CN109938390A - It is a kind of to improve the feeding method and device for beating leaf process operational efficiency - Google Patents
It is a kind of to improve the feeding method and device for beating leaf process operational efficiency Download PDFInfo
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- CN109938390A CN109938390A CN201910368672.0A CN201910368672A CN109938390A CN 109938390 A CN109938390 A CN 109938390A CN 201910368672 A CN201910368672 A CN 201910368672A CN 109938390 A CN109938390 A CN 109938390A
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- dispersion
- tobacco leaf
- dispersion roller
- roller
- feeder
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- 238000000034 method Methods 0.000 title claims abstract description 46
- 238000010009 beating Methods 0.000 title claims abstract description 18
- 239000006185 dispersion Substances 0.000 claims abstract description 69
- 241000208125 Nicotiana Species 0.000 claims abstract description 55
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 55
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 230000008676 import Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 235000019504 cigarettes Nutrition 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 2
- 241000208134 Nicotiana rustica Species 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Manufacture Of Tobacco Products (AREA)
Abstract
The present invention provides a kind of drawing-in device for improving and beating leaf process operational efficiency, including such as lower component: dispersing chamber (5), its side wall is equipped with the first dispersion roller (3) and the second dispersion roller (6), spike (14) are equipped in first dispersion roller (3) and the second dispersion roller (6), first dispersion roller (3) is connect with the first deflector (4), second dispersion roller (6) is connect with the second deflector (7), the top of dispersing chamber (5) is equipped with the first discharge port (13) and the first discharge port (13) is connect with blade conveyer belt (12), the bottom of dispersing chamber (5) is equipped with foraminous conveyer (8) and discharging feeder (9), foraminous conveyer (8) is equipped with the through-hole (15) through the mesh belt, its bottom is equipped with ventilating fan (11).The present invention for receiving the second dispersion undispersed conglomeration tobacco leaf of roller, and is delivered back into feeder again by setting foraminous conveyer, twice dispersing is carried out, until conglomeration tobacco leaf scatters.
Description
Technical field
The invention belongs to Cigarette processing fields, and in particular to a kind of to improve the feeding method and dress for beating leaf process operational efficiency
It sets.
Background technique
The main task of beating and double roasting production is will to obstruct after leaf is separated to be baked respectively, and moisture content in leaves is modulated to centainly
Range provides satisfactory raw material after storage alcoholization for throwing, to meet the needs of production of cigarettes.Beat leaf process undoubtedly
It is the important link of redrying production, the process task of the process is to realize efficiently separating for blade and offal, is improved as much as possible
Piece rate, reduction is made broken, guarantees the integrality of offal.
The leading portion that leaf process is beaten in current beating and double roasting production is generally hot wind leaves moisting link, and Storage duration passes through scraper plate
Feeding, storehouse formula feeding and ratio feeding enter threshing machine, the tobacco leaf due to mostly using drum-type hot air conditioning cylinder at present, after humidification
It is easy the conglomeration in rotary course, according to current processing method, these conglomeration tobacco leaves enter with normal tobacco leaf together beats leaf
Machining causes threshing machine transfer passage to be easy to block shutdown by conglomeration tobacco leaf, putty position is found out after shutdown, removes blocking
Tobacco leaf completes safety inspection, and booting operation resumes production, completes this series of activities and at least need 30 minutes, and the country is beaten at present
Leaf process mostly uses horizontal threshing machine, and flow is usually 12000Kg/h, once play the shutdown of leaf process putty, it is meant that at least
The normal production of 6000Kg tobacco leaf is affected, however, characteristic of the tobacco leaf of lower tobacco leaf, low order grade due to tobacco leaf itself, non-
Often easy conglomeration, a working day even will cause the shutdown of more than 10 times, seriously affect and beat leaf process operational efficiency, to influence
The efficiency of entire tobacco redrying processing, improves operating cost, causes no small economic loss.
Therefore, in Cigarette processing enterprise, there is an urgent need to the feeding methods that leaf process operational efficiency is beaten in a kind of raising by people
And device, to overcome drawbacks described above.
Summary of the invention
The present invention provides a kind of feeding method and device for improving and beating leaf process operational efficiency, efficiently solves existing
Threshing machine seriously affects since tobacco leaf conglomeration leads to threshing machine putty and beats leaf operational efficiency and the high problem of operating cost.
