CN108438686B - A kind of wrapping cigarette packet delivery system - Google Patents

A kind of wrapping cigarette packet delivery system Download PDF

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Publication number
CN108438686B
CN108438686B CN201810166954.8A CN201810166954A CN108438686B CN 108438686 B CN108438686 B CN 108438686B CN 201810166954 A CN201810166954 A CN 201810166954A CN 108438686 B CN108438686 B CN 108438686B
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CN
China
Prior art keywords
cigarette
vehicle
information
cage
cage vehicle
Prior art date
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Application number
CN201810166954.8A
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Chinese (zh)
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CN108438686A (en
Inventor
孙壮志
刘进民
王永革
李宁
陆涛
张兴旺
吴效伟
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LOGISTICS CENTER OF BEIJING COMPANY CHINA NATIONAL TOBACCO Corp
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LOGISTICS CENTER OF BEIJING COMPANY CHINA NATIONAL TOBACCO Corp
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Priority to CN201810166954.8A priority Critical patent/CN108438686B/en
Publication of CN108438686A publication Critical patent/CN108438686A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0485Check-in, check-out devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses

Abstract

The present invention provides a kind of wrapping cigarette packet delivery systems, including mending cigarette system, sorting system, stamp system, packaging system, cage vehicle, distribution vehicle, automatic sorting and the dispatching for realizing tobacco for customer order for tobacco flow center realize the automatic conllinear sorting of ramuscule cigarette and standard cigarette by mending cigarette system and sorting system;Stamp system advises information using the product of the first recognition unit and the second recognition unit identification cigarette, guarantees the one-to-one correspondence of cigarette and code, improves the accuracy of stamp;Packaging system is packed ramuscule cigarette and standard cigarette automatically;Wrapping cigarette packet after packaging is placed in cage car;It is provided with the guide rail and longitudinal positioning device of fixed cage vehicle in distribution vehicle, realizes the fixation of cage vehicle and distribution vehicle, cage vehicle is integrally dispensed with vehicle, improves dispatching efficiency.

Description

A kind of wrapping cigarette packet delivery system
Technical field
The present invention relates to tobacco flows to dispense field, and in particular to a kind of wrapping cigarette packet delivery system.
Background technique
In recent years, with the fast development of ramuscule cigarette and in order to adapt to the demand of different clients, ramuscule cigarette and standard cigarette There are great differences for outer dimension, and ramuscule cigarette sorts packaging from standard cigarette on different sorting systems at present, and when delivery needs Same route and the ramuscule cigarette cigarette packet and standard cigarette cigarette of same client inclusion are manually held together rear vehicle to deliver, not only need people in this way The secondary delivery sorting of work, and since the sorting efficiency of ramuscule cigarette is low, sorting cannot be synchronously completed with standard cigarette, and sorting is caused to imitate Rate is low, dispenses not in time.
2 kinds of delivery modes, Direct Distribution and relay dispatching are taken before tobacco flow centrales.It is directly cigarette with dis-tribution model After the completion of being sorted by logistics center, client is distributed to by the center dispatching direct entrucking of personnel;Relay dis-tribution model is cigarette by object After the completion of flow center sorting, take-over zone office is first transported to by transfer vehicle, the dispatching personnel's entrucking of office of the area Zai You is distributed to client.Nothing Which kind of, by mode, can all be taken considerable time in outbound, mould assembling, entrucking link, no matter the operation mode of basic packaging unit makes Case packing is packed or had enough to meet the need with wrapping, is taken considerable time in artificial outbound, artificial mould assembling and by case entrucking link, and there are also one A little unnecessary links (such as secondary sorting), these can all cause dispatching flow path efficiency low.
Summary of the invention
Therefore, the technical problem to be solved in the present invention is that overcoming sorting cigarette low efficiency in the prior art and dispatching efficiency Low defect.
