CN103749582A - Dough thickness balance tabletting and shredding machine - Google Patents
Dough thickness balance tabletting and shredding machine Download PDFInfo
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- CN103749582A CN103749582A CN201310747655.0A CN201310747655A CN103749582A CN 103749582 A CN103749582 A CN 103749582A CN 201310747655 A CN201310747655 A CN 201310747655A CN 103749582 A CN103749582 A CN 103749582A
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Abstract
The invention discloses a dough thickness balance tabletting and shredding machine which comprises a tabletting unit and a shredding machine, wherein the tabletting unit comprises more than two tabletting mechanisms arranged along the material conveying direction; the shredding machine comprises more than two thickness balance shredding mechanisms; each thickness balance shredding mechanism comprises a dough thickness pressing roller group and a shredding cutter group; a separating machine is arranged between the tabletting unit and the shredding machine and comprises a group of separating pressing rollers and a shredding cutter group capable of uniformly and equally cutting a dough into n groups; the number n of the dough slices is equal to the number of the thickness balance shredding mechanisms; each dough slice is butted to different thickness balance shredding mechanisms through conveying mechanisms. According to the dough thickness balance tabletting and shredding machine, the multiple narrow dough slice thickness balance pressing roller groups correspond to wide pressing rollers, so that the equally divided dough slices can be uniformly tabletted, and the uniformly tabletted and equally divided dough slices enter the shredding cutter groups for shredding; finally, dough noodles are uniform; the plurality of thickness balance shredding mechanisms work synchronously, so that the yield of the tabletting and shredding machine can be guaranteed.
Description
Technical field
The present invention relates to powder face manufacturing equipment, especially a kind of compressing tablet chasing-attachment for pressure surface sheet.
Background technology
Along with the raising of people's living standard, people's rhythm of life is also more and more faster, and in people's staple food, powder cereal preparation proportion is increasing.People are growing to the demand of powder pastries, impel the rise of powder cereal preparation automatic assembly line.Existing powder cereal preparation automatic assembly line can be realized fully-automatic production, from initial flour to last finished product, the links of its manufacture completes by the equipment of realizing different process, and these equipment with difference in functionality cooperatively interact and realized the production line of automation.The quality of the production capacity of production line and final produced powder face finished product depends on the performance of each manufacturing equipment, as long as the manufacturing process of certain link goes wrong, likely can have influence on the mouthfeel of final finished product, so the mouthfeel that can promote the production capacity of production line or improve powder face by changing each equipment in production line.In existing powder face automatic assembly line, generally can include compressing tablet filament cutter, its effect is by compressing tablet, to change the organization network of gluten, makes its produced powder face mouthfeel better; By chopping, dough sheet is become to strand shape, facilitate the processing of subsequent technique to flour noodle.As a kind of non-fried automatic noodle production line that China Patent Publication No. is 101449764, comprise the flour blower that is arranged in order by material direction of transfer, twin shaft dough mixing machine, flour slaking conveyer, three compound pressers, patch cooker, continuously tablet press mechanism, machine for steaming, loose side machine, cut off box machine, automatic shaping machine, predry forming machine, hanging dryer, distribution conveyor, cross conveyor, packing conveyor.A kind of oil spraying instant noodle production line and production technology thereof that and for example China Patent Publication No. is 101720890A, according to order before and after operation be provided with successively buck bucket, quantitative watering bucket, vibratory sieve, twin shaft dough mixing machine, slaking feeding machine, compound presser, continuously tablet press machine, three layers of machine for steaming, cut off folding machine, spraying taste machine, oil spout frying dough machine, microwave dryer, Air cooler, output packet assembling device.In above-mentioned two full-automatic powder face production lines, to having adopted continuous tablet press machine, existing continuous tablet press machine mainly comprises many group tablet press mechanisms and one group of filament cutting mechanism, and tablet press mechanism is for being pressed into sake sheet by thick dough sheet, then utilizes chopping rotor in filament cutting mechanism by the chopping of sake sheet.Although this kind of continuous tablet press machine also can meet the requirement of automated production, it can not realize large-scale production, and its production capacity is difficult to promote.In existing powder face automatic assembly line, its production capacity depends on continuous tablet press machine, and the flour noodle of tablet press machine unit interval output is more continuously, and the production capacity of production line is corresponding being improved also.The production capacity bottleneck of existing powder face production line is continuous tablet press machine, characteristic (resilience after compressing tablet) due to flour, therefore the pressure roller of tablet press machine can not be done too widely continuously, also there is at present simple utilization to widen pressure roller and chopping rotor improves production capacity, so, although improved production capacity, but because dough sheet became uneven is even, make after chopping silk dispensed weight uneven, cause part face piece weight uneven, have a strong impact on its quality.