CN108818952A - A kind of concrete multiple material intelligent distribution devices and methods therefor - Google Patents

A kind of concrete multiple material intelligent distribution devices and methods therefor Download PDF

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Publication number
CN108818952A
CN108818952A CN201810871465.2A CN201810871465A CN108818952A CN 108818952 A CN108818952 A CN 108818952A CN 201810871465 A CN201810871465 A CN 201810871465A CN 108818952 A CN108818952 A CN 108818952A
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China
Prior art keywords
feed bin
plc controller
conveying
branch
branch conveyor
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CN201810871465.2A
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Chinese (zh)
Inventor
王冬云
廖瑞标
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Fujian Xinda Machinery Co Ltd
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Fujian Xinda Machinery Co Ltd
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Priority to CN201810871465.2A priority Critical patent/CN108818952A/en
Publication of CN108818952A publication Critical patent/CN108818952A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0481Plant for proportioning, supplying or batching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/0404Proportioning
    • B28C7/0418Proportioning control systems therefor

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Branching, Merging, And Special Transfer Between Conveyors (AREA)
  • Control Of Conveyors (AREA)

Abstract

The present invention relates to technical field of concrete, a kind of concrete multiple material intelligent distribution devices and methods therefor is provided, including multiple feed bins, multiple branch conveyors, total conveying mechanism, multiple decelerating motors, multiple level sensors, multiple weighing sensors and PLC controller, each branch conveyor is respectively side by side below the discharge port of each feed bin for receiving and conveying the material of feed bin submitting, total conveying mechanism is set to below each branch conveyor for the material that each feed bin is conveyed through each branch conveyor to be integrally delivered to the subsequent processing of concrete preparation, the regulating gate of each feed bin, the driving motor of each decelerating motor and total conveying mechanism drive roll is all connected with and is controlled by PLC controller.The present invention solves the problems, such as that existing concrete multiple material conveying device dispatching material inaccuracy influences concrete quality.

