CN105686058A - Method and device for regulating moisture content of reconstituted tobacco production materials - Google Patents

Method and device for regulating moisture content of reconstituted tobacco production materials Download PDF

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Publication number
CN105686058A
CN105686058A CN201610091707.7A CN201610091707A CN105686058A CN 105686058 A CN105686058 A CN 105686058A CN 201610091707 A CN201610091707 A CN 201610091707A CN 105686058 A CN105686058 A CN 105686058A
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China
Prior art keywords
belt conveyer
belt
level
moisture
grades
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CN201610091707.7A
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Chinese (zh)
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CN105686058B (en
Inventor
秦瑜
米兰
熊珍
张文军
邱晔
王艳红
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China Tobacco Shi Weice (yunnan) Reconstituted Tobacco Co Ltd
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China Tobacco Shi Weice (yunnan) Reconstituted Tobacco Co Ltd
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Publication of CN105686058A publication Critical patent/CN105686058A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B9/00Control of the moisture content of tobacco products, e.g. cigars, cigarettes, pipe tobacco
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution

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  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)
  • Manufacture Of Tobacco Products (AREA)

Abstract

The invention discloses a method and device for regulating the moisture content of reconstituted tobacco production materials. The method for regulating the moisture content is characterized by including the steps that the tobacco materials are conveyed to a first-stage two-way belt conveyer through a first-stage belt conveyer and detected through an online moisture content detector, raw materials with the moisture content standard are conveyed to a next procedure through a fifth-stage belt conveyer to be treated, raw materials with the moisture content exceeding the standard are conveyed to a drum dryer through a second-stage belt conveyer to be baked, then conveyed to a second-stage two-way belt conveyer and detected through an online moisture content detector, raw materials with the moisture content standard are conveyed to a next procedure through a third-stage belt conveyer, a fourth-stage belt conveyer and the fifth-stage belt conveyer to be treated, and raw materials with the moisture content substandard are conveyed back to the drum dryer through a first-stage endless belt conveyer and a second-stage endless belt conveyer to be further baked till the moisture content is standard. The method and the device have the advantages that the device and the technological process are simple, the moisture content regulating range is wide, and the device is flexible, high in operability and small in energy consumption and occupied area.

