CN101525808B - Double-needle bed raschel type warp knitting machine - Google Patents

Double-needle bed raschel type warp knitting machine Download PDF

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Publication number
CN101525808B
CN101525808B CN2008101910583A CN200810191058A CN101525808B CN 101525808 B CN101525808 B CN 101525808B CN 2008101910583 A CN2008101910583 A CN 2008101910583A CN 200810191058 A CN200810191058 A CN 200810191058A CN 101525808 B CN101525808 B CN 101525808B
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China
Prior art keywords
conveyer belt
zone
vertical conveyer
weft yarn
double
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CN2008101910583A
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Chinese (zh)
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CN101525808A (en
Inventor
海因里希·门策尔特
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Karl Mayer Leigh Ba Textile Machinery Manufacturing Co ltd
Karl Mayer Technical Textiles Co ltd
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LIBA Maschinenfabrik GmbH
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/10Open-work fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B23/00Flat warp knitting machines
    • D04B23/02Flat warp knitting machines with two sets of needles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B23/00Flat warp knitting machines
    • D04B23/12Flat warp knitting machines with provision for incorporating unlooped wefts extending from selvedge to selvedge
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/021Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/024Fabric incorporating additional compounds
    • D10B2403/0241Fabric incorporating additional compounds enhancing mechanical properties
    • D10B2403/02412Fabric incorporating additional compounds enhancing mechanical properties including several arrays of unbent yarn, e.g. multiaxial fabrics

Abstract

Two groups of weft shuttle magazines are configured for one double bar Rachel loom in order to manufacture spaced knitted fabrics for which the surface is reinforced through attached warp and/or warp. Two groups of longitudinal conveyors (13h, 13v) are subject to the two groups of the weft shuttle magazines. The two groups of longitudinal conveyors (13h, 13v) move mutually in opposite movement direction (36h, 36v). Moreover, the two groups of longitudinal conveyors (13h, 13v) pass horizontal yarn feeding areas (14h, 14v) placing the weft in turn, then pass the slightly oblique feeding areas (15h, 15v), strongly oblique first returning areas (16h, 16v), finally pass the other returning areas (17h, 17v) of the longitudinal conveyors (13h, 13v). The invention is characterized in that the movement rails of the two pairs of the longitudinal conveyors (13h, 13v) mutually pass and form one puncturing area (38). Moreover, the movement rails of the two pairs of the longitudinal conveyors (13h, 13v) cross at a deflection position (39h, 39v) between the slightly oblique feeding areas (15h, 15v) and the strongly oblique first returning areas (16h, 16v). The crossing position is located on a knitting position of the double bar Rachel loom. The compact building mode is realized through the design, wherein the weft can be conveyed to the knitting position in a larger speed through the weft shuttle magazines, thus the double bar Rachel loom with the building mode has higher production speed.

Description

Double-needle bed raschel type warp knitting machine
Technical field
The present invention relates to a kind of double-needle bed raschel type warp knitting machine that is used to make knitted spaced fabric, this double-needle bed raschel type warp knitting machine has a knitting position, on knitting position, warp thread, stocking yarn and the pile yams that imports sley point cooperates with the knitting needle on its opposite and formation and export the space fabric width of cloth that is produced between two sley bars, this warp knitting machine also has the Weft feeding device that leads to the zone between the pin row of sley point and knitting needle in both sides, knitting position, wherein, weft yarn is inweaved the upper strata of the knitted spaced fabric that produces in its feedway one side respectively.
Background technology
For a long time, knitted spaced fabric with the title of " wool spinning " by known; It is made up of two tissue layer, and these two tissue layer interconnect by pile yams.The manufacture method of double-deck high pile knitted fabric is by known, wherein, the velvet knitted fabric is cut off and produced to webs along the longitudinal by a kind of band cutter of cutting, and known also have the application (referring to the company brochure of LIBA machine Manufacturing Co., Ltd relevant double-needle bed raschel type warp knitting machine DGDPLM) of complete knitted spaced fabric aspect clothes, furniture overcoat, mat lining and knitmesh.In clothing system, knitted spaced fabric can be realized the adjusting (showing the report of Melliand-textiles, the 818/819th page referring to K.Machowa, G.Hoffmann and C.Cherif) to micro climate.
In addition, also recommended to have the engineering knitted spaced fabric on the double jersey surface of two reinforcements, wherein, knitted surfaces is known as coverage rate.Two reinforcement forms by body warp and/or warp thread, and they are supplied to knitted fabric extraly; Here, trellis is always favourable.Coverage rate will so just have produced so-called interval insulant or sandwich on will being supported and fixed at interval by pile yams.The Application Areas that is worth emphasizing especially is construction material and cement products, and such as the light divider wall with knitted spaced fabric, it is used as sandwich plate, referring to A.Roye and Th.Gries in " putting into practice " 2004 the 3rd phases the 26/27th page argumentation through fabric.