Description

A kind of concrete multiple material intelligent distribution devices and methods therefor
Technical field
The present invention relates to technical field of concrete, in particular to a kind of concrete multiple material intelligent distribution device and its side Method.
Background technique
The concrete prior art rinses mixing plant (concrete is stained in equipment) using the water containing retarder, will Mineral material is separated from used ejected wash water, and slime water obtained is kept living with the concrete made in slime water Property method store, and the new a collection of concrete by this slime water after next operation day or next operation day It is reused in mixing water used.Have no less than 200 concrete plants in this way and the row of stopped at present Put deactivated concrete waste material.Due to stopping producing Concrete contamination water, environment and resource all obtained protection.However, mixed Solidifying geotechnique factory includes many open works, and the other compositions of the ingredient of water, mineral material and concrete may daily all It changes.Sand and stone are the natural materials of concrete, their ingredient may change.Although concrete is a kind of industry Product, but practical operation due to every manufacturer and material can difference, the equipment of concrete plant will be different, In addition some other factor, therefore the ingredient of concrete can be varied.Therefore, the accurate control of concrete is difficult.Mesh The preceding concrete mixture for having developed various different models, concrete are produced according to the technical specification of building constructor, are used Concrete is sent to construction site by mixer truck, and sends the professional technician for carrying out the control of product.But it is frequently present of a variety of Material is not accurate by the material proportion dispensed, because the demand difference of its a variety of materials is larger, thus when at some When material will be finished charging, the proportion of conveying will be reduced to send or need to shut down less and be fed, so that material conveying is matched Than being conveyed in the ratio of concrete formulation, so that multiple material conveying simultaneously occurs, ratio is mismatched between multiple material, So that the material dispatching of concrete is not accurate, and then quality is influenced, or exist and shut down the ineffective problem that feeds.
Summary of the invention
Therefore, for above-mentioned problem, the present invention proposes that a kind of dispatching ratio is not influenced by charging precisely, or not improves work Efficiency, the concrete multiple material intelligent distribution devices and methods therefor for improving concrete quality.
To solve this technical problem, the present invention takes following scheme:A kind of concrete multiple material intelligent distribution method, packet Include following steps:
S1, the multiple feed bins side by side of setting, i.e., the material category of the dispatching according to required for concrete formulation is to every kind of material point Its feed bin is not set, each feed bin is arranged side by side, the bottom of each feed bin is equipped with discharge port and each feed bin Discharge port is equipped with the regulating gate of adjusting discharge capacity;
S2, multiple branch conveyors and a total conveying mechanism are set, i.e., set respectively below the discharge port of each feed bin It sets a branch conveyor and is set for receiving and conveying the material of feed bin submitting, each branch conveyor parallel arranged It sets, total conveying mechanism is set to what each branch conveyor lower section was used to convey each feed bin through each branch conveyor Material is integrally delivered to the subsequent processing of concrete preparation;
S3, the multiple decelerating motors of setting, the master that each decelerating motor is conveyed with each branch conveyor of drive respectively Dynamic roller is connected for adjusting the conveying speed for controlling each branch conveyor;
S4, multiple weighing sensors and multiple level sensors are set, each weighing sensor is respectively arranged on each branch's conveying Mechanism is on material output end for inductively measuring the conveying material flowing therethrough detection point of delivery in each branch conveyor Weight, material supply amount, each material are calculated according to the conveying speed of weight conjugate branch conveying mechanism of detection point of delivery Level sensor is respectively arranged on whether material residue of each feed bin lower part for detecting in each feed bin drops to setting At surplus material plane;
