CN205993625U - With the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves - Google Patents
With the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves Download PDFInfo
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- CN205993625U CN205993625U CN201620928179.1U CN201620928179U CN205993625U CN 205993625 U CN205993625 U CN 205993625U CN 201620928179 U CN201620928179 U CN 201620928179U CN 205993625 U CN205993625 U CN 205993625U
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- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 68
- 244000061176 Nicotiana tabacum Species 0.000 title claims abstract description 50
- 238000012545 processing Methods 0.000 title claims abstract description 44
- 241000921313 Phyllopodium Species 0.000 claims abstract description 61
- 230000009977 dual effect Effects 0.000 claims abstract description 39
- 230000037361 pathway Effects 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims description 110
- 230000035611 feeding Effects 0.000 claims description 67
- 235000019504 cigarettes Nutrition 0.000 claims description 44
- 238000005266 casting Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 13
- 230000007423 decrease Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 35
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 238000013461 design Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 9
- 241000208125 Nicotiana Species 0.000 description 18
- 239000000203 mixture Substances 0.000 description 16
- 238000010009 beating Methods 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 9
- 239000003814 drug Substances 0.000 description 8
- 229940079593 drug Drugs 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000003672 processing method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
This utility model offer is a kind of to use the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves, the classification to phyllopodium, non-phyllopodium and full leaf module Nicotiana tabacum L. and hybrid process can be realized, make whole production line compact, save equipment investment, wherein, Pyatyi threshing machine group and 18 typhoons divide device alternating sequence, become " in-line " arrangement, one-level wind dispensing:6+7 platform threshing machine group, 8 typhoons divide device group;Two grades of wind dispensings:3 threshing machine groups, 4 typhoons divide device group;Three-level wind dispensing:2 threshing machine groups, 3 typhoons divide device group;Level Four wind dispensing:2 threshing machine groups, 2 typhoons divide device group;Pyatyi wind dispensing:2 threshing machine groups, 1 typhoons divide device group;First and second wind divides device and the alternative use of three-level wind dispensing, selection of configuration passage is carried out using two-way feeding machine, pro rate feeder, dual pathways switch, tripper, this utility model also has flexibility and fine design feature, realizes intelligent, efficient, low making broken wind dispensing.
Description
Technical field
This utility model is related to Nicotiana tabacum L. manufacture field it is adaptable to tobacco threshing and redrying technique, specifically completes beating and double roasting
In technique, Nicotiana tabacum L. is carried out beating up, selecting crude drugs with winnower and conveying, realize piece cigarette and separate with cabo, meet different cutting tobacco leaves classification processing works
Skill, realizes intelligent, efficient, low making broken wind dispensing.
Background technology
In the tobacco industry, although tobacco redrying operation belongs to preliminary working, it is fundamental technology, is that cigarette industry produces
In a requisite important step, its importance is self-evident.Nicotiana tabacum L. is beaten up, sorted and is conveyed, final realization
Piece cigarette separates with net cabo, and by technical requirements, the overall dimensions of obtained smoked sheet and cabo is controlled, and is entirely to beat leaf again
Critical process in curing process, therefore, wind dispensing unit is the key core process equipment of threshing and redrying production line, mainly by
Threshing machine, wind divide device, drawing-in device and associated delivery instrument etc. to form, and Nicotiana tabacum L. is exactly beaten up into by wherein threshing machine major function
Piece cigarette simultaneously realizes cabo and the separation of piece cigarette, and it is using selecting crude drugs with winnower principle that wind divides device major function, by free piece cigarette and net cabo
Out, to meet technology for making tobacco threds requirement, so, the final products that threshing machine obtains are cabos and go back adhesive sheet cigarette selecting crude drugs with winnower respectively
Cabo and piece cigarette mixture, it is the piece cigarette being absorbed next procedure by negative pressure in a large number that wind divides the product that device obtains, Yi Jijing
Cabo, including the mixture of the cabo going back adhesive sheet cigarette and a small amount of piece cigarette, it repeats to process by returning stalk system, final
To piece cigarette and net cabo.
In tobacco business, beating and double roasting technical research develops although beating both at home and abroad from present with the tobacco industry always
From the point of view of leaf redrying Research progress and new results, tobacco threshing and redrying technology and equipment manufacture has also reached higher level, but
Nicotiana tabacum L. circle never stops it being carried out deeper into research and development, so that beating and double roasting technology and equipment is more perfect both at home and abroad.
Only one-level makes leaf and Nicotiana tabacum L. can not be all processed into piece cigarette and the cabo of regulation requirement by force one wind score, therefore,
Multistage make leaf and multistage wind score.The wind dispensing of Nicotiana tabacum L. is loaded down with trivial details physical refining process, to different grades of Nicotiana tabacum L., processes
The correlation come is beaten leaf index and is also differed, such as Percentage of large and middle size strips, leaf rate containing stalk, stalk rate containing leaf, long stalk rate, unqualified rate etc., with
Sample beats leaf using how many levels, and how many grade wind divide, and the quality index of gained is also not quite similar, and meanwhile, how much beats leaf using how many levels
Level wind divides, and beats leaf for every grade and designs how many threshing machines, specification how, also needs according to working ability and Nicotiana tabacum L. property and module attribute
Etc. factor scientific design;By a piece of cutting tobacco leaves, it is divided into phyllopodium and non-phyllopodium, composition phyllopodium module and n omicronn-leaf basic mode block, such as presses
Current beating and double roasting processing technique requires, and phyllopodium module, n omicronn-leaf basic mode block and full leaf module Nicotiana tabacum L. will be classified and combine
Processing, due to disparate modules combination, process technology requires to be not quite similar, according to current wind dispensing technology, for completing plus
During work phyllopodium module, need to design the wind dispensing unit of " three-level makes leaf fresh gale score " (referred to as " three make eight scores "), for complete
When becoming processing n omicronn-leaf basic mode block and full leaf module Nicotiana tabacum L., (referred to as " four make a call to 15 to need redesign " level Four plays leaf ten fresh breeze score "
Point ") wind dispensing unit, such traditional scheme haves such problems as that equipment investment is big, take up room big, high energy consumption, and
The piece cigarette being obtained by technological requirement and net stalk quality do not reach optimal control effect.
