CN102461991B - New method for producing cigarette formula and special formula cabinet - Google Patents
New method for producing cigarette formula and special formula cabinet Download PDFInfo
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- CN102461991B CN102461991B CN201010544991.1A CN201010544991A CN102461991B CN 102461991 B CN102461991 B CN 102461991B CN 201010544991 A CN201010544991 A CN 201010544991A CN 102461991 B CN102461991 B CN 102461991B
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- formula cabinet
- cabinet
- formula
- perfuming
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000000034 method Methods 0.000 claims abstract description 41
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000003137 locomotive effect Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 10
- 241000208125 Nicotiana Species 0.000 abstract description 6
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 6
- 238000003860 storage Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 7
- 238000013016 damping Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a method for producing a cigarette formula and a special formula cabinet, and belongs to the technical field of tobacco. The process flow in the method is organized according to one of the following modes: [1] procedures are mutually parallel and the material flow directions are the same; [2] or the procedures are mutually parallel and the adjacent working sections are staggered; [3] or the front 2nd or 3rd procedures are connected in series, the rear 3rd or 2nd procedures are connected in series, and the rest procedures are staggered; [4] or the procedures are connected in series to the working sections with the same material flow direction. Processing hosts of the formula cabinet of the front procedure are connected and used for bearing the processed materials of the front procedure, the formula cabinet bearing the processed materials of the front procedure is separated from the front procedure and conveys the materials which serve as processing raw materials to a later procedure, and the formula cabinet is connected with a feeder of the next procedure. The invention has the advantages of low material waste, high equipment utilization rate and stable processing quality level, and the work efficiency is greatly improved.
Description
Technical field
The invention belongs to technical field of tobacco, be specifically related to cigarette composition production method, and proprietary formula cabinet.
Background technology
In prior art, each tobacco productive corporation generally has formula production line, and for the trial-production of the formula sample before product batch production, its technique, equipment all arrange according to product line.But formula production line is small lot batch manufacture, the material that the setting of applying mechanically production line causes filling a prescription in production line turnaround time between each manufacturing procedure is longer, moisture and temperature, the flow etc. of material all can not be guaranteed, and compare with producing large line, and formula crudy level is less stable on the contrary.Due in formula production line between each operation the degree of association higher, most time can only be produced a sample, this situation can not adapt to the small lot of sample making of fill a prescription, the test requirements document of multiple types, and material waste greatly, utilization rate is set low.
Summary of the invention
For the above-mentioned deficiency of prior art, the technical problem to be solved in the present invention is to provide a kind of cigarette composition production method and proprietary formula cabinet, and the present invention can adapt to small lot, the requirement of many kinds, and tissue is produced flexibly, the energy-conservation and production of filling a prescription rapidly.
Cigarette composition production method of the present invention contains moisture regain operation, charging process, chopping operation, drying process, perfuming operation, and the technological process in described cigarette composition production method is carried out one of in the following manner:
[1] operation that moisture regain operation, charging process, chopping operation, drying process, perfuming operation are set to be parallel to each other, and to make the logistics direction in each operation be identical;
[2] operation that maybe moisture regain operation, charging process, chopping operation, drying process, perfuming operation are set to be parallel to each other, and the logistics direction in every two adjacent operations is interlocked;
[3] maybe front 2 or 3 operations in moisture regain operation, charging process, chopping operation, drying process, perfuming operation are serially connected with the identical order of logistics direction, rear 3 or 2 operations are serially connected with the identical order of logistics direction, then the operation group after two serial connections is arranged by the staggered mode of logistics direction;
[4] maybe moisture regain operation, charging process, chopping operation, drying process, perfuming operation are serially connected by the identical order of logistics direction;
Equipment in above-mentioned each operation arranges order: feeding machine-this operation processing main frame-formula cabinet, described formula cabinet is the formula cabinet with lifting and locomotive function, the formula cabinet of front operation is connected mutually with this operation processing main frame and carry material after the processing of front operation, before carrying after the processing of front operation the formula cabinet of material and departing from after operation, above-mentioned material is sent to rear operation to process raw material, now, formula cabinet is connected mutually with the feeding machine of subsequent processing.