For this purpose, the embodiment of the present invention provides the following technical solutions:
The present invention provides a kind of wrapping cigarette packet delivery system, comprising:
Cigarette system is mended, part cigarette is delivered to the horizontal tabacco barn of sorting system according to benefit cigarette control signal from part cigarette temporary storage mechanism In, automatic cigarette supplement is carried out to the sorting system;The benefit cigarette control signal is current according to customer order and the horizontal tabacco barn Remaining cigarette quantity determines;
Sorting system carries out automatic sorting to the cigarette in the horizontal tabacco barn according to the order information for being sorted to family, and The cigarette for being sorted to family after sorting is delivered to stamp system;
Stamp system carries out stamp to the cigarette for being sorted to family, and the stamp system includes conveying mechanism, cognitron Structure, inquiry mechanism and Laser Jet mechanism, wherein the conveying mechanism includes sequentially connected first conveying section, second defeated Section and third conveying section are sent, for conveying to the cigarette for being sorted to family;The starting point of first conveying section and sorting are System connection, the conveying speed of first conveying section are less than the conveying speed of second conveying section, pass through differential feed correction The cigarette appearance of described cigarette;The third conveying section includes setting between at least two conveyer belt disposed in parallel and conveyor belt It is equipped with interval;The identification mechanism includes the first recognition unit and the second recognition unit, is all set on second conveying section On the cigarette recognition region of side;First recognition unit is used to acquire the bar code information of described cigarette side, and is used for basis The product that the bar code information obtains a cigarette advise information;Second recognition unit is used to acquire the image information of described cigarette, and For advising information according to the product of described image acquisition of information carton cigarette;The inquiry mechanism is connect with the identification mechanism, and with institute The connection of Laser Jet mechanism is stated, inquires the item from being sorted in the order information at family of prestoring for advising information according to the product 32 code information of cigarette;The spaced lower section of the adjacent conveyor that the Laser Jet mechanism is set in the third conveying section, For carrying out stamp to the cigarette for being sorted to family according to the 32 code information;
Packaging system packs described cigarette after stamp;
Cage vehicle, the cigarette packet after wrapping packaging is loaded according to distribution information, the cigarette packet are piled up according to predetermined order to described Cage is interior, and information identification card is provided on the cage vehicle, and the information identification card identifies that the cage vehicle and the cage vehicle are held The cigarette package informatin of the cigarette packet carried simultaneously binds the cigarette package informatin and distribution vehicle;
Distribution vehicle carries the cage vehicle, and vehicle-mounted fixing device, the vehicle are provided in the compartment of the distribution vehicle Loaded securement device includes being set in the compartment to carry out the guide rail of located lateral to the cage vehicle and indulge the cage vehicle To the longitudinal positioning device of positioning;The guide rail is vertically arranged in cage vehicle two sides, contacts, believes with the cage vehicle side walls Cease the plain code identification number binding of identification card;The longitudinal positioning device is arranged on the guide rail, and is had and is stretched out the guide rail resistance It keeps off and carries out the blocking position in longitudinal movement direction in the cage vehicle and retract the guide rail not influencing the cage vehicle along guide rail progress The home position of longitudinal movement.
Optionally, further includes: handheld terminal is connect with the cage vehicle, for search and determine cage vehicle storage location information, It reads cage trolley information identification card and cigarette packet label information, obtain storage information and the Deng Che information out of the cage vehicle, and obtain The handover information of the cigarette packet, and return out storage information in real time, step on vehicle information and handover information.
Optionally, second recognition unit includes camera, range sensor and controller, wherein the camera, if It is placed in the image acquisition region in cigarette recognition region, for acquiring the image of the cigarette on the conveying mechanism, the camera Camera lens includes tight shot and zoom lens;The range sensor is connect with the camera, is set to described image acquisition zone The inlet in domain, for acquiring the height of described cigarette;The controller connects with the camera and the range sensor respectively It connects, carries out camera lens tune for receiving the height of described cigarette from the range sensor and controlling the camera according to the height It is whole.
Optionally, first recognition unit includes four code readers, is respectively arranged in the cigarette recognition region Between position, code reader described in two of them is placed on by inlet side, other two described code reader is placed on by exporting side.
Optionally, the range of tilt angles of the first recognition unit identification cigarette is ± 15 °, second recognition unit The range of tilt angles for identifying a cigarette is ± 30 °.
Optionally, the stamp system further include: alarm mechanism, respectively with the inquiry mechanism and the Laser Jet Mechanism connection, for the alert when product rule information is inconsistent with the order information;And/or cigarette appearance correction Device is set on the conveying mechanism, for correcting the cigarette appearance of described cigarette;And/or protection mechanism, it is set to the item The top of cigarette stamp system is used for ceiling cigarette stamp system.