For above-mentioned present situation and this case, the classification to phyllopodium, non-phyllopodium and full leaf module Nicotiana tabacum L. and Combined machining technology are made
Further investigation, will combine in same can be different for the processing selection completing different tobacco leaf modules on wind dispensing unit
Wind dispensing integrated mode, such multiple choices production model, both meet classification processing request, also save equipment investment, with
When, expand the Nicotiana tabacum L. range of work, to different Nicotiana tabacum Lves or processing request can specifically chosen different beat leaf-size class number or wind is classified number,
Therefore, such process technology is made to be provided with " flexibility ".Through research, such cooked mode enables, and such as adopts five
Level makes leaf ten fresh gale score (referred to as " five make 18 scores "), in being embodied as, for different tobacco leaf modules, only needs on a production line
Design use ratio allotter or dual pathways switch, cross certain level by device for transporting objects and make leaf or certain grade of wind score just energy reality
Existing, such technical scheme, theoretical reliable, science, also make whole production line compact and save equipment huge investment, beat leaf wind
The processing quality dividing also can be controlled.
In sum, for completing the classification processing to phyllopodium, non-phyllopodium and full leaf module Nicotiana tabacum L., 18 scores of processing are played with five
The wind dispensing unit of Nicotiana tabacum L. and method, enable, and whole production line can be made compact, save equipment huge investment, with
When, make such processing method have " flexibility ", the beating and double roasting processing technique development to tobacco business has larger promotion to make
With, and in Nicotiana tabacum L. manufacture field, there is larger application value.
Utility model content
In order in tobacco threshing and redrying technique, complete the classification processing to phyllopodium, non-phyllopodium and full leaf Nicotiana tabacum L., this practicality
New offer is a kind of to use the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves.Wherein, described five make 18 scores leaf is beaten by Pyatyi
Unit, 18 typhoons divide device, two-way feeding machine, pro rate feeder, tripper, dual pathways switch, converge and expect transporter, height
Fast material casting conveyer etc. forms.
For this case it is simply that dividing device alternating sequence by Pyatyi threshing machine group and 18 typhoons, can to processed Nicotiana tabacum L.
Complete Pyatyi and make leaf and ten fresh gales score;Wherein, first order threshing machine group separately designs 7 and 6 threshing machine groups, can be by double
To feeding machine and pro rate feeder, for tobacco classification to this 7 or 6 threshing machine group feedings respectively, the piece being obtained
By converging, the mixture of cigarette and cabo expects that transporter is transported to postorder wind and divides device;After the first order beats leaf, material order sequentially enters 8
Typhoon divides device, is respectively completed selecting crude drugs with winnower and the collection of free piece cigarette and cabo, wherein the 1st and the 2nd typhoon divide device can by point
Glassware selects flow, and each wind divides between device by high speed material casting conveyer feeding;Material passing ratio distribution feeder enters the
Two grades of threshing machine groups, design 3 altogether, and the piece cigarette being obtained and the mixture of cabo are transported to subordinate's wind again and divide device, design 4 altogether
Platform;Before the material entrance third level beats leaf, according to tobacco classification, choose whether to beat leaf wind by the third level by dual pathways switch
Point, select not pass through, then material is delivered directly to the fourth stage and beats leaf, when selecting to pass through, then material passes through tripper respectively to 2
Threshing machine group feeding, the piece cigarette being obtained and the mixture of cabo are transported to subordinate's wind again and divide device wind to divide, and design 3 altogether;Material
When leaf beaten by the entrance fourth stage, by tripper respectively to 2 threshing machine group feedings, then device wind is divided to divide by 2 typhoons;Material enters
When level V beats leaf, by tripper respectively to 2 threshing machine group feedings, then device wind is divided to divide by 1 typhoon;Finally, material leads to
Cross discharging to shake sieve, obtained cabo is collected by cabo collecting conveyor, containing piece cigarette or do not meet technical requirements in cabo,
Return stalk wind by negative pressure again to send pipe, return 2 typhoons obstructing after feeder is delivered directly to fourth stage threshing machine group and divide on device wind again
Divide and beat leaf.
So, when completing the cutting classification processing to phyllopodium, non-phyllopodium and full leaf module Nicotiana tabacum L., whole production line can be made tight
Gather, save equipment huge investment, such processing method also has " flexibility ", therefore, the technical program, theoretical reliable, section
Learn.
