CN113455526A - Composite calendering process for dough sheet and dough wadding - Google Patents
Composite calendering process for dough sheet and dough wadding Download PDFInfo
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- CN113455526A CN113455526A CN202110762912.2A CN202110762912A CN113455526A CN 113455526 A CN113455526 A CN 113455526A CN 202110762912 A CN202110762912 A CN 202110762912A CN 113455526 A CN113455526 A CN 113455526A
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
Abstract
The invention relates to a process for composite calendering of dough sheets and dough wadding, which comprises the following steps: s1, molding and calendering the dough sheet by using dough wadding to obtain a primary dough sheet; and S2, rolling the primary dough sheet and the dough wadding obtained in the step S1 through a set of compression rollers, continuously adding the dough wadding when the primary dough sheet is rolled through the compression rollers, performing primary composite rolling on the primary dough sheet and the primary composite dough wadding, and forming a sheet wadding primary composite dough sheet and the like. The invention has the advantages that: according to the processing technology of the dough sheet and dough wadding composite dough sheet provided by the invention, a single simple compounding mode of two dough sheets in the traditional dough making process is replaced by a mode of repeatedly compounding and rolling the dough sheet and the dough wadding, compared with a traditional dough belt compounding double-layer structure, the taste of the noodles formed by the multi-layer and well-layered dough sheet composite dough sheet is obviously improved, the dough sheet and the dough wadding repeatedly compounded and rolled and formed dough sheet are beneficial to better formation of a gluten network, and the formed fresh and wet noodles are more flexible, chewy and layered.
Description
Technical Field
The invention relates to a dough sheet and dough wadding composite rolling process, and belongs to the technical field of food processing.
Background
The processing process of noodles such as fresh wet noodles, semi-dry noodles, fine dried noodles and the like comprises the steps of taking wheat flour as a main raw material (or soybean flour, potato flour, coarse cereal noodles and the like), adding a certain amount of salt and water, mixing, kneading the mixture into flour wadding, and calendering the flour wadding into dough sheets by using calendering rollers for noodle making and forming, or compositely calendering two dough sheets formed by calendering the flour wadding by using the calendering rollers into a new dough sheet for noodle making and forming.
The dough sheet formed by calendering the dough wadding by the calendering rollers or the two dough sheets formed by calendering the dough wadding by the calendering rollers are compositely calendered into a new dough sheet with the same internal and external density and hardness, the structure is single, and the taste of the formed noodles is not layered.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a process method for forming a dough sheet by performing composite calendering on the dough sheet and dough wadding, so that the dough sheet forms a plurality of layers with different densities and hardnesses, and the taste of the formed noodles is more layered. The invention provides a process for composite calendering of dough sheets and dough wadding, which adopts the technical scheme that:
a process for composite calendering of dough sheets and dough wadding comprises the following steps:
s1, molding and calendering the dough sheet by using dough wadding to obtain a primary dough sheet;
s2, the primary dough sheet and the dough wadding in the step S1 are rolled through a set of press rollers, the dough wadding is continuously added when the primary dough sheet is rolled through the press rollers, and primary composite rolling of the primary dough sheet and the primary composite dough wadding is carried out to form a sheet wadding primary composite dough sheet;
s3, performing secondary composite rolling on the sheet-wadding primary composite dough sheet and the secondary composite dough wadding in the step S2, continuously adding the primary composite dough wadding on the dough wadding side when the step S2 is performed when the sheet-wadding primary composite dough sheet is rolled by a press roll, and performing secondary composite rolling on the sheet-wadding primary composite dough sheet and the primary composite dough wadding to form a sheet-wadding secondary composite dough sheet;
and S4, performing composite rolling.
The step S4 specifically includes: and (3) compounding the two pieces of flake batting secondary composite dough sheets according to the direction that the surface batting faces towards the inside, or the direction that the surface batting faces towards the outside, or the same direction of the surface batting, and calendering by a group of compression rollers to form the two-level flake batting composite dough sheets.
Between the step S3 and the step S4, the method further comprises the following steps: compounding the dough wadding side of the secondary sheet-wadding composite dough sheet with the dough wadding for multiple times to form a multi-sheet-wadding composite dough sheet; the step S4 is: and (3) compounding the two pieces of flake batting multiple times according to the direction that the flake batting faces the inside, or the direction that the flake batting faces the outside, or the same side direction of the flake batting, and calendering by a group of press rolls to form the multi-level flake batting multiple times compounded flake batting.
