CN101692858B - Full-automatic food-processing method and system - Google Patents
Full-automatic food-processing method and system Download PDFInfo
- Publication number
- CN101692858B CN101692858B CN2009101679447A CN200910167944A CN101692858B CN 101692858 B CN101692858 B CN 101692858B CN 2009101679447 A CN2009101679447 A CN 2009101679447A CN 200910167944 A CN200910167944 A CN 200910167944A CN 101692858 B CN101692858 B CN 101692858B
- Authority
- CN
- China
- Prior art keywords
- machine
- automatic
- semi
- finished product
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Confectionery (AREA)
- General Preparation And Processing Of Foods (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Abstract
The invention relates to the food-processing industry and discloses a full-automatic food-processing method which comprises the following steps: (S1) automatically bulking raw materials by a bulking machine; (S2) carrying out processes of sugaring-off, mixing and molding on an bulked semi-finished product; (S3) coating the semi-finished product; and (S5) forming a finished product. The invention also provides a full-automatic food-processing system. The invention has the advantages that the yield is improved by full-automatic equipment, manual processing is replaced by the automatic equipment, human factors are eliminated, the safety of the equipment is enhanced, and the quality stability of the product is ensured and improved.
Description
Technical field
The present invention relates to food processing field, particularly a kind of full-automatic food-processing method.
Background technology
Current; In food processing process; Great majority all are to adopt the production form of handicraft workshop formula or semiautomatic equipment moulding to accomplish food processing, and promptly production line often adopts the mode of manual process to accomplish some link wherein from the former whole production technological process of expecting finished product; Such mode of operation will influence the production efficiency of food processing greatly, also increase working strength of workers simultaneously.
Summary of the invention
In order to solve the problems of the prior art, the invention provides a kind of full-automatic food-processing method, solve inefficiency in the present food processing, the problem that labour intensity is big reaches the purpose that improves food processing efficient and benefit.
The present invention solves the technical scheme that the prior art problem adopted: design and make a kind of full-automatic food-processing method, may further comprise the steps, (S1) bulking machine carries out automatic expanding treatment to raw material; (S2) semi-finished product that expanded back generated are stirred off, forming processes; (S3) semi-finished product being carried out coating handles; (S4) form finished product.
The present invention further improves: also comprise automatic screening, baking processing after the said step (S1); Said automatic screening, baking processing do; Semi-finished product after expanded are sent into the automatic screening baking machine through conveyer belt; Said automatic screening baking machine screens semi-finished product, according to certain standard undesirable semi-finished product is screened, and then satisfactory semi-finished product is toasted.
The present invention further improves: also comprise the packing processing after the said step (S3), said packing is treated to, and the fully-automatic packaging system carries out packing to semi-finished product and handles; Before packing is handled, can also carry out temperature control to semi-finished product and handle, with semi-finished product carry out frozen cooling handle to uniform temperature to satisfy packing instructions.
The present invention further improves: in the said step (S2); Semi-finished product after expanded cooperate auxiliary material to carry out the metering of secondary prescription; And feed is carried out slaking processing, said semi-finished product of said sugar-cooker frying and auxiliary material and the certain temperature range of automatic setting to sugar-cooker automatically; To mix the back semi-finished product after said sugar-cooker frying is accomplished and be fed to fully automatic forming machine, said fully automatic forming machine carries out forming processes to it, generates shaped article; Said shaped article is cylindricality, sphere, square build or polygon build product.
The present invention further improves: said step (S2) also comprises, after the fully automatic forming machine forming processes, automatically to the semi-finished product processing of lowering the temperature.
The present invention further improves: in the said step (S1), raw material is carried out preliminary treatment earlier, be transported to automatic bulking machine through auto supply equipment again, said automatic bulking machine is set the regular hour, pressure carries out expanding treatment to raw material.
The present invention further improves: can also comprise after said automatic screening, the baking processing that auto supply equipment is kept in the semi-finished product after toasting.
The present invention further improves: in the said step (S 3), full-automatic chocolate coating machine carries out chocolate coating to semi-finished product, can regulate coating layer thickness automatically.
