CN101468722B - Cigarette delivery sorting and packaging system, sorting and packing method and program - Google Patents
Cigarette delivery sorting and packaging system, sorting and packing method and program Download PDFInfo
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- CN101468722B CN101468722B CN200810190118XA CN200810190118A CN101468722B CN 101468722 B CN101468722 B CN 101468722B CN 200810190118X A CN200810190118X A CN 200810190118XA CN 200810190118 A CN200810190118 A CN 200810190118A CN 101468722 B CN101468722 B CN 101468722B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a system, a method and a program for delivering, sorting and packaging cigarettes. The system comprises a sorting machine and a packaging machine, wherein the sorting mechanism of the sorting machine is provided with a special cabinet for cigarette filling pieces. When the system generates a bar cigarette code, the generated cigarette code is integral multiple of n. When the order of a customer is less than the integral multiple of n, the system makes automatic complementation till the order of the customer approaches a value of the integral multiple of n. The complemented bar cigarette codes are uniform preset pseudo-codes, so as to form an order code section. With the special cabinet for cigarette filling pieces arranged in the forting mechanism, the system, the method and the program use cigarette filling pieces to complement orders less than the integral multiple of n of the orders to the integral multiple of n, print bar cigarette pseudo-codes generated by a control host machine and deliver the cigarette filling pieces to a packing machine for packing in an order sorting process, so the number of the bars of the cigarettes packed is the integral multiple of n, the packed cigarette bars are order, all in square shape and contribute to transportation in stack and the cigarette cases and bars are not damaged.
Description
Technical field
The present invention relates to a kind of cigarette delivery sorting and packaging system, especially a kind of cigarette delivery sorting and packaging system, sorting and packing method and program.
Background technology
At present, tobacco has several kinds to the cigarette package mode at retail family, and a kind of is the Turnover Box mode, and a kind of is to make Turnover Box with half chest, and also having a kind of is to use packaged by plastic film.Because packaged by plastic film has many good qualities, and is widely used now.
Existing sorting and packaging system mainly comprises sorter and wrapping machine, and wherein sorter comprises mechanism for sorting, control computer, code printer, and mechanism for sorting comprises letter sorting belt conveyor, tabacco barn; Mechanism for sorting has full automaticity mechanism for sorting, semi-automatic sorting machine structure, manual sorting mechanism, and the full automaticity mechanism for sorting all sorts operation by control computer, and control computer is received the instruction of letter sorting order; Can order be carried out optimization sorting earlier, again the order that sorts sorted in order, when sorting an order; Quantity with kinds all in the order sends on the controller of tabacco barn successively; Controller is got to required cigarette on the letter sorting belt conveyor successively, and belt conveyor travels forward according to certain speed, when beating decoding apparatus; Beat decoding apparatus and automatically sign indicating number is got on the cigarette, get into wrapping machine at last.It is by manual completion that S. A. sorting line and full automaticity difference just have some.Manual sorting mechanism (electronic tag mechanism for sorting, promptly at electronic tag of the other placement of tabacco barn, demonstration needs to take the cigarette in this tabacco barn of how many bars) is by the workman cigarette in the tabacco barn to be placed on the belt conveyor.Wrapping machine mainly comprises Programmable Logic Controller; And by the conveying mechanism of Controlled by Programmable Controller, stacked package mechanism, bag-pushing mechanism structure, film placing mechanism, the molten cutting mechanism of electric heating, baking oven etc., the bar cigarette that is sent by mechanism for sorting at first carries out stacked package by stacked package mechanism, stacked package after the bag-pushing mechanism structure deliver to film placing mechanism and put film; Cut film through the molten cutting mechanism of electric heating then and deliver to baking oven shrinked plastic film; Tighten up tobacco bale, see cooling off, accomplish packaging process through conveying mechanism.
But the packaged by plastic film of being accomplished by said system has a very big shortcoming, because plastic film is softer, that just is not easy to put neatly, causes the extruding of cigarette.Tobacco bale generally is 5 one decks, and 5 layers or 6 layers is a bag, is 5 multiple if the total number of cigarette is ordered at the retail family; That cigarette can be arranged very neat; But in fact often be not, will cause the one deck in the tobacco bale to have only 1 to 4 like this, the tobacco bale of getting is irregular; And cigarette the time is one wrap and pile get up to put into autodelivery car in transportation, can cause like this that to be placed on discontented layer beneath cigarette stressed excessive and be out of shape; Because floor height is different, can bring inconvenience simultaneously, even cause whole buttress cigarette to collapse, waste time and energy, even damage cigarette to piling.
Summary of the invention
The technical issues that need to address of the present invention provide a kind of square shape that can the tobacco bale of dispensing be packaged into marshalling; It is irregular to stop because customer order quantity differs the tobacco bale that causes, thus the bar cigarette damages when causing the transportation piling cigarette delivery sorting and packaging system, sorting and packing method and program.