Optionally, the cigarette appearance means for correcting includes the first cigarette appearance means for correcting and the second cigarette appearance means for correcting;Described One cigarette appearance means for correcting, is set to the top of first conveying section;The second cigarette appearance means for correcting, is set to described first Between conveying section and second conveying section, and/or, it is set between second conveying section and the third conveying section.
Optionally, the vehicle-mounted fixing device further includes sensor and controller, and the sensor is set to the guide rail On, for detecting the position of the cage vehicle and sending the position signal of the cage vehicle;The controller connects with the sensor It connects, the cage vehicle is indulged for receiving the position signal and controlling the longitudinal positioning device according to the position signal To positioning.
Optionally, the sensor is to be set on the guide rail to laser sensor is penetrated, described by detecting whether Cage vehicle stops the position for determining the cage vehicle.
Optionally, the longitudinal positioning device includes being blocked in the prelocalization device of the cage front side and being blocked in described The post-positioning device at cage vehicle rear;The correlation laser sensor includes the first correlation for detecting cage front side position Laser sensor is penetrated in laser sensor and detection second pair of cage vehicle rear position;The controller is according to described first pair The position signal for penetrating the transmission of formula laser sensor controls the prelocalization device action, according to the second correlation laser sensing The position signal that device is sent controls the post-positioning device movement.
Optionally, the longitudinal positioning device includes four groups that the cage vehicle front-rear position is arranged in, wherein each group equal Including countercheck rod is hinged on the guide rail;Rotary shaft is fixed on the countercheck rod, parallel with the guide rail, is made described Countercheck rod can be rotated to the lateral direction;Motor drives the rotary shaft to rotate.
Technical solution of the present invention has the advantages that
Wrapping cigarette packet delivery system provided by the invention, including mend cigarette system, sorting system, stamp system, packaging system, Cage vehicle, distribution vehicle realize automatic sorting and the dispatching of tobacco for tobacco flow center, by mending cigarette system for customer order System and sorting system realize the automatic conllinear sorting of ramuscule cigarette and standard cigarette;Stamp system uses the first recognition unit and second Recognition unit identifies that the product of a cigarette advise information, guarantees the one-to-one correspondence of cigarette and code, improves the accuracy of stamp;Packaging system will Ramuscule cigarette and standard cigarette are packed automatically;Wrapping cigarette packet after packaging is placed in cage car;It is provided in distribution vehicle solid Determine the guide rail and longitudinal positioning device of cage vehicle, realize the fixation of cage vehicle and distribution vehicle, prevents between cage vehicle and compartment and phase Occur mutually to collide during transportation because of shaking between adjacent cage vehicle, increases the stability and safety of cargo transport;Cage Vehicle is integrally dispensed with vehicle, improves dispatching efficiency.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the schematic diagram of a specific example of wrapping cigarette packet delivery system in the embodiment of the present invention;
Fig. 2 is the schematic diagram of another specific example of wrapping cigarette packet delivery system in the embodiment of the present invention;
Fig. 3 is the schematic diagram of a specific example of the stamp system of wrapping cigarette packet delivery system in the embodiment of the present invention;
Fig. 4 is a specific example of the conveying mechanism of the stamp system of wrapping cigarette packet delivery system in the embodiment of the present invention Schematic diagram;
Fig. 5 is the first recognition unit of the identification mechanism of the stamp system of wrapping cigarette packet delivery system in the embodiment of the present invention A specific example schematic diagram;
Fig. 6 is that one of the Laser Jet mechanism of the stamp system of wrapping cigarette packet delivery system in the embodiment of the present invention is specific Exemplary schematic diagram;
Fig. 7 is the signal of another specific example of the stamp system of wrapping cigarette packet delivery system in the embodiment of the present invention Figure;
Fig. 8 is one of the first cigarette appearance means for correcting of the stamp system of wrapping cigarette packet delivery system in the embodiment of the present invention The schematic diagram of specific example;
Fig. 9 is one of the second cigarette appearance means for correcting of the stamp system of wrapping cigarette packet delivery system in the embodiment of the present invention The schematic diagram of specific example;