The present invention is in order to be applied to this method practice, and the spy provides a kind of full-automatic food-processing system, comprises feeding system, and it is used for supply, sorting, screening raw material; Automatic bulking machine, it is used for raw material is carried out expanding treatment; The automatic screening baking machine, it is used for the semi-finished product after expanded are screened and toast operation, and these semi-finished product are carried; The sugar cook frying machine, its be used for to semi-finished product stir off, frying handles; Fully automatic forming machine, it is used for semi-finished product are carried out forming processes automatically; Coating machine, it is used for semi-finished product are carried out chocolate coating; Packaging system, it is used for semi-finished product are packed; Auto temperature controlled system, it is used for half-finished temperature is controlled; Master control system, it is used to control the automatic operation and the associative operation of automatic bulking machine, automatic screening baking machine, sugar cook frying machine, fully automatic forming machine, coating machine and packaging system; Said automatic bulking machine, automatic screening baking machine, sugar cook frying machine, fully automatic forming machine, coating machine and packaging system connect through conveyer belt successively, and said auto temperature controlled system is installed between said fully automatic forming machine and coating machine and between said coating machine and packaging system.
The present invention further improves: said automatic screening baking machine screens semi-finished product, according to certain standard undesirable semi-finished product is screened, and then satisfactory semi-finished product is toasted; Said semi-finished product of said sugar cook frying machine frying and auxiliary material and the certain temperature range of automatic setting; To mix the back semi-finished product after said sugar cook frying machine frying is accomplished and be fed to fully automatic forming machine, said fully automatic forming machine carries out forming processes to it, generates shaped article; Said shaped article is cylindricality, sphere or square bodily form product; Said automatic bulking machine is set the regular hour, pressure carries out expanding treatment to raw material; Said coating machine carries out chocolate coating and can regulate coating layer thickness automatically semi-finished product.
The invention has the beneficial effects as follows: through improving production capacity from change equipment entirely; Substituted manual work by automation equipment, stopped human factor, increased the security of equipment simultaneously, made constant product quality property obtain ensureing and improving.
Description of drawings
Fig. 1 is a full-automatic food-processing method flow chart of the present invention.
Fig. 2 is the schematic block diagram of full-automatic food-processing system of the present invention.
Fig. 3 is the connection block diagram of full-automatic food-processing system of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described further.
Like Fig. 1, a kind of full-automatic food-processing method may further comprise the steps, and the S1 bulking machine carries out automatic expanding treatment to raw material; S2 to the semi-finished product that expanded back generates stir off, forming processes; S3 carries out coating to semi-finished product to be handled; S4 forms finished product.
Also comprise automatic screening, baking processing behind the said step S1; Said automatic screening, baking processing do; Semi-finished product after expanded are sent into the automatic screening baking machine through conveyer belt; Said automatic screening baking machine screens semi-finished product, according to certain standard undesirable semi-finished product is screened, and then satisfactory semi-finished product is toasted.
Also comprise the packing processing behind the said step S3, said packing is treated to, and the fully-automatic packaging system carries out packing to semi-finished product and handles; Before packing is handled, can also carry out temperature control to semi-finished product and handle, with semi-finished product carry out frozen cooling handle to uniform temperature to satisfy packing instructions.
Among the said step S2, the semi-finished product after expanded cooperate auxiliary material to carry out the metering of secondary prescription, and feed is carried out slaking processing, said semi-finished product of said sugar-cooker frying and auxiliary material and the certain temperature range of automatic setting to sugar-cooker automatically; To mix the back semi-finished product after said sugar-cooker frying is accomplished and be fed to fully automatic forming machine, said fully automatic forming machine carries out forming processes to it, generates shaped article; Said shaped article is cylindricality, sphere, square build or polygon build product.
Said step S2 also comprises, after the fully automatic forming machine forming processes, automatically to the semi-finished product processing of lowering the temperature.
Among the said step S1, raw material is carried out preliminary treatment earlier, be transported to automatic bulking machine through auto supply equipment again, said automatic bulking machine is set the regular hour, pressure carries out expanding treatment to raw material.
