CN101503308A - Infiltrated glaze glue roller printing technological process - Google Patents
Infiltrated glaze glue roller printing technological process Download PDFInfo
- Publication number
- CN101503308A CN101503308A CNA2008102204402A CN200810220440A CN101503308A CN 101503308 A CN101503308 A CN 101503308A CN A2008102204402 A CNA2008102204402 A CN A2008102204402A CN 200810220440 A CN200810220440 A CN 200810220440A CN 101503308 A CN101503308 A CN 101503308A
- Authority
- CN
- China
- Prior art keywords
- glaze
- infiltrated
- drum
- roller
- technological process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000008569 process Effects 0.000 title claims abstract description 20
- 238000010020 roller printing Methods 0.000 title claims abstract description 9
- 239000003292 glue Substances 0.000 title claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000011449 brick Substances 0.000 claims abstract description 12
- 238000007639 printing Methods 0.000 claims abstract description 8
- 239000007864 aqueous solution Substances 0.000 claims abstract description 6
- 239000003086 colorant Substances 0.000 claims abstract description 5
- 238000005498 polishing Methods 0.000 claims abstract description 5
- 239000000741 silica gel Substances 0.000 claims description 15
- 229910002027 silica gel Inorganic materials 0.000 claims description 15
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical compound [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 230000008719 thickening Effects 0.000 claims description 7
- 230000035807 sensation Effects 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 239000006166 lysate Substances 0.000 claims description 4
- 150000002500 ions Chemical class 0.000 claims description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 2
- 229910021555 Chromium Chloride Inorganic materials 0.000 claims description 2
- 229910021591 Copper(I) chloride Inorganic materials 0.000 claims description 2
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- QSWDMMVNRMROPK-UHFFFAOYSA-K chromium(3+) trichloride Chemical compound [Cl-].[Cl-].[Cl-].[Cr+3] QSWDMMVNRMROPK-UHFFFAOYSA-K 0.000 claims description 2
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 claims description 2
- 239000008139 complexing agent Substances 0.000 claims description 2
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 claims description 2
- 229960003280 cupric chloride Drugs 0.000 claims description 2
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 claims description 2
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical group Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 2
- 239000001509 sodium citrate Substances 0.000 claims description 2
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 claims description 2
- 229940038773 trisodium citrate Drugs 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000008595 infiltration Effects 0.000 abstract description 2
- 238000001764 infiltration Methods 0.000 abstract description 2
- 239000000377 silicon dioxide Substances 0.000 abstract 5
- 238000001914 filtration Methods 0.000 abstract 1
- 238000012423 maintenance Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000000919 ceramic Substances 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a method of rolling printing process by infiltrated glaze. The method comprises the following steps: a silica drum with carved patterns in advance is arranged on a stationary shaft of a roller printing machine, and the machine is started to rotate; a scarper is used to be attached closely on the drum; the prepared filtrated glaze with one or more different colors is added into each silica drum; a infiltrated brick blank after being conveyed by a conveyer belt contacts with stamp through the rolling silica drum and the brick surface; and aqueous solution of an infiltration aid is sprayed; the brick blank is dried and fired at a temperature ranging from 1,150 to 1,250 DEG C; and an infiltrate decorative brick with smooth pattern and strong third dimension can be obtained after polishing. In the silica drum filtration process, as the silica drum is used to replace the traditional silk screen, the service life of the device is greatly prolonged, maintenance cost is greatly reduced, and aims of improving production efficiency and product quality and resources conservation are achieved. The product produced by the method has rich surface effect, smooth pattern and strong third dimension.
Description
Technical field
The present invention relates to the building ceramic tiles production technical field, more particularly be meant a kind of infiltrated glaze glue roller printing technological process.
Background technology
The existing flower process that oozes that oozes colored decorative block is with rubber scraper pressurization slip the You that oozes of thick shape on the silk screen (can be plane and curved surface) or pasty state to be scraped one deck starved glaze by the pattern mesh and adhered on the brick face, spray penetration-assisting agent again, metal ion in this one deck starved glaze is penetrated in the base substrate along pore, and can reach the degree of depth of 1.5～3mm.Shortcoming is that scraper and silk screen friction are big, silk screen cracky, average every 2000m
2Will change a net, and the strength at break of base substrate will be had higher requirement.Color development ion in the thick shape glaze is difficult to automatically spread and infilters in the base substrate, needs a large amount of penetration-assisting agents of spray just can finish the ideal infiltration, and (200 * 600mm), it is easily fuzzy to ooze floral pattern to need the penetration-assisting agent aqueous solution 38～56g/ dish approximately according to adobe temperature and density different.The fancy glaze viscosity of oozing that silk screen oozes the flower process use has very big influence to oozing colored effect, and viscosity too conference produces sticking net, reduces the perviousness of oozing fancy glaze; Less viscosity then helps improving the perviousness of oozing fancy glaze, but causes the horizontal direction diffusion and make dim pattern in the too little meeting of screen printing process medium viscosity.The fancy glaze viscosity of oozing that general traditional silk screen oozes the flower use is 20～32 seconds/glass (capacity 100ml, outflow aperture 7mm), and because of being subjected to oozing the restriction of fancy glaze viscosity, the site density of silk screen can only reach 80 to 120 orders.In sum, existing silk screen oozes flower process, and to exist silk screen consuming cost height, thickening material and penetration-assisting agent consumption many, stiff, the coarse flat shortcoming of product pattern dullness.