For the proprietary formula cabinet of cigarette composition production method, contain formula cabinet body and formula cabinet control system, the formula cabinet supporting leg bottom in described formula cabinet body is provided with screw lift, is provided with universal rolling wheel under screw lift; Two ends, described formula cabinet (27) cabinet top and the middle photoelectric tube (10) that can respond to material signal that is respectively arranged with; Described formula cabinet control system is electrically connected to the drive motors of described screw lift (24) and the drive motors (17) of described universal rolling wheel (23) respectively.
The present invention can adapt to the small lot of sample making of filling a prescription, the test requirements document of multiple types, and material waste is little, and utilization rate of equipment and installations is high, and between each manufacturing procedure the turnaround time shorter, moisture and temperature, the flow etc. of material are guaranteed, crudy horizontal stability.Between each operation, the degree of association is little, can produce a plurality of samples simultaneously, has greatly improved operating efficiency.
Accompanying drawing explanation
Accompanying drawing 1 is a kind of Recipe configuration and the schematic flow sheet of prior art;
Accompanying drawing 2 is another kind of Recipe configuration and schematic flow sheets of prior art;
Accompanying drawing 3 is proprietary formula cabinet schematic diagrames of the present invention;
Accompanying drawing 4 is side-looking structural representations of accompanying drawing 3;
Accompanying drawing 5 is a kind of Process configuration of the present invention and schematic flow sheet;
Accompanying drawing 6 is another kind of Process configuration of the present invention and schematic flow sheet;
Accompanying drawing 7 is another Process configuration of the present invention and schematic flow sheet;
Accompanying drawing 8 is another Process configuration of the present invention and schematic flow sheet.
Accompanying drawing acceptance of the bid note is described below: 1-belt conveyor; 2-vibrating screen classifier; 3-feeding machine; 4-electronic scale; 5-damping machine or charger; 6-jigging conveyer; 7-filament cutter; 8-formula cabinet; 9-feeding machine; 10-electronic scale; 11-Perfuming machine; 12-thin-plate cut-tobacco drier; 13-tunnel type cut tobacco damping machine; 14-rake roller reductor; 15-rake roller transmission mechanism; 16-tail band transmission mechanism; 17-formula cabinet drive motors; Belt at the bottom of 18-cabinet; 19-tail band reductor; 20-formula cabinet wallboard; 21-formula cabinet supporting leg; 22-go out claw roller; 23-universal rolling wheel; 24-screw lift; 25-discharging cover; 26-high-low-position photoelectric tube; 27-formula cabinet; 28-moisture regain operation; 29-charging process; 30-chopping operation; 31-drying process; 32-perfuming operation.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention and Relational Questions are described in further detail.As shown in Figure 1, this is a kind of Recipe configuration and the flow process signal of prior art, in this example, its technical process is summarized as follows: blade (raw material) enters system from the lower-left end of figure, through belt conveyor 1 with vibrating screen classifier 2 enters feeding machine 3 and electronic scale 4 enters in damping machine (or charger) 5, this machine also doubles as moisture regain, reinforced two kinds of purposes, is used as for the first time damping machine.After damping machine completes, discharging is sent into storage cabinet 8 through jigging conveyer 6, middle this conveyer 1 of belt.Second circulation is, material is sent from storage cabinet 8 again, for the second time through belt conveyor 1 and vibrating screen classifier 2, for the second time through feeding machine 3 and electronic scale 4, enter charger 5(and be used as for the second time charger) in, after having fed in raw material, discharging is sent into storage cabinet 8 through jigging conveyer 6, middle this conveyer 1 of belt again.The 3rd circulation is, material is sent from storage cabinet 8 again, for the third time through belt conveyor 1 and vibrating screen classifier 2, for the third time through feeding machine 3 and electronic scale 4, enter filament cutter 7, after chopping completes, material this conveyer 1 of belt of (referring to position in figure, as follows) in the middle of jigging conveyer 6, belt conveyor 1, jigging conveyer 6 make progress, enter is sent into storage cabinet 8.The 4th circulation is, material is sent from storage cabinet 8 again, the 4th time through belt conveyor 1 and vibrating screen classifier 2, the 4th time through feeding machine 3 and electronic scale 4, now the belt conveyor 1 through jigging conveyer 6 and the middle right side enters 13 moisture regain of cut