Can also comprise after said automatic screening, the baking processing that auto supply equipment is kept in the semi-finished product after toasting.
Among the said step S3, full-automatic chocolate coating machine carries out chocolate coating to semi-finished product, can regulate coating layer thickness automatically.
Simultaneously, the present invention also provides a kind of full-automatic food-processing system, like Fig. 2, comprises feeding system 2, and it is used for supply, sorting, screening raw material; Automatic bulking machine 3, it is used for raw material is carried out expanding treatment; Automatic screening baking machine 4, it is used for the semi-finished product after expanded are screened and toast operation, and these semi-finished product are carried; Sugar cook frying machine 5, its be used for to semi-finished product stir off, frying handles; Fully automatic forming machine 7, it is used for semi-finished product are carried out forming processes automatically; Coating machine 8, it is used for semi-finished product are carried out chocolate coating; Packaging system 9, it is used for semi-finished product are packed; Auto temperature controlled system 10 12, it is used for half-finished temperature is controlled; Master control system, it is used to control the automatic operation and the associative operation of automatic bulking machine 3, automatic screening baking machine 4, sugar cook frying machine 5, fully automatic forming machine 7, coating machine 8 and packaging system 9; Said automatic bulking machine 3, automatic screening baking machine 4, sugar cook frying machine 5, fully automatic forming machine 7, coating machine 8 and packaging system 9 connect through conveyer belt successively, and said auto temperature controlled system can be installed in 9 of said fully automatic forming machine 7 and 8 of coating machines and said coating machine 8 and packaging systems.
4 pairs of semi-finished product of said automatic screening baking machine screen, and according to certain standard undesirable semi-finished product are screened, and then satisfactory semi-finished product are toasted; Said said semi-finished product of sugar cook frying machine 5 fryings and auxiliary material and the certain temperature range of automatic setting; To mix the back semi-finished product after said sugar cook frying machine 5 fryings are accomplished and be fed to fully automatic forming machine 7, said fully automatic forming machine 7 carries out forming processes to it, generates shaped article; Said shaped article is cylindricality, sphere, square build or polygon build product; Said automatic bulking machine 3 is set the regular hour, pressure carries out expanding treatment to raw material; 8 pairs of semi-finished product of said coating machine carry out chocolate coating and can regulate coating layer thickness automatically.
In one embodiment; This full-automatic food-processing method is made up of a complete production line, this production line mainly by: raw material pretreatment portion, automatic expanded part, baking screening part, automatically stir off moulding section, automatic coating part and automatically packaged unit form.
During practical operation, with raw material (rice, wheat, kernel, auxiliary material and other coarse food grain raw material) from storehouse lead the workshop get into raw material temporary between after, pretreatment of raw material system 1 starts; And after raw material screened; Raw material is supplied to automatic bulking machine part 3 by supply arrangement part 2 automatically, and bulking machine is processed rice, wheat or other coarse cereals raw material by systematic parameter automatically automatically, realizes unattended by system monitoring; After semi-finished product raw material after expanded carries out recleaning and toasts through automatic baking screening part 4; Get into semi-finished product raw material and the automatic feed system 6 of auxiliary material and keep in, to the production product demand, semi-finished product raw material and auxiliary material are given full-automatic sugar cook frying machine 5 with the raw material feed of various collocation automatically by automatic feed system 6 according to system's control; Automatically the sugar cook frying machine is through system's prescription function; Semi-finished product raw material, auxiliary material are carried out the accurate measurement of secondary prescription automatically, and feed is given sugar cook functional device and batch mixing function and will be realized the post cure processing to the semi-finished product raw material automatically, the frying of stirring off simultaneously control is realized by system's control; Curing temperature is according to the decision of product article; Temperature automatically controlled scope can realize that syrup and supplementary material mix, and the automatic feed of mixed raw material embryo is given fully automatic forming machine 7, and fully automatic forming machine carries out moulding by system's control requirement with the raw material embryo; That the formed product shape can realize is cylindrical, spherical, cuboid and polygon bodily form product; Naked product after the moulding is lowered the temperature through auto temperature controlled system 10, and the product cooling of different article items requires to be realized by system's control, after the naked product after the cooling carries out the product combing by the automatic arrangement function of automatic moulding machine; Automatically feed carries out chocolate coating for full-automatic chocolate coating machine 8; Differentiation according to system's control requirement and product can realize 0.2 to 2 millimeter adjusting automatically of coating amount, and its chocolate raw material is realized supply automatically by chocolate preliminary treatment and automatic feeding system 11, and the product after chocolate coating machine 8 is processed automatically carries out frozen cooling through the product after expanded through auto temperature controlled system 12; The product cooling of different article items requires to be realized by system's control; Temperature automatically controlled scope can be the normal temperature scope, the product after the cooling through automatic combing after automatically feed give fully-automatic packaging system 9, case through Quality Detection through the product after the packing and carry out the finished product warehouse-in.
