CN101659749B - 表面具有悬挂粘合剂聚合物链的形状记忆聚合物及其制备和使用方法 - Google Patents

表面具有悬挂粘合剂聚合物链的形状记忆聚合物及其制备和使用方法 Download PDF

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CN101659749B
CN101659749B CN200910173340.3A CN200910173340A CN101659749B CN 101659749 B CN101659749 B CN 101659749B CN 200910173340 A CN200910173340 A CN 200910173340A CN 101659749 B CN101659749 B CN 101659749B
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Abstract

本发明涉及表面具有悬挂粘合剂聚合物链的形状记忆聚合物及其制备和使用方法,其中本发明的一个示例性实施方案包括接枝热塑生热熔粘合剂材料到形状记忆聚合物表面上。

Description

表面具有悬挂粘合剂聚合物链的形状记忆聚合物及其制备和使用方法
本申请要求2008年8月5日提交的美国临时申请序列号No.61/086,222的权益。技术领域
本申请一般涉及的领域包括形状记忆聚合物和粘合剂。背景技术
迄今为止,人们已经熟知提供形状记忆聚合物并用液体分配体系将热熔粘合剂向其施加,但这可能增加结合过程(bonding process)的费用和复杂性。发明内容
一个实施方案包括产品,其包含表面具有从其悬挂的聚合物链的形状记忆聚合物,由此使得该形状记忆聚合物可以能够粘附到基底上或选择性地粘附到基底上。
本发明的一个示例性实施方案包括将热塑性热熔粘合剂材料接枝到形状记忆聚合物表面上。
本发明的另一个示例性实施方案包括如下方法:提供包含形状记忆聚合物层和接枝到该形状记忆聚合物层上的粘合剂聚合物的组合,在高于该形状记忆聚合物层和该接枝的粘合剂聚合物的热转变温度的温度来加热该组合,将该粘合剂聚合物压向基底,在负载下冷却该粘合剂聚合物,从而将该粘合剂聚合物结合(bond)到基底上。
根据下面的详细描述,本发明的其它示例性实施方案将变得明显。应该理解的是,在公开本发明的示例性实施方案的同时,所述详细描述和具体实施例仅旨在举例说明,并不是要限制本发明的范围。附图说明
本发明的示例性实施方案通过详细描述和附图将更全面地被理解,其中:
图1示出了制备产品的方法,所述产品包含形状记忆聚合物层,所述形状记忆聚合物层的表面上接枝有粘合剂聚合物。具体实施方式
下面关于实施方案的描述本质仅仅是示例性(说明性)的,绝不旨在限制本发明、其应用或用途。
一个示例性实施方案包括提供表面上含未反应基团的形状记忆聚合物(shape memory polymer)。在一个实施方案中,粘合剂聚合物(adhesivepolymer)被直接接枝到该形状记忆聚合物层的该表面上的未反应基团上。在另一个实施方案中,中间基团(intermediate group)被接枝到形状记忆聚合物层上的未反应基团上,然后通过中间接枝材料(intermediate grafting material)和粘合剂聚合物的基团之间的反应,把粘合剂聚合物接枝到形状记忆聚合物表面上。
在一个实施方案中,提供含有未反应的表面环氧基团的基于环氧的形状记忆聚合物。通过环氧形状记忆聚合物表面上的环氧基团和PEI的胺基之间的反应,将含有多个胺基的聚乙烯亚胺(polyethylenimine,PEI)接枝到该环氧形状记忆聚合物表面上。然后,该PEI接枝的环氧形状记忆聚合物可以浸在含具有羧酸基的聚乙酸乙烯酯(PVAc)的溶液中。PEI上的胺基和PVAc上的羧酸基团之间发生反应从而引起了接枝。该反应如图1所示。对于图1应该指出的是,形状记忆聚合物的两个暴露表面(包括底面和侧面),均被PVAc接枝,后者是典型的热熔热塑性粘合剂(胶)。其它种类的形状记忆聚合物、其它热塑性热熔粘合剂(胶)以及不同的接枝化学可以被使用。另外,热塑性热熔粘合剂(胶)能够被交联而自身变成表面上具有自由悬挂链的形状记忆聚合物,来作为粘合剂(胶)。形状记忆聚合物可以是固体或泡沫,如下所述。粘合剂可以以单分子层接枝到形状记忆聚合物上,或者多层所述粘合剂例如但不限于2至10分子层厚可以接枝到形状记忆聚合物上。
形状记忆聚合物层与接枝于其上的粘合剂聚合物的组合可以用于通过该接枝的粘合剂聚合物可逆地把形状记忆聚合物粘附到基底上。一个实施方案包括方法,其包括:加热该粘合剂接枝的形状记忆聚合物到高于该形状记忆聚合物和该粘合剂聚合物两者的热转变温度之上的温度,将加热的粘合剂聚合物压向基底,然后在压力下(负载)冷却该粘合剂聚合物到低于该形状记忆聚合物层和该粘合剂两者的热转变温度,从而通过该接枝的粘合剂聚合物将形状记忆聚合物层结合到基底上。结合速度可以由冷却该粘合剂聚合物到低于形状记忆聚合物和粘合剂聚合物的热转变温度所需的时间决定。下文中提供了该形状记忆聚合物和该粘合剂聚合物的所选的示例性的化学物质,但并不是限于这些化学物质。