And the rubber roll printing machine all is applied to the ornamental brick series products at ceramic industry at present, and floriation exquisiteness true to nature, sharpness are better than several times of silk screen printing, and rubber roll printing machine output is big, easy handling, roller long service life, in general, the every printing of traditional silk screen 2000m
2Just need to change, and a silica gel roller can print 13-15 ten thousand m
2, aspect facility of safeguarding and the cost huge advantage is being arranged.If can be applied to the rubber roll stamp to ooze among the flower process, can significantly improve the quality of oozing colored decorative block, reduce production costs.But the rubber roll stamp is limited by the influence of oozing fancy glaze, rubber roll engraving process, and the rubber roll stamp fails to use in oozing flower process so far.
Summary of the invention
The present invention is directed to deficiency and problem that above-mentioned prior art exists, a kind of more clear exquisiteness of floral pattern, levels are rich, infiltrated glaze glue roller printing technological process that stereoscopic sensation is strong of oozing is provided.
For achieving the above object, technical scheme provided by the invention is: a kind of infiltrated glaze glue roller printing technological process, the silica gel roller wound packages of the textured pattern that this method at first will be carved in advance is on rubber roll printing machine stationary shaft, and start is rotated, be adjacent to roller with scraper then, again the fancy glaze that oozes of one or more deployed different colours joined each silica gel roller, the pattern permeating tile adobe is transported through conveying belt, contact stamp by the silica gel roller that rolls with the brick face, spray the penetration-assisting agent aqueous solution then.Adobe drying and 1150～1250 ℃ burn till, obtain after the polishing pattern exquisiteness, stereoscopic sensation strong ooze colored decorative block.
Oozed the towy restriction of colored salt, directly use the rubber roll stamp, oozing colored effect can't manifest.To be applied to ooze the rubber roll stamp in the flower process, need to use the brand-new fancy glaze that oozes, the described fancy glaze that oozes adopts industrial alcohol to mix as lysate by 4:1 with water, use the big chlorate of solubleness to join in the lysate separately respectively then as the color development ion, allocate mutually by required color then, and add EDTA disodium salt, Trisodium Citrate, ammonium complexing agent and Xylo-Mucine or acid thickening material thickening.Described chlorate is nickelous chloride (NiCl
26H
2O), cobalt chloride (CoCl
26H
2O), chromium chloride (C
rCl
36H
2O), iron protochloride (FeCl
24H
2O), cupric chloride (CuCl
22H
2O) one or more in.
Because oozing flower process, rubber roll abandoned traditional silk screen that oozes in the flower process, use properties requires also different so, oozing the silk screen printing of fancy glaze viscosity ratio can reduce more than 50%, adopt to reduce thickening material consumption and or use in sticking, low sticking thickening material reduce and ooze fancy glaze viscosity, reach 8～15 seconds/glass (capacity 100ml, outflow aperture 7mm).
Silica gel roller provided by the invention oozes flower process, owing to used the silica gel roller to replace traditional silk screen, makes device prolong greatly work-ing life, safeguards that cost significantly reduces, and has reached to economize on resources, the purpose with quality product of enhancing productivity.That uses that technology provided by the invention produces novelly oozes colored decorative block and oozes colored decorative block with tradition and compare, and oozes the more clear exquisiteness of floral pattern, levels are rich, and stereoscopic sensation is strong.
Embodiment
Introduce the present invention in detail below in conjunction with embodiment
Embodiment 1: the ceramic brick with permeated pattern of producing a stone texture-like, the imitating natural stone texture pattern silica gel roller wound packages that at first will carve in advance is on rubber roll printing machine stationary shaft, and start is rotated, be adjacent to roller with scraper then, again the fancy glaze that oozes of one or more deployed different colours is joined each silica gel roller, common 600 * 600mm pattern permeating tile adobe (the adobe temperature is 40～50 ℃) contacts stamp through the silica gel roller that transports by rolling of conveying belt (6) with the brick face, sprays 28～32g/ dish (200 * 600mm) penetration-assisting agent aqueous solution then.Adobe drying and 1150～1250 ℃ burn till, and it is exquisite fine and smooth to make pattern after the polishing, and strong novel of stereoscopic sensation oozed colored decorative block.