tobacco damping machine, after having got damp again, delivers to thin-plate cut-tobacco drier 12 dry silk through jigging conveyer 6, after baking silk completes, material is sent into storage cabinet 8 through jigging conveyer 6 and middle belt conveyor 1, in this conveyer 1 course of conveying of middle belt, adds expanded cut tobacco and stem.The material of again sending from storage cabinet 8 makes progress after the belt conveyor 1 of upper left is sent into feeding machine 9 and electronic scale 10, then delivers to Perfuming machine 11 through belt conveyor 1, and after perfuming, material is delivered to warehouse for finished product or lower operation through vibrating screen classifier 2 and jigging conveyer 6.The process equipment floor space of seeing prior art from this example is large, and a batch of material turns round in whole system, and each operation correlation is strong, can only a step etc. next step, waste time and energy, as just can not carried out chopping+baking silk get damp again (can feed in raw material), otherwise the same.The series system of chopping+baking silk causes chopping, baking silk to open simultaneously, can only make like this sample.Formula production line is generally small lot batch manufacture, production line material turnaround time between each manufacturing procedure that causes like this filling a prescription is longer, moisture and temperature, the flow etc. of material all can not be guaranteed, can not adapt to the small lot of sample making of filling a prescription, the test requirements document of multiple types, and material waste is large, and utilization rate of equipment and installations is low.
Accompanying drawing 2 is another examples of the prior art, this example and accompanying drawing 1 be furnished with difference, but substantially similar, similar, repeat no more.Each manufacturing procedure is also that the turnaround time is long, wastes time and energy, and can not adapt to the actual needs that formula is produced, and material waste is large, and utilization rate of equipment and installations is low.
Accompanying drawing the 3, the 4th, the proprietary formula cabinet of cigarette composition production method of the present invention, described formula cabinet 27 is the formula cabinets with lifting and locomotive function; Not being both in formula cabinet supporting leg 21 bottoms of formula cabinet body of the storage cabinet of it and prior art is provided with screw lift 24, pass through Electric Machine Control, can realize its elevating control, during charging, can raise, can reduce during discharging, in the time of reducing input and output material like this, blanking is poor, reduces to make brokenly, can realize smoothly and the docking of other operation on the other hand by controlling its height, while moving it different operation, meet the connection request of different operations.The screw lift 24 of this formula cabinet this physical efficiency of cabinet that makes to fill a prescription rises and can fall, thereby adapt to, docks with the processing main frame in a plurality of operations; Under screw lift 24, be provided with universal rolling wheel 23, by Electric Machine Control, can realize it and move control, can between different operations, move, meet multiple needs.So formula cabinet 27 of the present invention can move flexibly between a plurality of operations, make the not only separate but also interdependence of each operation, thereby adapt to cigarette composition production method of the present invention.Between each operation, by the packaged type cabinet 27 of filling a prescription, realize the running of material, formula line is by a plurality of packaged type formula of configuration cabinet, just can adapt to the small lot of sample making of filling a prescription, the test requirements document of multiple types, material waste is little, and utilization rate of equipment and installations is high, and between each manufacturing procedure the turnaround time shorter, moisture and temperature, the flow etc. of material are guaranteed, crudy horizontal stability, between each operation, the degree of association is little, can produce a plurality of samples simultaneously.
Formula cabinet cabinet is provided with a plurality of photoelectric tubes (10) and generally at two ends, cabinet top and centre, respectively establishes one, when material enters, when cabinet one end or the induction of middle part photoelectric tube have material signal, by belt at the bottom of cabinet, make cabinet translation, make material continue to enter cabinet, when two ends photoelectric tube induction has material signal, stop charging, avoid solid accumulation too high or leak material.The flexibility of this formula cabinet is high, has and meets multiple needs, is particularly suitable for cigarette composition production line, raises the efficiency, easy to use.
