CN103749582B - Dough sheet thickness balance compressing tablet filament cutter - Google Patents
Dough sheet thickness balance compressing tablet filament cutter Download PDFInfo
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- CN103749582B CN103749582B CN201310747655.0A CN201310747655A CN103749582B CN 103749582 B CN103749582 B CN 103749582B CN 201310747655 A CN201310747655 A CN 201310747655A CN 103749582 B CN103749582 B CN 103749582B
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Abstract
A kind of dough sheet thickness balance compressing tablet filament cutter, comprise compressing tablet unit and filament cutter, described compressing tablet unit comprises more than two tablet press mechanisms arranged by mass transport direction, described filament cutter comprises the thickness balance filament cutting mechanism of more than two, and described thickness balance filament cutting mechanism comprises one group of dough sheet thickness balance pressure roller group and one group of shredding knife group; Wafer separator is provided with between described compressing tablet unit and described filament cutter, described wafer separator comprises a component sheets pressure roller and one group by the slicer group of even for dough sheet cutting n decile, it is identical that described dough sheet isodisperse n and thickness balance filament cutting mechanism quantity, and the dough sheet of every decile balances filament cutting mechanism by conveying mechanism and different thickness and docks.The present invention utilizes multiple narrower dough sheet thickness to balance pressure roller corresponding to pressure roller group, therefore can be evenly ironed to decile dough sheet, and entered the chopping of shredding knife group by evenly ironed decile dough sheet, last flour noodle just becomes even; The operation simultaneously of multiple stage thickness balance filament cutting mechanism, can ensure again the production capacity of compressing tablet filament cutter.<u />
Description
Technical field
The present invention relates to powder face manufacturing equipment, especially a kind of compressing tablet chasing-attachment for pressure surface sheet.
Background technology
Along with the raising of people's living standard, the rhythm of life of people is also more and more faster, and in the staple food of people, powder cereal preparation proportion is increasing.The demand of people to powder pastries is growing, impels the rise of powder cereal preparation automatic assembly line.Existing powder cereal preparation automatic assembly line can realize fully-automatic production, from initial flour to last finished product, its links manufactured has come by the equipment realizing different process, and these equipment with difference in functionality cooperatively interact and achieve the production line of automation.The production capacity of production line and the quality of final produced powder face finished product depend on the performance of each manufacturing equipment, as long as the manufacturing process of certain link goes wrong, likely can have influence on the mouthfeel of final finished product, so the production capacity of production line can be promoted by each equipment changed in production line or improves the mouthfeel in powder face.Generally can include compressing tablet filament cutter in the automatic assembly line of existing powder face, its effect is the organization network being changed gluten by compressing tablet, makes its produced powder face mouthfeel better; By chopping, dough sheet is become strand shape, facilitate subsequent technique to the processing of flour noodle.As a kind of non-fried automatic noodle production line that China Patent Publication No. is 101449764, comprise be arranged in order by material direction of transfer flour blower, twin shaft dough mixing machine, flour slaking conveyer, three compound pressers, patch cooker, continuously tablet press mechanism, machine for steaming, loose side machine, cut off box machine, automatic shaping machine, predry forming machine, hanging dryer, distribution conveyor, cross conveyor, packing conveyor.And for example China Patent Publication No. is a kind of oil spraying instant noodle production line and the production technology thereof of 101720890A, is provided with buck bucket, quantitative watering bucket, vibratory sieve, twin shaft dough mixing machine, slaking feeding machine, compound presser, continuously tablet press machine, three layers of machine for steaming successively according to operation tandem, cuts off folding machine, sprays taste machine, oil spout frying dough machine, microwave dryer, Air cooler, output packet assembling device.In above-mentioned two full-automatic powder face production lines, to have employed continuous tablet press machine, existing continuous tablet press machine mainly comprises many group tablet press mechanisms and one group of filament cutting mechanism, and tablet press mechanism is used for thick dough sheet to be pressed into sake sheet, then utilizes chopping rotor in filament cutting mechanism by the chopping of sake sheet.Although this kind of continuous tablet press machine also can meet the requirement of automated production, it can not realize large-scale production, and namely its production capacity is difficult to promote.In the automatic assembly line of existing powder face, its production capacity depends on continuous tablet press machine, and the flour noodle of continuous tablet press machine unit interval output is more, and the production capacity of production line is also corresponding to be improved.The production capacity bottleneck of existing powder face production line is continuous tablet press machine, due to the characteristic (after compressing tablet resilience) of flour, therefore the pressure roller of tablet press machine can not do too wide continuously, simple utilization is also had at present to widen pressure roller and chopping rotor to improve production capacity, so, although improve production capacity, but because dough sheet became uneven is even, make silk dispensed weight after chopping uneven, cause part face block weight uneven, have a strong impact on its quality.