For addressing the above problem; The technical scheme that the present invention taked is: a kind of cigarette delivery sorting and packaging system; Comprise sorter, wrapping machine; Wherein sorter is mainly by the computer controlled main frame, be made up of code printer, the mechanism for sorting of computer controlled host computer control; Wrapping machine is mainly by Programmable Logic Controller, and is made up of the molten cutting mechanism of conveying mechanism, stacked package mechanism, bag-pushing mechanism structure, film placing mechanism, electric heating, the baking oven of Controlled by Programmable Controller, wherein the mechanism for sorting special-purpose storehouse that comprises the letter sorting belt conveyor, place tabacco barn and the placement profile of the bar cigarette cigarette filling member consistent with bar cigarette oad specification.
A kind of cigarette delivery sorting packing method, this method may further comprise the steps:
1) the computer controlled main frame of sorting and packaging system obtains letter sorting packing order from management system, generates bar cigarette sign indicating number according to sequence information, forms order sign indicating number section,
2) send order sign indicating number section and beat sign indicating number, and handle the feedback information of code printer, simultaneously the sign indicating number segment information is uploaded to management system to code printer,
3) mechanism for sorting is placed on cigarette sorting on the load-transfer device according to sequence information, and deliver to code printer and beat sign indicating number,
4) Controlled by Programmable Controller detects by what conveying mechanism sent and beats the bar cigarette behind the sign indicating number, by cylinder the bar cigarette is carried out stacked package according to setup parameter, again through the bag-pushing mechanism structure deliver to film placing mechanism, electric heating melts cutting mechanism,
5) the bar cigarette tobacco bale that has wrapped up plastic film is delivered to through the intermediate carrier structure and is seen baking oven again off after the baking oven baking is shunk plastic film, and cooling forming is accomplished packing.
Above-mentioned steps 1) the bar cigarette number of codes that generates in is the integral multiple of n; N is the bar cigarette quantity of every layer of tobacco bale, during the integral multiple of the not enough n of customer order, and supplemental customer order to immediate integral multiple numerical value automatically; The bar cigarette sign indicating number of supplying part is the unified empty sign indicating number that presets; And be sent to code printer, beat on the cigarette filling member above-mentioned steps 3) in the bar cigarette that is placed on the load-transfer device of letter sorting place sequentially; Place the cigarette filling member at last, this placement order is beaten the sign indicating number order based on control program and code printer.
Bar cigarette quantity in the said tobacco bale is the integral multiple of n.
A kind of cigarette delivery sorting packaging applications control program is stored in the computer controlled main frame, and this control program can be accomplished following steps:
1) obtains customer order from management system; And generating bar cigarette sign indicating number according to customer order, the bar cigarette sign indicating number that is generated is the integral multiple of n, during the integral multiple of the not enough n of customer order; Automatic supplemental customer order is to immediate integral multiple numerical value; The bar cigarette sign indicating number of supplying part adopts the unified empty sign indicating number that presets, and forms order sign indicating number section
2) send the order sign indicating number section that generates and arrive code printer, sending order is according to earlier normal bar cigarette sign indicating number, and the order of empty sign indicating number is carried out again, and the feedback information of processing code printer, simultaneously the sign indicating number segment information is uploaded to management system.
Adopt the beneficial effect that technique scheme produced to be: this invention is sorted in the packaging process at order through the special-purpose storehouse of cigarette filling member is set at mechanism for sorting, the order of the integral multiple of not enough n in the order is supplied the integral multiple of n; Supply part and use the cigarette filling member; And print the empty sign indicating number of the bar cigarette that generates by main control system, and be transported to the compress packing, making the tobacco shred number of being packed is the integral multiple of n; The tobacco bale of accomplishing fluently is neat; Be the square shape, be beneficial to the piling transportation, can not damage tobacco bale and bar cigarette.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done and to describe in further detail:
As shown in Figure 1; Cigarette delivery sorting and packaging system of the present invention mainly is made up of sorter, wrapping machine two large divisions; Wherein sorter is mainly by computer controlled main frame 9, is made up of code printer 3, the mechanism for sorting of computer controlled main frame 9 control, and mechanism for sorting mainly comprises tabacco barn 4,5,6, the special-purpose storehouse 7 of filling member, letter sorting load-transfer device 8, and the filling member special use is equipped with the cigarette filling member in the storehouse 7; Said cigarette filling member is an oblong plastics housing; The profile specification of the bar cigarette in its profile specification and the tabacco barn is consistent, is used to fill tobacco bale, makes it can be packaged into regular shape.Wrapping machine is mainly by Programmable Logic Controller, and is made up of the molten cutting mechanism of conveying mechanism, stacked package mechanism 1, bag-pushing mechanism structure, film placing mechanism, electric heating, the baking oven 11 of Controlled by Programmable Controller, and said conveying mechanism comprises bar cigarette belt conveyor 2, intermediate transport band 10.