Accompanying drawing the 5,6,7, the 8th, cigarette composition production method of the present invention technological process, as shown in Figure 5, the equipment of each in-process rearranges workshop section by the following current of Flow of Goods and Materials direction, each operation be parallel to each other and logistics direction identical, between each operation, by formula cabinet, pass on material, represent the to fill a prescription movement locus of cabinet of dotted line as shown in the figure, in the present embodiment, each operation is separate, both can mutually be connected the product of producing same kind, can separate production produce separately different products again, thereby the efficiency that formula is produced is improved widely simultaneously.As above-mentioned 4 workshop sections can time the sample making of filling a prescription, A sample is carrying out loosening and gaining moisture (feeding in raw material), B sample is carrying out chopping, C sample is drying silk, D sample can be made different samples carrying out perfuming ，Ge workshop section simultaneously, and utilization rate of equipment and installations is high, can adapt to the small lot of sample making of filling a prescription, the test requirements document of multiple types, material waste is little, and utilization rate of equipment and installations is high, and between each manufacturing procedure the turnaround time shorter, moisture and temperature, the flow etc. of material are guaranteed, and crudy horizontal stability is good.
Shown in accompanying drawing 6, the equipment of each in-process rearranges workshop section by the following current of Flow of Goods and Materials direction, each operation is parallel to each other but logistics opposite direction between adjacent two-step, between each operation, by formula cabinet, pass on material, represent the to fill a prescription movement locus of cabinet of dotted line as shown in the figure, in the present embodiment, due to the logistics opposite direction between adjacent two-step, the moving line of the cabinet 27 of therefore filling a prescription is shorter.
Shown in accompanying drawing 7, first three operation 28,29,30 serial connection is the identical workshop section of material direction, rear two operations, 31,32 serial connections are the identical workshop section of logistics direction, then two operation groups are arranged by logistics opposite direction, can adapt to different workshops or environment like this.Shown in accompanying drawing 8, be to be the identical whole workshop section of logistics direction by operation 28,29,30,31,32 serial connection, this mode can adapt in strip workshop and arranges.
In a word, although method of the present invention is simple, but the series of problems in the formula existing for a long time production but solving, greatly improved the efficiency of producing and simplified formula and produced, can be adapted to the small lot of existing formula production, the test requirements document of multiple types completely, and it is large to have overcome widely the waste of prior art material, the long-term defect not being resolved that utilization rate of equipment and installations is low.
Claims (2)
1. a cigarette composition production method, contains moisture regain operation, charging process, chopping operation, drying process, perfuming operation, it is characterized in that: the technological process in described cigarette composition production method is carried out one of in the following manner:
[1] operation that operation (28), charging process (29), chopping operation (30), drying process (31), perfuming operation (32) be set to be parallel to each other that will get damp again, and to make the logistics direction in each operation be identical;
[2] operation that operation (28), charging process (29), chopping operation (30), drying process (31), perfuming operation (32) be set to be parallel to each other that maybe will get damp again, and the logistics direction in every two adjacent operations is interlocked;
[3] maybe front 2 or 3 operations in the operation that gets damp again (28), charging process (29), chopping operation (30), drying process (31), perfuming operation (32) are serially connected with the identical order of logistics direction, rear 3 or 2 operations are serially connected with the identical order of logistics direction, then the operation group after two serial connections is arranged by the staggered mode of logistics direction;
[4] maybe the operation that gets damp again (28), charging process (29), chopping operation (30), drying process (31), perfuming operation (32) are serially connected by the identical order of logistics direction;
Equipment in above-mentioned each operation arranges order: feeding machine-this operation processing main frame-formula cabinet, described formula cabinet (27) is the formula cabinet with lifting and locomotive function, the formula cabinet (27) of front operation is connected mutually with this operation processing main frame and carry material after the processing of front operation, before carrying after the processing of front operation the formula cabinet (27) of material and departing from after operation, above-mentioned material is sent to rear operation to process raw material, now, formula cabinet (27) is connected mutually with the feeding machine of subsequent processing.