The flour wadding is prepared by the following steps: mixing wheat flour, purified water and edible salt according to the proportion of 1: (0.28-0.35): (0.01-0.04), mixing purified water and edible salt, adding into a dough mixer together with wheat flour, and mixing for 5-30 min to obtain flour floc.
The step S1 specifically includes: the thickness of the primary dough sheet is 2 mm to 20 mm, and the width of the primary dough sheet is 160 mm to 1600 mm.
The thickness of the flake-wadding one-time composite dough sheet is 2 mm to 20 mm, and the width of the flake-wadding one-time composite dough sheet is 160 mm to 1600 mm.
The thickness of the flake-floc secondary composite dough sheet is 2 mm to 20 mm, and the width of the flake-floc secondary composite dough sheet is 160 mm to 1600 mm.
The thickness of the flake-wadding multiple-time composite dough sheet is 2 mm to 20 mm, and the width of the flake-wadding composite dough sheet is 160 mm to 1600 mm.
The thickness of the flake-wadding composite dough sheet is 2 mm to 20 mm, and the width of the flake-wadding composite dough sheet is 160 mm to 1600 mm.
The invention has the advantages that: according to the processing technology of the dough sheet and dough wadding composite dough sheet provided by the invention, a single simple compounding mode of two dough sheets in the traditional dough making process is replaced by a mode of repeatedly compounding and rolling the dough sheet and the dough wadding, compared with a traditional dough belt compounding double-layer structure, the taste of the noodles formed by the multi-layer and well-layered dough sheet composite dough sheet is obviously improved, the dough sheet and the dough wadding repeatedly compounded and rolled and formed dough sheet are beneficial to better formation of a gluten network, and the formed fresh and wet noodles are more flexible, chewy and layered.
Drawings
Fig. 1 is a schematic view of the forming and calendering of the primary dough sheet of the present invention.
Fig. 2 is a schematic view of the calendering of a batting first composite face sheet of the present invention.
Fig. 3 is a schematic view of calendering a batting secondary composite sheet of the present invention.
Fig. 4 is a schematic view of a face-in, composite calendering of the present invention.
Fig. 5 is a schematic view of a composite calendering process with the batt of the present invention facing outward.
Fig. 6 is a schematic view of the combined calendering of the same side of a facetted batt of the present invention.
Wherein the reference numbers are as follows:
the dough sheet comprises dough wadding 1 for dough sheets, a primary dough sheet 2, a press roller 3, a striker plate 4, a primary composite dough sheet 5 of the dough sheet and the wadding, a secondary composite dough sheet 6 of the dough sheet and the wadding, a primary composite dough wadding 7, a composite dough sheet 8 of the two wadding and a secondary composite dough wadding 9.
Detailed Description
The invention will be further described with reference to specific embodiments, and the advantages and features of the invention will become apparent as the description proceeds. These examples are illustrative only and do not limit the scope of the present invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications may be made without departing from the spirit and scope of the invention.
Referring to fig. 1 to 6, embodiment 1: the invention relates to a process for composite calendering of dough sheets and dough wadding, which comprises the following steps:
s1, molding and rolling the dough sheet by the dough sheet 1 to obtain a primary dough sheet 2;
s2, rolling the primary dough 2 slices and dough wadding obtained in the step S1 through a set of pressing rollers 2, continuously adding the dough wadding 1 when the primary dough sheet is rolled through the pressing rollers 3, and performing primary composite rolling on the primary dough sheet 2 and the primary composite dough wadding to form a slice-wadding primary composite dough sheet 5;
s3, performing secondary composite calendering on the sheet-wadding primary composite dough sheet 5 and the secondary composite dough wadding 9 in the step S2, continuously adding the primary composite dough wadding 7 on the dough wadding side when the step S2 is performed when the sheet-wadding primary composite dough sheet 5 is rolled by a press roll, and performing secondary composite calendering on the sheet-wadding primary composite dough sheet 5 and the primary composite dough wadding to form a sheet-wadding secondary composite dough sheet 6;
and S4, performing composite rolling.