Above content is to combine concrete preferred implementation to the further explain that the present invention did, and can not assert that practical implementation of the present invention is confined to these explanations.For the those of ordinary skill of technical field under the present invention, under the prerequisite that does not break away from the present invention's design, can also make some simple deduction or replace, all should be regarded as belonging to protection scope of the present invention.
Claims (2)
1. full-automatic food-processing system, it is characterized in that: comprise feeding system, it is used for supply, sorting, screening raw material; Automatic bulking machine, it is used for raw material is carried out expanding treatment; The automatic screening baking machine, it is used for the semi-finished product after expanded are screened and toast operation, and these semi-finished product are carried; The sugar cook frying machine, its be used for to semi-finished product stir off, frying handles; Fully automatic forming machine, it is used for semi-finished product are carried out forming processes automatically; Coating machine, it is used for semi-finished product are carried out chocolate coating; Packaging system, it is used for semi-finished product are packed; Auto temperature controlled system, it is used for half-finished temperature is controlled; Master control system, it is used to control the automatic operation and the associative operation of automatic bulking machine, automatic screening baking machine, sugar cook frying machine, fully automatic forming machine, coating machine and packaging system; Said automatic bulking machine, automatic screening baking machine, sugar cook frying machine, fully automatic forming machine, coating machine and packaging system connect through conveyer belt successively, and said auto temperature controlled system is installed between said fully automatic forming machine and coating machine and between said coating machine and packaging system.
2. according to the said full-automatic food-processing system of claim 1, it is characterized in that: said automatic screening baking machine screens semi-finished product, according to certain standard undesirable semi-finished product is screened, and then satisfactory semi-finished product is toasted; Said semi-finished product of said sugar cook frying machine frying and auxiliary material and the certain temperature range of automatic setting; To mix the back semi-finished product after said sugar cook frying machine frying is accomplished and be fed to fully automatic forming machine, said fully automatic forming machine carries out forming processes to it, generates shaped article; Said shaped article is cylindricality, sphere or square bodily form product; Said automatic bulking machine is set the regular hour, pressure carries out expanding treatment to raw material; Said coating machine carries out chocolate coating and can regulate coating layer thickness automatically semi-finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101679447A CN101692858B (en) | 2009-10-20 | 2009-10-20 | Full-automatic food-processing method and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101679447A CN101692858B (en) | 2009-10-20 | 2009-10-20 | Full-automatic food-processing method and system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101692858A CN101692858A (en) | 2010-04-14 |
| CN101692858B true CN101692858B (en) | 2012-07-04 |
Family
ID=42091888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101679447A Active CN101692858B (en) | 2009-10-20 | 2009-10-20 | Full-automatic food-processing method and system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101692858B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102630879A (en) * | 2012-04-19 | 2012-08-15 | 四川徽记食品股份有限公司 | Production system for coarse grain puffed food |
| CN104585640A (en) * | 2013-10-30 | 2015-05-06 | 四川米老头食品工业集团有限公司 | Chain type forming method for puffed food and apparatus |