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of dough sheet thickness balance compressing tablet filament cutter, not only can guarantee the quality of powder face finished product, and can improve the production capacity of production line.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of dough sheet thickness balance compressing tablet filament cutter, comprise compressing tablet unit and filament cutter, described compressing tablet unit comprises two above tablet press mechanisms that arrange by mass transport direction, described filament cutter comprises two above thickness balance filament cutting mechanisms, and described thickness balance filament cutting mechanism comprises one group of dough sheet thickness balance pressure roller group and one group of shredding knife group; Between described compressing tablet unit and described filament cutter, be provided with wafer separator, described wafer separator comprises that a component sheets pressure roller and one group are by the slicer group of the even cutting n of dough sheet decile, described dough sheet isodisperse n is identical with thickness balance filament cutting mechanism quantity, and the dough sheet of every decile docks from different thickness balance filament cutting mechanisms by conveying mechanism.The length of the pressure roller in tablet press mechanism of the present invention can be done longlyer, existing pressure roller is only that 600mm left and right just can significantly not cause the became uneven of same patch width at width, compressing tablet unit pressure roller width of the present invention can be 800mm～2000mm, so just can improve the production capacity of compressing tablet filament cutter; Dough sheet is after tablet press machine, the machine cutting of being fragmented is n decile, the unilateral width of each decile is 800/n～2000/n, the thickness balance filament cutting mechanism corresponding to dough sheet of each decile, first the dough sheet of decile enters dough sheet thickness balance pressure roller group, due to dough sheet thickness balance pressure roller group pressure roller width relative narrower, and therefore can be evenly ironed to decile dough sheet, by even ironed decile dough sheet, entered the chopping of shredding knife group, it is even that last flour noodle just becomes; The operations simultaneously of many thickness balance filament cutting mechanisms, can guarantee again the production capacity of compressing tablet filament cutter; Due to the width relative narrower of shredding knife group, the possibility that dislocation occurs for rotor in shredding knife group reduces greatly, prevents between rotor because dislocation damages rotor, makes to process in rotor process yield rate high, low cost of manufacture.
As improvement, described shredding knife group consists of the mutual interlock of a pair of rotor with groove and double wedge.
As improvement, described thickness balance filament cutting mechanism rear end is provided with output mechanism.A plurality of thickness balance filament cutting mechanism chopping face silk is out integrated again by output mechanism, thereby facilitates follow-up equipment to process powder face.
As improvement, the output of the adjacent tablet press mechanism of compressing tablet unit is equipped with dough sheet conveyer belt, and the rear end of described dough sheet conveyer belt is higher than front end, and dough sheet can be sagging under Action of Gravity Field, relies on dough sheet conveyer belt support.
As improvement, described tablet press mechanism comprises pressure roller group, drives the pressure roller motor of pressure roller group and the optoelectronic switch of control pressure roller motor; Every group of pressure roller of described tablet press mechanism is comprised of two pressure rollers set up and down, and the diameter of every group of pressure roller of tablet press mechanism successively decreases successively by mass transport direction.
As improvement, the width L1 of the chopping rotor of described thickness balance filament cutting mechanism, the width L2 of the pressure roller of tablet press mechanism, L1≤L2.Utilize the corresponding tablet press mechanism of many thickness balance filament cutting mechanisms, not changing under the prerequisite of rotor width, can realize the raising of production capacity.
As improvement, described slicer group comprises mount pad and is located at the slicer of a component sheets pressure roller bottom.According to the quantity of thickness balance filament cutting mechanism, slicer is set, makes slicer tablet press mechanism dough sheet out can be divided into the decile dough sheet identical with thickness balance filament cutting mechanism quantity.
The beneficial effect that the present invention compared with prior art brought is:
The present invention utilizes a plurality of narrower wider pressure rollers of chopping pressure roller group correspondence, therefore can be evenly ironed to decile dough sheet, by even ironed decile dough sheet, entered the chopping of shredding knife group, and it is even that last flour noodle just becomes; The operations simultaneously of many thickness balance filament cutting mechanisms, can guarantee again the production capacity of compressing tablet chasing-attachment; Due to the width relative narrower of shredding knife group, the possibility that dislocation occurs for rotor in shredding knife group reduces greatly, prevents between rotor, because dislocation damages rotor, thereby reduce, manufacturing and maintenance cost.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is top view of the present invention.