Also mentioned the unitary system fabrication technique of double-needle bed raschel type warp knitting machine in the argumentation above-mentioned, it is used as the scientific research purposes and is taken into account as prior art in this application.The special character of this double-needle bed raschel type warp knitting machine is its knitting unit, wherein, respectively is provided with a weft yarn feed element in the both sides of knitting position, and this element is used to introduce 90 ° of rove.In the argumentation of A.Roye and Th.Gries, relevant schematic diagram and brief literal all can not guarantee the reliable inference of the ins and outs of applied weft yarn feed element herein.
For the warp knitting machine that is used for making in batches flat fabric, in the system of so-called shuttle magazine, in knitting position, carry the process of weft yarn by known.Here, advancing weft yarn is placed on the vertical conveyer belt of ring-type arranged in pairs (in general being chain) and temporarily remains there.Weft yarn can be used as to be stretched yarn beam or the wall scroll yarn grown and flows to vertical conveyer belt continuously, perhaps temporarily deposits as endless yarn bundle or wall scroll yarn, and for this reason, thread-carrier can use in conjunction with the displacement rake.The shuttle magazine system allows the warp knitting machine of so design with higher speed operation.
Warp knitting machine for above-mentioned form, such as warp knitting machine according to DE 198 16 440 C1, the weft yarn that vertical conveyer belt and vertical conveyer belt are placed above is sent to the knitting position of warp knitting machine in the horizontal direction, and conveyer belt empty after unloading weft yarn send up to its turning and to feedback not having to continue transmission on the horizontal direction that changes.Body warp is from top conveying and be passed down through knitting position sideling, and wherein, the finished product flat fabric also at first has same direction, and prerequisite is that it passes warp knitting machine and carries and transport out again from warp knitting machine.Above vertical conveyer belt of carrying through knitting position, also be furnished with the sley point that has warp thread, preset flat (ibid, particularly Fig. 4 and Figure 10) and below vertical conveyer belt, placed the pinhock, flat of locking upset and the weft yarn that are used for sliding pin movably.The warp knitting machine that is used for making this known construction form of flat fabric has been proved in practice and can have been realized higher output in continuous running reliably.Yet, by there is the problem in the bigger design at a lot of moving-members of knitting position region clustering; Uncertainly be how known form of implementation, the form of implementation that particularly has a weft yarn shuttle magazine can be considered and be used for making more economically knitted spaced fabric.
Summary of the invention
Therefore, task of the present invention is, proposes a kind of double-needle bed raschel type warp knitting machine of above-mentioned form, this warp knitting machine be suitable for producing and in continuing to produce with higher operating rate and preferably reliability realize the manufacturing of high-quality knitted spaced fabric.
Above-mentioned purpose realizes by the double-needle bed raschel type warp knitting machine of globality.Therefore, so be provided with at double-needle bed raschel type warp knitting machine, respectively arranged the weft yarn shuttle magazine that has line feeding device and have the vertical conveyer belt of a pair of ring-type in both sides, knitting position, wherein, the weft yarn that is placed on vertical conveyer belt by line feeding device flows to knitting position continuously, like this, two pairs of vertical conveyer belts have opposite traffic direction, its moving track in vertical plane operation pass in opposite directions in some zone and the knitting-bit set of double-needle bed raschel type warp knitting machine on the edge in puncture zone, wherein, this zone is surrounded by two pairs of vertical conveyer belts.
For all there are two pairs of vertical conveyer belts of annular according to double-needle bed raschel type warp knitting machine of the present invention, its moving track passes mutually in some zone.Vertically conveyer belt runs to the knitting position that is positioned on the puncture edges of regions respectively with opposite traffic direction.Therefore, realized the prerequisite of compact mode of construction, can also on performance, settle reliably at necessary equipment of the function of knitting process and single assembly.
According to favourable form of implementation, vertically the moving track of conveyer belt has an inflection point in the puncture zone, and its meaning is to move down with bigger angle of inclination." move down " expression with bigger angle of inclination, being tilted on the traffic direction of moving track continues to increase.Moving track turns down to a certain extent; If it already tilts, it is afterwards stronger to be tilted in inflection point.The moving track of two pairs of vertical conveyer belts should be just in this inflection point or an intersection of turning back, and wherein, inflection point is positioned at the knitting band of position.