The invention is realized by the following technical scheme:
First aspect present invention is related to a kind of drawing-in device for improving and beating leaf process operational efficiency, including such as lower component:
Dispersing chamber 5, side wall are equipped with the first dispersion roller 3 and the second dispersion roller 6, and the first dispersion roller 3 and second disperses on roller 6
It is equipped with spike 14, the first dispersion roller 3 is connect with the first deflector 4, and the second dispersion roller 6 is connect with the second deflector 7, dispersing chamber
5 top is equipped with the first discharge port 13 and the first discharge port 13 is connect with blade conveyer belt 12, and the bottom of dispersing chamber 5 is equipped with conveying
Mesh belt 8 and discharging feeder 9, foraminous conveyer 8 are equipped with the through-hole 15 through the mesh belt, and bottom is equipped with ventilating fan 11, defeated
The discharge end of mesh belt 8 is sent to be connected to discharging 9 material of feeder, the discharge end of discharging feeder 9 is the second discharge port 17；
Feeder 1 is connect by charging feeder 2 with the first dispersion roller 3, and discharging feeder 9 passes through feeding air hose 10
It is connect with feeder 1.
The drawing-in device of leaf process operational efficiency, the rotation of the first dispersion roller 3 and the second dispersion roller 6 are played in raising described above
Turn contrary.
The drawing-in device of leaf process operational efficiency, the angle of the first dispersion roller 3 and the first deflector 4 are beaten in the upper raising
For 100-130 degree, the angle of the second dispersion roller (6) and the second deflector (7) is 30-70 degree.
The drawing-in device of leaf process operational efficiency is beaten in raising described above, and it is hollow that ventilating fan 11 is transported to dispersing chamber 5
6~12m/s of wind speed of gas.
The drawing-in device of leaf process operational efficiency is beaten in raising described above, and the diameter of through-hole 15 is 1~3cm.
The drawing-in device of leaf process operational efficiency is beaten in raising described above, and the first dispersion roller 3 and the second dispersion roller 6 are circle
Cylinder, length 1.5m, circle diameter 25cm, the length for dispersing spike on roller is 2~4cm.
Second aspect of the present invention is related to a kind of method for improving and beating leaf process operational efficiency, includes the following steps:
A, ventilating fan 11 is opened,
B, the tobacco leaf after leaves moisting is transported on the first dispersion roller 3 by feeder 1, height of the tobacco leaf in the first dispersion roller 3
Dispersing chamber 5 is thrown under speed rotation, for tobacco leaf under the action of vertical ascent air-flow, the small blade of outstanding speed of floaing is raised air-flow band
It walks, imports blade conveyer belt 12 by going out the first discharge port 13；And the big conglomeration tobacco leaf of outstanding speed of floaing is then along the first deflector 4
Fall to the second dispersion roller 6, conglomeration tobacco leaf is shed by the second dispersion roller 6 again, shed under wind-force effect, molding tobacco leaf quilt
Dispersion, dispersion tobacco leaf are raised air-flow and take away, and import blade conveyer belt 12 by going out the first discharge port 13；And undispersed tobacco leaf
Foraminous conveyer 8 is then fallen on, then enters feeding air hose 10 through discharging feeder 9；
C, continue the process of step b by feeder 1 into the tobacco leaf of feeding air hose 10, until the tobacco leaf of conglomeration
Until dispersion；
D, leaf device is beaten by the tobacco leaf entrance of the first discharge port 13 entrance blade conveyer belt 12 to be processed.Beneficial to effect
Fruit:
1, the present invention is by installing dispersing chamber before tobacco leaf carries out beating leaf, and the setting dispersion roller, water conservancy diversion in dispersing chamber
Plate and ventilating fan, tobacco leaf are shed under the high speed rotation of the first dispersion roller, and the small tobacco leaf of floating velocity is raised air-flow band
It walks, the big conglomeration tobacco leaf of outstanding speed of floaing then falls to the second dispersion roller through the first deflector, and conglomeration tobacco leaf is again by the second dispersion
Roller is shed, and is being shed under wind-force effect, most of conglomeration tobacco leaf is dispersed.
2, the present invention is by being arranged foraminous conveyer in the bottom of dispersing chamber, for receiving the second dispersion undispersed conglomeration of roller
Tobacco leaf, and by discharging feeder and air supply tube come back in feeder, carry out twice dispersing, until conglomeration tobacco leaf scatter for
Only.
