400, metering perfuming step: metering perfuming; In the present embodiment, the metering perfuming is divided into two perfuming production lines that flow is different, adopts the big perfuming line of flow during the big trade mark in production batch unit, adopt the little perfuming line of flow during the little trade mark in production batch unit.
Step S500 mixes the silk step: mix silk;
Step S600, storage silk step: storage silk; In the present embodiment, the storage silk adopts box storage silk, and it not only has can save the plant area advantage, but also has advantages such as organization of production is flexible, flexibility;
Step S700 is to cigarette bag step: deliver to the cigarette bag.
The process for producing line of present embodiment comprises:
Step 01 unpacks automatically;
Step 02, section;
Step 03, loosening and gaining moisture, it in order to: 1, improve sheet cigarette moisture content and temperature, make section back smoked sheet loose, the smoked sheet aesthetic quality is improved; 2,, select different smoked sheets to handle processing technology according to the formula module processing characteristics; 3, can apply the different functionalities feed liquid according to module raw materials quality characteristic; In the present embodiment, the insect protected wall is set behind loosening and gaining moisture, effectively to prevent the insect pest situation cross-infection.
Step 04, transfer roller is loose, and it is in order to automatic separation block-shaped chip cigarette and loose blade, to remove the flax silk that contains in the smoked sheet;
Step 05 is joined the leaf premix;
Step 06, intelligence is selected leaf, and it is in order to carry out selected, removal of impurities to blade, to improve smoked sheet quality degree of purity;
Step 07, quantitatively feeding;
Step 08, screening is reinforced, and it can apply the material spices liquid of difference in functionality or different proportion according to the module quality characteristic;
Step 09 is joined leaf and is store leaf, and it is used so that smoked sheet further fully absorbs feed liquid, the production capacity between adjusting and balance smoked sheet processing workshop section and the system Ye Si workshop section, and can select corresponding processing route according to the product processing request;
Step 10, quantitatively feeding;
Step 11, metal detection is to remove metal impurities;
Step 12, Qie Yesi;
Step 13, quantitatively feeding;
Step 14, the baking silk, it can select the baking silk technology of different disposal intensity according to the formula module processing characteristics, keeps this perfume of tobacco and sweet sense of raw tobacco material to greatest extent, takes into account the raising of physical quality simultaneously.
The processing characteristics of three above-mentioned process for producing lines (production line A, production line B and production line C) is different:
1, processing conditions is different, for example: differences such as loosening and gaining moisture hot blast temperature, leaf silk dry-heat air air quantity and temperature;
2, processing mode is different, for example: loosening and gaining moisture mode, leaf silk drying mode difference;
3, the fragrant module of material is different.
In the present embodiment: the baking silk of process for producing line A adopts low-intensity cylinder baking silk, and this baking silk adopts reverse-flow baking silk mode.Intensity cylinder baking silk during the baking silk of process for producing line B adopts, this baking silk adopt reverse-flow baking silk mode.The baking silk of process for producing line C adopts air-flow baking silk, also increases selection by winnowing on the spot; This air-flow baking silk is in order to the assorted gas in the low-grade raw tobacco material of effective removal and improve jealously, takes into account the raising of physical quality simultaneously; This is the wet group of the winding leaf silk that produces in order to effective removal air-flow baking silk of selection by winnowing on the spot, and effectively reduces dry posterior lobe silk temperature, realizes dry posterior lobe silk fast shaping, improves dry posterior lobe yarn quality.
In the present embodiment: it is the procedure quality control technology of benchmark that reinforced, perfuming operation adopts with the dry material; It can effectively eliminate process material moisture content fluctuation to reinforced, perfuming and mix the influence of joining precision, can further improve the stability of process machining accuracy and product quality.
In the present embodiment: loosening and gaining moisture, reinforced, baking silk, mix join, throwing critical process such as perfuming all is provided with the flow accuracy-control system, stability and uniformity that it can fully guarantee the whole line material flow of throwing can improve operation process control ability.
In the present embodiment: adopt batch control and management, realization leaf silk, stem, expanded cut tobacco, inferior pipe tobacco total amount are mixed and are joined pattern, and the temporary operation of cancellation leaf silk has reduced some and quantitatively mixed equipped putting; The loosening and gaining moisture band function of feeding in raw material is simplified one time charging process; Adopt the constant temperature and humidity storage technology at goods, the cancellation smoked sheet heats operation.Therefore it can be optimized technological process, practice thrift equipment investment.