According to further useful design, each vertical conveyer belt all at first has the yarn feeding zone of a level in succession in its direction of motion, in this yarn feeding zone, placed weft yarn, be the feeding zone that tilts slightly with respect to horizontal direction in the above, at this is already mentioned inflection point above zone, is the first loopback zone with respect to the horizontal direction strong tilt then.Inflection point is positioned at the knitting band of position, and wherein, vertically conveyer belt intersects at inflection point.
By this special layout, just the layout that has a down dip to the machine mediad of chain branch two-stage has produced an enough construction space at sley bar on the one hand, has also produced enough spaces at the placement of sinker holding seat on the other hand.If weft yarn from top conveying, is undoubtedly favourable for knitting process.Like this, weft yarn moves with approximate direction of doffing, and so also makes cutting be more prone to, and this is because the weft yarn of two machine zone alternately moves relative to the cutting direction.Equally, Wai Bu weft yarn also can easily be transported to knitting position by this way.
For according to of the present invention, its vertical conveyer belt double-needle bed raschel type warp knitting machine in the running of yarn feeding zone level, if feeding zone with respect to the angle of inclination of horizontal direction between 6 ° to 20 °, preferably between 10 ° to 14 °, again be preferably 12 ° and the first loopback zone with respect to the angle of inclination of horizontal direction between 35 ° to 55 °, preferably between 40 ° to 50 °, be preferably 45 ° again, this is proved to be is favourable.Under the situation that machine support arm parameter changes,, can change these values if regional owing to other reason tilts such as feeding.
For the moving track that makes two pairs of vertical conveyer belts can pass on a vertical plane in opposite directions, be provided with in an advantageous manner, a pair of vertical transport tape has littler spacing than another to vertical conveyer belt.
In addition, in order advantageously to implement knitting process, for form of implementation very favourable according to double-needle bed raschel type warp knitting machine of the present invention be, be positioned at the knitting-bit weft yarn guide plate of having put the regional arranged beneath of each vertical conveyer belt feeding in zone, on this weft yarn guide plate, carry the weft yarn of coming to wind up, be elongated and be tauted; Here advantageously, below the weft yarn guide plate, sinker holding controllably moves back and forth, and this sinker holding is used as the weft yarn furnisher simultaneously by means of the yarn clipping hole.
Be when single knitting process finishes, to carry out unwinding reliably and simultaneously weft yarn accurately is transported to knitting position, by what this set can be realized even if operational structure space is very little.
For according to double-needle bed raschel type warp knitting machine of the present invention, select correct knitting needle to have special meaning.Particularly advantageously be, knitting needle is designed to have the latch needles of elastic force needle latch, and therefore, the needle latch of latch needles always is coupled with pretension to lighter open position by the elastic force effect.In the travelling forward of latch needles, the elastic force needle latch is so handled by the capture broken end rove steel wire that is positioned on the sinker holding, and promptly needle latch always opens far away reliably.The effect of elastic force needle latch is that needle latch takes off from syringe needle after unwinding automatically.By taking off needle latch, needle latch capture broken end rove steel wire more close, especially deeper be arranged into the pinhock place.This design is another the important design that realizes simple mode of construction.
Favourable also has, and one side is arranged a segmenting device respectively at the edge of knitting position, and this segmenting device was cut apart the weft yarn of two pairs of vertical conveyer belts in the moment that knitting process need be cut apart.This segmenting device can be a kind ofly to cut apart plate or can also be a kind of segmenting device of heat effect according to the difference of stocking yarn material.What play a decisive role is respectively to have a segmenting device just enough on the edge at two pairs of tricot width of cloth that vertical conveyer belt produced.Here, the weft yarn of two pairs of vertical conveyer belts is alternately and in the diverse location and the segmenting device effect of segmenting device.
At last, for the driving of vertical conveyer belt advantageously, each vertical conveyer belt is by the driven by servomotor with planet transmission behind the torque-converters of itself, and wherein, vertically turning back of conveyer belt realized separately by linkage.On the whole, this has caused driving that can accuracy controlling and has saved ground, space and transmit vertical conveyer belt.By the specific drive means that cloth is provided with a kind of draw-out roller group form that goes out for the knitted spaced fabric of manufacturing, intricately carries for twice weft yarn no longer to be associated with the cloth that goes out of the tricot width of cloth, wherein, in going out in the cloth process of the tricot width of cloth, two weft yarn groups are summarized in the cover-up surface.
Description of drawings
Below, elaborate the present invention in an embodiment by means of accompanying drawing.Wherein,
Fig. 1 is double-needle bed raschel type warp knitting machine and the affiliated side view that hangs support through axle suspension thereof designed according to this invention.
Fig. 2 shows the landline according to two vertical conveyer belts on the La Sheershi warp knitting machine of Fig. 1.
