CN209273809U - A kind of moulded from foam automation mill production line - Google Patents
A kind of moulded from foam automation mill production line Download PDFInfo
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- CN209273809U CN209273809U CN201821564334.1U CN201821564334U CN209273809U CN 209273809 U CN209273809 U CN 209273809U CN 201821564334 U CN201821564334 U CN 201821564334U CN 209273809 U CN209273809 U CN 209273809U
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Abstract
The utility model discloses a kind of moulded from foam to automate mill production line, and production line includes: elevator, lifting machine hopper, rotor, First mill machine hopper, the double roller of First open mill, the belt of First open mill, the first conveyor belt, First open mill, second open mill, the second conveyor belt, infrared ray heating instrument and third platform open mill.The utility model can be accurately controlled the accuracy of process, improve the stability of product, and full-automatic production, reduce cost of labor.
Description
Technical field
The present invention relates to production line technology field, especially a kind of moulded from foam automates mill production line.
Background technique
EVA moulded from foam is mainly made of mixing process, mill process and sulfur foam process.The main work of mill process
With being to make raw material uniformly mixed and cooling effect again, very big effect is played in entire foamed process.In the prior art
The mill production cable architecture that EVA foaming uses is simple, mainly by following characteristics: 1) mainly being combined by 3-4 platform open mill, every is opened
For mill by manual operation, controllability is very low；2) for the distance of the double roller of open mill by manual adjustment, roll spacing is not accurate；3) people is relied on
Work operation, high labor cost；4) efficiency is relatively low；5) manual operation easily entrains impurity, draws vesicant substandard products；6) artificial
Operation, stability are excessively poor.
Summary of the invention
Technical problem to be solved by the present invention lies in provide a kind of moulded from foam automation mill production line, Neng Goujing
The accuracy for controlling process quasi-ly improves the stability of product, and full-automatic production, reduces cost of labor.
In order to solve the above technical problems, the present invention provides a kind of moulded from foam automation mill production line, comprising: elevator
1, machine hopper 2, rotor 3, First mill machine hopper 4, the double roller 5 of First open mill, First open mill are gone up and down
Belt 6, the first conveyor belt 7,8, second open mills 9 of First open mill, the second conveyor belt 10, infrared ray heating instrument 11
With third platform open mill 12；8, second open mills 9 of First open mill and third platform open mill 12 are arranged in a linear, First
It is connected between open mill 8 and second open mill 9 by the first conveyor belt 7, second open mill 9 and third platform open mill 12
Between by the second conveyor belt 10 connect, infrared ray heating instrument 11 be arranged in the second conveyor belt 10；First open mill 8
Lower section be provided with the double roller 5 of First open mill, the double roller 5 of First open mill is arranged in the belt 6 of First open mill
And first between conveyor belt 7, First mill machine hopper 4 is provided with above the double roller 5 of First open mill, First is opened
The top of mill charging hopper 4 is provided with rotor 3；It goes up and down machine hopper 2 to be arranged on elevator 1,1 oscilaltion of elevator, it will
Raw material are sent in First mill machine hopper 4.
Preferably, it is additionally provided with the 4th open mill 13, as spare open mill.
Preferably, elevator 1 selects zip strip formula elevator.
Preferably, infrared ray heating instrument 11 selects infrared lamp.
Preferably, the distance between every two open mills are 3 meters.
The invention has the benefit that (1) reduces the artificial quantity of production line, cost of labor is greatly reduced；(2) it automates
Production, controllability is good, and accuracy is high；(3) roll spacing is adjusted by computer system, degree of refining is more preferable, and the mixing of raw material is more preferable；
(4) production efficiency is higher than the prior art by 50% or more；It (5) will not be because of the production factors of instability that human problems import, product
Defect rate reduce；(6) guarantee that the production process of every batch of product is consistent.
Detailed description of the invention
Fig. 1 is production line structural schematic diagram of the invention.
Wherein, 1, elevator；2, machine hopper is gone up and down；3, rotor；4, First open mill hopper；5, First open mill
Double roller；6, the belt of First open mill；7, the first conveyor belt；8, First open mill；9, second open mill；10,
Second conveyor belt；11, infrared ray heating instrument；12, third platform open mill；13, the 4th open mill.
Specific embodiment
As shown in Figure 1, a kind of moulded from foam automates mill production line, comprising: elevator 1, turns lifting machine hopper 2
Sub 3, First mill machine hopper 4, the double roller 5 of First open mill, the belt 6 of First open mill, the first conveyor belt
7,8, second open mills 9 of First open mill, the second conveyor belt 10, infrared ray heating instrument 11 and third platform open mill 12；
8, second open mills 9 of First open mill and third platform open mill 12 are arranged in a linear, and First open mill 8 and second open
It is connected between mill 9 by the first conveyor belt 7, passes through the second conveying between second open mill 9 and third platform open mill 12
Belt 10 connects, and infrared ray heating instrument 11 is arranged in the second conveyor belt 10；The lower section of First open mill 8 is provided with first
The double roller 5 of platform open mill, the belt 6 of First open mill be arranged in First open mill double roller 5 and the first conveyor belt 7 it
Between, First mill machine hopper 4, the top of First mill machine hopper 4 are provided with above the double roller 5 of First open mill
It is provided with rotor 3；It goes up and down machine hopper 2 to be arranged on elevator 1, raw material are sent to First and opened by 1 oscilaltion of elevator
In mill charging hopper 4.
The present invention is additionally provided with the 4th open mill 12, as spare open mill.In on moulded from foam, the 4th spare
Open mill put into production there are two types of situation: (1) production of high-grade, high-elastic EVA/POE and need the mill time more long
Product；(2) the case where raw material disposably processed are more than 90KG.