The step 4 is specifically as follows: and (3) compounding the two pieces of secondary composite surface patches 6 with surface wadding facing towards the inside direction, or with surface wadding facing towards the outside direction, or with surface wadding facing towards the same side direction (namely, the primary surface patch side of one piece of secondary composite surface patch is attached to the secondary composite surface wadding side of the other piece of secondary composite surface patch), and calendering by a set of press rollers to form the two-stage composite surface patch 8 with surface wadding.
The following steps may be further provided between the step S3 and the step S4: compounding the dough wadding side of the secondary sheet-wadding composite dough sheet with the dough wadding for multiple times to form a multi-sheet-wadding composite dough sheet; the step S4 is: and (3) compounding the two pieces of flake batting multiple times according to the direction that the flake batting faces the inside, or the direction that the flake batting faces the outside, or the same side direction of the flake batting, and calendering by a group of press rolls to form the multi-level flake batting multiple times compounded flake batting.
The flour wadding is prepared by the following steps: mixing wheat flour, purified water and edible salt according to the proportion of 1: 0.28: weighing 0.01 weight part of the raw materials, fully stirring and fusing purified water and edible salt, adding the mixture and the wheat flour into a dough mixer, and mixing and stirring for 5 minutes to form dough wadding.
The step S1 specifically includes: the thickness of the primary dough sheet is 2 mm, and the width of the primary dough sheet is 160 mm.
The thickness of the once-compounded flake batting surface sheet is 2 mm, and the width of the once-compounded flake batting surface sheet is 160 mm.
The thickness of the secondary composite dough sheet of the sheet wadding is 2 mm, and the width of the secondary composite dough sheet of the sheet wadding is 160 mm.
The thickness of the flake and wadding composite dough sheet is 2 mm, and the width of the flake and wadding composite dough sheet is 160 mm.
The thickness of the flake-wadding composite dough sheet is 2 mm, and the width of the flake-wadding composite dough sheet is 160 mm.
Example 2: the invention relates to a process for composite calendering of dough sheets and dough wadding, which comprises the following steps:
s1, molding and calendering the dough sheet by using dough wadding to obtain a primary dough sheet;
s2, the primary dough sheet and the dough wadding in the step S1 are rolled through a set of press rollers, the dough wadding is continuously added when the primary dough sheet is rolled through the press rollers, and primary composite rolling of the primary dough sheet and the primary composite dough wadding is carried out to form a sheet wadding primary composite dough sheet;
s3, performing secondary composite rolling on the sheet-wadding primary composite dough sheet and the secondary composite dough wadding in the step S2, continuously adding the primary composite dough wadding on the dough wadding side when the step S2 is performed when the sheet-wadding primary composite dough sheet is rolled by a press roll, and performing secondary composite rolling on the sheet-wadding primary composite dough sheet and the primary composite dough wadding to form a sheet-wadding secondary composite dough sheet;
and S4, performing composite rolling.
The step 4 is specifically as follows: and (3) compounding the two pieces of flake batting secondary composite dough sheets according to the direction that the surface batting faces towards the inside, or the direction that the surface batting faces towards the outside, or the same direction of the surface batting, and calendering by a group of compression rollers to form the two-level flake batting composite dough sheets.
Between the step S3 and the step S4, the method further comprises the following steps: compounding the dough wadding side of the secondary sheet-wadding composite dough sheet with the dough wadding for multiple times to form a multi-sheet-wadding composite dough sheet; the step S4 is: and (3) compounding the two pieces of flake batting multiple times according to the direction that the flake batting faces the inside, or the direction that the flake batting faces the outside, or the same side direction of the flake batting, and calendering by a group of press rolls to form the multi-level flake batting multiple times compounded flake batting.
The flour wadding is prepared by the following steps: mixing wheat flour, purified water and edible salt according to the proportion of 1: 0.3: weighing 0.03 weight parts of the raw materials, fully stirring and fusing purified water and edible salt, adding the obtained mixture and wheat flour into a dough mixer, and mixing and stirring for 15 minutes to form dough.
The step S2 specifically includes: the thickness of the primary dough sheet is 15 mm, and the width of the primary dough sheet is 1200 mm.
The thickness of the once-compounded flake batting surface sheet is 15 mm, and the width of the once-compounded flake batting surface sheet is 1200 mm.