Fig. 3 shows the enlarged drawing according to the knitting position of the La Sheershi warp knitting machine of Fig. 1 and single knitting implement thereof, but vertical conveyer belt is not shown.
Fig. 4 is the amplification stereograms of two vertical conveyer belts in knitting locational intersection region.
Fig. 5 to Fig. 7 has described the function according to the knitting implement on the double-needle bed raschel type warp knitting machine of the present invention.
Fig. 8 is by the stereogram according to the knitted spaced fabric of double-needle bed raschel type warp knitting machine manufacturing of the present invention.
The specific embodiment
Fig. 1 shows the side view according to double-needle bed raschel type warp knitting machine of the present invention, and double-needle bed raschel type warp knitting machine briefly is called the La Sheershi warp knitting machine below.View defines by hang support 1 through axle suspension in appearance, hangs support 1 through axle suspension and centers on from three affiliated warp knitting machine 9.Respectively be provided with two body warp axle 2h, 2v, two stocking yarn axle 3h, 3v and two pile yams axle 4h, 4v on the support hanging through axle suspension.Additional letter h here reaches with v and represents parts identical or designed in mirror image below, and the parts symmetry of designed in mirror image is built in the rear side or the front side of warp knitting machine 9.What can know identification in Fig. 1 is at two gap 35h, 35v hanging through axle suspension between support 1 and the warp knitting machine 9.Operating personnel can enter the operating side of warp knitting machine 9 by this type of gap 35h, 35v.
Body warp 5h, 5v, stocking yarn 6h, 6v and pile yams 7h, 7v are sent to knitting position 10 from different warp shaft 2h, 2v, 3h, 3v and 4h, 4v, and on knitting position 10, various yarn is by working out through the volume instrument, referring to Fig. 3. Carry weft yarn 11h, 11v in the system of so-called shuttle magazine, to realize to knitting position 10.Two weft yarn shuttle magazines illustrate with Reference numeral 8h, 8v in Fig. 1 with its whole form; The weft yarn shuttle magazine comprises annular vertically conveyer belt 13h, 13v and line feeding device 12h, 12v.In Fig. 3 and Fig. 5 to Fig. 7, also can discern the weft yarn that marks with 11h, 11v well.
Weft yarn 11h, 11v are transported to knitting position 10 on the vertical conveyer belt 13h of ring-type, 13v, vertically conveyer belt 13h, 13v always arrange, are usually designed to transmission chain in pairs and have the fixture that is used for weft yarn 11h, 11v.Vertically the traffic direction of conveyer belt is represented by direction arrow 36h, 36v.Be furnished with line feeding device 12h, 12v above vertical conveyer belt 13h, 13v, line feeding device 12h, 12v are made up of thread-carrier and displacement rake. Line feeding device 12h, 12v can be according to the special benefits designs of applicant's German patent application (L83208DE). Weft yarn 11h, 11v extract from weft yarn peg or spindle 8h, 8v by line feeding device 12h, 12v and are placed on movably on vertical conveyer belt 13h, the 13v with vertical conveyer belt 13h arranged in pairs, 13v are perpendicular.Like this, weft yarn 11h, the 11v that is placed on vertical conveyer belt 13h, the 13v has in the description of Fig. 1 and the vertical direction of motion in drawing plane.Weft yarn 11h, 11v temporarily are fixed on vertical conveyer belt 13h, the 13v by fixed cover hook, clamping device or similar device, and like this, weft yarn 11h, 11v vertically also are being fixed with certain mechanical longitudinal stress between conveyer belt 13h, the 13v.
Weft yarn 11h, 11v are vertically coordinating to flow to knitting position 10 with knitting process on conveyer belt 13h, the 13v mutually.This expression, vertically conveyer belt 13h, 13v are not with same speed operation.According to symmetrical structure according to La Sheershi warp knitting machine of the present invention, be provided with two couples of vertical conveyer belt 13h, 13v, the track of the vertical conveyer belt 13h of this two couple, 13v intersects in 10 zones, knitting position in the description of Fig. 1 and is positioned at parallel position adjacent on ground, subregion, loopback zone (referring to Fig. 2).In order to make foregoing description become possibility, must make the front this to vertical conveyer belt 13v have with the back that to the different working width of vertical conveyer belt 13h.In the embodiment shown, this has littler working width relatively to vertical conveyer belt 13v the front, and this has in Fig. 4 clearly describes.
For better identifiability, in Fig. 2, show transmission route or two moving tracks of vertical conveyer belt 13h, 13v separately, wherein, other mechanical part is removed (the slight displacement of two moving tracks that comprise in the drawings only is used as drawing and goes up with two track regions separately, is non-existent) under actual conditions.Shown in accompanying drawing will this does description to vertical conveyer belt 13v at the front separately.That transmission route to vertical conveyer belt 13h of back is corresponding mirror-image arrangement; So there is no need to specify accompanying drawing number with additional letter h.