Concrete technical scheme of the present utility model is:
A kind of use five make 18 scores processing Nicotiana tabacum Lves wind dispensing units it is characterised in that
Including the first to the 22nd threshing machine (1~22), the first to the tenth eight winds coming from eight orientations divides device (23~40), two-way feeding machine
(41), the first tripper (42), dual pathways switch (44), the 3rd to the 5th tripper (45,46,47), the first pro rate
Feeder (43);
Pyatyi threshing machine group and 18 typhoons divide device to be combined in different stage wind dispensing and sequentially arrange;
One-level wind dispensing includes:6+7 platform one-level threshing machine group, 8 typhoons divide device group;6+7 platform one-level threshing machine group is:The
One to the 7th threshing machine is in parallel and " in-line " is arranged, forms 7 threshing machine groups;8th to the 13rd threshing machine parallel connection and " one
Font " is arranged, forms 6 threshing machine groups;6 threshing machine groups and 7 threshing machine group parallel side-by-side arrangements;8 typhoons divide the device group to be
First divides device to be connected in series to eight winds coming from eight orientations;Conveying loop is:Two-way feeding machine (41) point two-way is connected in parallel 7 threshing machines respectively
Group, the charging aperture of 6 threshing machine groups, 7 threshing machine groups, the discharging openings of 6 threshing machine groups are connected in parallel the first tripper (42)
Entrance;
The outlet of the first tripper (42) adopts any one mode of communicating following:
It is to divide device to enter the first ratio through first to eight winds coming from eight orientations that the first of the outlet of the first tripper (42) may be selected passage
Distribution feeder (43);
It is to connect the 3rd wind to divide the entrance of device that the second of the outlet of the first tripper (42) may be selected passage, through the 3rd to the
Eight winds coming from eight orientations divides device to enter the first pro rate feeder (43) entrance;
The outlet of the first tripper (42) is simultaneously connected with first and passage, second optional passage, i.e. first sub-material may be selected
The outlet of device (42) divides device to enter the first pro rate feeder (43) entrance, the first tripper simultaneously through first to eight winds coming from eight orientations
(42) outlet connects the entrance that the 3rd wind divides device, divides device to enter the first pro rate feeder (43) through the 3rd to eight winds coming from eight orientations and enters
Mouthful;
Two grades of wind dispensings include:3 two grades of threshing machine groups, 4 typhoons divide device group;14th to the 16th threshing machine is in parallel
3 two grades of threshing machine groups of composition, the 9th to the 12nd wind divides device to be composed in series 4 typhoons and divides device group, the first pro rate feeder
(43) outlet, 3 threshing machine groups, 4 typhoons divide device group, dual pathways switch (44) entry sequence to connect;
Three-level wind dispensing includes:2 three-level threshing machine groups, 3 typhoons divide device group;Its loop is:Dual pathways switch
(44) outlet connects the second tripper (45), and the second tripper (45) connects in parallel the 17th, the 18th threshing machine, Ran Houlian
Connect 3 typhoons and divide device group, 3 typhoons divide the 13rd, the 14th that device group is series connection, the tenth tendencies to divide device, subsequently into the 3rd sub-material
Device (46) entrance;
The outlet of dual pathways switch (44) also has one article of selectable passage to be directly connected to the entrance of the 3rd tripper, that is,
Two grades of wind dispensings are not directly entered level Four wind dispensing by three-level wind dispensing;
Level Four wind dispensing includes:2 level Four threshing machine groups, 2 typhoons divide device group;Its loop is:3rd tripper (46)
Connect the 16th of series connection the, the 17th wind after outlet parallel connection the 19th, the 20th threshing machine and divide device, then connect the 4th tripper
(47) entrance;
Pyatyi wind dispensing includes:2 Pyatyi threshing machine groups, 1 typhoons divide device;Its loop is:4th tripper (47)
Outlet connects in parallel the 21st, the 22nd threshing machine, then connects the tenth eight winds coming from eight orientations and divides device (40);
The first of one-level wind dispensing to the 7th threshing machine be non-phyllopodium and full leaf threshing machine;8th to the 13rd dozen of leaves
Machine is phyllopodium threshing machine.
Further, the tenth eight winds coming from eight orientations of Pyatyi wind dispensing divides the outlet of device (40) to connect cabo collecting conveyor (301),
Cabo collecting conveyor returns stalk wind by negative pressure and send the 16th wind that pipe connects level Four wind dispensing to divide the entrance of device (38), i.e. warp
After Pyatyi wind dispensing, the cabo containing piece cigarette and piece cigarette inspiration are returned stalk wind and send pipe (204), return again to beat after leaf to the fourth stage
The 16th wind divide device (38) entrance, wind divides and beats leaf again.
Further, also include converging expecting transporter (101,102,106,115,121,127,131), high speed material casting conveyer
(104,107,108,109,110,112,113,116,117,118,119,122,124,125,128,129,132,133), go out
Material shakes sieve (134), charger (103), two grades make leaf charger (114), three-level makes leaf charger (120), and level Four is beaten leaf and fed
Machine (126), Pyatyi plays leaf charger (130), material blanking tube (201,202,203,205), air door (302), returns stalk feeder
(303).
Further, in Pyatyi threshing machine group, the quantity of threshing machines at different levels increases and decreases 1~3.
Further, also include controller, controller includes two-way feeding module, the first tripper control module;
Two-way feeding module controls two-way feeding machine (41) by phyllopodium feeding to 6 threshing machine groups, by non-phyllopodium or full leaf
7 threshing machine groups given by feeding;
First tripper control module connects the first tripper (42), and the first tripper control module is detecting non-phyllopodium
During with the material of full leaf, a part of flow divides device, the second wind to divide device to carry out feeding by the first tripper (42) to the first wind, remains
Residual current amount divides device feeding to the 3rd wind;When being detected as phyllopodium material, the first tripper (42) selects flow-control, without the
One and second wind divide device, direct feeding divides device to the 3rd wind;
Second wind divides device outlet to connect the 3rd wind by material blanking tube, high speed material casting conveyer and divides device entrance.