The thickness of the secondary composite dough sheet of the sheet wadding is 15 mm, and the width of the secondary composite dough sheet of the sheet wadding is 1200 mm.
The thickness of the flake and the wadding of the composite dough sheet is 2 mm, and the width of the flake and the wadding of the composite dough sheet is 160 mm.
The thickness of the flake-wadding composite dough sheet is 15 mm, and the width of the flake-wadding composite dough sheet is 1200 mm.
Example 3: the invention relates to a process for composite calendering of dough sheets and dough wadding, which comprises the following steps:
s1, molding and calendering the dough sheet by using dough wadding to obtain a primary dough sheet;
s2, the primary dough sheet and the dough wadding in the step S1 are rolled through a set of press rollers, the dough wadding is continuously added when the primary dough sheet is rolled through the press rollers, and primary composite rolling of the primary dough sheet and the primary composite dough wadding is carried out to form a sheet wadding primary composite dough sheet;
s3, performing secondary composite rolling on the sheet-wadding primary composite dough sheet and the secondary composite dough wadding in the step S2, continuously adding the primary composite dough wadding on the dough wadding side when the step S2 is performed when the sheet-wadding primary composite dough sheet is rolled by a press roll, and performing secondary composite rolling on the sheet-wadding primary composite dough sheet and the primary composite dough wadding to form a sheet-wadding secondary composite dough sheet;
and S4, performing composite rolling.
The step 4 is specifically as follows: and (3) compounding the two pieces of flake batting secondary composite dough sheets according to the direction that the surface batting faces towards the inside, or the direction that the surface batting faces towards the outside, or the same direction of the surface batting, and calendering by a group of compression rollers to form the two-level flake batting composite dough sheets.
Between the step S3 and the step S4, the method further comprises the following steps: compounding the dough wadding side of the secondary sheet-wadding composite dough sheet with the dough wadding for multiple times to form a multi-sheet-wadding composite dough sheet; the step S4 is: and (3) compounding the two pieces of flake batting multiple times according to the direction that the flake batting faces the inside, or the direction that the flake batting faces the outside, or the same side direction of the flake batting, and calendering by a group of press rolls to form the multi-level flake batting multiple times compounded flake batting.
The flour wadding is prepared by the following steps: mixing wheat flour, purified water and edible salt according to the proportion of 1: 0.35: weighing 0.04 weight part, mixing purified water and edible salt, adding into a dough mixer together with wheat flour, mixing and stirring for 30 min to obtain flour wadding.
The thickness of the primary dough sheet is 20 mm, and the width of the primary dough sheet is 1600 mm.
The thickness of the once-compounded flake batting dough sheet is 20 mm, and the width of the once-compounded flake batting dough sheet is 1600 mm.
The thickness of the flake and floc secondary composite dough sheet is 20 mm, and the width of the flake and floc secondary composite dough sheet is 1600 mm.
The thickness of the flake and the wadding of the composite dough sheet is 2 mm, and the width of the flake and the wadding of the composite dough sheet is 160 mm.
The thickness of the flake-wadding composite dough sheet is 20 mm, and the width of the flake-wadding composite dough sheet is 1600 mm.
Compare in traditional face area compound bilayer structure, the fashioned noodless taste promotion advantage of the compound dough sheet of the piece wadding of multilayer and level clarity is obvious, and the dough sheet does benefit to the better formation of gluten network with the compound dough sheet of many times of dough wadding for fashioned bright wet face is more toughness, more have chewy, more have the stereovision.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. A process for composite calendering of dough sheets and dough wadding is characterized by comprising the following steps:
s1, molding and calendering the dough sheet by using dough wadding to obtain a primary dough sheet;
s2, the primary dough sheet and the dough wadding in the step S1 are rolled through a set of press rollers, the dough wadding is continuously added when the primary dough sheet is rolled through the press rollers, and primary composite rolling of the primary dough sheet and the primary composite dough wadding is carried out to form a sheet wadding primary composite dough sheet;
s3, performing secondary composite rolling on the sheet-wadding primary composite dough sheet and the secondary composite dough wadding in the step S2, continuously adding the primary composite dough wadding on the dough wadding side when the step S2 is performed when the sheet-wadding primary composite dough sheet is rolled by a press roll, and performing secondary composite rolling on the sheet-wadding primary composite dough sheet and the primary composite dough wadding to form a sheet-wadding secondary composite dough sheet;
and S4, performing composite rolling.
