CN101548380B - 双芯片搭载型二极管 - Google Patents

双芯片搭载型二极管 Download PDF

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CN101548380B
CN101548380B CN2008800009460A CN200880000946A CN101548380B CN 101548380 B CN101548380 B CN 101548380B CN 2008800009460 A CN2008800009460 A CN 2008800009460A CN 200880000946 A CN200880000946 A CN 200880000946A CN 101548380 B CN101548380 B CN 101548380B
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diode
terminal board
chip
twin
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CN101548380A (zh
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石田淳
滨野贤治
楠本雅之
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Onamba Co Ltd
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Abstract

本发明提供一种二极管,即使在如设于户外的太阳能电池板用端子箱内那样的温度变化激烈的环境下使用,也不会丧失其功能。该二极管是取芯片搭载型二极管,其每一个芯片都具有用于与公共的端子板接合的引脚,其特征在于,具有在从各芯片引出到各引脚的接合的部分之间彼此电连接的结构。优选为电连接的结构通过与各引脚的一体成型而形成。

Description

双芯片搭载型二极管
技术领域
本发明涉及一种双芯片搭载型二极管,即使在因温度变化导致的端子板变形而在引脚的接合部分产生了缺陷的情况下也能够确保其性能。特别是,本发明的二极管适合于在温度变化显著的环境下使用的太阳能电池板用端子箱中的端子板电路中使用。
背景技术
对于二极管来说,通常为了在电路内发挥其功能,通过将二极管的引脚与端子板接合来电连接。
二极管向端子板的电连接在通常使用中采用牢固地连接,但是,对于太阳能电池板用端子箱内设置的端子板,由于在温度变化显著的环境中使用,因此,频繁地产生端子板的平面方向上的膨胀、收缩,因此,存在二极管的引脚向端子板的接合部分不能够承受这样频繁的变化而引起龟裂、致使接合部分容易剥离之类的问题。
尤其是,如专利文献1的太阳能电池板用端子箱具有为了提高二极管的散热效果而扩大的端子板,由于端子板的平面方向上的膨胀、收缩大量地传递给二极管的引脚和端子板的接合部分,因此,上述问题明显地显现出来。因此,寻求即使在这种环境中也能够使二极管在可靠性高的状态下起作用的方法。
专利文献1(日本)特开2005-251962号公报
发明内容
本发明是鉴于现有的这种技术现状而开发的,其目的在于,提供二极管、接合该二极管的端子板电路、以及包含该电路的太阳能电池板用端子箱,所述二极管即使在设于户外的太阳能电池板用端子箱内那样的温度变化激烈的环境下使用,其性能也不受损害。
为了实现上述目的,本发明者进行了专心研究,其结果发现,保持两个同极连接的引脚的双芯片搭载型二极管具有下述结构,即,即使在一方引脚的接合部分产生了缺陷时也能够通过另一个芯片发挥其作用,并且,即使产生了该缺陷时也可以在自各芯片引出到引脚的接合的部分之间彼此电连接,由此,能够确保二极管中的两个芯片的功能,并由此完成本发明。
即,本发明提供一种二极管,是双芯片搭载型二极管,其每个芯片都具有用于与公共的端子板接合的引脚,其特征在于,具有在从各芯片引出到各引脚的接合的部分之间彼此电连接的结构。本发明的二极管的优选方式中,电连接的结构通过与各引脚的一体成型而形成。
另外,本发明提供一种端子板电路,其包含上述二极管及端子板,二极管的各引脚与公共的端子板接合。本发明的端子板电路的优选方式中,端子板被扩大以使由二极管发生的热充分散热。
另外,本发明提供一种太阳能电池板用端子箱,其特征在于,含有上述端子板电路。
本发明的二极管为具有特别的构成的双芯片搭载型二极管,因此,即使在一方引脚的接合部分产生了缺陷的情况下,也能够不使性能降低而安全地确保其功能。另外,不仅是一方引脚的接合部分,而且即使在另一芯片产生了缺陷的情况下,也能够确保其功能。尤其是,本发明的二极管特别适于在温度变化激烈的太阳能电池板用端子箱中的端子板电路中使用。