3, apparatus of the present invention have blade conveyer belt, and dispersion tobacco leaf is added by being sent into defoliator after ratio feeder
Work is processed, hence it is evident that shorten compared to defoliator is sent by scraper plate feeding, storehouse formula feeding and ratio feeding using tobacco leaf at present
Process flow, reduces operating cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of apparatus of the present invention；
Fig. 2 is the structural schematic diagram for dispersing roller in apparatus of the present invention；
Fig. 3 is the structural schematic diagram of foraminous conveyer in apparatus of the present invention；
Wherein, appended drawing reference meaning is as follows:
1- feeder, 2- feed feeder, and 3- first disperses roller, the first deflector of 4-, 5- dispersing chamber, the dispersion of 6- second
Roller, the second deflector of 7-, 8- foraminous conveyer, 9- discharging feeder, 10- feeding air hose, 11- ventilating fan, the conveying of 12- blade
Band, the first discharge port of 13-, 14- spike, 15- through-hole, 16- feed inlet, the second discharge port of 17-.
Specific embodiment
Embodiment
The present embodiment first aspect is related to a kind of drawing-in device for improving and beating leaf process operational efficiency, including such as lower component:
Dispersing chamber 5, side wall are equipped with the first dispersion roller 3 and the second dispersion roller 6, and the first dispersion roller 3 and second disperses on roller 6
It is equipped with spike 14, the first dispersion roller 3 is connect with the first deflector 4, and the second dispersion roller 6 is connect with the second deflector 7, dispersing chamber
5 top is equipped with the first discharge port 13 and the first discharge port 13 is connect with blade conveyer belt 12, and the bottom of dispersing chamber 5 is equipped with conveying
Mesh belt 8 and discharging feeder 9, foraminous conveyer 8 are equipped with the through-hole 15 through the mesh belt, and bottom is equipped with ventilating fan 11, defeated
The discharge end of mesh belt 8 is sent to be connected to discharging 9 material of feeder, the discharge end of discharging feeder 9 is the second discharge port 17；
Feeder 1 is connect by charging feeder 2 with the first dispersion roller 3, and discharging feeder 9 passes through feeding air hose 10
It is connect with feeder 1.
The drawing-in device of leaf process operational efficiency, the rotation of the first dispersion roller 3 and the second dispersion roller 6 are played in raising described above
Turn contrary.
The drawing-in device of leaf process operational efficiency, the angle of the first dispersion roller 3 and the first deflector 4 are beaten in the upper raising
It is 120 degree, the angle of the second dispersion roller 6 and the second deflector 7 is 60 degree.
The drawing-in device of leaf process operational efficiency is beaten in raising described above, and it is hollow that ventilating fan 11 is transported to dispersing chamber 5
The wind speed 8m/s of gas.
The drawing-in device of leaf process operational efficiency is beaten in raising described above, and the diameter of through-hole 15 is 2cm.
The drawing-in device of leaf process operational efficiency is beaten in raising described above, and the first dispersion roller 3 and the second dispersion roller 6 are circle
Cylinder, length 1.5m, circle diameter 25cm, the length for dispersing spike on roller is 3cm.
The present embodiment second aspect is related to a kind of method for improving and beating leaf process operational efficiency, includes the following steps:
A, ventilating fan 11 is opened,
B, the tobacco leaf after leaves moisting is transported on the first dispersion roller 3 by feeder 1, height of the tobacco leaf in the first dispersion roller 3
Dispersing chamber 5 is thrown under speed rotation, for tobacco leaf under the action of vertical ascent air-flow, the small blade of outstanding speed of floaing is raised air-flow band
It walks, imports blade conveyer belt 12 by going out the first discharge port 13；And the big conglomeration tobacco leaf of outstanding speed of floaing is then along the first deflector 4
Fall to the second dispersion roller 6, conglomeration tobacco leaf is shed by the second dispersion roller 6 again, shed under wind-force effect, molding tobacco leaf quilt
Dispersion, dispersion tobacco leaf are raised air-flow and take away, and import blade conveyer belt 12 by going out the first discharge port 13；And undispersed tobacco leaf
Foraminous conveyer 8 is then fallen on, then enters feeding air hose 10 through discharging feeder 9；
C, continue the process of step b by feeder 1 into the tobacco leaf of feeding air hose 10, until the tobacco leaf of conglomeration
Until dispersion；
D, leaf device is beaten by the tobacco leaf entrance of the first discharge port 13 entrance blade conveyer belt 12 to be processed.