The specific embodiment
Below in conjunction with Figure of description, the invention will be further described.
As shown in Figure 1, 2, a kind of dough sheet thickness balance compressing tablet chasing-attachment, comprises compressing tablet unit, wafer separator and filament cutter.Described compressing tablet unit comprises two above tablet press mechanisms that arrange by mass transport direction, and the present embodiment is provided with altogether three tablet press mechanisms 1; Described tablet press mechanism 1 comprises one group of pressure roller group 11, drives the optoelectronic switch (not indicating) of the pressure roller motor of pressure roller group 11 (not indicating) and control pressure roller motor; Described pressure roller group 11 is comprised of two pressure rollers 111 set up and down, and the diameter of the pressure roller 111 of every tablet press mechanism 1 successively decreases successively by mass transport direction.Between adjacent tablet press mechanism 1, be provided with dough sheet conveyer belt 2, the rear end of described dough sheet conveyer belt 2 is higher than front end, when dough sheet is walked between adjacent tablet press mechanism 1, can be sagging under gravity Action of Gravity Field, and rely on dough sheet conveyer belt 2 supports.For enhancing production capacities, the width L2 of the pressure roller of the implementation case is 1200mm, and under the prerequisite of identical transmission speed, the width of pressure roller 111 is wider, and the output of unit interval is more.For coordinating the demand of the pressure roller 111 of wider width, the width that the continuous vacuum noodle press of dough sheet thickness balance compressing tablet filament cutter front end extrudes dough sheet is 1200mm, by compressing tablet unit, from thick, to thin, carries out continuous compressing tablet.
Described filament cutter comprises two above thickness balance filament cutting mechanisms 5, and the present embodiment is provided with altogether two thickness balance filament cutting mechanisms 5, and this thickness balance filament cutting mechanism 5 is located at the rear of wafer separator mass transport direction and is dislocation and arranges.Described thickness balance filament cutting mechanism 5 comprises one group of dough sheet thickness balance pressure roller group 51 and one group of shredding knife group 52; Described shredding knife group consists of the mutual interlock of a pair of rotor with groove and double wedge; Described one group of dough sheet thickness balance pressure roller group 51 comprises two dough sheet thickness balance pressure roller groups 511 set up and down; The dough sheet thickness balance pressure roller group 511 of described thickness balance filament cutting mechanism 5 and the width L1 of rotor 521, the width L2 of the pressure roller 111 of tablet press mechanism 1, L1≤L2, i.e. 600mm,
Between described compressing tablet unit and described filament cutter, be provided with wafer separator 3, described wafer separator 3 comprises that a component sheets pressure roller 31 and one group are by the slicer group 32 of the even cutting n of dough sheet decile, the slicer group 32 of described decile comprises mount pad and is located at the slicer of component sheets pressure roller 31 bottoms, when dough sheet passes through divided device, can be cut by slicer, thus the dough sheet of formation decile; Described dough sheet isodisperse n is identical with thickness balance filament cutting mechanism 5 quantity, the dough sheet of every decile docks from different thickness balance filament cutting mechanisms 5 by conveying mechanism, because the rotor width L1 of thickness balance filament cutting mechanism 5 is suitable with the width of decile dough sheet, therefore can cooperate chopping.
Described thickness balance filament cutting mechanism 5 rear ends are provided with output mechanism 53, and a plurality of thickness balance filament cutting mechanism 5 choppings face silk is out integrated again by output mechanism 53, thereby facilitates follow-up equipment to process powder face.
Operation principle of the present invention: extrude dough sheet by continuous vacuum noodle press and enter compressing tablet unit, 1 pair of powder ball of a plurality of tablet press mechanisms carries out ironed, the width of the pressure roller in tablet press mechanism 1 of the present invention can be done widelyr, existing is only that 600mm left and right just can significantly not cause the became uneven of same patch width at width, pressure roller width L2 of the present invention can be 800mm～2000mm, so just can improve the production capacity of compressing tablet chasing-attachment; The width L2 of the pressure roller of the implementation case is 1200mm, dough sheet is after compressing tablet unit, be fragmented machine 3 cuttings and be 2 deciles, the unilateral width of each decile is 600mm, the thickness balance filament cutting mechanism 5 corresponding to dough sheet of each decile, and first the dough sheet of decile enters chopping pressure roller group 51, due to chopping pressure roller group 51 width relative narrower, therefore can evenly flatten decile dough sheet, the decile dough sheet being driven plain enters 52 choppings of shredding knife group, and it is even that last flour noodle just becomes; 5 operations simultaneously of many thickness balance filament cutting mechanisms, can guarantee again the production capacity of compressing tablet chasing-attachment; Due to the width relative narrower of shredding knife group 52, the possibility that dislocation occurs the rotor in shredding knife group 52 reduces greatly, prevents between rotor because dislocation damages rotor.