Annular vertically conveyer belt 13v is moved around traffic direction 36v.Here, vertically conveyer belt 13v passes the yarn feeding zone 14v of level, and wherein, weft yarn 11v is vertical with traffic direction 39v to be placed on vertical conveyer belt 13v from feeding unit 12v under the mobile status.The feeding zone 15v that tilts slightly links to each other with yarn feeding zone 14v, feeds from horizontal direction downward-sloping about 12 ° in the embodiment shown of regional 15v.Now, weft yarn 11v arrives knitting position 10, and herein, weft yarn 11v doffs from vertical conveyer belt 13v.In 10 zones, knitting position, the track routes of vertical conveyer belt 13v of front turns down again, and is connected with first loopback zone 16v of strong tilt.Vertically conveyer belt 13v here approximately tilts 45 ° with respect to horizontal direction.Be connected with other loopback zone 17v on the 16v of first loopback zone of strong tilt, loopback zone 17v aims at forward at first abreast and then slightly obliquely and is provided with.
So vertical conveyer belt 13h, the 13v of design are because its reverse runs through or overlapping moving track with vertical conveyer belt 13h, 13v has been formed subtriangular puncture zone 38, and puncture zone 38 assigns to clearly represent with shadow part in Fig. 2.
In the arranged beneath of knitting position 10 draw-out roller group 18, by draw-out roller group 18 tricot of the knitted spaced fabric of manufacturing 19 is unloaded.The yarn tension element marks with 20.Here, structural details can knownly be a prerequisite.Be in operation with identical as far as possible weft yarn 11h, the work of 11v yarn tension according to La Sheershi warp knitting machine of the present invention.Favourable also have, according to the line feeding device 12h of applicant's German patent application (L83209DE), the form of implementation of 12v.
Fig. 3 shows knitting position 10 among Fig. 1 and single through the volume instrument with the size of amplifying, wherein, and in order to obtain better to come into plain view property, the transmission route of do not draw vertical conveyer belt 13h, 13v.The weft yarn guide plate is marked as 21h, 21v, is placing weft yarn 11h, the 11v that conveying is come on vertical conveyer belt 13h, 13v on the weft yarn guide plate, and its prerequisite is that weft yarn is near knitting position 10.Arranged beneath at weft yarn guide plate 21h, 21v has sinker holding seat 22h, 22v, is gripping on sinker bar 22h, the 22v, by means of sinker holding seat frame 23h, 23v fixedly sinker holding 24h, 24v.Sinker holding 24h, 24v designed to be used yarn clipping hole 25h, the 25v that obtains weft yarn 11h, 11v in its front side end.In addition, sinker holding 24h, 24v also have the broken end of capture rove steel wire 37h, 37v, are used for needle latch 29h, 29v cooperating with latch needles 28h, 28v.
Sley bar 26h, 26v have determined the pile height of the knitted spaced fabric that produced.Also moving the latch needles 28h, the 28v that are fixed on pinhock 27h, the 27v and mobile needle latch 29h, the 29v of latch needles 28h, 28v simultaneously along sley bar 26h, 26v.In addition, in Fig. 3, can recognize cover hook 30h, 30v, per two in them are positioned at each pinhock 28h, 28v position adjacent and are of value to the shearing process at sidepiece, and its prerequisite is that the afterbody that is fixed on weft yarn 11h, 11v on vertical conveyer belt 13h, the 13v is separated.What be used to carry out separation process is to cut apart plate 31, and it can also be replaced with the segmenting device of heat effect according to the difference of silk thread material.
Three pairs of sley point row above weft yarn guide plate 21h, 21v, have been arranged.They are
Be used for body warp 5h, 5v body warp sley point 32h, 32v,
Be used for stocking yarn 6h, 6v stocking yarn sley point 33h, 33v and
The pile yams sley point 34h, the 34v that are used for pile yams 7h, 7v,
Wherein, the function that the layout of sley bar 26h, 26v, sley point 32h, 32v, 33h, 33v, 34h, 34v and they cooperate with sinker holding 22h, 22v meets prior art basically, but very big difference is that weft yarn 11h, 11v are transported to knitting position 10 so that two pairs form is corresponding with knitting process constantly from vertical conveyer belt 13h, 13v.For this reason, the two couples of vertical conveyer belt 13v and 13h alternately in the zone of knitting position 10 (promptly a position that always can produce bigger space tonicity) obtain weft yarn.Therefore, vertically conveyer belt 13h, 13v must have different working widths, so that can really realize obtaining alternately weft yarn.