The present invention passes through to increase the special-purpose storehouse 7 of filling member on the basis of existing cigarette delivery sorting and packaging system; And the control program of transformation computer controlled main frame 9, make the bar cigarette that is transported to compress, the neat tobacco bale that the cigarette filling member can be packaged into the square shape.Improved cigarette delivery sorting packaging applications control program is stored in the computer controlled main frame 9, and this control program can be accomplished following steps:
1) obtain customer order from management system, and generate bar cigarette sign indicating number according to customer order, the final bar cigarette sign indicating number that generates is the integral multiple of n; N is the bar cigarette quantity of every layer of tobacco bale, and discal patch cigarette of the present invention is 5 for every layer, i.e. n=5; When customer order discal patch cigarette quantity is not 5 integral multiple, increase extremely immediate 5 integral multiple of customer order quantity automatically, the bar cigarette sign indicating number of the quantity that increases simultaneously adopts unified preset empty yard (being set to 32 0 such as this void sign indicating number); When customer order is the integral multiple of n; The normal bar cigarette sign indicating number that generates forms order sign indicating number section
2) send the order sign indicating number section that generates and arrive code printer, sending order is to send the normal bar cigarette sign indicating number that generates earlier, the void of redispatching sign indicating number; Code printer is printed normal bar cigarette sign indicating number successively to the bar cigarette, more successively with empty code printing to the cigarette filling member, and handle the feedback information of code printer; Simultaneously the sign indicating number segment information is uploaded to management system, simultaneously sequence information is sent to mechanism for sorting, mechanism for sorting sorts the bar cigarette earlier according to sequence information; At letter sorting cigarette filling member, be placed on the load-transfer device.
Based on the cigarette delivery sorting packing method of above-mentioned cigarette delivery sorting and packaging system and program, it may further comprise the steps:
1) the computer controlled main frame of sorting and packaging system obtains letter sorting packing order from management system, generates bar cigarette sign indicating number according to sequence information, forms order sign indicating number section,
2) send order sign indicating number section and beat sign indicating number, and handle the feedback information of code printer, simultaneously the sign indicating number segment information is uploaded to management system to code printer,
3) mechanism for sorting is placed on cigarette sorting on the load-transfer device according to sequence information, and deliver to code printer and beat sign indicating number,
4) Controlled by Programmable Controller detects by what conveying mechanism sent and beats the bar cigarette behind the sign indicating number, by cylinder the bar cigarette is carried out stacked package according to setup parameter, again through the bag-pushing mechanism structure deliver to film placing mechanism, electric heating melts cutting mechanism,
5) the bar cigarette tobacco bale that has wrapped up plastic film is delivered to through the intermediate carrier structure and is seen baking oven again off after the baking oven baking is shunk plastic film, and cooling forming is accomplished packing, and the tobacco bale that packing is accomplished be regular square shape.
In above-mentioned steps 1) in the bar cigarette number of codes that generates be 5 integral multiple; When 5 bar cigarette quantity (the 5th, the quantity of present embodiment can certainly be other natural number), the integral multiple of customer order less than 5 for every layer of tobacco bale; Automatic supplemental customer order is immediate 5 integral multiple numerical value extremely; The bar cigarette sign indicating number of supplying part adopts the unified empty sign indicating number (the present invention adopts 32 0) that presets, and is sent to code printer according to the sending order of program definition, beats on the cigarette filling member.
In above-mentioned steps 3) in the bar cigarette that is placed on the load-transfer device of letter sorting place by the sequencing that sends bar cigarette sign indicating number and empty sign indicating number, place the cigarette filling member at last, this placement order is beaten sign indicating number in proper order based on control program and code printer.
Claims (3)
1. cigarette delivery sorting and packaging system; Comprise sorter, wrapping machine; Wherein sorter is mainly by the computer controlled main frame, be made up of code printer, the mechanism for sorting of computer controlled host computer control; Wrapping machine is mainly by Programmable Logic Controller; And forms by the conveying mechanism of Controlled by Programmable Controller, stacked package mechanism, bag-pushing mechanism structure, film placing mechanism, the molten cutting mechanism of electric heating, baking oven, it is characterized in that: the special-purpose storehouse that mechanism for sorting comprises the letter sorting belt conveyor, place tabacco barn and the placement profile of the bar cigarette cigarette filling member consistent with bar cigarette oad specification.