Claims (7)
1. a dough sheet thickness balance compressing tablet filament cutter, comprise compressing tablet unit and filament cutter, described compressing tablet unit comprises two above tablet press mechanisms that arrange by mass transport direction, it is characterized in that: described filament cutter comprises two above thickness balance filament cutting mechanisms, and described thickness balance filament cutting mechanism comprises one group of dough sheet thickness balance pressure roller group and one group of shredding knife group; Between described compressing tablet unit and described filament cutter, be provided with wafer separator, described wafer separator comprises that a component sheets pressure roller and one group are by the slicer group of the even cutting n of dough sheet decile, described dough sheet isodisperse n is identical with thickness balance filament cutting mechanism quantity, and the dough sheet of every decile docks from different thickness balance filament cutting mechanisms by conveying mechanism.
2. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 1, is characterized in that: described shredding knife group consists of the mutual interlock of a pair of rotor with groove and double wedge.
3. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 1, is characterized in that: described thickness balance filament cutting mechanism rear end is provided with output mechanism.
4. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 1, is characterized in that: the output of the adjacent tablet press mechanism of compressing tablet unit is equipped with dough sheet conveyer belt, and the rear end of described dough sheet conveyer belt is higher than front end.
5. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 1, is characterized in that: described tablet press mechanism comprises pressure roller group, drives the pressure roller motor of pressure roller group and the optoelectronic switch of control pressure roller motor; Every group of pressure roller of described tablet press mechanism is comprised of two pressure rollers set up and down, and the diameter of every group of pressure roller of tablet press mechanism successively decreases successively by mass transport direction.
6. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 5, is characterized in that: the width L1 of the chopping rotor of described thickness balance filament cutting mechanism, the width L2 of the pressure roller of tablet press mechanism, L1≤L2.
7. a kind of dough sheet thickness balance compressing tablet filament cutter according to claim 1, is characterized in that: described slicer group comprises mount pad and is located at the slicer of a component sheets pressure roller bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310747655.0A CN103749582B (en) | 2013-12-25 | 2013-12-31 | Dough sheet thickness balance compressing tablet filament cutter |
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| CN201310725807.7 | 2013-12-25 | ||
| CN201310725807 | 2013-12-25 | ||
| CN201310747655.0A CN103749582B (en) | 2013-12-25 | 2013-12-31 | Dough sheet thickness balance compressing tablet filament cutter |
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| CN103749582A true CN103749582A (en) | 2014-04-30 |
| CN103749582B CN103749582B (en) | 2016-02-10 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106720013A (en) * | 2016-12-06 | 2017-05-31 | 山东鼎创数控设备有限公司 | A kind of device of fixed length noodles automatic baking dry doubling packaging |
| CN108812746A (en) * | 2018-08-03 | 2018-11-16 | 瑞安市金砖工业产品设计有限公司 | A kind of automation flour stranding machine |
| WO2023279535A1 (en) * | 2021-07-06 | 2023-01-12 | 青岛海科央厨智能科技有限公司 | Process for composite calendering of dough sheets and loose and lumpy flour |
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Patent Citations (8)
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| JPH11289962A (en) * | 1998-04-16 | 1999-10-26 | Kawakami:Kk | Noodle dough rolling and forming machine |
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| EP1905307A2 (en) * | 2006-09-29 | 2008-04-02 | Werner & Pfleiderer Lebensmitteltechnik GmbH | Device for making and supplying a continuous dough sheet |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106720013A (en) * | 2016-12-06 | 2017-05-31 | 山东鼎创数控设备有限公司 | A kind of device of fixed length noodles automatic baking dry doubling packaging |
| CN108812746A (en) * | 2018-08-03 | 2018-11-16 | 瑞安市金砖工业产品设计有限公司 | A kind of automation flour stranding machine |
| WO2023279535A1 (en) * | 2021-07-06 | 2023-01-12 | 青岛海科央厨智能科技有限公司 | Process for composite calendering of dough sheets and loose and lumpy flour |
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| CN103749582B (en) | 2016-02-10 |
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