Further, also include controller, controller includes dual pathways switch control module, dual pathways switch controls
Module connects dual pathways switch (44), and when dual pathways switch control module detects non-phyllopodium and full leaf, the dual pathways switches
Whole materials are switched to conveyer by device (44), transport material to level Four by transporter and material blanking tube and beat on leaf charger;
When dual pathways switch control module detects phyllopodium, whole materials are transported to the second tripper (45) by dual pathways switch,
Respectively to 2 threshing machine feedings of three-level threshing machine group after sub-material.
The beneficial effects of the utility model are, this is a kind of to use the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves and side
It is therefore an objective to whole production line is compact for the classification of phyllopodium, non-phyllopodium and full leaf module Nicotiana tabacum L. processing, making, saving sets method
Standby huge investment, makes Nicotiana tabacum L. processing method have " flexibility ".Because Pyatyi threshing machine group and 18 typhoons divide device alternating sequence
Arrangement, becomes " in-line ", therefore, production line is compact, takes up an area space few;Because first order threshing machine group separately designs 7 and 6
Threshing machine group, can by two-way feeding machine and pro rate feeder feeding, 7 units and 6 groups beat having of roller and frame hurdle
Difference, it is also different to beat leaf performance, during for tobacco classification such as phyllopodium, to this 6 threshing machine groups feedings respectively, for n omicronn-leaf machine and
During full leaf, to 7 threshing machine group feedings respectively, the piece cigarette being obtained and the mixture of cabo pass through remittance material transporter and same
High speed material casting conveyer is transported to subordinate's wind and divides device, and such design takes up room minimum, and equipment investment is also few, on producing,
Can be according to tobacco classification attribute and property, flexibly selecting is using 6 threshing machine groups, or 7 threshing machine groups, this selection
Completed by electrical control, therefore, expand the Nicotiana tabacum L. range of work;After the first order beats leaf, material order is sequentially entered 8 by charger
Typhoon divides device, and wherein the 1st and the 2nd typhoon divide device can select flow by tripper, have preferable benefit, such as non-phyllopodium
During with full leaf, the 1st and the 2nd typhoon divide device to select flow by tripper, after being divided by wind, are transported to by material blanking tube and throw at a high speed
Device feeding is divided to the 3rd typhoon on material conveyer, remainder flow passes sequentially through remittance material transporter, high speed material casting conveyer to the
3 typhoons divide device feeding, during for phyllopodium, select flow-control by tripper, divide device without the 1st and the 2nd typhoon, these
Operation, hence it is evident that defining different material, from different wind gradation numbers, has strong specific aim, in theory, also establishes for enhancing production capacities
Fixed basis;Each wind of whole production line divides between device by high speed material casting conveyer feeding, has notable actual effect, because throwing at a high speed
During material, piece cigarette and cabo can be easily separated, and divide effect beneficial to improving wind;Material divides through the wind of two grades of threshing machine groups and 4
After device wind divides, the piece cigarette being obtained and the mixture of cabo, belong to phyllopodium, stalk content is higher, then carry out three-level and beat Ye Hefeng
Point, belong to non-phyllopodium and full leaf, be delivered directly to the fourth stage and make leaf and wind score, the key device completing this operation is the dual pathways
Switch, thus having distinguished is for phyllopodium, non-phyllopodium and full leaf, has obvious technique to be worth;Material beats leaf through level V
After wind divides, extreme portions piece cigarette is divided device selecting crude drugs with winnower by each wind, and is transported to next procedure and goes, and remaining is substantial amounts of
The mixture of the cabo of cabo, a small amount of piece cigarette and a small amount of piece cigarette of adhering, is shaken sieve by discharging, isolates cabo, a small amount of piece
The cabo of cigarette and a small amount of piece cigarette of adhering send pipe to be delivered directly to the high speed after fourth stage threshing machine group by returning stalk wind by negative pressure
On material casting conveyer, then complete First air and divide, carry out level V wind dispensing afterwards again, the key equipment completing operation is exactly back
Stalk blast system, final technical requirements, adjusted by air door and complete.
In sum, this kind of uses five to make 18 scores of processing wind dispensing units of Nicotiana tabacum Lves and method has whole production line tight
Gather, save equipment investment, the features such as processing method has " flexibility ";For this case, during for processing phyllopodium module, production line
Executable technique is " level Four makes leaf ten force 3 wind score ", and during for processing non-phyllopodium and full leaf module, production line is executable
Technique is " Pyatyi makes leaf ten fresh gale score ", and this is substantially finer than traditional handicraft processing, and therefore, this case also has and " becomes more meticulous
The feature of processing ".So, this case has larger facilitation to the beating and double roasting processing technique development of tobacco business, and in cigarette
Careless manufacture field has larger application value.