下面的描述是关于形状记忆聚合物和用于接枝到其上的粘合剂的选择。聚合物要具有形状记忆性质,它必须具有冻结相(frozen phase)和可逆相(reversiblephase)。前者负责记忆初始形状,并且通常通过化学交联或物理交联(例如,链缠结和结晶)得到。另一方面,临时形状的固定和改变归因于可逆相,其可以是玻璃化转变或熔融转变。由于大多数聚合物具有玻璃化转变温度(Tg)或熔融温度(Tm)或两者,所以其可以通过引入冻结机理(例如,化学交联)被转变成形状记忆聚合物。通过发现的众多形状记忆聚合物及聚氨酯形状聚合物可得到的宽范围的Tg(从-30℃至+70℃),举例说明了通过分子设计来创建和定制形状记忆聚合物的形状记忆性质的极大可能性。
一个实施方案包括能够可逆地连接两个基底的多层粘合剂系统,其在低于该形状记忆聚合物和粘合剂聚合物的热转变温度的温度的拉离粘合力(pull-off adhesion force)明显(substantially)高于在高于该形状记忆聚合物和粘合剂聚合物的热转变温度的温度时的用于断连接或者脱连接或者脱离(dejoiningor unjoining or decoupling)的剥离力(peel-off force)。
大量的形状记忆聚合物可以应用于本发明的各种实施方案中。例如,从Tg约为90℃的典型的芳香族二环氧/二胺体系开始,芳香族环氧组分系统地被脂肪族二环氧替换,从而得到Tg的范围从3℃至90℃的一系列环氧形状记忆聚合物。这样,形状记忆聚合物可以进行定制以和粘合剂一起使用,这是在一定温度范围内操作的特定应用所需的。这样,粘合剂层可以具有-90℃至200℃的Tg,形状记忆聚合物可以具有25℃至200℃的Tg。
一些实施方案涉及多层环氧粘合剂(multilayer epoxy adhesive)。应该理解可以利用多于两层。例如,可能有两层或更多层的形状记忆聚合物层,其可以是肩并肩关系(side by side relationship)或重叠关系(overlying relationship)。同样地,可能有肩并肩关系或重叠关系的两层或更多层的粘合剂层。这样,可以制造有自定义的或定制的性能的装置。
在多个实施方案中,粘合剂层可以是环氧热塑性粘合剂或苯氧粘合剂。在多种实施方案中,形状记忆聚合物可以是环氧物。在本发明的多种实施方案中,形状记忆聚合物和粘合剂的任何组合均可使用。下面的形状记忆聚合物和粘合剂的例子仅是示例意图。
在许多实施方案中,粘合剂的组分或形状记忆聚合物的组分可以包括刚性环氧物(rigid epoxy)和柔性环氧物(flexible epoxy)。可以用来获得粘合剂或形状记忆聚合物的可能的交联化学物质范围可以包括α,ω-二氨基烷烃、一元胺、有机多羧酸、酸酐或催化(例如咪唑型)交联剂。有多种不同方式来得到分子性质之间的恰当关系。例如,粘合剂或形状记忆聚合物可以包括刚性环氧物、环氧扩增剂和交联剂;或刚性环氧物、柔性交联剂和柔性环氧物;或刚性环氧物、刚性交联剂和柔性环氧物;或刚性环氧物、柔性环氧物和催化固化剂;或刚性环氧物、交联剂和稀释剂;或柔性环氧物、交联剂和稀释剂;或刚性环氧物和柔性交联剂;或柔性环氧物和催化固化剂;或柔性环氧物和交联剂;其中,所述刚性环氧物是具有至少两个环氧基团的芳香族环氧物,所述柔性环氧物是具有至少两个环氧基团的脂肪族环氧物,所述环氧扩增剂有一个环氧基团,所述交联剂是多胺、有机多羧酸或酸酐中的一种,所述稀释剂是一元胺或一元羧酸。在多个实施方案中,所述催化固化剂(或催化固化)促进了环氧基团与环氧基团或环氧基团与羟基之间的反应。催化固化剂可以包括但不限于:叔胺、胺盐、三氟化硼络合物或胺硼酸盐。在一个实施方案中,所述粘合剂的组分可以以如下量存在:所述量足以在所述组合物固化后提供具有-90℃至200℃的玻璃转化温度和1-4000N/cm2的与基底之间的粘合拉伸强度的热塑性粘合剂。在一个实施方案中,形状记忆聚合物组合物的组分可以以如下量存在:所述量足以在所述组合物固化后提供在其玻璃化转变前后储能模量(storagemodulus)发生2到3个数量级变化的环氧形状记忆聚合物。
多种形状记忆聚合物可以用于本发明的多种实施方案中。例如,从Tg约为90℃的典型的芳香族二环氧/二胺体系开始,芳香族环氧组分系统地被脂肪族二环氧替换,从而得到Tg的范围从3℃至90℃的一系列环氧形状记忆聚合物。这样,形状记忆聚合物可以定制以和干粘合剂一起使用,这是在一定温度范围内操作的特定应用所需的。
在另一实施方案中,形状记忆聚合物可以由乙烯和乙酸乙烯酯(EVA)的共聚物制备,所述共聚物是典型的热熔胶(hot melt glue)。EVA聚合物可以是通过电子束辐射、γ射线辐射或有机过氧化物而化学交联的聚合物。该交联的聚合物变为表面上具有悬挂EVA链的形状记忆聚合物。
在另一个实施方案中,热熔胶聚合物通过化学交联转变为表面上具有悬挂热熔胶聚合物链的形状记忆聚合物。该热熔胶链可以包括但不限于下述物质中的一种或多种:EVA、苯氧基、聚氯乙烯、聚酰胺、聚酯、聚乙酸酯或聚缩醛聚合物或它们的共聚物。
上述本发明实施方案的描述本质上仅仅是示例性的,因此,其变体不被认为脱离了本发明的精神和范围。