Adopt three parallel leaf silks to handle workshop section in the present embodiment; It can be according to the formula module processing characteristics; Select corresponding leaf silk drying mode and suitable PROCESS FOR TREATMENT condition, give full play to the technical characterstic and the advantage of two kinds of different drying modes, keep this perfume of tobacco and sweet sense of raw tobacco material to greatest extent; Effectively remove the assorted gas in the raw tobacco material and improve jealously, take into account the raising of physical quality simultaneously.
Below in conjunction with Fig. 2, and illustrate:
As produce 40 altogether of every batch of sheet cigarettes of certain cigarette trade mark, and every sheet cigarette is 200kg, according to the prescription designing requirement, adopts the module grouping Processing, is divided into A, B, three modules of C (grouping), wherein: 10 sheet cigarettes of A module weight is 2000kg; 20 sheet cigarettes of B module weight is 4000kg; 10 sheet cigarettes of C module total amount is 2000kg; Stem full formula ratio 5.0%, expanded cut tobacco full formula ratio 3.0%.
A, B, C formula module mass property please see the following form.
Module | Module characteristic | Formula rate (%) |
A | Fragrance matter (better-good), sweet sense, perfume quantity (having-foot), assorted gas (having slightly-lack), concentration strength (moderate-big slightly), excitant (having-have slightly) that good this perfume (or spice) of tobacco becomes reconciled are arranged, pleasant impression is totally comfortable, time sweet sense is better. | 25 |
B | Fragrance matter (medium-better), perfume quantity (having slightly-foot), assorted gas (having slightly-lack), concentration strength are moderate, excitant (having-have slightly), pleasant impression are still totally comfortable. | 50 |
C | Fragrance matter (medium-better), perfume quantity (lack-having), assorted gas (having-big), concentration strength are big, excitant (having-big), dry sensation are obvious, pleasant impression owes totally comfortable. | 25 |
A, B, C formula module processing route, processing conditions please see the following form.
Module | Route | Loosening and gaining moisture | Reinforced | The baking silk |
A | A | Low-intensity is handled | Function material | Cylinder baking silk (low-intensity) |
B | B | Middle intensity is handled | Function material | Cylinder baking silk (middle intensity) |
C | C | High strength is handled | Function material | Pneumatic conveying drying |
A, B, C formula module process conditions are asked for an interview following description:
(1) loosening and gaining moisture process conditions:
The A module: flow 2000kg/h, hot blast temperature (55 ± 3) ℃, moisture content of outlet (19.0 ± 1.5) % applies feed liquid A, applies ratio (2.0 ± 0.02) %;
The B module: flow 4000kg/h, hot blast temperature (60 ± 3) ℃, moisture content of outlet (19.5 ± 1.5) % applies feed liquid B, applies ratio (2.0 ± 0.02) %;
The C module: flow 2000kg/h hot blast temperature (65 ± 3) ℃, moisture content of outlet (20.0 ± 1.5) % applies feed liquid C, applies ratio (2.0 ± 0.02) %.
(2) charging process process conditions:
The A module: flow 2000kg/h, hot blast temperature (40 ± 3) ℃, moisture content of outlet (19.5 ± 1.5) %, feed liquid applies ratio (2.0 ± 0.02) %;
The B module: flow 4000kg/h, hot blast temperature (45 ± 3) ℃, moisture content of outlet (20.0 ± 1.5) %, feed liquid applies ratio (2.0 ± 0.02) %;
The C module: flow 2000kg/h, hot blast temperature (50 ± 3) ℃, moisture content of outlet (20.5 ± 1.5) %, feed liquid applies ratio (2.0 ± 0.02) %.
(3) chopping procedure technology condition:
Tobacco cut width (0.9 ± 0.1) mm.
(4) drying process process conditions:
A module: a cylinder baking silk mode, flow 1500kg/h, barrel temperature (130 ± 1.0) ℃, hot blast temperature (115 ± 1.0) ℃, auxilliary wind-warm syndrome degree (100 ± 1.0) ℃, moisture content of outlet (13.0 ± 0.5) %;
B module: a cylinder baking silk mode, flow 3000kg/h, barrel temperature (135 ± 1.0) ℃, hot blast temperature (120 ± 1.0) ℃, auxilliary wind-warm syndrome degree (105 ± 1.0) ℃, moisture content of outlet (13.0 ± 0.5) %;
C module: an air-flow baking silk mode, flow 1500kg/h, expanding end hot blast temperature (130 ± 1.0) ℃, 180 ℃ of hot blast temperatures, hot blast air quantity 7000~8000m3/h, moisture content of outlet (13.5 ± 0.5) %.
