CN206500627U - A kind of powder metallurgy knockout machine - Google Patents
A kind of powder metallurgy knockout machine Download PDFInfo
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- CN206500627U CN206500627U CN201720055805.5U CN201720055805U CN206500627U CN 206500627 U CN206500627 U CN 206500627U CN 201720055805 U CN201720055805 U CN 201720055805U CN 206500627 U CN206500627 U CN 206500627U
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- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 15
- 238000013519 translation Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 abstract description 12
- 239000000843 powder Substances 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 4
- 210000001161 mammalian embryo Anatomy 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 10
- 230000000903 blocking effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及粉末治金加工装置技术领域,具体指一种粉末治金取出机。The utility model relates to the technical field of powder metallurgy processing devices, in particular to a powder metallurgy take-out machine.
背景技术Background technique
粉末冶金是制取金属粉末或用金属粉末(或金属粉末与非金属粉末的混合物)作为原料,经过成形和烧结,制取金属材料、复合材料以及各种类型制品的工业技术。粉末冶金技术具备显著节能、省材、性能优异、产品精度高且稳定性好等一系列优点,非常适合于大批量生产。粉末成型目的是制得一定形状和尺寸的压坯,并使其具有一定的密度和强度,成型方法基本上分为加压成型和无压成型。目前的粉末成型加工环节中,难以避免的会较多的材料粉尘存在于生产环境中,长期已往容易对操作人员的身体造成严重的损伤。因此,需要通过更多的辅助装置提高生产过程的自动化程度。Powder metallurgy is an industrial technology for producing metal powder or using metal powder (or a mixture of metal powder and non-metal powder) as raw material, forming and sintering to produce metal materials, composite materials and various types of products. Powder metallurgy technology has a series of advantages such as significant energy saving, material saving, excellent performance, high product precision and good stability, and is very suitable for mass production. The purpose of powder molding is to make a compact of a certain shape and size, and to make it have a certain density and strength. The molding methods are basically divided into pressure molding and pressureless molding. In the current powder molding process, it is inevitable that more material dust will exist in the production environment, which will easily cause serious damage to the operator's body in the long run. Therefore, it is necessary to improve the automation of the production process through more auxiliary devices.
发明内容Contents of the invention
本实用新型的目的在于针对现有技术的缺陷和不足,提供一种结构合理、运行稳定、能满足不同规格产品、调节灵活的粉末治金取出机。The purpose of the utility model is to provide a powder metallurgy take-out machine with reasonable structure, stable operation, which can meet products of different specifications and flexible adjustment, aiming at the defects and deficiencies of the prior art.
为了实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
本实用新型所述的一种粉末治金取出机,包括主机架、支撑架和输送带,所述主机架和支撑架分别设置在输送带的两侧,主机架和支撑架之间设有横跨在输送带上方的横跨梁,横跨梁上设有可沿其水平移动的平移模块,横跨梁上设有驱动平移模块的伺服电机;所述平移模块上设有升降导轨,升降导轨上设有可沿其竖直移动的升降模块,升降导轨上设有驱动升降模块的升降气缸,升降模块上设有抓取治具。A powder metallurgy take-out machine described in the utility model includes a main frame, a support frame and a conveyor belt. The main frame and the support frame are respectively arranged on both sides of the conveyor belt, and a horizontal The spanning beam straddling the conveyor belt, the spanning beam is provided with a translation module that can move horizontally along it, and the spanning beam is provided with a servo motor driving the translation module; the translation module is provided with a lifting guide rail, and the lifting guide rail A lifting module that can move vertically along it is provided on the top, a lifting cylinder for driving the lifting module is provided on the lifting guide rail, and a grabbing fixture is provided on the lifting module.
根据以上方案,所述抓取治具包括夹具和延伸臂,延伸臂与横跨梁平行设置,延伸臂的后端与升降模块固定连接;所述延伸臂的前端设有旋转气缸,夹具固定连接在旋转气缸的动作端上。According to the above solution, the grabbing jig includes a clamp and an extension arm, the extension arm is arranged parallel to the cross beam, the rear end of the extension arm is fixedly connected to the lifting module; the front end of the extension arm is provided with a rotating cylinder, and the clamp is fixedly connected On the action end of the rotary cylinder.
根据以上方案,所述输送带两侧均设有导向挡板,输送带上设有若干料盘,若干料盘依次间隔地排列两个导向挡板之间,输送带上设有与抓取治具配合的阻挡气缸。According to the above scheme, guide baffles are provided on both sides of the conveyor belt, a number of material trays are arranged on the conveyor belt, and a number of material trays are arranged at intervals between the two guide baffles in turn, and the conveyor belt is provided with a catch control device. With matching blocking cylinder.
根据以上方案,所述输送带上设有步进控制器,步进控制器分别与输送带的动力部、阻挡气缸、伺服电机配合电连接。According to the above scheme, a step controller is provided on the conveyor belt, and the step controller is electrically connected with the power part of the conveyor belt, the blocking cylinder, and the servo motor respectively.