Claims (24)

1.形状记忆聚合物,其表面具有聚合物链,由此使得该形状记忆聚合物可以能够粘附到基底上,其中所述链包括化学接枝到该形状记忆聚合物表面的粘合剂。
2.如权利要求1所述的形状记忆聚合物,其中,所述链包括乙烯和乙酸乙烯酯的交联共聚物。
3.如权利要求1所述的形状记忆聚合物,其中,所述链包括交联的热熔胶聚合物。
4.如权利要求1所述的形状记忆聚合物,其中,所述链包括苯氧基聚合物、聚氯乙烯、聚酰胺、聚酯、聚乙酸酯、聚缩醛、或乙烯和乙酸乙烯酯共聚物的至少之一。
5.如权利要求1所述的形状记忆聚合物,其中,该粘合剂是厚度等于一分子厚度的粘合剂聚合物。
6.如权利要求1所述的形状记忆聚合物,其中,该粘合剂是粘合剂聚合物的层,其厚度为2-10个分子层厚度。
7.如权利要求1所述的形状记忆聚合物,其中,该形状记忆聚合物包括环氧聚合物。
8.如权利要求1所述的形状记忆聚合物,其中,该形状记忆聚合物包括聚氨酯聚合物。
9.如权利要求1所述的形状记忆聚合物,其中,该粘合剂包括聚乙酸乙烯酯或其共聚物。
10.如权利要求1所述的形状记忆聚合物,其中,该粘合剂包括聚乙烯醇或其共聚物。
11.如权利要求1所述的形状记忆聚合物,其中,该粘合剂包括苯氧基聚合物。
12.如权利要求1所述的形状记忆聚合物,其中,该粘合剂包括热塑生环氧聚合物。
13.如权利要求1所述的形状记忆聚合物,其中,该粘合剂包括聚氯乙烯或其共聚物。
14.制备形状记忆聚合物层与接枝于其上的接枝粘合剂聚合物的组合的方法,包括:
提供形状记忆聚合物层,并且在该形状记忆聚合物层上接枝粘合剂聚合物。
15.如权利要求14所述的方法,进一步包括:在接枝该粘合剂之前,接枝中间材料到该形状记忆聚合物层上。
16.如权利要求14所述的方法,其中,该形状记忆聚合物层包括环氧聚合物。
17.如权利要求14所述的方法,其中,该粘合剂包括聚乙酸乙烯酯或其共聚物。
18.如权利要求14所述的方法,其中,该粘合剂包括聚乙烯醇或其共聚物。
19.如权利要求14所述的方法,其中,该粘合剂包括苯氧基聚合物。
20.如权利要求14所述的方法,其中,该粘合剂包括热塑生环氧聚合物。
21.如权利要求14所述的方法,其中,该粘合剂包括聚氯乙烯或其共聚物。
22.如权利要求15所述的方法,其中,该中间材料包括聚乙烯亚胺。
23.如权利要求14所述的方法,其中,该形状记忆聚合物层是泡沫。
24.如权利要求14所述的方法,包括:
提供表面上包含未反应的环氧基团的环氧形状记忆聚合物层,通过该形状记忆聚合物层的环氧基团与聚乙烯亚胺的胺之间的反应,将包含多个胺基团的聚乙烯亚胺接枝到该环氧形状记忆聚合物层的表面上,然后,通过聚乙烯亚胺的胺与聚乙酸乙烯酯的羧酸基团之间的反应,将具有羧酸基团的聚乙酸乙烯酯接枝到该形状记忆聚合物层上。
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