Brief description
From to illustrate purport of the present utility model and its using preferred embodiments and drawings following description from the point of view of, this reality
Be will be apparent from new above and other objects, features and advantages, in the accompanying drawings:
Fig. 1 is of the present utility model a kind of to use five to make 18 scores of processing wind dispensing units of the Nicotiana tabacum L. and technique stream of method
Cheng Tu;
Fig. 2 is of the present utility model to use five to make 18 scores of processing wind dispensing units of the Nicotiana tabacum L. and one-level threshing machine of method
Group and feeding discharging schematic diagram;
Fig. 3 is of the present utility model to use five to make 18 scores of processing wind dispensing units of the Nicotiana tabacum L. and one-level threshing machine of method
Group and 8 rearmounted typhoons divide the assembling schematic diagram of device;
Fig. 4 is of the present utility model to use five to make 18 scores of processing wind dispensing units of Nicotiana tabacum L. and two grades of threshing machines of method
Group and 4 rearmounted typhoons divide the assembling schematic diagram of device;
Fig. 5 is of the present utility model to use five to make 18 scores of processing wind dispensing units of the Nicotiana tabacum L. and three-level threshing machine of method
Group and 3 rearmounted typhoons divide the assembling schematic diagram of device;
Fig. 6 is of the present utility model to use five to make 18 scores of processing wind dispensing units of the Nicotiana tabacum L. and level Four threshing machine of method
Group and 2 rearmounted typhoons divide the assembling schematic diagram of device;
Fig. 7 is of the present utility model to use five to make 18 scores of processing wind dispensing units of the Nicotiana tabacum L. and Pyatyi threshing machine of method
The assembling schematic diagram of group and 1 rearmounted typhoon divide device and discharging is shaken sieve;
Fig. 8 is of the present utility model to use five to make 18 scores of processing wind dispensing units of the Nicotiana tabacum L. and technological equipment group of method
The schematic three dimensional views of dress;
In accompanying drawing:First to the 22nd threshing machine the 1~22, first to the tenth eight winds coming from eight orientations divides device 23~40, two-way feeding machine
41st, the first tripper 42, dual pathways switch 44, the second tripper 45, the 3rd tripper 46, the 4th tripper 47, first compare
Example distribution feeder 43, the second pro rate feeder 401, the 3rd pro rate feeder 402;Converge material transporter 101,102,
106、115、121、127、131;High speed material casting conveyer 104,107,108,109,110,112,113,116,117,118,
119、122、124、125、128、129、132、133;Discharging is shaken sieve 134;103, two grades of charger beats leaf charger 114, three-level
Make leaf charger 120, level Four makes leaf charger 126, and Pyatyi makes leaf charger 130;Material blanking tube 201,202,203,205;Return stalk
Wind send pipe 204;Cabo collecting conveyor 301, air door 302, time stalk feeder 303.
Specific embodiment
Use the five wind dispensing machines making 18 scores of processing Nicotiana tabacum Lves to described in the utility model with reference to the accompanying drawings and examples
Group and method are further described:
Shown in Fig. 1, described in the utility model five are used to make 18 scores of processing wind dispensing units of the Nicotiana tabacum L. and work of method
Skill flow chart, including first to the 22nd threshing machine the 1~22, first to the tenth eight winds coming from eight orientations divide device 23~40, two-way feeding machine 41,
First tripper 42, dual pathways switch 44, second to the 3rd tripper 45~47, wherein A point represents feeding starting point;B point
When representing for phyllopodium, break the material after leaf through one-level, be all transported to after the first tripper 42 before the 3rd air devider 25, pin
During to non-phyllopodium and full leaf, before being partly transported to the 3rd air devider 25, before also having part to be transported to the first air devider 23;C point table
When showing for phyllopodium, whole materials are transported to the 3rd tripper 46 by dual pathways switch 44;D point represents, through the 18th point of wind
After device 40 wind divides, discharging is shaken in sieve selecting crude drugs with winnower cabo, residual part burst cigarette and the cabo being stained with piece cigarette, send pipe to convey by returning stalk wind
To before the 16th air devider 38.This utility model purpose is for the classification processing to phyllopodium, non-phyllopodium and full leaf module Nicotiana tabacum L.,
Whole production line can be made compact, save equipment huge investment, make Nicotiana tabacum L. processing method have " flexibility ".
The assembling of each unit of the present utility model:Pyatyi threshing machine group and 18 typhoons divide device alternating sequence, become " one
Font " is arranged, is sequentially, one-level wind dispensing:6+7 platform threshing machine group, 8 typhoons divide device group, two grades of wind dispensings:Beat leaf for 3
Unit, 4 typhoons divide device group, three-level wind dispensing:2 threshing machine groups, 3 typhoons divide device group, level Four wind dispensing:2 threshing machines
Group, 2 typhoons divide device group, Pyatyi wind dispensing:2 threshing machine groups, 1 typhoons divide device group;The production capacity of this production line is designed as
12000kg/h.
As shown in Fig. 2 being one-level threshing machine group and feeding discharging schematic diagram.Wherein, beat for 7 for non-phyllopodium and full leaf
Leaf machine 1~7 unit specification is 96 cun, uses 6 threshing machine 8~13 specifications to be also 96 cun for phyllopodium, but is directed to non-phyllopodium
Different with the internal structure of the threshing machine for phyllopodium with the threshing machine of full leaf, it is mainly reflected in the difference beating roller and frame hurdle, than
As beaten size of the arrangement mode forged a knife on roller, frame hurdle opening shape and size etc., design is state of the art.