根据以上方案,所述还包括升降调节支架,输送带设于横跨梁的下方且架设于升降调节支架上。According to the above solution, the device also includes a lifting adjustment bracket, and the conveyor belt is arranged under the cross beam and erected on the lifting adjustment bracket.
本实用新型有益效果为:本实用新型结构合理,伺服电机驱动夹具前后平移,将胚料从成型机中取出并依次排列在输送带的料盘中,夹具可通过升降气缸和旋转气缸实现放置高度和位置调整,满足不同规格产品的排列需求,输送带通过步进控制器实现在料盘上的多列排布和位置控制,可有效提高粉末成型加工的自动化程度,避免恶劣生产环境对人员的损伤问题。The beneficial effects of the utility model are as follows: the utility model has a reasonable structure, the servo motor drives the clamps to translate back and forth, the blanks are taken out from the molding machine and arranged in the material tray of the conveyor belt in sequence, and the clamps can be placed at a height through the lifting cylinder and the rotating cylinder and position adjustment to meet the arrangement requirements of products of different specifications. The conveyor belt realizes the multi-row arrangement and position control on the tray through the step controller, which can effectively improve the automation of powder forming processing and avoid the impact of harsh production environment on personnel. damage problem.
附图说明Description of drawings
图1是本实用新型的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
图中:In the picture:
1、主机架;2、输送带;3、横跨梁;4、夹具;11、支撑架;21、导向挡板;22、料盘;23、阻挡气缸;24、步进控制器;25、升降调节支架;31、平移模块;32、伺服电机;33、升降导轨;34、升降模块;35、升降气缸;41、延伸臂;42、旋转气缸。1. Main frame; 2. Conveyor belt; 3. Cross beam; 4. Fixture; 11. Support frame; 21. Guide baffle; 22. Material tray; 23. Blocking cylinder; 24. Step controller; 31. Translation module; 32. Servo motor; 33. Lifting guide rail; 34. Lifting module; 35. Lifting cylinder; 41. Extension arm; 42. Rotating cylinder.
具体实施方式detailed description
下面结合附图与实施例对本实用新型的技术方案进行说明。The technical scheme of the present utility model is described below in conjunction with accompanying drawing and embodiment.
如图1所示,本实用新型所述的一种粉末治金取出机,包括主机架1、支撑架11和输送带2,所述主机架1和支撑架11分别设置在输送带2的两侧,主机架1和支撑架11之间设有横跨在输送带2上方的横跨梁3,横跨梁3上设有可沿其水平移动的平移模块31,横跨梁3上设有驱动平移模块31的伺服电机32;所述平移模块31上设有升降导轨33,升降导轨33上设有可沿其竖直移动的升降模块34,升降导轨33上设有驱动升降模块34的升降气缸35,升降模块34上设有抓取治具;所述横跨梁3的前端抵设于成型机出料口的前侧,伺服电机32驱动抓取治具前后移动从而将成型胚料转移到输送带2上,升降气缸35驱动抓取治具上下动作从而将物料放置在输送带2上;通过本装置可以实现成型加工环节的自动化连续运行,避免环境粉尘对操作人员的身体造成损伤,进一步地还能提高生产效率和降低生产成本。As shown in Figure 1, a powder metallurgy take-out machine described in the utility model includes a main frame 1, a support frame 11 and a conveyor belt 2, and the main frame 1 and the support frame 11 are respectively arranged on two sides of the conveyor belt 2. On the side, between the main frame 1 and the supporting frame 11, a cross beam 3 spanning above the conveyor belt 2 is provided, and a translation module 31 that can move horizontally along it is provided on the cross beam 3. Drive the servo motor 32 of the translation module 31; the translation module 31 is provided with a lift guide rail 33, the lift guide rail 33 is provided with a lift module 34 that can move vertically along it, and the lift guide rail 33 is provided with a lift that drives the lift module 34 The cylinder 35 and the lifting module 34 are equipped with grabbing jigs; the front end of the cross beam 3 is set against the front side of the discharge port of the molding machine, and the servo motor 32 drives the grabbing jigs to move back and forth to transfer the forming blank On the conveyor belt 2, the lifting cylinder 35 drives the grasping fixture to move up and down to place the material on the conveyor belt 2; through this device, the automatic and continuous operation of the forming process can be realized to avoid environmental dust from causing damage to the operator's body. Furthermore, the production efficiency can be improved and the production cost can be reduced.