Description

The method and apparatus that a kind of reconstituted tobacco raw materials for production moisture regulates
Technical field
The present invention relates to the method and apparatus that a kind of reconstituted tobacco raw materials for production moisture regulates, belong to papermaking-method reconstituted tobaccos processing technique field。
Background technology
Tobacco redrying is the process that the former cigarette tentatively modulated toasts processing again, by toasting, moisture unnecessary in sheet cigarette and cabo can be removed, and kill part worm's ovum and mycete, in order to the long term storage of Nicotiana tabacum L. and natural alcoholization, additionally, the volatilization of redrying process Free Nicotine and raw blue foreign smell, ammonia, the distributing of acrid odors, reduces the zest making Nicotiana tabacum L., and fragrance change is pure, suction taste improves, and quality is improved。
At present, sheet cigarette, cabo are taked different equipment to toast by China's threshing redrying plant respectively, wherein, the principle of sheet cigarette baking is: sheet cigarette is after ration feeding machine feeding, carried by guipure conveyer, sequentially pass through four dry sections, two cooling zones, dry, the cooling in two moisture regain districts and moisture regain effect, moisture is regulated to 11~13%;Compared with baking with sheet cigarette, cabo baking process does not have cooling and the link of moisture regain, but in the way of convection drying, its moisture is regulated to 11~13%。But, above-mentioned baking technology there is problems in that (1) equipment and technics comparing are complicated, and equipment investment, floor space and energy resource consumption are all relatively larger;(2) sheet cigarette baking condition requires harsh, the only moisture of supplied materials and flow, the temperature in four dry sections, two cooling zones and two moisture regain districts, the links such as the transporting velocity of guipure transporter all strictly observes the condition of regulation, and moisture and the quality of guarantee baking rear panel cigarette reach requirement。
Summary of the invention
Present invention aims to existing cabo, fragment, offal, flue dust rod, do not arrange the deficiency that the reconstituted tobacco raw materials for production moisture regulation technologies such as grade Nicotiana tabacum L. exist, there is provided that a kind of technological process is simple, moisture range of accommodation width, equipment are flexible, workable, energy resource consumption and occupation area of equipment few, be suitable for the moisture adjustment of the low reconstituted tobacco raw materials for production of different types of degree of purity。
In order to reach object above, the method and apparatus that a kind of reconstituted tobacco raw materials for production moisture regulates is achieved through the following technical solutions:
The method and apparatus that a kind of reconstituted tobacco raw materials for production moisture regulates, it is characterized in that equipment includes: the two-way belt conveyer of one-level belt conveyer, one-level, two online moisture detectors, second belt transporter, roller drying machine, two grades of two-way belt conveyers, primary cycle belt conveyer, secondary cycle belt conveyer, three grades of belt conveyers, level Four belt conveyer and Pyatyi belt conveyer;The discharge end of one-level belt conveyer installs the top of the two-way belt conveyer of one-level, two discharge ends of the two-way belt conveyer of one-level couple with the feed end of second belt transporter and Pyatyi belt conveyer respectively, the charging aperture of roller drying machine couples with the discharge end of second belt transporter, discharging opening is arranged on the top of two grades of two-way belt conveyers, two discharge ends of two grades of two-way belt conveyers couple with the feed end of primary cycle belt conveyer and three grades of belt conveyers respectively, the feed end of secondary cycle belt conveyer and discharge end couple with the feed end of the discharge end of primary cycle belt conveyer and second belt transporter respectively, the feed end of level Four belt conveyer and discharge end couple with the feed end of the discharge end of three grades of belt conveyers and Pyatyi belt conveyer respectively, two online moisture detectors are separately mounted to the top of the two-way belt conveyer of one-level and two grades of two-way belt conveyers。
The method and apparatus that described a kind of reconstituted tobacco raw materials for production moisture regulates, it is characterized in that the method that moisture regulates is: tobacco material is delivered to the two-way belt conveyer of one-level by one-level belt conveyer, after online moisture detector detects, moisture is qualified, is delivered to next procedure by Pyatyi belt conveyer and processes;Moisture high UCL is then delivered to roller drying machine baking by second belt transporter, it is delivered to two grades of two-way belt conveyers again, after online moisture detector detects, moisture is qualified, is delivered to next procedure is processed by three grades of level belt conveyers, level Four belt conveyer, Pyatyi belt conveyer, moisture is defective, is returned by primary cycle belt conveyer, secondary cycle belt conveyer and second belt transporter and transports to roller drying machine and toast further, until moisture is qualified。