Figure 10 is the another of the second cigarette appearance means for correcting of the stamp system of wrapping cigarette packet delivery system in the embodiment of the present invention The schematic diagram of one specific example;
Figure 11 is the flow chart of a specific example of the code printing method of wrapping cigarette packet delivery system in the embodiment of the present invention;
Figure 12 is the process of another specific example of the code printing method of wrapping cigarette packet delivery system in the embodiment of the present invention Figure;
Figure 13 is that the identification mechanism of the code printing method of wrapping cigarette packet delivery system in the embodiment of the present invention knows a cigarette Not Huo get cigarette product rule information a specific example flow chart;
Figure 14 is that the inquiry mechanism of the code printing method of wrapping cigarette packet delivery system in the embodiment of the present invention obtains the 32 of a cigarette The flow chart of one specific example of position code information;
Figure 15 is the structure chart of a specific example of the cage vehicle of wrapping cigarette packet delivery system in the embodiment of the present invention;
Figure 16 is that the cage car wrapping packaging of wrapping cigarette packet delivery system in the embodiment of the present invention piles up schematic diagram;
Figure 17 is stacking figure of the cage vehicle of wrapping cigarette packet delivery system in the embodiment of the present invention in the dispensing vehicle of take-over zone;
Figure 18 is the stacking figure in the area Zhong Long of embodiment of the present invention Che Zhipei dispensing vehicle;
Figure 19 is the structure chart of another specific example of the cage vehicle of wrapping cigarette packet delivery system in the embodiment of the present invention;
Figure 20 is the structure chart of a specific example of the distribution vehicle of wrapping cigarette packet delivery system in the embodiment of the present invention;
Figure 21 is the area prior art Zhi Pei cigarette delivery process and required time in the embodiment of the present invention;
Figure 22 is prior art take-over zone cigarette delivery process and required time in the embodiment of the present invention;
Figure 23 is the flow chart of the dis-tribution model for the dispensing vehicle got on the bus in the embodiment of the present invention using cage vehicle;
Figure 24 is taken by the dispatching process for the area the Zhi Pei cigarette for using cage vehicle to get on the bus in the embodiment of the present invention and each process Between;
Figure 25 is the take-over zone cigarette delivery process got on the bus in the embodiment of the present invention using cage vehicle and each process required time;
Figure 26 is the structural schematic diagram of the prostrate use state of cigarette packet handbarrow in the embodiment of the present invention;
Figure 27 is the structural schematic diagram of the upright use state of cigarette packet handbarrow in the embodiment of the present invention;
Figure 28 is the structural schematic diagram of the receiving state of cigarette packet handbarrow in the embodiment of the present invention.
Appended drawing reference:
1, unpacking system;11, laser cutting mechanism;12, opening mechanism is covered;13, smoke machine structure is pushed away;14, temporary storage mechanism; 15, smoke box recovering mechanism;2, cigarette system is mended;21, smoke machine structure is mended;22, part cigarette conveying mechanism;23, smoke machine structure is pressed from both sides;24, a cigarette pushes away Into mechanism;3, sorting system;31, horizontal tabacco barn;32, main belt is sorted;33, sorting caching belt;4, stamp system;41, defeated Send mechanism;411, the first conveying section;412, the second conveying section;413, third conveying section;42, identification mechanism;421, the first identification Unit;422, the second recognition unit;4221, camera;4222, range sensor;43, mechanism is inquired;44, Laser Jet mechanism; 45, alarm mechanism;46, cigarette appearance means for correcting;461, the first cigarette appearance means for correcting;462, the second cigarette appearance means for correcting;471, One shield;472, the second shield;473, third shield;5, packaging system;51, swing arm belt mechanism is shunted;52, compound Package mechanism;6, labeling system;7, cage vehicle;71, cage body;72, protective fence;73, directive wheel;74, buffer zone;75, corner protector;76, Handle;77, information identification card;8, distribution vehicle;81, guide rail;82, longitudinal positioning device;91, information identification card read-write equipment; 92, central controller processor;93, handheld terminal.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ", " third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also indirectly connected through an intermediary, it can be with It is the connection inside two elements, can be wireless connection, be also possible to wired connection.For those of ordinary skill in the art For, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
As long as in addition, the non-structure each other of technical characteristic involved in invention described below different embodiments It can be combined with each other at conflict.