Elevator selects zip strip formula elevator, and effect is that the machined raw material of mixing pour into charging hopper,
Then First open mill is transmitted to by elevator and carries out mill processing.Raw material streams after First open mill are to
Raw material are transported in the first conveyor belt by the belt of the belt of one open mill, First open mill.
Infrared ray heating instrument is to select infrared lamp, and temperature is adjusted to 300 degree, and effect is protected to raw material
Temperature facilitates subsequent handling to process.
Charging hopper is loaded into the machined raw material of mixing, and charging is poured into when elevator is raised to highest point
Rotor in bucket.The volume of charging hopper is 80L or so.
The effect of rotor is to be again stirring for raw material, and material is squeezed into First open mill.First mill
After machine receives raw material, double roller would automatically turn on, the mill that raw material carry out the first procedure is worked.
Correspondingly, a kind of production method of moulded from foam automation mill production line, includes the following steps:
(1) raw material after mixing are transported in the lifting machine hopper 2 of elevator 1, and lifting machine hopper 2 rises automatically
To the position of First mill machine hopper 4, raw material are poured into；
(2) after raw material enter First mill machine hopper 4, rotor 3 starts, and stirs and squeezes out former material and expects first
In the double roller 5 of platform open mill, the double roller 5 of First open mill is controlled by oil hydraulic system, and is connected to computer software system, root
According to needing to adjust roll spacing；
(3) it after the belt 6 of First open mill is connected to raw material, is transported in the first conveyor belt 7, the first conveyor belt
Raw material are transported to second open mill 9 by 7；
The double roller of (4) second open mills 9 is also to be controlled by oil hydraulic system, roll spacing is adjusted to minimum, refining；By
Material after two refinings of open mills 9, is transported to third platform open mill 12 by the second conveyor belt 10；
(5) load onto infrared ray heating instrument 11 in the second conveyor belt 10, heating raw materials, keep raw material plasticity and
Processability；
(6) the 4th open mills 13 are spare open mill, are used as needed, and the second conveyor belt 10 and red is then added to
On the device of outside line heating instrument 11.
In step (2), the double roller (5) of First open mill is controlled by oil hydraulic system, and is connected to computer software system,
Adjustment roll spacing as needed, the roll spacing of double roller is the electronics pond in the hydraulic system by open mill to adjust thickness, works as open mill
The thickness of double roller has reached the thickness in electronics pond, and hydraulic oil generates pressure just to maintain thickness.
Present invention introduces oil gears, import computer system, are not only accurately controlled the accuracy of process, improve product
Stability, and full-automatic production, reduce cost of labor.
Claims (5)
1. a kind of moulded from foam automates mill production line characterized by comprising elevator (1), lifting machine hopper (2),
Rotor (3), First mill machine hopper (4), the double roller (5) of First open mill, the belt (6) of First open mill,
One conveyor belt (7), First open mill (8), second open mill (9), the second conveyor belt (10), infrared ray heating instrument
(11) and third platform open mill (12)；First open mill (8), second open mill (9) and third platform open mill (12) are in straight
Line arrangement, is connected between First open mill (8) and second open mill (9) by the first conveyor belt (7), second mill
It is connected between machine (9) and third platform open mill (12) by the second conveyor belt (10), infrared ray heating instrument (11) setting is the
In two conveyor belts (10)；The double roller (5) of First open mill, First mill are provided with below First open mill (8)
The belt (6) of machine is arranged between the double roller (5) of First open mill and the first conveyor belt (7), pair of First open mill
It is provided with First mill machine hopper (4) above roller (5), is provided with rotor above First mill machine hopper (4)
(3)；It goes up and down machine hopper (2) to be arranged on elevator (1), raw material are sent to First mill by elevator (1) oscilaltion
In machine hopper (4).
2. moulded from foam as described in claim 1 automates mill production line, which is characterized in that be additionally provided with the 4th mill
Machine (13), as spare open mill.
3. moulded from foam as described in claim 1 automates mill production line, which is characterized in that elevator (1) selects zipper
Formula elevator.
4. moulded from foam as described in claim 1 automates mill production line, which is characterized in that infrared ray heating instrument (11) choosing
Use infrared lamp.
5. moulded from foam as described in claim 1 automates mill production line, which is characterized in that between every two open mills
Distance is 3 meters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821564334.1U CN209273809U (en) | 2018-09-26 | 2018-09-26 | A kind of moulded from foam automation mill production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821564334.1U CN209273809U (en) | 2018-09-26 | 2018-09-26 | A kind of moulded from foam automation mill production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209273809U true CN209273809U (en) | 2019-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821564334.1U Active CN209273809U (en) | 2018-09-26 | 2018-09-26 | A kind of moulded from foam automation mill production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109177023A (en) * | 2018-09-26 | 2019-01-11 | 三斯达（江苏）环保科技有限公司 | A kind of moulded from foam automation mill production line and production method |
| CN111231151A (en) * | 2020-01-18 | 2020-06-05 | 苏州伟明橡胶有限公司 | Damping rubber production line and rubber production process |
-
2018
- 2018-09-26 CN CN201821564334.1U patent/CN209273809U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109177023A (en) * | 2018-09-26 | 2019-01-11 | 三斯达（江苏）环保科技有限公司 | A kind of moulded from foam automation mill production line and production method |
| CN111231151A (en) * | 2020-01-18 | 2020-06-05 | 苏州伟明橡胶有限公司 | Damping rubber production line and rubber production process |
| CN111231151B (en) * | 2020-01-18 | 2021-06-25 | 苏州伟明橡胶有限公司 | Damping rubber production line and rubber production process |
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