Feed at location A, described two-way feeding machine 41 is really feeding hoister, or feed to 6 threshing machines simultaneously
Material, or simultaneously to 7 threshing machine feedings, the uniformity of feeding is fed by the second pro rate feeder 401, the 3rd pro rate
Glassware 402 completes, and during such as phyllopodium, the second pro rate feeder 401 is to 6 threshing machine 8~13 feedings, the stream of every
Amount is 12000kg/h ÷ 6=2000kg/h.Material after each threshing machine beats leaf all drops on remittance material transporter 101,102,
Material is finally transported to charger 103, enters back into wind operation break-down.
As shown in Figure 3:
After the first order beats leaf, material order is sequentially entered 8 typhoons and divides device 23~30 by charger 103, and specification is 96 cun.
Wherein first and second wind divide device 23,24 can select flow by the first tripper 42, and each wind divides between device by high speed material casting
Conveyer 104,105,107,108,109,110,112,113 feeding;
When in a preferred embodiment, for non-phyllopodium and full leaf, the first and second wind divide device to pass through the first tripper
42 selection flows, after being divided by wind, are transported on the B point position of high speed material casting conveyer 107 to the 3rd wind minute by material blanking tube 201
Device 25 feeding, remainder flow passes sequentially through remittance material transporter 106, high speed material casting conveyer 107 divides device 25 to feed to the 3rd wind
Material;During for phyllopodium, flow-control is selected by the first tripper 42, divides device without first and second wind;Eight winds coming from eight orientations divides device 30
The material of output conveys two grades and makes leaf charger 114 eventually, enters back into subordinate's wind dispensing operation.In this operation, a large amount of piece cigarettes are
Through being divided device selecting crude drugs with winnower to absorb by 8 typhoons and being transferred to lower road technique, eight winds coming from eight orientations divide the material of device 30 final output be part not by
The piece cigarette of selecting crude drugs with winnower and stalk leaf mixture.
In a preferred embodiment, including controller, controller includes two-way feeding module, the first tripper controls mould
Block;Two-way feeding module controls two-way feeding machine 41 by phyllopodium feeding to 6 threshing machine groups, and non-phyllopodium or full leaf feeding are given 7
Platform threshing machine group;First tripper control module connects the first tripper, and the first tripper control module is detecting non-phyllopodium
During with the material of full leaf, a part of flow divides device, the second wind to divide device to carry out feeding, residual stream by the first tripper to the first wind
Amount divides device feeding to the 3rd wind;When being detected as phyllopodium material, the first tripper selects flow-control, without first and second
Wind divides device, and direct feeding divides device to the 3rd wind;Second wind divides device outlet to connect the 3rd wind by material blanking tube, high speed material casting conveyer
Divide device entrance.
In a preferred embodiment, also include controller, controller includes dual pathways switch control module, the dual pathways
Switch control module connects dual pathways switch 44, when dual pathways switch control module detects non-phyllopodium and full leaf, double
Whole materials are switched to conveyer by censor key 44, transport material to level Four by transporter and material blanking tube and play leaf charging
On machine;When dual pathways switch control module detects phyllopodium, whole materials are transported to the second tripper by dual pathways switch
45, respectively to 2 threshing machine feedings of three-level threshing machine group after sub-material.
As shown in Figure 4:
Make leaf charger 114 for two grades to divide equally material by the first pro rate feeder 43, and be respectively delivered to second
Level threshing machine 14,15,16 completes to beat leaf, and the specification of this 3 threshing machines is 96 cun;The piece cigarette being obtained and the mixture of cabo,
By converging material transporter 115 and high speed material casting conveyer 116 is transported to next stage and designs the wind of 4 altogether and divides device 31~34 wind to divide,
Specification is 96 cun, and each wind divides between device 31~34 by high speed material casting conveyer 117,118,119 feeding;12nd wind divides device 34
The material of final output is transported to three-level and makes leaf charger 120.
As shown in Figure 5:
Three-level is made leaf charger 120 and is transported material to dual pathways switch 44, chooses whether to need to beat by the third level
Ye Fengfen, when selecting not need, then material passes through transporter 123 and material blanking tube 202,203 is transported to level Four and makes leaf charger 126
On C point position;When selection needs, then material is beaten to 2 of third level threshing machine group 17,18 respectively by the second tripper 45
Leaf machine feeding, threshing machine specification is 72 cun, and the piece cigarette being obtained and the mixture of cabo pass through to converge material transporter 121 and throw at a high speed
To next stage, totally 3 typhoons divide device 35,36,37 feeding to material conveyer 122 and wind divides, and wind divides device specification to be 72 cun, and wind divides between device
By high speed material casting conveyer 124,125 feedings, wind divides the material of device 37 final output to be transported to level Four to make leaf charger 126.
When in a preferred embodiment, for non-phyllopodium and full leaf, whole materials are switched to by dual pathways switch 44
Conveyer 123, transports material to level Four by transporter 123 and material blanking tube 202,203 and beats on leaf charger 126;For leaf
During base, whole materials are transported to the second tripper 45 by dual pathways switch 44, after sub-material respectively to third level threshing machine group 17,
18 2 threshing machine feedings.
As shown in Figure 6:
Level Four is made leaf charger 126 and is transported material to tripper 46, respectively to fourth stage threshing machine group 19,20 after sub-material
2 threshing machine feedings, threshing machine specification is 72 cun, and the piece cigarette being obtained and the mixture of cabo pass through to converge material transporter 127
To next stage, totally 2 typhoons divide device 38,39 feedings wind to divide with high speed material casting conveyer 128, and wind divides device specification to be 72 cun, 2 typhoons
Pass through high speed material casting conveyer 129 feeding, wind divides the material of device 39 final output to be transported to Pyatyi and beat leaf to enter between point device 38,39
Material machine 130.