(5) the pipe tobacco operation that is mixed:
Stem is mixed and is joined: flow 400kg/h, mix and join total amount for (435.0 ± 4.0) kg;
Expanded cut tobacco is mixed and is joined: flow 300kg/h, mix and join total amount for (261.0 ± 3.0) kg.
(6) perfuming operation:
Flow 8000kg/h, perfuming ratio (3.0 ± 0.03) ‰.
The above is merely preferred embodiment of the present invention, so can not limit the scope that the present invention implements with this, the equivalence of promptly doing according to claim of the present invention and description changes and modifies, and all should still belong in the scope that patent of the present invention contains.
Claims (8)
1. brand cigarette flexible tobacco-strips producing grouping process technology, it is characterized in that: it comprises:
Step S100, grouping material preparation step: divide into groups to get the raw materials ready according to different processing characteristics;
Step S200, blade, leaf silk process for producing line step: it comprises at least two process for producing lines, and those process for producing lines are parallel to be provided with, and the above-mentioned production line of respectively handling is selected different processing characteristics according to each grouping formula material processing characteristics and brand style and features; Said process for producing line comprise automatically at least unpack, section, loosening and gaining moisture, transfer roller are loose, join the leaf premix, intelligence is selected leaf, quantitatively leaf storage leaf, quantitatively feeding, metal detection, Qie Yesi, quantitatively feeding and baking silk are fed in raw material, join in feeding, screening;
Step S300, the pipe tobacco step that is mixed: blade, the leaf silk of this process for producing line process for producing that is mixed;
Step S400, metering perfuming step: will measure perfuming and be divided into two perfuming production lines that flow is different, and adopt the big perfuming line of flow during the big trade mark in production batch unit, the little perfuming line of employing flow during the little trade mark in production batch unit;
Step S500 mixes the silk step: mix silk;
Step S600, storage silk step: storage silk;
Step S700 is to cigarette bag step: deliver to the cigarette bag.
2. brand cigarette flexible tobacco-strips producing grouping process technology according to claim 1 is characterized in that: among this step S200, the processing characteristics of those process for producing lines is meant the fragrant module of processing mode, processing conditions and material.
3. brand cigarette flexible tobacco-strips producing grouping process technology according to claim 2 is characterized in that: among this step S200, it comprises three process for producing lines, and these three process for producing lines are respectively process for producing line A, process for producing line B and process for producing line C;
This process for producing line A, it comprise automatically unpack, section, loosening and gaining moisture, transfer roller are loose, join the leaf premix, intelligence is selected leaf, quantitatively leaf storage leaf, quantitatively feeding, metal detection, Qie Yesi, quantitatively feeding and low-intensity cylinder baking silk are fed in raw material, join in feeding, screening;
This process for producing line B, it comprise automatically unpack, section, loosening and gaining moisture, transfer roller are loose, join the leaf premix, intelligence is selected leaf, quantitatively leaf storage leaf, quantitatively feeding, metal detection, Qie Yesi, quantitatively feeding and middle intensity cylinder baking silk are fed in raw material, join in feeding, screening;
This process for producing line C, it comprise automatically unpack, section, loosening and gaining moisture, transfer roller are loose, join the leaf premix, intelligence is selected leaf, quantitatively leaf storage leaf, quantitatively feeding, metal detection, Qie Yesi, quantitatively feeding, air-flow baking silk and selection by winnowing are on the spot fed in raw material, joined in feeding, screening.
4. brand cigarette flexible tobacco-strips producing grouping process technology according to claim 3 is characterized in that: this transfer roller is loose in order to automatic separation block-shaped chip cigarette and loose blade, to remove the flax silk that contains in the smoked sheet.
5. brand cigarette flexible tobacco-strips producing grouping process technology according to claim 3 is characterized in that: this intelligence selects leaf in order to blade is carried out selected, removal of impurities, to improve smoked sheet quality degree of purity.
6. brand cigarette flexible tobacco-strips producing grouping process technology according to claim 1 is characterized in that: among this step S100, the packet count that is divided into equates with the number of process for producing line.
7. brand cigarette flexible tobacco-strips producing grouping process technology according to claim 1 is characterized in that: also comprise before this step S100:
Step S010, the microwave detection step of going mouldy: judge whether the sheet cigarette goes mouldy, and reject the sheet cigarette that possibly go mouldy;
Step S020, sheet overhead cigarette storehouse step: the sheet cigarette is delivered to overhead storehouse, to satisfy the turnover of sheet cigarette raw material production.
8. brand cigarette flexible tobacco-strips producing grouping process technology according to claim 1 is characterized in that: among this step S600, the storage silk adopts box storage silk.
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