2. The process of composite calendering a dough sheet and a dough wadding according to claim 1, wherein the step S4 specifically comprises: and (3) compounding the two pieces of flake batting secondary composite dough sheets according to the direction that the surface batting faces towards the inside, or the direction that the surface batting faces towards the outside, or the same direction of the surface batting, and calendering by a group of compression rollers to form the two-level flake batting composite dough sheets.
3. The process of composite dough sheet and dough sheet calendering of claim 1, wherein between the step S3 and the step S4, the process further comprises the steps of: compounding the dough wadding side of the secondary sheet-wadding composite dough sheet with the dough wadding for multiple times to form a multi-sheet-wadding composite dough sheet; the step S4 is: and (3) compounding the two pieces of flake batting multiple times according to the direction that the flake batting faces the inside, or the direction that the flake batting faces the outside, or the same side direction of the flake batting, and calendering by a group of press rolls to form the multi-level flake batting multiple times compounded flake batting.
4. The process of claim 1, wherein the dough sheet and the dough wadding are manufactured by the following steps: mixing wheat flour, purified water and edible salt according to the proportion of 1: (0.28-0.35): (0.01-0.04), mixing purified water and edible salt, adding into a dough mixer together with wheat flour, and mixing for 5-30 min to obtain flour floc.
5. The process of composite calendering a dough sheet and a dough sheet according to claim 2 or 3, wherein the step S1 specifically comprises: the thickness of the primary dough sheet is 2 mm to 20 mm, and the width of the primary dough sheet is 160 mm to 1600 mm.
6. The process of claim 1, wherein the thickness of the sheet-wadding composite dough sheet is 2 mm to 20 mm, and the width of the sheet-wadding composite dough sheet is 160 mm to 1600 mm.
7. The process of claim 2, wherein the sheet-batt secondary composite sheet has a thickness of 2 mm to 20 mm and a width of 160 mm to 1600 mm.
8. The process of claim 1, wherein the sheet-wadding composite sheet has a thickness of 2 mm to 20 mm and a width of 160 mm to 1600 mm.
9. The process of claim 1, wherein the sheet-wadding composite sheet has a thickness of 2 mm to 20 mm and a width of 160 mm to 1600 mm.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110762912.2A CN113455526A (en) | 2021-07-06 | 2021-07-06 | Composite calendering process for dough sheet and dough wadding |
| PCT/CN2021/119632 WO2023279535A1 (en) | 2021-07-06 | 2021-09-22 | Process for composite calendering of dough sheets and loose and lumpy flour |
| JP2022530194A JP7416939B2 (en) | 2021-07-06 | 2021-09-22 | Combined rolling process of noodle strips and noodle cotton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110762912.2A CN113455526A (en) | 2021-07-06 | 2021-07-06 | Composite calendering process for dough sheet and dough wadding |
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| CN113455526A true CN113455526A (en) | 2021-10-01 |
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| CN202110762912.2A Pending CN113455526A (en) | 2021-07-06 | 2021-07-06 | Composite calendering process for dough sheet and dough wadding |
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| Country | Link |
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| JP (1) | JP7416939B2 (en) |
| CN (1) | CN113455526A (en) |
| WO (1) | WO2023279535A1 (en) |
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| JP2781820B2 (en) * | 1994-06-03 | 1998-07-30 | さぬき麺機株式会社 | Automatic noodle making method and automatic noodle making equipment |
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2021
- 2021-07-06 CN CN202110762912.2A patent/CN113455526A/en active Pending
- 2021-09-22 JP JP2022530194A patent/JP7416939B2/en active Active
- 2021-09-22 WO PCT/CN2021/119632 patent/WO2023279535A1/en unknown
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| CN106173961A (en) * | 2016-09-21 | 2016-12-07 | 河南工业大学 | One steams noodles and processing technology thereof |
| CN209825009U (en) * | 2019-04-18 | 2019-12-24 | 元厨（北京）科技有限公司 | Noodle maker and multi-roller noodle pressing device thereof |
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Also Published As
| Publication number | Publication date |
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| JP7416939B2 (en) | 2024-01-17 |
| JP2023539540A (en) | 2023-09-15 |
| WO2023279535A1 (en) | 2023-01-12 |
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