In addition, the moving track of all vertical conveyer belt 13h, 13v obtains the position and turns down in the same way staggered.Vertically conveyer belt 13h, 13v transmission and be transferred to knitting position 10 ( direction arrow 36h, 36v) in opposite directions under the situation that weft yarn 11h, 11v are housed from both sides, if weft yarn 11h, 11v are wound up on weft yarn guide plate 21h, the 21v, vertically conveyer belt 13h, 13v are no longer filled by weft yarn 11h, 11v and therefore continuation operation downwards after turning back under the state of sky by cutting apart plate 31.By turning back; vertically conveyer belt 13h, 13v when beginning than the low-angle dip state become at feeding regional 15h, 15v (referring to Fig. 2) strong tilt the loopback zone than the oblique state of steep dip, up to turn back again and usually or other loopback zone 17h, 17v begin.
Can well find out attach ratios by schematic isometric according to Fig. 4.Vertically conveyer belt here illustrates with its housing, and weft yarn 11h, 11v protrude from the sidepiece of housing.If in conjunction with Fig. 1, Fig. 2 and Fig. 4, it is open-and-shut that there are many anxieties in the space.Except the 10 space anxieties of knitting position own, also be necessary for weft yarn line feeding device 12h, 12v necessary space is provided, this has only done the description of signal in Fig. 1.Under the situation of the reliability that does not change knitting process, substantially save the space and can also realize that the needle latch of latch needles 28h, 28v is added with elastic load when opening by using latch needles 28h, 28v.
To describe knitting process below, knitting process is supplied with realization with described knitting implement in conjunction with the weft yarn 11h, the 11v that realize from both sides on knitting position 10.In addition, Fig. 5 to Fig. 7 has described other stage of knitting process.
As mentioned above, weft yarn 11h, 11v are not to keep identical vertical conveyer belt 13h, 13v speed to realize to the conveying of knitting position 10.Vertically conveyer belt 13h, 13v more should periodically quicken and delay time.Acceleration realizes in the process that forms mesh, so that subsequently weft yarn 11h, 11v are transported to knitting position 10 in time.On the contrary, at latch needles 28h, when 28v comes off, affiliated vertical conveyer belt 13h, 13v are delayed time, and therefore weft yarn 11h, 11v subsequently lags behind, so that needle latch 29h, the 29v of latch needles 28h, 28v have enough spaces to realize closed process.Therefore,, also can come work by the distribution of fixture (fixed cover hook) closely on vertical conveyer belt 13h, 13v even vertically the speed of conveyer belt 13h, 13v is higher, and also less by the waste material amount of cut weft yarn afterbody generation.
Weft yarn 11h, 11v arrive weft yarn guide plate 21h, 21v with time interval of accurate setting in this manner, and weft yarn 11h, 11v are turned back and are tauted and arrive towards the edge (referring to the front area of Fig. 3) of weft yarn guide plate 21h, the 21v of sley bar 26h, 26v from the moving track of vertical conveyer belt 13h, 13v.Simultaneously, sinker holding 24h, 24v move below weft yarn guide plate 21h, 21v and rest on herein, and weft yarn 11h, the 11v up to the front is imported into yarn clipping hole 25h, the 25v of this sinker holding 24h, 24v and drawn therefrom.(front area of Fig. 5 and Fig. 6).
The pinhock 27h, the 27v that have latch needles 28h, 28v and cover hook 30h, 30v are positioned at its lower position (front area of Fig. 5) at present.Now, sinker holding 24h, 24v continue to move to the machine middle part; Weft yarn 11h, 11v carry and finally are arranged in the opposite side (same referring to the front area at Fig. 6) of the latch needles 28h, the 28v that move up equally to the machine middle part from the vertical conveyer belt 13h of weft yarn, 13v under the assistance of sinker holding 24h, 24v.The pinhock 27h, the 27v that have latch needles 28h, 28v and cover hook 30h, 30v continue to its extreme higher position motion, wherein, needle latch 29h, 29v are continued to open (referring to the front area of Fig. 7) on capture broken end rove steel wire 37h, the 37v of sinker holding 24h, 24v.What then carry out is the process of common formation mesh.
At last, cut apart plate 31 the weft yarn 11h, the 11v that are bound up are separated at the afterbody that vertically conveyer belt 13h, 13v are fixing from weft yarn 11h, 11v for two.Cover hook 30h, the 30v adjacent with pinhock 27h, 27v at sidepiece assist this to separate process, and wherein, cover hook 30h, 30v catch on the weft yarn afterbody and weft yarn 11h, 11v flowed to cuts apart plate 31.