所述抓取治具包括夹具4和延伸臂41,延伸臂41与横跨梁3平行设置,延伸臂41的后端与升降模块34固定连接;所述延伸臂41的前端设有旋转气缸42,夹具4固定连接在旋转气缸42的动作端上;本实用新型的工作流程如下,首先,伺服电机32驱动平移模块31向前移动N个工位到横跨梁3的前端,夹具4抓取成型机出料口的胚料,伺服电机32后退N-1个工位,升降气缸35带动夹具4下降到输送带2上方,而后旋转气缸42转动90°使夹具4朝下并将胚料释放在输送带2上,最后旋转气缸42复位、升降气缸35复位,下一个抓取循环中,伺服电机32的前移路径长度变更为N-1,且后退路径长度变更为N-2;直到胚料在输送带2上排满一行后输送带2前移一个物料的宽度。The gripping jig includes a clamp 4 and an extension arm 41, the extension arm 41 is arranged parallel to the span beam 3, and the rear end of the extension arm 41 is fixedly connected to the lifting module 34; the front end of the extension arm 41 is provided with a rotary cylinder 42 , the clamp 4 is fixedly connected to the action end of the rotary cylinder 42; the working process of the present utility model is as follows, at first, the servo motor 32 drives the translation module 31 to move N stations forward to the front end of the cross beam 3, and the clamp 4 grabs For the raw material at the discharge port of the molding machine, the servo motor 32 retreats N-1 stations, the lifting cylinder 35 drives the clamp 4 down to the top of the conveyor belt 2, and then the rotary cylinder 42 rotates 90° to make the clamp 4 face down and release the blank On the conveyor belt 2, the last rotating cylinder 42 is reset, and the lifting cylinder 35 is reset. In the next grasping cycle, the length of the forward path of the servo motor 32 is changed to N-1, and the length of the backward path is changed to N-2; After the material is fully lined up on the conveyor belt 2, the conveyor belt 2 moves forward by the width of one material.
所述输送带2两侧均设有导向挡板21,输送带2上设有若干料盘22,若干料盘22依次间隔地排列两个导向挡板21之间,输送带2上设有与抓取治具配合的阻挡气缸23,所述料盘22用于装载和排列胚料以方便后续环节,导向挡板21用于固定料盘22使其能沿输送带2直线前移,当下一个料盘22处于横跨梁3下方时准备装料时,首先通过对应的光电开关启动阻挡气缸23,从而限制料盘22前进位置从而实现放料位置的初始定位。Both sides of the conveyor belt 2 are provided with guide baffles 21, and the conveyor belt 2 is provided with a number of trays 22, and several trays 22 are arranged at intervals between the two guide baffles 21. Grab the blocking cylinder 23 matched with the jig, the material tray 22 is used to load and arrange the blanks to facilitate the subsequent links, the guide baffle 21 is used to fix the material tray 22 so that it can move forward in a straight line along the conveyor belt 2, when the next When the tray 22 is under the cross beam 3 and is ready to be loaded, the blocking cylinder 23 is first activated by the corresponding photoelectric switch, thereby limiting the advanced position of the tray 22 to realize the initial positioning of the discharge position.
所述输送带2上设有步进控制器24,步进控制器24分别与输送带2的动力部、阻挡气缸23、伺服电机32配合电连接;所述料盘22中放满一行,则对位的输送带2需前进一个工位,伺服电机32的前移、后退工位则恢复成初始值。The conveyor belt 2 is provided with a step controller 24, and the step controller 24 is electrically connected with the power part of the conveyor belt 2, the blocking cylinder 23, and the servo motor 32 respectively; The corresponding conveyor belt 2 needs to advance one station, and the forward and backward stations of the servo motor 32 then return to the initial value.
所述还包括升降调节支架25,输送带2设于横跨梁3的下方且架设于升降调节支架25上;对于不同规格的成型胚料和成型机,通过升降调节支架25可满足不同环境下的输送带2设定要求。The description also includes a lifting adjustment bracket 25, the conveyor belt 2 is arranged under the cross beam 3 and erected on the lifting adjustment bracket 25; for molding blanks and molding machines of different specifications, the lifting adjustment bracket 25 can meet the needs of different environments. The conveyor belt 2 set requirements.
以上所述仅是本实用新型的较佳实施方式,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。The above is only a preferred embodiment of the utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the utility model patent application scope are all included in the utility model patent application scope .
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720055805.5U CN206500627U (en) | 2017-01-18 | 2017-01-18 | A kind of powder metallurgy knockout machine |
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| CN201720055805.5U CN206500627U (en) | 2017-01-18 | 2017-01-18 | A kind of powder metallurgy knockout machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109436763A (en) * | 2018-12-21 | 2019-03-08 | 深圳市标谱半导体科技有限公司 | High speed transfer arranges mechanism |
| CN114506667A (en) * | 2022-02-18 | 2022-05-17 | 中山市博胜机电设备有限公司 | Discharging and taking mechanism of leakage protection plug |
-
2017
- 2017-01-18 CN CN201720055805.5U patent/CN206500627U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109436763A (en) * | 2018-12-21 | 2019-03-08 | 深圳市标谱半导体科技有限公司 | High speed transfer arranges mechanism |
| CN114506667A (en) * | 2022-02-18 | 2022-05-17 | 中山市博胜机电设备有限公司 | Discharging and taking mechanism of leakage protection plug |
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