Embodiment 2: the micro mist pattern permeating tile of producing a imitative wood texture, at first the silica gel roller wound packages of the imitative wood texture that will carve in advance is on rubber roll printing machine stationary shaft, and start is rotated, be adjacent to roller with scraper then, again the fancy glaze that oozes of one or more deployed different colours is joined each silica gel roller, 800 * 800mm micro-powder brick adobe (the adobe temperature is 40～50 ℃) contacts stamp through the silica gel roller that transports by rolling of conveying belt with the brick face, sprays 32～35g/ dish (200 * 600mm) penetration-assisting agent aqueous solution then.Adobe drying and 1150～1250 ℃ burn till, and it is exquisite fine and smooth to make pattern after the polishing, and the micro mist of the imitative wood texture that stereoscopic sensation is strong oozes colored decorative block.
The above only is preferred embodiment of the present invention, does not limit the present invention's interest field with this, and therefore the equivalence of being done according to the present patent application claim changes, and still belongs to the scope that the present invention is contained.
Claims (3)
1, a kind of infiltrated glaze glue roller printing technological process, it is characterized in that: the silica gel roller wound packages of the textured pattern that this method at first will be carved in advance is on rubber roll printing machine stationary shaft, and start is rotated, be adjacent to roller with scraper then, again the fancy glaze that oozes of one or more deployed different colours is joined each silica gel roller, the pattern permeating tile adobe is transported through conveying belt, contacts stamp by the silica gel roller that rolls with the brick face, sprays the penetration-assisting agent aqueous solution then.Adobe drying and 1150～1250 ℃ burn till, obtain after the polishing pattern exquisiteness, stereoscopic sensation strong ooze colored decorative block.
2, a kind of infiltrated glaze glue roller printing technological process according to claim 1, it is characterized in that: the described fancy glaze that oozes adopts industrial alcohol to mix as lysate by 4:1 with water, use the big chlorate of solubleness to join in the lysate separately respectively then as the color development ion, allocate mutually by required color then, and suitable adding EDTA disodium salt, Trisodium Citrate, ammonium complexing agent and Xylo-Mucine or acid thickening material thickening.
3, a kind of infiltrated glaze glue roller printing technological process according to claim 1 is characterized in that: described chlorate is nickelous chloride (NiCl
26H
2O), cobalt chloride (C
OCl
26H
2O), chromium chloride (C
rCl
36H
2O), iron protochloride (FeCl
24H
2O), cupric chloride (CuCl
22H
2O) one or more in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102204402A CN101503308B (en) | 2008-12-25 | 2008-12-25 | Infiltrated glaze glue roller printing technological process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102204402A CN101503308B (en) | 2008-12-25 | 2008-12-25 | Infiltrated glaze glue roller printing technological process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101503308A true CN101503308A (en) | 2009-08-12 |
| CN101503308B CN101503308B (en) | 2012-05-23 |
Family
ID=40975699
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008102204402A Active CN101503308B (en) | 2008-12-25 | 2008-12-25 | Infiltrated glaze glue roller printing technological process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101503308B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109703049A (en) * | 2018-12-29 | 2019-05-03 | 佛山市莫尔卡特种石材有限公司 | A method of the artificial stone of fluting roller pattern mould and preparation with elongated line |
| CN111774270A (en) * | 2020-07-13 | 2020-10-16 | 捷源铝制品江苏有限公司 | Aluminum alloy profile copper-imitation drawing process |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4225672C1 (en) * | 1992-08-04 | 1993-09-02 | Bayerische Motoren Werke Ag, 80809 Muenchen, De | Ceramic coating on fibrous prefroms to be infiltrated with metal - has glaze coating to give ceramic air-tight and allow infiltration to occur by internal vacuum production |
| CN1740118A (en) * | 2004-08-27 | 2006-03-01 | 广东蒙娜丽莎陶瓷有限公司 | New production process of ceramic brick with permeated pattern |
-
2008
- 2008-12-25 CN CN2008102204402A patent/CN101503308B/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109703049A (en) * | 2018-12-29 | 2019-05-03 | 佛山市莫尔卡特种石材有限公司 | A method of the artificial stone of fluting roller pattern mould and preparation with elongated line |
| CN111774270A (en) * | 2020-07-13 | 2020-10-16 | 捷源铝制品江苏有限公司 | Aluminum alloy profile copper-imitation drawing process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101503308B (en) | 2012-05-23 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: GUANGDONG MONALISA NEW MATERIAL GROUP CO., LTD. Free format text: FORMER OWNER: XIAO HUA Effective date: 20120215 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20120215 Address after: 528211 Taiping Industrial Zone, Nanhai District, Guangdong, Foshan, Xiqiao Applicant after: Guangdong Monalisa New Material Group Co., Ltd. Address before: 528211, Foshan Nanhai Xiqiao Taiping Industrial Zone Guangdong Guangdong Monalisa Ceramic Co., Ltd. Applicant before: Xiao Hua |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 528211 Taiping Industrial Zone, Nanhai District, Guangdong, Foshan, Xiqiao Patentee after: MONALISA GROUP CO., LTD. Address before: 528211 Taiping Industrial Zone, Nanhai District, Guangdong, Foshan, Xiqiao Patentee before: Guangdong Monalisa New Material Group Co., Ltd. |