The Reference numeral table of comparisons
1 warp beam pipe-hanging hook
2h, 2v body warp axle
3h, 3v stocking yarn axle
4h, 4v pile yams axle
5h, 5v body warp
6h, 6v stocking yarn
7h, 7v pile yams
8h, 8v weft yarn shuttle magazine
9 warp knitting machines
10 knitting positions
11h, 11v weft yarn
12h, 12v line feeding device
The vertical conveyer belt of 13h, 13v (chain)
14h, 14v yarn feeding zone
15h, 15v feed the zone, tilt slightly
16h, 16v loopback zone, strong tilt
Other loopback zone of 17h, 17v
18 draw-out roller groups
The 19 tricot width of cloth
20 thread tension devices
21h, 21v weft yarn guide plate
22h, 22v sinker holding seat
23h, 23v sinker holding seat frame
24h, 24v sinker holding
25h, 25v yarn clipping hole
26h, 26v sley bar
27h, 27v pinhock
28h, 28v latch needles
29h, 29v needle latch
30h, 30v overlap hook
31 cut apart plate, segmenting device
32h, 32v body warp sley point
33h, 33v stocking yarn sley point
34h, 34v pile yams sley point
35h, 35v gap
36h, 36v direction arrow
37h, 37v capture broken end rove steel wire
38 puncture zones
39h, 39v inflection point

Claims (10)

1. double-needle bed raschel type warp knitting machine, be used to make knitted spaced fabric, described double-needle bed raschel type warp knitting machine has knitting position, on described knitting position, import the warp thread of sley point, stocking yarn and pile yams and be positioned at warp thread, the knitting needle on stocking yarn and pile yams opposite cooperates and forms and export the webs of the knitted spaced fabric that is produced between two sley bars, and described double-needle bed raschel type warp knitting machine also has the Weft feeding device that leads to the working region between sley point row and the knitting needle column in both sides, described knitting position, wherein, weft yarn is inweaved the knitted spaced fabric top layer that produces at the Weft feeding device sidepiece respectively
It is characterized in that,
Respectively arranged a weft yarn shuttle magazine (8h, 8v) that has line feeding device (12h, 12v) and respectively have the vertical conveyer belt of a pair of ring-type (13h, 13v) in the both sides of described knitting position, wherein, the weft yarn (11h, 11v) that is placed on described vertical conveyer belt (13h, 13v) by described line feeding device (12h, 12v) flows to described knitting position (10) continuously, like this, described two pairs of vertical conveyer belts (13h, 13v) have opposite traffic direction (36h, 36v)
Vertically the moving track in the vertical plane operation of conveyer belt passes in opposite directions in some zone
And the described knitting position (10) of described double-needle bed raschel type warp knitting machine is positioned on the edge in puncture zone (38), and wherein, described puncture is regional to be centered on by described two pairs of vertical conveyer belts (13h, 13v).
2. double-needle bed raschel type warp knitting machine as claimed in claim 1, it is characterized in that, the described moving track of described vertical conveyer belt (13h, 13v) has an inflection point (39h, 39v) in described puncture zone (38), its meaning is that being tilted on the traffic direction of moving track continues to increase, like this, the moving track of described two pairs of vertical conveyer belts (13h, 13v) intersects at described inflection point, and described inflection point (39h, 39v) is positioned at zone, described knitting position (10).
3. double-needle bed raschel type warp knitting machine as claimed in claim 2 is characterized in that,
-vertical conveyer belt (the 13h of described ring-type that on parallel vertical plane, extends, moving track 13v) is at its direction of motion (36h, has following segmentation 36v) successively: a) yarn feeding zone (14h of level, 14v), in described yarn feeding zone, described weft yarn (11h, 11v) place vertical conveyer belt (13h arranged in pairs, 13v), b) with respect to the feeding zone (15h of angle of inclination between 6 ° to 20 ° of horizontal direction, 15v), c) with respect to the first loopback zone (16h of angle of inclination between 35 ° to 55 ° of horizontal direction, 16v) and d) set up and yarn feeding zone (14h, other loopback zone (17h of connection 14v), 17v);
-on horizontal direction, the moving track of described two pairs of vertical conveyer belts (13h, 13v) intersects mutually at described inflection point (39h, 39v), at described inflection point, the feeding zone (15h, 15v) of described vertical conveyer belt (13h, 13v) carries out the transition to the described first loopback zone (16h, 16v);
The crossover location of the moving track of-described two pairs of vertical conveyer belts is positioned at the zone of described knitting position (10).
4. double-needle bed raschel type warp knitting machine as claimed in claim 3, it is characterized in that, described feeding zone (15h, 15v) with respect to the angle of inclination of horizontal direction between 10 ° to 14 ° and the described first loopback zone (16h, 16v) with respect to the angle of inclination of horizontal direction between 40 ° to 50 °.