S5, setting PLC controller is fed to each feed bin and the speed of each branch conveyor feeding carries out control coordination, It is i.e. that the driving motor of the regulating gate of feed bin each in S1-S4, each decelerating motor and total conveying mechanism drive roll is equal PLC controller is connected and be controlled by, each weighing sensor and each level sensor are connected with PLC controller input terminal It connects, is set when surplus material plane in each feed bin drops to level sensor detected plane by PLC controller to this Feed bin carries out supplement charging, passes through when at the surplus material plane for dropping to setting when the material of some feed bin is remaining PLC controller notifies operator's added material that PLC controller passes through weight biography according to a variety of materials conveying proportion respectively simultaneously Sensor calculate that a variety of materials convey according to the ratio it is different in flow rate come through each decelerating motor to the defeated of each branch conveyor The speed regulation for sending speed to carry out different proportion makes each feed bin convey material by the branch conveyor that each decelerating motor controls Material is still conveyed by the proportion of a variety of materials, and then extends the feed supplement time for lacking the feed bin of material, and when weighing sensor is examined Measuring when the material weight conveyed in branch conveyor is reduced to the minimum of setting then PLC controller, to control each branch defeated Send mechanism wholly off conveying, when weighing level sensor detects that feed supplement then PLC controller control is completed in the feed bin for lacking material Each decelerating motor restores each branch conveyor to normal feed speed.
Further, when level sensor detects that feed supplement then PLC control is completed in the feed bin for lacking material in the step S5 Device processed controls each decelerating motor after being delayed 3-5 minutes again restores each branch conveyor to normal feed speed.
Further, the surplus material plane for dropping to setting when the material of some feed bin is remaining in the step S5 PLC controller turns each feed bin discharge port external down by material conveying proportion in each feed bin to control to adjust gate when place, when Level sensor, which detects, to be completed feed supplement by the feed bin for lacking material then PLC controller controls to adjust gate and restores to normally conveying Discharge port size.
Further, vibrator, each vibrator difference are further respectively had in the step S1 on each feed bin side wall It connects and is controlled by PLC controller.
A kind of concrete multiple material intelligent distribution device, including multiple feed bins, multiple branch conveyors, total conveying Mechanism, multiple decelerating motors, multiple weighing sensors, multiple level sensors and PLC controller, each feed bin are set side by side It sets, the discharge port that the bottom of each feed bin is equipped with discharge port and each feed bin is equipped with the adjusting of adjusting discharge capacity Gate, each branch conveyor is respectively side by side below the discharge port of each feed bin for receiving and conveying the feed bin The material of submitting, total conveying mechanism are set to below each branch conveyor and are used for each feed bin through each branching conveyer The material of structure conveying is integrally delivered to the subsequent processing of concrete preparation, and each decelerating motor is conveyed with each branch is driven respectively The drive roll that mechanism is conveyed is connected for adjusting the conveying speed for controlling each branch conveyor, and each weighing passes Sensor is respectively arranged on each branch conveyor on material output end for inductively measuring in each branch conveyor The weight of the material flowing therethrough detection point of delivery is conveyed, it is each for detecting that each level sensor is respectively arranged on each feed bin lower part Whether the material residue in a feed bin drops at the surplus material plane of setting, the regulating gate of each feed bin, each The driving motor of decelerating motor and total conveying mechanism drive roll is all connected with and is controlled by PLC controller, each level sensor It is connected with each weighing sensor with PLC controller input terminal.
It further, further include multiple vibrators, each vibrator is respectively arranged on the side wall of each feed bin and each Vibrator is separately connected and is controlled by PLC controller.