Claims (6)
1. a kind of improve the drawing-in device for beating leaf process operational efficiency, which is characterized in that including such as lower component:
Dispersing chamber (5), side wall are equipped with the first dispersion roller (3) and the second dispersion roller (6), the first dispersion roller (3) and the second dispersion
It is equipped on roller (6) spike (14), the first dispersion roller (3) is connect with the first deflector (4), and the second dispersion roller (6) is led with second
Flowing plate (7) connection, the top of dispersing chamber (5) is equipped with the first discharge port (13) and the first discharge port (13) and blade conveyer belt (12)
Connection, the bottom of dispersing chamber (5) are equipped with foraminous conveyer (8) and discharging feeder (9), and foraminous conveyer (8), which is equipped with, runs through the net
The through-hole (15) of band, bottom are equipped with ventilating fan (11), and the discharge end and discharging feeder (9) material of foraminous conveyer (8) connect
Logical, the discharge end of discharging feeder (9) is the second discharge port (17)；
Feeder (1) is connect by charging feeder (2) with the first dispersion roller (3), and discharging feeder (9) passes through feeding wind
Pipe (10) is connect with feeder (1).
2. according to claim 1 improve the drawing-in device for beating leaf process operational efficiency, which is characterized in that the first dispersion roller
(3) and the direction of rotation of the second dispersion roller (6) is opposite.
3. according to claim 1 improve the drawing-in device for beating leaf process operational efficiency, which is characterized in that the first dispersion roller
It (3) is 100-130 degree with the angle of the first deflector (4), the second dispersion roller (6) and the angle of the second deflector (7) are 30-70
Degree.
4. according to claim 1 improve the drawing-in device for beating leaf process operational efficiency, which is characterized in that ventilating fan
(11) it is transported to 6~12m/s of wind speed of air in dispersing chamber (5).
5. according to claim 1 improve the drawing-in device for beating leaf process operational efficiency, which is characterized in that through-hole (15)
Diameter is 1~3cm.
6. a kind of improve the method for beating leaf process operational efficiency, which comprises the steps of:
A, ventilating fan (11) are opened,
B, the tobacco leaf after leaves moisting is transported on the first dispersion roller (3) by feeder (1), tobacco leaf is in the first dispersion roller (3)
Dispersing chamber (5) are thrown under high speed rotation, for tobacco leaf under the action of ascending air, the small blade of outstanding speed of floaing is raised air-flow band
It walks, imports blade conveyer belt (12) by going out the first discharge port (13)；And the big conglomeration tobacco leaf of outstanding speed of floaing then is led along first
Flowing plate (4) falls to the second dispersion roller (6), and conglomeration tobacco leaf is shed by the second dispersion roller (6) again, acted on shedding with wind-force
Under, molding tobacco leaf is dispersed, and dispersion tobacco leaf is raised air-flow and takes away, and imports blade conveyer belt by going out the first discharge port (13)
(12)；And undispersed tobacco leaf then falls on foraminous conveyer (8), then enters feeding air hose (10) through discharging feeder (9)；
C, continue the process of step b by feeder (1) into the tobacco leaf of feeding air hose (10), until the tobacco leaf of conglomeration
Until dispersion；
D, leaf device is beaten by the tobacco leaf entrance that the first discharge port (13) enter blade conveyer belt (12) to be processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910368672.0A CN109938390A (en) | 2019-05-05 | 2019-05-05 | It is a kind of to improve the feeding method and device for beating leaf process operational efficiency |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910368672.0A CN109938390A (en) | 2019-05-05 | 2019-05-05 | It is a kind of to improve the feeding method and device for beating leaf process operational efficiency |
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| Publication Number | Publication Date |
|---|---|
| CN109938390A true CN109938390A (en) | 2019-06-28 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910368672.0A Pending CN109938390A (en) | 2019-05-05 | 2019-05-05 | It is a kind of to improve the feeding method and device for beating leaf process operational efficiency |
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| CN (1) | CN109938390A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112998307A (en) * | 2021-01-27 | 2021-06-22 | 上海蓬帆贸易服务中心 | Tobacco threshing and stem removing separation device |
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2019
- 2019-05-05 CN CN201910368672.0A patent/CN109938390A/en active Pending
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112998307A (en) * | 2021-01-27 | 2021-06-22 | 上海蓬帆贸易服务中心 | Tobacco threshing and stem removing separation device |
| CN112998307B (en) * | 2021-01-27 | 2022-12-06 | 上海景亚电气自动化科技有限公司 | Tobacco threshing and stem removing separation device |
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Application publication date: 20190628 |