| CN106873411B (en) * | 2017-01-11 | 2019-02-12 | 辽宁工程技术大学 | The automatic learning control system of stalk extruding machine |
| CN109770406B (en) * | 2019-03-07 | 2021-11-26 | 任中委 | Automatic supply method and equipment for puffed food |
| CN111387330A (en) * | 2020-04-02 | 2020-07-10 | 河南姐馋食品有限公司 | Millet cake production and processing system and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1046448A (en) * | 1990-05-10 | 1990-10-31 | 郑州市乳制食品厂 | The preparation technology of puffed serial food |
| CN1321423A (en) * | 2000-04-12 | 2001-11-14 | 张新吾 | Full-automatic food processing equipment and method |
| CN2904911Y (en) * | 2006-02-10 | 2007-05-30 | 钱雷 | Multifunctional full-automatic food processor |
| CN201018905Y (en) * | 2007-03-28 | 2008-02-13 | 余小奇 | Full-automatic multifunctional dilated food processor |
| CN101485418A (en) * | 2009-01-22 | 2009-07-22 | 孟庆巨 | Process flow for producing cereal foodstuffs and equipment configuration system thereof |
-
2009
- 2009-10-20 CN CN2009101679447A patent/CN101692858B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1046448A (en) * | 1990-05-10 | 1990-10-31 | 郑州市乳制食品厂 | The preparation technology of puffed serial food |
| CN1321423A (en) * | 2000-04-12 | 2001-11-14 | 张新吾 | Full-automatic food processing equipment and method |
| CN2904911Y (en) * | 2006-02-10 | 2007-05-30 | 钱雷 | Multifunctional full-automatic food processor |
| CN201018905Y (en) * | 2007-03-28 | 2008-02-13 | 余小奇 | Full-automatic multifunctional dilated food processor |
| CN101485418A (en) * | 2009-01-22 | 2009-07-22 | 孟庆巨 | Process flow for producing cereal foodstuffs and equipment configuration system thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101692858A (en) | 2010-04-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101692858B (en) | Full-automatic food-processing method and system | |
| CN109731661B (en) | Five-double-full dry crushing production line for high-quality sand aggregate and processing method | |
| CN202778398U (en) | Pre-sintering material wet process automatic burdening system | |
| CN205169725U (en) | Automatic reinforced compounding device | |
| CN105435947B (en) | The preparation system and processing method of calcium oxide fine powder are made of vertical roller grinder | |
| CN108813639A (en) | A kind of preparation method of high dietary-fiber wire-drawing protein | |
| CN104223338A (en) | Equipment for improving uniformity and dispersity of grain product and production method of equipment | |
| CN102100395B (en) | Automatic control integration process for pretreating, producing and loading raw material of reconstituted tobacco | |
| CN102533435B (en) | Method for producing tea oil and tea seed cakes with tea dry cookies as raw materials | |
| TWM553569U (en) | Automated Chinese vermicelli manufacturing system | |
| CN219168630U (en) | Continuous ball milling system | |
| CN112588425A (en) | Coarse aggregate preparation process | |
| CN209273809U (en) | A kind of moulded from foam automation mill production line | |
| CN212167298U (en) | Catalyst mixing preparation device for glyceryl triacetate production | |
| CN109675678B (en) | Cereal pulp density on-line control pulping system and cereal pulping method | |
| CN106343332A (en) | Rice noodle multi-station production facility | |
| CN109250917B (en) | Production process of Longshan jade nano microcrystalline jade process plate | |
| KR100427084B1 (en) | Production Automachine of a glutinous rice cracker frizzled in oil | |
| CN206350445U (en) | Automate three aspect line production systems | |
| CN212791372U (en) | Ultrahigh-power graphite electrode profiling process grinding control device | |
| CN201322533Y (en) | Material distributor of roller mesh-belt furnace | |
| CN210820059U (en) | Ceramic tile granulator | |
| CN209302670U (en) | A kind of automatic mixing system | |
| CN220277613U (en) | Cement raw material roller press grinding system | |
| CN221693878U (en) | Egg chicken powder production system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |