CN112169691A - An automatic batching system for brewing fermented grains and raw materials - Google Patents
An automatic batching system for brewing fermented grains and raw materials Download PDFInfo
- Publication number
- CN112169691A CN112169691A CN202011189562.7A CN202011189562A CN112169691A CN 112169691 A CN112169691 A CN 112169691A CN 202011189562 A CN202011189562 A CN 202011189562A CN 112169691 A CN112169691 A CN 112169691A
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- CN
- China
- Prior art keywords
- bin
- raw material
- plate chain
- rice
- conveying plate
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71705—Feed mechanisms characterised by the means for feeding the components to the mixer using belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/805—Mixing plants; Combinations of mixers for granular material
- B01F33/8051—Mixing plants; Combinations of mixers for granular material with several silos arranged in a row or around a central delivery point, e.g. provided with proportioning means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/16—Mixing wine or other alcoholic beverages; Mixing ingredients thereof
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adjustment And Processing Of Grains (AREA)
Abstract
本发明公开了一种酿酒酒醅与原料自动化配料系统，包括有酒醅仓、多个原料仓、输送板链和暂存仓，所述的酒醅仓和多个原料仓依次并列的安装在输送板链上方，所述的暂存仓位于输送板链出料端正下方，所述的酒醅仓进料口对接有行车抓斗，所述的多个原料仓的进料口分别连接有定量斗，在酒醅仓和多个原料仓的出料口均安装有给料控制下料滚阀，在所述的输送板链上间隔安装有多个搅拌机。本发明将发酵好的酒醅通过行车抓斗运输到酒醅料斗，高粱、大米、稻壳通过定量斗送至高粱、大米、稻壳料斗中，三者通过变频器变频调速，按比例进行在上甑链板机上进行混和、搅拌工序，运用机械搅拌的方式代替了人工手动搅拌，大大提高了生产效率，减轻了劳动强度。
The invention discloses an automatic batching system for brewing fermented grains and raw materials. Above the conveyor plate chain, the temporary storage bin is located directly below the discharge end of the conveyor plate chain, the feed port of the wine grain bin is connected with a traveling grab, and the feed ports of the multiple raw material bins are respectively connected with quantitative In the hopper, a feeding control unloading rolling valve is installed at the discharge ports of the wine grain silo and the multiple raw material silo, and a plurality of mixers are installed at intervals on the conveying plate chain. In the present invention, the fermented fermented grains are transported to the fermented grain hopper through a truck grab, and the sorghum, rice and rice husks are sent to the sorghum, rice and rice husk hoppers through a quantitative hopper, and the three are controlled by frequency conversion through frequency converters, and are carried out proportionally. The mixing and stirring process is carried out on the upper retort chain plate machine, and the mechanical stirring method is used to replace the manual manual stirring, which greatly improves the production efficiency and reduces the labor intensity.
Description
Technical Field
The invention relates to the technical field of white spirit brewing, in particular to an automatic blending system for fermented grains and raw materials for brewing.
Background
In the white spirit brewing process, fermented grains and various raw materials need to be uniformly mixed, manual stirring is adopted in the prior art, the production efficiency is low, ingredients are manually added, automation cannot be realized, and the labor intensity is greatly increased.
Disclosure of Invention
The invention aims to make up the defects of the prior art and provides an automatic blending system for fermented grains and raw materials for brewing.
The invention is realized by the following technical scheme:
the utility model provides a automatic batching system of making wine unstrained spirits and raw materials, is including wine unstrained spirits storehouse, a plurality of former feed bin, conveying plate chain and temporary storage storehouse, wine unstrained spirits storehouse and a plurality of former feed bin in proper order parallel install in conveying plate chain top, temporary storage storehouse be located under the conveying plate chain discharge end, wine unstrained spirits storehouse feed inlet butt joint have a driving grab bucket, the feed inlet of a plurality of former feed bins be connected with the hopper respectively, all install feed control unloading at the discharge gate of wine unstrained spirits storehouse and a plurality of former feed bin and roll the valve the conveying plate chain on the interval install a plurality of mixers.
The raw material bin comprises a rice bin, a rice hull bin and a sorghum bin.
And weighing sensors are arranged in the fermented grain bin and the raw material bins.
The device is characterized by further comprising a control device, wherein the control device is respectively connected with the control end of the conveying plate chain, the control end of the stirrer, the weighing sensor, the fermented grain bin and the feeding control discharging roller valves of the raw material bins.
The control device is also connected with the robot in a data communication way.
The invention has the advantages that: according to the invention, fermented grains are transported to the fermented grain hopper through the crane grab bucket, sorghum, rice and rice husks are conveyed to the sorghum, rice and rice husk hopper through the quantitative hopper, the sorghum, rice and rice husk hopper, the sorghum, rice and rice husk hopper.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Detailed Description
As shown in fig. 1, an automatic batching system for brewing fermented grains and raw materials comprises a fermented grain bin 1, a plurality of raw material bins, a conveying plate chain 2 and a temporary storage bin 3, wherein the fermented grain bin 1 and the raw material bins are sequentially arranged above the conveying plate chain 2 in parallel, the temporary storage bin 3 is located under the discharging end of the conveying plate chain 2, a feed inlet of the fermented grain bin 1 is in butt joint with a travelling grab bucket 4, feed inlets of the raw material bins are respectively connected with a quantitative bucket 5, feed control blanking roller valves 6 are respectively installed at discharge outlets of the fermented grain bin 1 and the raw material bins, and a plurality of stirrers 7 are installed at intervals on the conveying plate chain 2.