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of dough sheet thickness balance compressing tablet filament cutter, can not only ensure the quality of powder face finished product, and can improve the production capacity of production line.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of dough sheet thickness balance compressing tablet filament cutter, comprise compressing tablet unit and filament cutter, described compressing tablet unit comprises more than two tablet press mechanisms arranged by mass transport direction, described filament cutter comprises the thickness balance filament cutting mechanism of more than two, and described thickness balance filament cutting mechanism comprises one group of dough sheet thickness balance pressure roller group and one group of shredding knife group; Wafer separator is provided with between described compressing tablet unit and described filament cutter, described wafer separator comprises a component sheets pressure roller and one group by the slicer group of even for dough sheet cutting n decile, it is identical that described dough sheet isodisperse n and thickness balance filament cutting mechanism quantity, and the dough sheet of every decile balances filament cutting mechanism by conveying mechanism and different thickness and docks.The length of the pressure roller in tablet press mechanism of the present invention can be done longer, existing pressure roller is only the became uneven that about 600mm just significantly can not cause same patch width at width, compressing tablet unit pressure roller width of the present invention can be 800mm ~ 2000mm, so just can improve the production capacity of compressing tablet filament cutter; Dough sheet is after tablet press machine, the machine cutting of being fragmented is n decile, the unilateral width of each decile is 800/n ~ 2000/n, the thickness that the dough sheet of each decile is corresponding different balances filament cutting mechanism, first the dough sheet of decile enters dough sheet thickness balance pressure roller group, due to dough sheet thickness balance pressure roller group pressure roller width relative narrower, and therefore can be evenly ironed to decile dough sheet, entered the chopping of shredding knife group by evenly ironed decile dough sheet, last flour noodle just becomes even; The operation simultaneously of multiple stage thickness balance filament cutting mechanism, can ensure again the production capacity of compressing tablet filament cutter; Due to the width relative narrower of shredding knife group, the possibility that dislocation occurs the rotor in shredding knife group reduces greatly, prevents from damaging rotor because of dislocation between rotor, makes yield rate in processing rotor process high, low cost of manufacture.
As improvement, described shredding knife group is with the rotor of groove and double wedge to be mutually engaged by a pair and forms.
As improvement, described thickness balance filament cutting mechanism rear end is provided with output mechanism.Multiple thickness balance filament cutting mechanism choppings face silk is out integrated again by output mechanism, thus facilitates follow-up equipment to process powder face.
As improvement, the output of the adjacent wafer mechanism of compressing tablet unit is equipped with dough sheet conveyer belt, and the rear end of described dough sheet conveyer belt is higher than front end, and dough sheet under gravity can be sagging, relies on dough sheet conveyer belt support.
As improvement, described tablet press mechanism comprises pressure roller group, drives the optoelectronic switch of the pressure roller motor of pressure roller group and control pressure roller motor; The often group pressure roller of described tablet press mechanism is made up of two pressure rollers set up and down, and the diameter often organizing pressure roller of tablet press mechanism successively decreases successively by mass transport direction.
As improvement, the width L1 of the chopping rotor of described thickness balance filament cutting mechanism, the width L2 of the pressure roller of tablet press mechanism, L1≤L2.Utilize multiple stage thickness to balance the corresponding tablet press mechanism of filament cutting mechanism, under the prerequisite not changing rotor width, the raising of production capacity can be realized.
As improvement, described slicer group comprises mount pad and is located at the slicer bottom a component sheets pressure roller.Quantity according to thickness balance filament cutting mechanism arranges slicer, makes slicer tablet press mechanism patch division out can be become balance the identical decile dough sheet of filament cutting mechanism quantity with thickness.
The beneficial effect that the present invention is compared with prior art brought is:
The pressure roller that the present invention utilizes multiple narrower chopping pressure roller group corresponding wider, therefore can be evenly ironed to decile dough sheet, and entered the chopping of shredding knife group by evenly ironed decile dough sheet, last flour noodle just becomes even; The operation simultaneously of multiple stage thickness balance filament cutting mechanism, can ensure again the production capacity of compressing tablet chasing-attachment; Due to the width relative narrower of shredding knife group, the possibility that dislocation occurs the rotor in shredding knife group reduces greatly, prevents from damaging rotor because of dislocation between rotor, thus reduces manufacture and maintenance cost.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is top view of the present invention.