The invention has the beneficial effects as follows:
1, the present invention is applied widely, reconstituted tobacco production desirable tablet cigarette, cabo, offal, flue dust rod etc. can be met and do not arrange a grade raw tobacco material moisture regulatory demand, and there is equipment and technological process is simple, feed processing capacity is big, condition requires advantage relatively low, maneuverable, it is to avoid the equipment investment that sheet cigarette and cabo are caused by current threshing redrying plant respectively with distinct device baking is big, floor space is big, energy resource consumption is big, baking condition requires the drawbacks such as harsh, equipment complicated operation。
2, the present invention can realize the on-line checking of moisture before and after tobacco material baking, for unbaked moisture and qualified tobacco material, next procedure can be fed directly to process, for the tobacco material that moisture after first time baking still exceeds standard, can perform twice at or repeatedly circulate baking, both ensure that the effect that moisture regulates, and turn avoid and repeat to toast the energy resource consumption caused and equipment loss to the qualified tobacco material of moisture, drastically increase service efficiency and the service life of equipment。
Accompanying drawing explanation
Fig. 1 is the device connection diagram that a kind of reconstituted tobacco produces that moisture regulates。
Detailed description of the invention
Below in conjunction with Fig. 1, the present invention is further illustrated, but the present invention is not limited to following embodiment, any change made in following embodiment principle or replacement scheme, all in the scope of protection of present invention。
Embodiment 1
As shown in Figure 1, the equipment that a kind of reconstituted tobacco raw materials for production moisture regulates, including: the two-way belt conveyer of one-level belt conveyer 1, one-level 2, online moisture detector 3 and 7, second belt transporter 4,5, two grades of two-way belt conveyers 6 of roller drying machine, primary cycle belt conveyer 8,9, three grades of belt conveyers 10 of secondary cycle belt conveyer, level Four belt conveyer 11 and Pyatyi belt conveyer 12;The discharge end of one-level belt conveyer 1 installs the top of the two-way belt conveyer 2 of one-level, two discharge ends of the two-way belt conveyer 2 of one-level couple with the feed end of second belt transporter 4 and Pyatyi belt conveyer 12 respectively, the charging aperture of roller drying machine 5 couples with the discharge end of second belt transporter 4, discharging opening is arranged on the top of two grades of two-way belt conveyers 6, two discharge ends of two grades of two-way belt conveyers 6 couple with the feed end of primary cycle belt conveyer 8 and three grades of belt conveyers 10 respectively, the feed end of secondary cycle belt conveyer 9 and discharge end couple with the feed end of the discharge end of primary cycle belt conveyer 8 and second belt transporter 4 respectively, the feed end of level Four belt conveyer 11 and discharge end couple with the feed end of the discharge end of three grades of belt conveyers 10 and Pyatyi belt conveyer 12 respectively, online moisture detector 3 and 7 is separately mounted to the two-way belt conveyer of one-level 2 and the top of two grades of two-way belt conveyers 6。
The equipment that a kind of reconstituted tobacco raw materials for production moisture regulates, its method regulating moisture is: reconstituted tobacco produces required sheet cigarette and is delivered to the two-way belt conveyer 2 of one-level by one-level belt conveyer 1, after online moisture detector 3 detects, the sheet cigarette that moisture is qualified is delivered to next procedure by Pyatyi belt conveyer 12 and processes;The sheet cigarette of Moisture high UCL is delivered to roller drying machine 5 by second belt transporter 4 and toasts, it is delivered to two grades of two-way belt conveyers 6 again, after online moisture detector 7 detects, moisture is qualified, is delivered to next procedure is processed by three grades of level belt conveyers 10, level Four belt conveyer 11, Pyatyi belt conveyer 12, moisture is defective, is returned by primary cycle belt conveyer 8, secondary cycle belt conveyer 9 and second belt transporter 4 and transports to roller drying machine (5) and toast further, until moisture is qualified。
Embodiment 2
Repeat embodiment 1, but have following difference: the sheet cigarette cabo in embodiment 1 is replaced。
Embodiment 3
Repeat embodiment 1, but have following difference: the sheet cigarette in embodiment 1 is replaced with not arranging grade Nicotiana tabacum L.。