By using preceding solution, the beneficial effects of the invention are as follows:Divided by passing through the multiple material of concrete The caching a variety of materials conveying of branch conveying mechanism, which is again summarized multiple material by total conveying mechanism, is delivered to subsequent processing, can be effective The conveying proportion for controlling a variety of materials, at the surplus material plane that the material residue in feed bin drops to setting, PLC control The conveying speed for the weight conjugate branch conveying mechanism that device detects point of delivery according to weighing sensor calculates material supply amount, into And each branch conveyor is made according to the proportion by the conveying speed that decelerating motor adjusts separately each branch conveyor It conveys material, extends the feed supplement time, and when weighing sensor detects the material weight conveyed in the branch conveyor PLC controller controls all branch conveyors and is simultaneously stopped conveying when being reduced to the minimum of setting, so that material conveys Synchronous dispatching in proportion has effectively ensured that multiple material dispatching ratio is not influenced by charging precisely, or not improves working efficiency, mentions High concrete quality, can wide popularization and application.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Specific embodiment
Now in conjunction with the drawings and specific embodiments, the present invention is further described.
With reference to Fig. 1, preferred concrete multiple material intelligent distribution device of the invention, including four feed bin 1, four Branch conveyor 2,5, four level sensors of the decelerating motor of vibrator 4, four of total conveying mechanism 3, four, four weighings pass Sensor 6 and PLC controller, each feed bin 1 are arranged side by side, and the bottom of each feed bin 1 is equipped with discharge port and each The discharge port of feed bin 1 is equipped with the regulating gate 11 of adjusting discharge capacity, and each vibrator 4 is respectively arranged on each feed bin 1 On side wall, each branch conveyor 2 includes rack, is set to drive roll, passive roller and skirt conveyer belt in rack, always Conveying mechanism includes rack, is set to drive roll, driving motor, passive roller and skirt conveyer belt in rack, driving motor band Drive roll rotation and then driving conveying belt rotation are moved, each branch conveyor 2 is set to going out for each feed bin 1 side by side respectively For receiving and conveying the material of the feed bin 1 submitting below material mouth, total conveying mechanism 3 is set under each branch conveyor 2 The material that each feed bin 1 is conveyed through each branch conveyor 2 for being integrally delivered to next work of concrete preparation by side Sequence, each decelerating motor 5 are connected with the drive roll for driving each branch conveyor 2 to be conveyed for adjusting control respectively Make the conveying speed of each branch conveyor 2, each weighing sensor 6 is respectively arranged on each branch conveyor 2 close to material For inductively measuring the weight of the conveying material flowing therethrough detection point of delivery in each branch conveyor 2 on material output end, respectively A level sensor is respectively arranged on whether material residue of each 1 lower part of feed bin for detecting in each feed bin 1 drops to At the surplus material plane of setting, the driving of the regulating gate 11,2 drive roll of each branch conveyor of each feed bin 1 Motor, each vibrator, each decelerating motor 5 and total 3 drive roll of conveying mechanism driving motor be all connected with and be controlled by PLC Controller, each weighing sensor 6 and each level sensor are connected with PLC controller input terminal.
A kind of concrete multiple material intelligent distribution method, includes the following steps:
S1, the multiple feed bins side by side of setting, i.e., the material category of the dispatching according to required for concrete formulation is to every kind of material point Its feed bin is not set, each feed bin is arranged side by side, the bottom of each feed bin is equipped with discharge port and each feed bin Discharge port is equipped with the regulating gate of adjusting discharge capacity, further respectively has vibrator on each feed bin side wall;
S2, multiple branch conveyors and a total conveying mechanism are set, i.e., set respectively below the discharge port of each feed bin It sets a branch conveyor and is set for receiving and conveying the material of feed bin submitting, each branch conveyor parallel arranged It sets, total conveying mechanism is set to what each branch conveyor lower section was used to convey each feed bin through each branch conveyor Material is integrally delivered to the subsequent processing of concrete preparation;
S3, the multiple decelerating motors of setting, the master that each decelerating motor is conveyed with each branch conveyor of drive respectively Dynamic roller is connected for adjusting the conveying speed for controlling each branch conveyor;