As shown in Figure 7:
Pyatyi is made leaf charger 130 and is transported material to tripper 47, respectively to level V threshing machine group 21,22 after sub-material
2 threshing machine feedings, threshing machine specification is 72 cun, and the piece cigarette being obtained and the mixture of cabo pass through to converge material transporter 131
Divide device 40 feeding with high speed material casting conveyer 132 to next stage 1 typhoon and wind divides, the very small amount piece cigarette being obtained and a large amount of cabo
Mixture cabo collecting conveyor 301 134 is transported to by the discharging sieve that shakes;
Further, discharging sieve 134 exits design negative pressure of shaking are returned stalk wind and are sent pipe 204, contain piece cigarette or be not inconsistent in cabo
Closing technical requirements, then return stalk wind by negative pressure send pipe 204, time stalk feeder 303, material blanking tube 205 to be delivered directly to the fourth stage and beat
D point position on high speed material casting conveyer 128 after leaf unit, enters 2 typhoons afterwards and divides on device 38,39 wind again to divide;
In a preferred embodiment, discharging sieve 134 exits design negative pressure of shaking return stalk wind when sending pipe 204, design air door
302 send the suction to cabo for the pipe 204, so that the cabo containing piece cigarette and a small amount of piece cigarette inspiration negative pressure are returned for adjusting back stalk wind
Stalk wind send pipe 204.
Based on the practicality of this case, in the great technological transformation project of Hongta Group's beating and double roasting is built, built two with
Five production lines making 18 scores of processing Nicotiana tabacum Lves, through experiment, this programme has significant actual effect.
Although here depicts this utility model by above-mentioned most preferred embodiment, such as, in theory in this case, Pyatyi beats leaf
Unit and 18 typhoons divide device alternating sequence, become " U-shaped " not become " in-line ";Or certain grade of threshing machine increase and decrease one,
Two or three etc. changing the inlet amount of every threshing machine;Or high speed material casting conveyer makes ordinary material conveying etc. into, but its
Essential function is consistent.
Therefore, it will be appreciated by the skilled addressee that without departing from of the present utility model spirit and essence in the case of, just
This utility model can be made to have many deformation and change, scope of the present utility model is limited to the appended claims.
Claims (6)
1. a kind of use five make 18 scores processing Nicotiana tabacum Lves wind dispensing units it is characterised in that
Including the first to the 22nd threshing machine (1~22), the first to the tenth eight winds coming from eight orientations divides device (23~40), two-way feeding machine
(41), the first tripper (42), dual pathways switch (44), the second to the 4th tripper (45,46,47), the first pro rate
Feeder (43);
Pyatyi threshing machine group and 18 typhoons divide device to be combined in different stage wind dispensing and sequentially arrange;
One-level wind dispensing includes:6+7 platform one-level threshing machine group, 8 typhoons divide device group;6+7 platform one-level threshing machine group is:First arrives
7th threshing machine is in parallel and " in-line " is arranged, forms 7 threshing machine groups;8th to the 13rd threshing machine parallel connection and " in-line "
Arrangement, forms 6 threshing machine groups;6 threshing machine groups and 7 threshing machine group parallel side-by-side arrangements;8 typhoons divide device group to arrive for first
Eight winds coming from eight orientations divides device to be connected in series;Conveying loop is:Two-way feeding machine (41) point two-way be connected in parallel respectively 7 threshing machine groups, 6
The charging aperture of threshing machine group, 7 threshing machine groups, the discharging opening of 6 threshing machine groups are connected in parallel the entrance of the first tripper (42);
The outlet of the first tripper (42) adopts any one mode of communicating following:
It is to divide device to enter the first pro rate through first to eight winds coming from eight orientations that the first of the outlet of the first tripper (42) may be selected passage
Feeder (43);
It is to connect the entrance that the 3rd wind divides device, through the 3rd to eight winds coming from eight orientations that the second of the outlet of the first tripper (42) may be selected passage
Device is divided to enter the first pro rate feeder (43) entrance;
The outlet of the first tripper (42) is simultaneously connected with first and passage, second optional passage, i.e. first tripper may be selected
(42) outlet divides device to enter the first pro rate feeder (43) entrance, the first tripper (42) simultaneously through first to eight winds coming from eight orientations
Outlet connect the 3rd wind and divide the entrance of device, divide device to enter the first pro rate feeder (43) entrance through the 3rd to eight winds coming from eight orientations;
Two grades of wind dispensings include:3 two grades of threshing machine groups, 4 typhoons divide device group;14th to the 16th threshing machine composes in parallel
3 two grades of threshing machine groups, the 9th to the 12nd wind divides device to be composed in series 4 typhoons and divides device group, the first pro rate feeder (43)
Outlet, 3 threshing machine groups, 4 typhoons divide device group, dual pathways switch (44) entry sequence to connect;
Three-level wind dispensing includes:2 three-level threshing machine groups, 3 typhoons divide device group;Its loop is:Dual pathways switch (44) goes out
Mouth connects the second tripper (45), and the second tripper (45) connects in parallel the 17th, the 18th threshing machine, then connects 3
Wind divides device group, and 3 typhoons divide the 13rd, the 14th that device group is series connection, the tenth tendencies to divide device, subsequently into the 3rd tripper (46)
Entrance;
The outlet of dual pathways switch (44) also has one article of selectable passage to be directly connected to the entrance of the 3rd tripper, that is, two grades
Wind dispensing is not directly entered level Four wind dispensing by three-level wind dispensing;
Level Four wind dispensing includes:2 level Four threshing machine groups, 2 typhoons divide device group;Its loop is:3rd tripper (46) outlet
In parallel 19th, connect the 16th of series connection the, the 17th wind after the 20th threshing machine and divide device, then connect the 4th tripper (47)
Entrance;
Pyatyi wind dispensing includes:2 Pyatyi threshing machine groups, 1 typhoons divide device;Its loop is:The outlet of the 4th tripper (47)
Connect in parallel the 21st, the 22nd threshing machine, then connect the tenth eight winds coming from eight orientations and divide device (40);
The first of one-level wind dispensing to the 7th threshing machine be non-phyllopodium and full leaf threshing machine;8th to the 13rd threshing machine is
Phyllopodium threshing machine.