Detailed description of the invention
Below in conjunction with Figure of description, the invention will be further described.
As shown in Figure 1, 2, a kind of dough sheet thickness balance compressing tablet chasing-attachment, comprises compressing tablet unit, wafer separator and filament cutter.Described compressing tablet unit comprises more than two tablet press mechanisms arranged by mass transport direction, and the present embodiment is provided with altogether three tablet press mechanisms 1; Described tablet press mechanism 1 comprises one group of pressure roller group 11, drives the optoelectronic switch (sign) of the pressure roller motor (sign) of pressure roller group 11 and control pressure roller motor; Described pressure roller group 11 is made up of two pressure rollers 111 set up and down, and the diameter of the pressure roller 111 of every platform tablet press mechanism 1 successively decreases successively by mass transport direction.Be provided with dough sheet conveyer belt 2 between adjacent wafer mechanism 1, the rear end of described dough sheet conveyer belt 2 is higher than front end, and when dough sheet is walked between adjacent wafer mechanism 1, under gravity Action of Gravity Field, meeting is sagging, relies on dough sheet conveyer belt 2 support.For enhancing production capacities, the width L2 of the pressure roller of the implementation case is 1200mm, and under the prerequisite of identical transmission speed, the width of pressure roller 111 is wider, and the output of unit interval is more.For coordinating the demand of the pressure roller 111 of wider width, the width of the continuous vacuum noodle press extrusion dough sheet of dough sheet thickness balance compressing tablet filament cutter front end is 1200mm, carries out continuous compressing tablet by compressing tablet unit from thick to thin.
Described filament cutter comprises the thickness balance filament cutting mechanism 5 of more than two, and the present embodiment is provided with altogether two thickness balance filament cutting mechanisms 5, and this thickness balance filament cutting mechanism 5 is located at the rear in wafer separator mass transport direction and arranges in dislocation.Described thickness balance filament cutting mechanism 5 comprises one group of dough sheet thickness balance pressure roller group 51 and one group of shredding knife group 52; Described shredding knife group is mutually engaged by a pair band groove and the rotor of double wedge and forms; Described one group of dough sheet thickness balance pressure roller group 51 comprises two dough sheet thickness balance pressure roller groups 511 set up and down; The dough sheet thickness balance pressure roller group 511 of described thickness balance filament cutting mechanism 5 and the width L1 of rotor 521, the width L2 of the pressure roller 111 of tablet press mechanism 1, L1≤L2, i.e. 600mm,
Wafer separator 3 is provided with between described compressing tablet unit and described filament cutter, described wafer separator 3 comprises a component sheets pressure roller 31 and one group by the slicer group 32 of even for dough sheet cutting n decile, the slicer group 32 of described decile comprises mount pad and is located at the slicer bottom a component sheets pressure roller 31, when dough sheet is by divided device, can be cut by slicer, thus form the dough sheet of decile; It is identical that described dough sheet isodisperse n and thickness balance filament cutting mechanism 5 quantity, the dough sheet of every decile balances filament cutting mechanism 5 by conveying mechanism and different thickness and docks, because the rotor width L1 of thickness balance filament cutting mechanism 5 is suitable with the width of decile dough sheet, therefore chopping can be cooperated.
Described thickness balance filament cutting mechanism 5 rear end is provided with output mechanism 53, and multiple thickness balance filament cutting mechanism 5 choppings face silk is out integrated again by output mechanism 53, thus facilitates follow-up equipment to process powder face.