S4, multiple weighing sensors and multiple level sensors are set, each weighing sensor is respectively arranged on each branch's conveying Mechanism is on material output end for inductively measuring the conveying material flowing therethrough detection point of delivery in each branch conveyor Weight, material supply amount, each material are calculated according to the conveying speed of weight conjugate branch conveying mechanism of detection point of delivery Level sensor is respectively arranged on whether material residue of each feed bin lower part for detecting in each feed bin drops to setting At surplus material plane;
S5, setting PLC controller is fed to each feed bin and the speed of each branch conveyor feeding carries out control coordination, It is i.e. that the driving motor of the regulating gate of feed bin each in S1-S4, each decelerating motor and total conveying mechanism drive roll is equal PLC controller is connected and be controlled by, each weighing sensor and each level sensor are connected with PLC controller input terminal It connects, is set when surplus material plane in each feed bin drops to level sensor detected plane by PLC controller to this Feed bin carries out supplement charging, passes through when at the surplus material plane for dropping to setting when the material of some feed bin is remaining PLC controller notifies operator's added material that PLC controller passes through weight biography according to a variety of materials conveying proportion respectively simultaneously Sensor calculate that a variety of materials convey according to the ratio it is different in flow rate come through each decelerating motor to the defeated of each branch conveyor The speed regulation for sending speed to carry out different proportion makes each feed bin convey material by the branch conveyor that each decelerating motor controls Material is still conveyed by the proportion of a variety of materials, and then extends the feed supplement time for lacking the feed bin of material, and when weighing sensor is examined Measuring when the material weight conveyed in branch conveyor is reduced to the minimum of setting then PLC controller, to control each branch defeated Send mechanism wholly off conveying, when level sensor detects that the feed bin for lacking material is completed feed supplement then PLC controller can be direct Or controlling each decelerating motor again after delay 3-5 minutes restores each branch conveyor to normal feed speed, when some PLC controller is conveyed by material in each feed bin when at the remaining surplus material plane for dropping to setting of the material of feed bin Proportion turns each feed bin discharge port external down to control to adjust gate, when level sensor detects that benefit is completed in the feed bin for lacking material Then PLC controller control and regulation gate restores to the discharge port size normally conveyed material.
Feed bin in the present invention, branch conveyor, decelerating motor, weighing sensor and level sensor quantity can root The material category demand setting for needing to dispense according to concrete formulation.
The present invention is by caching a variety of materials conveying again by total defeated by branch conveyor for the multiple material of concrete It send mechanism to summarize multiple material and is delivered to subsequent processing, the conveying proportion of a variety of materials can be effectively controlled, when in feed bin Material residue drop at the surplus material plane of setting, PLC controller according to weighing sensor detect point of delivery weight The conveying speed of conjugate branch conveying mechanism calculates material supply amount, and then it is defeated by decelerating motor to adjust separately each branch It send the conveying speed of mechanism that each branch conveyor is made to convey material according to the proportion, extends the feed supplement time, and when title It retransmits sensor and detects that PLC controller controls when the material weight conveyed in the branch conveyor is reduced to the minimum of setting All branch conveyors are simultaneously stopped conveying, so that material conveying synchronous dispatching in proportion, has effectively ensured a variety of materials Material dispatching ratio is not influenced by charging precisely, or not improves working efficiency, improves concrete quality, can wide popularization and application.
Although specifically showing and describing the present invention in conjunction with preferred embodiment, those skilled in the art should be bright It is white, it is not departing from the spirit and scope of the present invention defined by the appended claims, it in the form and details can be right The present invention makes a variety of changes, and is protection scope of the present invention.