2. the proprietary formula cabinet for the production method of cigarette composition described in claim 1, contain formula cabinet body and formula cabinet control system, it is characterized in that: formula cabinet supporting leg (21) bottom in described formula cabinet body is provided with screw lift (24), is provided with universal rolling wheel (23) under screw lift (24); Two ends, described formula cabinet (27) cabinet top and the middle photoelectric tube (10) that can respond to material signal that is respectively arranged with; Described formula cabinet control system respectively with the drive motors of described screw lift (24), and the drive motors (17) of described universal rolling wheel (23) is electrically connected to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010544991.1A CN102461991B (en) | 2010-11-16 | 2010-11-16 | New method for producing cigarette formula and special formula cabinet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010544991.1A CN102461991B (en) | 2010-11-16 | 2010-11-16 | New method for producing cigarette formula and special formula cabinet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102461991A CN102461991A (en) | 2012-05-23 |
| CN102461991B true CN102461991B (en) | 2014-01-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010544991.1A Active CN102461991B (en) | 2010-11-16 | 2010-11-16 | New method for producing cigarette formula and special formula cabinet |
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| Country | Link |
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| CN (1) | CN102461991B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1264552A (en) * | 2000-01-11 | 2000-08-30 | 周永胜 | Technology for making tobacco threds of flexible cigarettes |
| CN2604887Y (en) * | 2002-11-27 | 2004-03-03 | 秦皇岛烟草机械有限责任公司 | Storage cabinet |
| CN200973345Y (en) * | 2006-11-27 | 2007-11-14 | 外商独资大树智能科技(南京)有限公司 | Cigarette thread (slice) on-line analysing used automatic reclaiming and kickoff set |
| CN101077214A (en) * | 2006-10-20 | 2007-11-28 | 红云烟草(集团)有限责任公司 | Flexibility process for grouping processing tobacco |
| CN201142927Y (en) * | 2008-01-22 | 2008-11-05 | 红云烟草(集团)有限责任公司 | Cabinet for homogeneously mixing tobacco |
| CN101507526A (en) * | 2009-03-31 | 2009-08-19 | 龙岩烟草工业有限责任公司 | Brand cigarette flexible tobacco-strips producing grouping process technology |
| CN201458236U (en) * | 2009-07-13 | 2010-05-12 | 云南昆船设计研究院 | Movable rotary type belt conveyer |
| CN201882577U (en) * | 2010-11-16 | 2011-06-29 | 湖北中烟工业有限责任公司 | Novel movable and height-adjustable formulation cabinet |
-
2010
- 2010-11-16 CN CN201010544991.1A patent/CN102461991B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1264552A (en) * | 2000-01-11 | 2000-08-30 | 周永胜 | Technology for making tobacco threds of flexible cigarettes |
| CN2604887Y (en) * | 2002-11-27 | 2004-03-03 | 秦皇岛烟草机械有限责任公司 | Storage cabinet |
| CN101077214A (en) * | 2006-10-20 | 2007-11-28 | 红云烟草(集团)有限责任公司 | Flexibility process for grouping processing tobacco |
| CN200973345Y (en) * | 2006-11-27 | 2007-11-14 | 外商独资大树智能科技(南京)有限公司 | Cigarette thread (slice) on-line analysing used automatic reclaiming and kickoff set |
| CN201142927Y (en) * | 2008-01-22 | 2008-11-05 | 红云烟草(集团)有限责任公司 | Cabinet for homogeneously mixing tobacco |
| CN101507526A (en) * | 2009-03-31 | 2009-08-19 | 龙岩烟草工业有限责任公司 | Brand cigarette flexible tobacco-strips producing grouping process technology |
| CN201458236U (en) * | 2009-07-13 | 2010-05-12 | 云南昆船设计研究院 | Movable rotary type belt conveyer |
| CN201882577U (en) * | 2010-11-16 | 2011-06-29 | 湖北中烟工业有限责任公司 | Novel movable and height-adjustable formulation cabinet |
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| CN102461991A (en) | 2012-05-23 |
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