Operation principle of the present invention: extrude dough sheet by continuous vacuum noodle press and enter compressing tablet unit, multiple tablet press mechanism 1 pair of powder ball carries out ironed, the width of the pressure roller in tablet press mechanism 1 of the present invention can do wider, existing is only the became uneven that about 600mm just significantly can not cause same patch width at width, pressure roller width L2 of the present invention can be 800mm ~ 2000mm, so just can improve the production capacity of compressing tablet chasing-attachment; The width L2 of the pressure roller of the implementation case is 1200mm, dough sheet is after compressing tablet unit, being fragmented machine 3 cutting is 2 deciles, the unilateral width of each decile is 600mm, and the thickness that the dough sheet of each decile is corresponding different balances filament cutting mechanism 5, and first the dough sheet of decile enters chopping pressure roller group 51, due to chopping pressure roller group 51 width relative narrower, therefore evenly can flatten decile dough sheet, the decile dough sheet be driven plain enters shredding knife group 52 chopping, and last flour noodle just becomes even; The operation simultaneously of multiple stage thickness balance filament cutting mechanism 5, can ensure again the production capacity of compressing tablet chasing-attachment; Due to the width relative narrower of shredding knife group 52, the possibility that dislocation occurs the rotor in shredding knife group 52 reduces greatly, prevents from damaging rotor because of dislocation between rotor.
Claims (6)
1. a dough sheet thickness balance compressing tablet filament cutter, comprise compressing tablet unit and filament cutter, described compressing tablet unit comprises more than two tablet press mechanisms arranged by mass transport direction, it is characterized in that: described filament cutter comprises the thickness balance filament cutting mechanism of more than two, described thickness balance filament cutting mechanism comprises one group of dough sheet thickness balance pressure roller group and one group of shredding knife group; Wafer separator is provided with between described compressing tablet unit and described filament cutter, described wafer separator comprises a component sheets pressure roller and one group by the slicer group of even for dough sheet cutting n decile, it is identical that described dough sheet isodisperse n and thickness balance filament cutting mechanism quantity, and the dough sheet of every decile balances filament cutting mechanism by conveying mechanism and different thickness and docks; The output of the adjacent wafer mechanism of compressing tablet unit is equipped with dough sheet conveyer belt, and the rear end of described dough sheet conveyer belt is higher than front end; The front end of dough sheet thickness balance compressing tablet filament cutter is provided with continuous vacuum noodle press.
2. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 1, is characterized in that: described shredding knife group is with the rotor of groove and double wedge to be mutually engaged by a pair and forms.
3. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 1, is characterized in that: described thickness balance filament cutting mechanism rear end is provided with output mechanism.
4. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 1, is characterized in that: described tablet press mechanism comprises pressure roller group, drives the optoelectronic switch of the pressure roller motor of pressure roller group and control pressure roller motor; The often group pressure roller of described tablet press mechanism is made up of two pressure rollers set up and down, and the diameter often organizing pressure roller of tablet press mechanism successively decreases successively by mass transport direction.
5. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 4, is characterized in that: the width L1 of the chopping rotor of described thickness balance filament cutting mechanism, the width L2 of the pressure roller of tablet press mechanism, L1≤L2.
6. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 1, is characterized in that: described slicer group comprises mount pad and is located at the slicer bottom a component sheets pressure roller.
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CN201310747655.0A CN103749582B (en) | 2013-12-25 | 2013-12-31 | Dough sheet thickness balance compressing tablet filament cutter |
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CN106720013B (en) * | 2016-12-06 | 2018-10-30 | 陈福生 | A kind of device of fixed length noodles automatic baking dry doubling packaging |
CN108812746B (en) * | 2018-08-03 | 2020-12-25 | 瑞安市金砖工业产品设计有限公司 | Automatic noodle maker |
CN113455526A (en) * | 2021-07-06 | 2021-10-01 | 青岛海科央厨智能科技有限公司 | Composite calendering process for dough sheet and dough wadding |
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EP1905307A2 (en) * | 2006-09-29 | 2008-04-02 | Werner & Pfleiderer Lebensmitteltechnik GmbH | Device for making and supplying a continuous dough sheet |
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JPH11289962A (en) * | 1998-04-16 | 1999-10-26 | Kawakami:Kk | Noodle dough rolling and forming machine |
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Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3811789B2 (en) * | 2004-05-24 | 2006-08-23 | 株式会社コバード | Food dough shaping device |
EP1905307A2 (en) * | 2006-09-29 | 2008-04-02 | Werner & Pfleiderer Lebensmitteltechnik GmbH | Device for making and supplying a continuous dough sheet |
CN201115402Y (en) * | 2007-11-08 | 2008-09-17 | 冯星愿 | Slicing and shredding machine |
CN201640359U (en) * | 2009-07-23 | 2010-11-24 | 荀伟丽 | Noodle machine |
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CN203748538U (en) * | 2013-12-25 | 2014-08-06 | 冯星愿 | Flour slice thickness balancing pressing and shredding machine |
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