Claims (2)

1. the method and apparatus that a reconstituted tobacco raw materials for production moisture regulates, it is characterized in that equipment includes: one-level belt conveyer (1), the two-way belt conveyer of one-level (2), online moisture detector (3) and (7), second belt transporter (4), roller drying machine (5), two grades of two-way belt conveyers (6), primary cycle belt conveyer (8), secondary cycle belt conveyer (9), three grades of belt conveyers (10), level Four belt conveyer (11) and Pyatyi belt conveyer (12);The discharge end of one-level belt conveyer (1) installs the top of the two-way belt conveyer of one-level (2), two discharge ends of the two-way belt conveyer of one-level (2) couple with the feed end of second belt transporter (4) and Pyatyi belt conveyer (12) respectively, the charging aperture of roller drying machine (5) couples with the discharge end of second belt transporter (4), discharging opening is arranged on the top of two grades of two-way belt conveyers (6), two discharge ends of two grades of two-way belt conveyers (6) couple with the feed end of primary cycle belt conveyer (8) and three grades of belt conveyers (10) respectively, the feed end of secondary cycle belt conveyer (9) and discharge end couple with the feed end of the discharge end of primary cycle belt conveyer (8) and second belt transporter (4) respectively, the feed end of level Four belt conveyer (11) and discharge end couple with the feed end of the discharge end of three grades of belt conveyers (10) and Pyatyi belt conveyer (12) respectively, online moisture detector (3) and (7) are separately mounted to the two-way belt conveyer of one-level (2) and the top of two grades of two-way belt conveyers (6)。
2. the method and apparatus that a kind of reconstituted tobacco raw materials for production moisture according to claim 1 regulates, it is characterized in that the method that raw materials for production moisture regulates is: tobacco material is delivered to the two-way belt conveyer of one-level (2) by one-level belt conveyer (1), after online moisture detector (3) detects, moisture acceptable material is then delivered to next procedure by Pyatyi belt conveyer (12) and processes, Moisture high UCL raw material is then delivered to roller drying machine (5) baking by second belt transporter (4), it is delivered to two grades of two-way belt conveyers (6) again, after online moisture detector (7) detects, moisture acceptable material is then by three grades of level belt conveyers (10), level Four belt conveyer (11), Pyatyi belt conveyer (12) is delivered to next procedure and processes, the defective then raw material of moisture passes through primary cycle belt conveyer (8), secondary cycle belt conveyer (9) and second belt transporter (4) return to be transported to roller drying machine (5) and toasts further, until moisture is qualified。
CN201610091707.7A 2016-02-19 2016-02-19 A kind of method and apparatus of reconstituted tobacco raw materials for production moisture regulation Active CN105686058B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110898782A (en) * 2019-10-31 2020-03-24 乳源东阳光磁性材料有限公司 Automatic preparation facilities of ternary precursor
CN114766707A (en) * 2022-05-31 2022-07-22 湖北中烟工业有限责任公司 Tobacco sheet substandard product separator

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4856539A (en) * 1985-12-07 1989-08-15 Korber Ag Method of and apparatus for uniformizing the moisture content of tobacco
CN101288503A (en) * 2008-06-19 2008-10-22 云南昆船设计研究院 Tobacco dryer discharging material with less qualified water content on-line processing technique
CN201750706U (en) * 2010-05-12 2011-02-23 湖北中烟工业有限责任公司 Batch type processing system for dry heads and dry tails of dried tobacco leaf shreds
CN104172457A (en) * 2014-09-10 2014-12-03 四川烟草工业有限责任公司 Tobacco shred dryer control system and method
CN104522865A (en) * 2014-11-17 2015-04-22 河南中烟工业有限责任公司 Process and device for tobacco shred structure on-line adjustment and control

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4856539A (en) * 1985-12-07 1989-08-15 Korber Ag Method of and apparatus for uniformizing the moisture content of tobacco
CN101288503A (en) * 2008-06-19 2008-10-22 云南昆船设计研究院 Tobacco dryer discharging material with less qualified water content on-line processing technique
CN201750706U (en) * 2010-05-12 2011-02-23 湖北中烟工业有限责任公司 Batch type processing system for dry heads and dry tails of dried tobacco leaf shreds
CN104172457A (en) * 2014-09-10 2014-12-03 四川烟草工业有限责任公司 Tobacco shred dryer control system and method
CN104522865A (en) * 2014-11-17 2015-04-22 河南中烟工业有限责任公司 Process and device for tobacco shred structure on-line adjustment and control

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110898782A (en) * 2019-10-31 2020-03-24 乳源东阳光磁性材料有限公司 Automatic preparation facilities of ternary precursor
CN110898782B (en) * 2019-10-31 2023-10-27 乳源东阳光新能源材料有限公司 Automatic preparation facilities of ternary precursor
CN114766707A (en) * 2022-05-31 2022-07-22 湖北中烟工业有限责任公司 Tobacco sheet substandard product separator

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