The raw material bin comprises a rice bin 8, a rice hull bin 9 and a sorghum bin 10.
Weighing sensors are arranged in the fermented grain bin 1 and the raw material bins.
The device is characterized by further comprising a control device, wherein the control device is respectively connected with the control end of the conveying plate chain 2, the control end of the stirrer 7, the weighing sensor, the fermented grain bin 1 and the feeding control discharging roller valves 6 of the raw material bins.
The control device is also connected with the robot in a data communication way.
An operator starts the automatic batching system by one key, and the system automatically starts the batching equipment according to the material level of the temporary storage bin without human intervention.
The weight of the materials in the grain bin is monitored in real time through the weighing sensor, and the real-time flow rate of the materials in the batching process is calculated.
According to the process requirements, the grain consumption of each bin is set, the real-time flow rate is calculated according to the batching time, and the frequency is adjusted through a PID (proportion integration differentiation) adjusting algorithm to ensure accurate proportioning.
When a certain device breaks down, each device automatically stops resetting through chain protection control, and immediately informs an operator to process in time.
And the device is communicated with a robot for real-time data, and feeds material in a retort filling and feeding signal in an interactive manner, so that the operation state of the ingredients and the material quantity in the bin are fed back in real time, and the feeding is ensured to be stable in time.
And the production process modeling is realized through TIA software, and the production process is displayed in the touch screen in real time.
The production process parameters are fed back in real time, the influence of the production process parameters on actual production is visually observed, and the adjustment degree of a control system is controlled.
The states of equipment operation, faults and the like are visually reflected, and operators can comprehensively master production conditions.
And the equipment is automatically operated through a key operation button on the touch screen, so that the equipment automatically runs.
The system mixes fermented grains, bran and the like which are fermented in a pit according to a certain proportion so as to prepare the mixing equipment for steaming wine in a steamer.
The flow guiding receiving hopper, the conveying of the conveying belt and the feeding device are combined, and the speed is adjustable;
discharging fermented grains at a constant speed, adding rice, grains and bran in sections, uniformly mixing in proportion;
and the automation degree is high by adopting the control of an imported electrical element.
The structure design is reasonable, the fermented grains are mixed evenly and loose, and the wine quality is improved.
Claims (5)
1. The automatic blending system for the fermented grains and the raw materials for brewing wine is characterized in that: including wine unstrained spirits storehouse, a plurality of former feed bin, conveying plate chain and temporary storage storehouse, wine unstrained spirits storehouse and a plurality of former feed bin in proper order parallel install in conveying plate chain top, temporary storage storehouse be located conveying plate chain discharge end under, wine unstrained spirits storehouse feed inlet butt joint have a driving grab bucket, the feed inlet of a plurality of former feed bins be connected with the ration fill respectively, all install feed control unloading at the discharge gate of wine unstrained spirits storehouse and a plurality of former feed bin and roll the valve the conveying plate chain on the interval install a plurality of mixers.
2. The automatic fermented grain and raw material blending system according to claim 1, wherein the system comprises: the raw material bin comprises a rice bin, a rice hull bin and a sorghum bin.
3. The automatic fermented grain and raw material blending system according to claim 1, wherein the system comprises: and weighing sensors are arranged in the fermented grain bin and the raw material bins.
4. The automatic fermented grain and raw material blending system according to claim 3, wherein the system comprises: the device is characterized by further comprising a control device, wherein the control device is respectively connected with the control end of the conveying plate chain, the control end of the stirrer, the weighing sensor, the fermented grain bin and the feeding control discharging roller valves of the raw material bins.
5. The automatic fermented grain and raw material blending system according to claim 4, wherein the system comprises: the control device is also connected with the robot in a data communication way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011189562.7A CN112169691A (en) | 2020-10-30 | 2020-10-30 | An automatic batching system for brewing fermented grains and raw materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011189562.7A CN112169691A (en) | 2020-10-30 | 2020-10-30 | An automatic batching system for brewing fermented grains and raw materials |
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| Publication Number | Publication Date |
|---|---|
| CN112169691A true CN112169691A (en) | 2021-01-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011189562.7A Pending CN112169691A (en) | 2020-10-30 | 2020-10-30 | An automatic batching system for brewing fermented grains and raw materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114180314A (en) * | 2021-12-13 | 2022-03-15 | 湖北和诺生物工程股份有限公司 | A closed feed system |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106434233A (en) * | 2016-07-29 | 2017-02-22 | 无锡美湖信息科技有限公司 | Intelligent control system and control method of liquor production |
| CN213611214U (en) * | 2020-10-30 | 2021-07-06 | 安徽口子酒业股份有限公司 | Automatic batching device for brewing fermented grains and raw materials |
-
2020
- 2020-10-30 CN CN202011189562.7A patent/CN112169691A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106434233A (en) * | 2016-07-29 | 2017-02-22 | 无锡美湖信息科技有限公司 | Intelligent control system and control method of liquor production |
| CN213611214U (en) * | 2020-10-30 | 2021-07-06 | 安徽口子酒业股份有限公司 | Automatic batching device for brewing fermented grains and raw materials |
Non-Patent Citations (1)
| Title |
|---|
| 许满兴等: "烧结节能减排实用技术", 31 May 2018, 冶金工业出版社, pages: 171 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114180314A (en) * | 2021-12-13 | 2022-03-15 | 湖北和诺生物工程股份有限公司 | A closed feed system |
| CN114180314B (en) * | 2021-12-13 | 2023-10-24 | 湖北和诺生物工程股份有限公司 | Closed feeding system |
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