Claims (6)

1. a kind of concrete multiple material intelligent distribution method, it is characterised in that:Include the following steps:
S1, the multiple feed bins side by side of setting, i.e., the material category of the dispatching according to required for concrete formulation is to every kind of material point Its feed bin is not set, each feed bin is arranged side by side, the bottom of each feed bin is equipped with discharge port and each feed bin Discharge port is equipped with the regulating gate of adjusting discharge capacity;
S2, multiple branch conveyors and a total conveying mechanism are set, i.e., set respectively below the discharge port of each feed bin A branched arrangement setting is set, total defeated conveying mechanism is used to receive and convey the material of feed bin submitting, each branch's conveying Mechanism send mechanism to be set to below each branch conveyor for conveying each feed bin through each branch conveyor parallel Material be integrally delivered to concrete preparation subsequent processing;
S3, the multiple decelerating motors of setting, the master that each decelerating motor is conveyed with each branch conveyor of drive respectively Dynamic roller is connected for adjusting the conveying speed for controlling each branch conveyor;
S4, multiple weighing sensors and multiple level sensors are set, each weighing sensor is respectively arranged on each branch's conveying Mechanism is on material output end for inductively measuring the conveying material flowing therethrough detection point of delivery in each branch conveyor Weight, material supply amount, each material are calculated according to the conveying speed of weight conjugate branch conveying mechanism of detection point of delivery Level sensor is respectively arranged on whether material residue of each feed bin lower part for detecting in each feed bin drops to setting At surplus material plane;
S5, setting PLC controller is fed to each feed bin and the speed of each branch conveyor feeding carries out control coordination, It is i.e. that the driving motor of the regulating gate of feed bin each in S1-S4, each decelerating motor and total conveying mechanism drive roll is equal PLC controller is connected and be controlled by, each weighing sensor and each level sensor are connected with PLC controller input terminal It connects, is set when surplus material plane in each feed bin drops to level sensor detected plane by PLC controller to this Feed bin carries out supplement charging, passes through when at the surplus material plane for dropping to setting when the material of some feed bin is remaining PLC controller notifies operator's added material that PLC controller passes through weight biography according to a variety of materials conveying proportion respectively simultaneously Sensor calculate that a variety of materials convey according to the ratio it is different in flow rate come through each decelerating motor to the defeated of each branch conveyor The speed regulation for sending speed to carry out different proportion makes each feed bin convey material by the branch conveyor that each decelerating motor controls Material is still conveyed by the proportion of a variety of materials, and then extends the feed supplement time for lacking the feed bin of material, and when weighing sensor is examined Measuring when the material weight conveyed in branch conveyor is reduced to the minimum of setting then PLC controller, to control each branch defeated Send mechanism wholly off conveying, when weighing level sensor detects that feed supplement then PLC controller control is completed in the feed bin for lacking material Each decelerating motor restores each branch conveyor to normal feed speed.
2. concrete multiple material intelligent distribution method according to claim 1, it is characterised in that:In the step S5 when Level sensor detects that the feed bin for lacking material is completed feed supplement and then controls each deceleration again after PLC controller is delayed 3-5 minutes Motor restores each branch conveyor to normal feed speed.
3. concrete multiple material intelligent distribution method according to claim 1, it is characterised in that:In the step S5 when PLC controller is by material in each feed bin when at the remaining surplus material plane for dropping to setting of the material of some feed bin Conveying proportion turns each feed bin discharge port external down to control to adjust gate, when level sensor detects that the feed bin for lacking material is complete At feed supplement, then PLC controller control and regulation gate restores to the discharge port size normally conveyed.
4. concrete multiple material intelligent distribution method according to claim 1, it is characterised in that:It is each in the step S1 Vibrator is further respectively had on a feed bin side wall, each vibrator is separately connected and is controlled by PLC controller.
5. a kind of concrete multiple material intelligent distribution device, it is characterised in that:Including multiple feed bins, multiple branching conveyers Structure, total conveying mechanism, multiple decelerating motors, multiple weighing sensors, multiple level sensors and PLC controller, each feed Storehouse is arranged side by side, and the bottom of each feed bin is equipped with discharge port and the discharge port of each feed bin is equipped with adjusting discharging The regulating gate of amount, each branch conveyor is respectively side by side below the discharge port of each feed bin for receiving and conveying The material that the feed bin is sent out, total conveying mechanism are set to below each branch conveyor and are used for each feed bin through each point The material of branch conveying mechanism conveying is integrally delivered to the subsequent processing of concrete preparation, and each decelerating motor is each with drive respectively The drive roll that branch conveyor is conveyed is connected for adjusting the conveying speed for controlling each branch conveyor, respectively A weighing sensor is respectively arranged on each branch conveyor on material output end for inductively measuring each branch's conveying The weight of the conveying material flowing therethrough detection point of delivery in mechanism, each level sensor are respectively arranged on each feed bin lower part and use At the surplus material plane whether the material residue detected in each feed bin drops to setting, the regulator of each feed bin The driving motor of door, each decelerating motor and total conveying mechanism drive roll is all connected with and is controlled by PLC controller, each material position Sensor and each weighing sensor are connected with PLC controller input terminal.
6. concrete multiple material intelligent distribution device according to claim 5, it is characterised in that:It further include multiple vibrations Device, each vibrator is respectively arranged on the side wall of each feed bin and each vibrator is separately connected and is controlled by PLC controller.
CN201810871465.2A 2018-08-02 2018-08-02 A kind of concrete multiple material intelligent distribution devices and methods therefor Pending CN108818952A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109622120A (en) * 2019-02-14 2019-04-16 福建南方路面机械有限公司 A kind of gyratory crusher feeding control system and control method
CN109795037A (en) * 2019-02-28 2019-05-24 成都兴业邦达重工机械有限公司 A kind of new concrete aggregate batcher
CN111203986A (en) * 2020-01-12 2020-05-29 高彪 Deviation-preventing concrete batching and weighing mechanism
CN112061801A (en) * 2020-08-28 2020-12-11 三一汽车制造有限公司 Material feeding system and method

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CZ2007157A3 (en) * 2007-02-26 2008-09-03 Zeman@Miloš Method of weighing loose fractions and apparatus for making the same
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Publication number Priority date Publication date Assignee Title
CN109622120A (en) * 2019-02-14 2019-04-16 福建南方路面机械有限公司 A kind of gyratory crusher feeding control system and control method
CN109795037A (en) * 2019-02-28 2019-05-24 成都兴业邦达重工机械有限公司 A kind of new concrete aggregate batcher
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CN112061801A (en) * 2020-08-28 2020-12-11 三一汽车制造有限公司 Material feeding system and method

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Application publication date: 20181116