2. according to claim 1 a kind of use the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves it is characterised in that five
Tenth eight winds coming from eight orientations of level wind dispensing divides the outlet of device (40) to connect cabo collecting conveyor (301), and cabo collecting conveyor passes through
Negative pressure is returned stalk wind and send the 16th wind that pipe connects level Four wind dispensing to divide the entrance of device (38), that is, after Pyatyi wind dispensing, will
Cabo containing piece cigarette and piece cigarette inspiration are returned stalk wind and are sent pipe (204), return again to the fourth stage make the 16th wind score device after leaf
(38) entrance, again wind divide and beat leaf.
3. according to claim 2 a kind of use the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves it is characterised in that also
Including converge material transporter (101,102,106,115,121,127,131), high speed material casting conveyer (104,107,108,109,
110th, 112,113,116,117,118,119,122,124,125,128,129,132,133), discharging is shaken sieve (134), charger
(103), two grades make leaf charger (114), three-level makes leaf charger (120), level Four makes leaf charger (126), Pyatyi is beaten leaf and entered
Material machine (130), material blanking tube (201,202,203,205), air door (302), time stalk feeder (303).
4. described a kind of use the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves, its feature according to claims 1 to 3 is arbitrary
It is, in Pyatyi threshing machine group, the quantity of threshing machines at different levels increases and decreases 1~3.
5. described a kind of use the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves, its feature according to claims 1 to 3 is arbitrary
It is,
Also include controller, controller includes two-way feeding module, the first tripper control module;
Two-way feeding module controls two-way feeding machine (41) by phyllopodium feeding to 6 threshing machine groups, by non-phyllopodium or full leaf feeding
To 7 threshing machine groups;
First tripper control module connects the first tripper (42), and the first tripper control module is detecting non-phyllopodium and complete
During the material of leaf, a part of flow divides device, the second wind to divide device to carry out feeding, residual stream by the first tripper (42) to the first wind
Amount divides device feeding to the 3rd wind;When being detected as phyllopodium material, the first tripper (42) selects flow-control, without the first He
Second wind divides device, and direct feeding divides device to the 3rd wind;
Second wind divides device outlet to connect the 3rd wind by material blanking tube, high speed material casting conveyer and divides device entrance.
6. according to claim 5 a kind of use the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves it is characterised in that also
Including controller, controller includes dual pathways switch control module, and dual pathways switch control module connects dual pathways switching
Device (44), when dual pathways switch control module detects non-phyllopodium and full leaf, whole materials are cut by dual pathways switch (44)
Change to conveyer, level Four is transported material to by transporter and material blanking tube and beats on leaf charger;Dual pathways switch controls mould
When block detects phyllopodium, whole materials are transported to the second tripper (45) by dual pathways switch, beat to three-level respectively after sub-material
2 threshing machine feedings of leaf unit.
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CN201620928179.1U CN205993625U (en) | 2016-08-24 | 2016-08-24 | With the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves |
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CN201620928179.1U CN205993625U (en) | 2016-08-24 | 2016-08-24 | With the five wind dispensing units making 18 scores of processing Nicotiana tabacum Lves |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106174682A (en) * | 2016-08-24 | 2016-12-07 | 红塔烟草(集团)有限责任公司 | By the five wind dispensing unit making 18 scores of processing Nicotiana tabacum Lves and methods |
CN109171006A (en) * | 2018-10-26 | 2019-01-11 | 云南中烟工业有限责任公司 | A kind for the treatment of process improving wind dispensing efficiency |
CN109938390A (en) * | 2019-05-05 | 2019-06-28 | 云南中烟工业有限责任公司 | It is a kind of to improve the feeding method and device for beating leaf process operational efficiency |
-
2016
- 2016-08-24 CN CN201620928179.1U patent/CN205993625U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106174682A (en) * | 2016-08-24 | 2016-12-07 | 红塔烟草(集团)有限责任公司 | By the five wind dispensing unit making 18 scores of processing Nicotiana tabacum Lves and methods |
CN109171006A (en) * | 2018-10-26 | 2019-01-11 | 云南中烟工业有限责任公司 | A kind for the treatment of process improving wind dispensing efficiency |
CN109171006B (en) * | 2018-10-26 | 2021-11-02 | 云南中烟工业有限责任公司 | Treatment process for improving threshing and air separating efficiency |
CN109938390A (en) * | 2019-05-05 | 2019-06-28 | 云南中烟工业有限责任公司 | It is a kind of to improve the feeding method and device for beating leaf process operational efficiency |
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