2. cigarette delivery sorting packing method, this method may further comprise the steps:
1) the computer controlled main frame of sorting and packaging system obtains letter sorting packing order from management system, generates bar cigarette sign indicating number according to sequence information, forms order sign indicating number section,
2) send order sign indicating number section and beat sign indicating number, and handle the feedback information of code printer, simultaneously the sign indicating number segment information is uploaded to management system to code printer,
3) mechanism for sorting is placed on cigarette sorting on the load-transfer device according to sequence information, and deliver to code printer and beat sign indicating number,
4) Controlled by Programmable Controller detects by what conveying mechanism sent and beats the bar cigarette behind the sign indicating number, by cylinder the bar cigarette is carried out stacked package according to setup parameter, again through the bag-pushing mechanism structure deliver to film placing mechanism, electric heating melts cutting mechanism,
5) the bar cigarette tobacco bale that has wrapped up plastic film is delivered to through the intermediate carrier structure and is seen baking oven again off after the baking oven baking is shunk plastic film, and cooling forming is accomplished packing,
It is characterized in that: the bar cigarette number of codes that generates above-mentioned steps 1) is the integral multiple of n; N is the bar cigarette quantity of every layer of tobacco bale, during the integral multiple of the not enough n of customer order, and supplemental customer order to immediate integral multiple numerical value automatically; The bar cigarette sign indicating number of supplying part is the unified empty sign indicating number that presets; And be sent to code printer, beat on the cigarette filling member above-mentioned steps 3) in the bar cigarette that is placed on the load-transfer device of letter sorting place sequentially; Place the cigarette filling member at last, this placement order is beaten the sign indicating number order based on control program and code printer.
3. cigarette delivery sorting packing method according to claim 2 is characterized in that the bar cigarette quantity in the said tobacco bale is the integral multiple of n.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810190118XA CN101468722B (en) | 2008-09-05 | 2008-12-30 | Cigarette delivery sorting and packaging system, sorting and packing method and program |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810079343 | 2008-09-05 | ||
| CN200810079343.6 | 2008-09-05 | ||
| CN200810190118XA CN101468722B (en) | 2008-09-05 | 2008-12-30 | Cigarette delivery sorting and packaging system, sorting and packing method and program |
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| Publication Number | Publication Date |
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| CN101468722A CN101468722A (en) | 2009-07-01 |
| CN101468722B true CN101468722B (en) | 2012-05-30 |
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| CN200810190118XA Expired - Fee Related CN101468722B (en) | 2008-09-05 | 2008-12-30 | Cigarette delivery sorting and packaging system, sorting and packing method and program |
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Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101863385A (en) * | 2010-06-04 | 2010-10-20 | 红云红河烟草(集团)有限责任公司 | Automatic unstacking and stacking process for warehouse-moving cigarettes |
| CN102101569B (en) * | 2011-01-26 | 2012-08-22 | 山东兰剑物流科技有限公司 | Integrated tobacco logistics warehouse and storing, sorting and packing method thereof |
| CN102092552B (en) * | 2011-01-26 | 2012-08-22 | 山东兰剑物流科技有限公司 | Warehousing method and equipment for intensive logistic warehouses |
| CN102673816B (en) * | 2012-06-11 | 2015-05-20 | 姜广峻 | Cargo sorting and subpackaging equipment |
| CN105799982B (en) * | 2014-12-29 | 2018-01-30 | Tcl王牌电器(惠州)有限公司 | Television set automatic stacking device and method |
| CN104890913A (en) * | 2015-04-21 | 2015-09-09 | 江南大学 | Novel automatic packing system and automatic packing method applied for electronic commerce and express delivery logistics industry |
| CN105836224B (en) * | 2016-05-23 | 2017-05-17 | 广东工业大学 | Automatic sorting and packaging method for plate-shaped materials in multiple mixed orders and control system thereof |
| CN106219215A (en) * | 2016-07-30 | 2016-12-14 | 江苏省烟草公司常州市公司 | Ramuscule cigarette, standard cigarette associating sorting system |
| CN109927992B (en) * | 2017-12-19 | 2024-03-26 | 楚天科技股份有限公司 | Sorting and packing system and method |
| CN108438686B (en) * | 2018-02-28 | 2019-01-22 | 中国烟草总公司北京市公司物流中心 | A kind of wrapping cigarette packet delivery system |
| CN111134497A (en) * | 2018-11-06 | 2020-05-12 | 北京京东振世信息技术有限公司 | Retail facility and selling method thereof |
| CN110937158A (en) * | 2019-11-27 | 2020-03-31 | 南京大树智能科技股份有限公司 | Cigarette barrel two-dimensional code information detection correlation system |
| CN111268211B (en) * | 2020-03-04 | 2021-10-01 | 东莞市优纳伯包装技术研究所 | Case induction based packaging scheme generation method, system and medium |
| CN112550864B (en) * | 2020-12-25 | 2024-04-05 | 红云红河烟草(集团)有限责任公司 | Automatic code printing device of packing box for cigarette production |
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