5. double-needle bed raschel type warp knitting machine as claimed in claim 4, it is characterized in that described feeding zone (15h, 15v) is 12 ° and the described first loopback zone (16h, 16v) with respect to the angle of inclination of horizontal direction with respect to the angle of inclination of horizontal direction is 45 °.
6. as each described double-needle bed raschel type warp knitting machine in the claim 1 to 4, it is characterized in that a pair of described vertical conveyer belt (13v) has than another the littler spacing of described vertical conveyer belt (13h).
7. as each described double-needle bed raschel type warp knitting machine in the claim 3 to 5, it is characterized in that, at each the described vertical conveyer belt (13h that is positioned at zone, described knitting position (10), feeding zone (15h 13v), 15v) arranged beneath a weft yarn guide plate (21h, 21v), weft yarn (the 11h that conveying is come, 11v) arrive the weft yarn guide plate, turned back and be tauted, and at described weft yarn guide plate (21h, 21v) below, sinker holding (24h, 24v) controllably move back and forth, described sinker holding is by means of yarn clipping hole (25h, 25v) be used as the weft yarn furnisher simultaneously.
8. as each described double-needle bed raschel type warp knitting machine in the claim 1 to 5, it is characterized in that, described knitting needle is designed to latch needles (28h, 28v), and the needle latch of described latch needles (29h, 29v) is coupled with pretension by the elastic force effect at opening of needle latch and opens completely at needle latch and control by being positioned at capture broken end rove steel wire (37h, 37v) on the described sinker holding (24h, 24v).
9. as each described double-needle bed raschel type warp knitting machine in the claim 1 to 5, it is characterized in that, a side is respectively arranged a segmenting device (31) at the edge of described knitting position (10), by described segmenting device, the weft yarn (11h, 11v) that will be arranged on described two pairs of vertical conveyer belts (13h, 13v) is cut apart in knitting process.
10. as each described double-needle bed raschel type warp knitting machine in the claim 1 to 5, it is characterized in that, the vertical conveyer belt of each ring-type (13h, 13v) is by the driven by servomotor with planet transmission behind the torque-converters of itself, turning back of described vertical conveyer belt (13h, 13v) realize separately by linkage, and be the draw-out roller group (18) that cloth is provided with a kind of special driving that of the knitted spaced fabric of manufacturing.
CN2008101910583A 2007-08-23 2008-08-22 Double-needle bed raschel type warp knitting machine Active CN101525808B (en)

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EP07114892A EP2028306B1 (en) 2007-08-23 2007-08-23 Double bar Rachel loom
EP07114892.8 2007-08-23

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DE102013215708B4 (en) * 2013-08-08 2016-07-07 Karl Mayer Textilmaschinenfabrik Gmbh Full-head knitting needle and knitting needle arrangement
CN104459442B (en) * 2014-12-12 2015-09-16 卡尔迈耶(中国)有限公司 Double rib warp loom electrical control cabinet device for testing functions
EP3256629B1 (en) * 2015-01-16 2023-05-10 NIKE Innovate C.V. Method of simultaneously knitting opposing sides of an article of footwear
EP3002353A1 (en) * 2015-03-09 2016-04-06 Karl Mayer Textilmaschinenfabrik GmbH Warp knit spacer fabric and method for producing thereof
TR201811140T4 (en) * 2016-07-28 2018-08-27 Mayer Textilmaschf Warp knitting machine and method of producing a product knitted with warp knitting.
SE544563C2 (en) * 2021-04-16 2022-07-19 Engtex Ab Warp knitted fabric and a membrane comprising such warp knitted fabric
CN117512875A (en) * 2024-01-03 2024-02-06 汕头市劲速实业有限公司 Lace warp knitting machine with low failure rate

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US4677831A (en) * 1983-11-26 1987-07-07 Liba Maschinenfabrik Gmbh Apparatus for laying transverse weft threads for a warp knitting machine
CN1232096A (en) * 1998-04-14 1999-10-20 利巴机械制造有限公司 Method and warp knitting machine for production of knitted fabric having freely selectable pattern repeat

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GB1290150A (en) * 1969-12-05 1972-09-20
US3705503A (en) * 1970-07-02 1972-12-12 Elitex Zavody Textilniho Apparatus for forming a system of weft threads for further processing in textile machines
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CN1232096A (en) * 1998-04-14 1999-10-20 利巴机械制造有限公司 Method and warp knitting machine for production of knitted fabric having freely selectable pattern repeat

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EP2028306B1 (en) 2010-03-31
EP2028306A1 (en) 2009-02-25
DE502007003317D1 (en) 2010-05-12
CN101525808A (en) 2009-09-09

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