附图说明
图1是以省略了覆盖绝缘树脂的状态概略性表示现有的双芯片搭载型二极管的图;
图2是以省略了覆盖绝缘树脂的状态概略性表示本发明的双芯片搭载型二极管之一例的图;
图3是以省略了覆盖绝缘树脂的状态概略性表示本发明的双芯片搭载型二极管之一例的图;
图4是以省略了覆盖绝缘树脂的状态概略性表示本发明的双芯片搭载型二极管之一例的图;
图5(a)是以省略了覆盖绝缘树脂的状态概略性示本发明的双芯片搭载型二极管之一例的图;
图5(b)是以不省略覆盖绝缘树脂的状态概略性表示本发明的双芯片搭载型二极管之一例的图;
图6(a)是以省略了覆盖绝缘树脂的状态概略性表示本发明的双芯片搭载型二极管之一例的图;
图6(b)是以不省略覆盖绝缘树脂的状态概略性表示本发明的双芯片搭载型二极管之一例的图。
具体实施方式
本发明的二极管为双芯片搭载型二极管,其搭载有两个芯片,且每个芯片都具有用于与公共的端子板接合的引脚。采用双芯片搭载型二极管是为了通过两个芯片来应对芯片的缺陷、以及通过两个引脚来应对引脚的接合部分的缺陷,而且,是寻求具有可同极连接的多个引脚的二极管的结果。因此,本发明的二极管的各引脚与通常的双芯片搭载型的使用方法不同,其与公共的同极端子板接合使用。
本发明的双芯片据载型二极管的特征在于,具有在从两个芯片分别引出到各引脚的接合部分之间彼此电连接的构造。引脚与端子板的接合可以通过现有的公知的方法进行,例如可以通过软钎焊、焊接、机械结合(夹入等)、及软钎焊和机械结合的组合来进行。
现有的双芯片搭载型二极管通常如图1的省略了覆盖绝缘树脂的概略图所示,在架体上分别独立地搭载有两个芯片,内部引脚及外部引脚从各芯片独立地引出到外部,通过外部引脚的前端与端子板接合。因此,当一方外部引脚的接合部分发生缺陷时,另一外部引脚的接合部分保留,从而由一个芯片维持二极管的功能,但由于只有一个芯片发挥功能,因此在性能方面不能满足要求。
与之相对,本发明的双芯片搭载型二极管例如图2的省略了覆盖绝缘树脂的概略图所示,内部引脚及外部引脚同样地从独立搭载于架体上的两个芯片引出到外部,通过外部引脚的前端与端子板接合,而从两个芯片引出的内部引脚按照彼此电连接的方式一体成型。因而,即使一方外部引脚的接合部分发生缺陷,由于电流还能够经由另一外部引脚从另一内部引脚流到发生了缺陷的一侧的内部引脚,因此,两个芯片有效地发挥作用,在性能方面不会产生问题。
图2中,在内部引脚间实现电连接,而如图3的概略图所示,本发明也可以具有在外部引脚间进行电连接的构成。另外,如图4的概略图所示,也可以通过接合线构成内部引脚的部分。另外,如图5及图6的概略图所示,引脚也可以不分开制作如内部引脚和外部引脚(参照图5(a)及图6(a))。另外,在包覆覆盖绝缘树脂时,引脚间的电连接构成可以从外部确认(参照图5(b)),也可以不从外部确认(参照图6(b))。总之,只要具有下述构成即可,即,在从各芯片引出到各引脚的接合部分之间彼此电连接,即使一方引脚的接合部分发生缺陷,来自端子板的电流也可以经由另一引脚传递到两芯片。
本发明的二极管可将其引脚与公共的端子板接合而构成端子板电路,此时,端子板能够扩大以将自二极管产生的热充分散热。这样形成的端子板电路尤其是在装入到温度变化激烈的环境下使用的太阳能电池板用端子箱内使用时发挥效果。
根据本发明的二极管,即使在温度变化激烈的环境下在引脚与端子板的接合部分发生缺陷,也能够按照满足功能要求的方式工作,因此,在太阳能电池板用端子箱内的端子板电路那样严酷的环境中极其有用。

Claims (5)

1.一种二极管,是双芯片搭载型二极管,在一个架体上搭载两个芯片,这些芯片的每一个都具有引脚,各引脚分别个别地接合于同极的公共的端子板,其中,具有在从各芯片引出到各引脚的接合的部分之间引脚彼此电连接的结构,使得即使在一方引脚向端子板的接合部分产生缺陷也通过另一引脚将来自端子板的电流传递到两个芯片。
2.如权利要求1所述的二极管,其特征在于,电连接的结构通过与各引脚的一体成型而形成。
3.一种端子板电路,其包含权利要求1或2所述的二极管及端子板,二极管的各引脚分别个别地与同极的公共的端子板接合,即使在一方引脚向端子板的接合部分产生缺陷也通过另一引脚将来自端子板的电流传递到两个芯片。
4.如权利要求3所述的端子板电路,其特征在于,端子板被扩大以使由二极管产生的热能够充分散热。
5.一种太阳能电池板用端子箱,含有权利要求3或4所述的端子板电路。
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