The present embodiment provides a kind of wrapping cigarette packet delivery systems, as shown in Figure 1, comprising: unpack system 1, mend cigarette system 2, Sorting system 3, stamp system 4, packaging system 5, cage vehicle 7, distribution vehicle 8, information identification card read-write equipment 91, at the control of center Manage device 92 and handheld terminal 93.
System 1 of unpacking unpack automatically and take out the part cigarette in smoke box to the part of unpacking system out of smoke box to smoke box In cigarette temporary storage mechanism.
As a kind of specific embodiment, above-mentioned unpacking system 1, as shown in Figure 2, comprising:
Laser cutting mechanism 11 scratches the sealing compound in the capping of smoke box two sides according to preset shape.
Opening mechanism 12 is covered to open the capping of smoke box two sides after smoke box sealing compound is scratched.
Smoke machine structure 13 is pushed away by the cigarette pile in smoke box from being delivered in part cigarette temporary storage mechanism 14 in smoke box.In the present embodiment In, push away the cigarette pushing plate regulating device that smoke machine structure 13 includes reciprocal tobacco pushing device and is mounted on reciprocal tobacco pushing device.When upper and lower Capping and the smoke box opened of left and right sides capping are moved to when pushing away smoke machine 13 position of structure along pipeline, and reciprocal tobacco pushing device will Part cigarette in smoke box is integrally pushed out in temporary storage mechanism 14, and then reciprocal tobacco pushing device returns in situ, waits push away cigarette order next time. When the size of smoke box changes, smoke machine structure 13 is pushed away according to the part cigarette information received and adjusts cigarette pushing plate regulating device release end Area, be allowed to match with the opening of smoke box, i.e., in smoke box part cigarette height be adapted, to meet pushing away for different smoke box sizes Cigarette requirement, enables entire part cigarette smoothly to release smoke box.Under normal conditions, the identical standard cigarette part cigarette height of embankment of the number of plies is in thin cigarette supporting piece Cigarette pile, when pushing away standard cigarette part cigarette pile, the height of cigarette pushing plate regulating device is big;When pushing away thin cigarette supporting piece cigarette pile, cigarette pushing plate is adjusted The height of device is small.By adjusting the height of cigarette pushing plate regulating device to meet unpacking for thin cigarette supporting piece case and standard cigarette part case.
Smoke box recovering mechanism 15 recycles smoke box.
The course of work of above-mentioned steps are as follows: part cigarette smoke box is conveyed along pipeline first, is cut in transmission process using laser Cutting mill scratches the sealing compound of smoke box both ends oral area, then passes sequentially through lower capping opening mechanism and upper capping opening mechanism difference The upper capping at smoke box both ends and lower capping are opened, then opening mechanism is covered by left and right sides and covers the left and right sides at smoke box both ends It opens simultaneously, the one or both sides of pipeline are provided with strut, and there are three sliding sleeve, upper guiding guard rails, lower guiding for set on strut Guard rail and middle guiding guard rail pass through three sliding sleeves respectively to be fixed, in this way can by upper guiding guard rail, lower guiding guard rail and The barrier effect of middle guiding guard rail makes the upper capping after opening on smoke box, lower capping and left and right sides capping always in open shape State.Both ends cover completely open smoke box and enter first cigarette Disengagement zone along pipeline, pass through first cigarette Disengagement zone at this time Interior ground blocking mechanism pushes away smoke machine structure and temporary storage mechanism for what both ends covered that completely open smoke box is blocked in first cigarette Disengagement zone Between, then the cigarette pile in smoke box is pushed out in temporary storage mechanism by pushing away smoke machine structure, and empty smoke box is then grabbed by mechanical arm And be transferred in sky smoke box collecting tank, the cigarette pile being finally pushed out is distributed by temporary storage mechanism to appear on the scene.
Meanwhile along the conveying direction of pipeline, Article 2 cigarette Disengagement zone, Article 2 cigarette are disposed in the tail end of pipeline Blocking mechanism in Disengagement zone pushes away smoke machine structure and temporarily for what both ends covered that completely open smoke box is blocked in Article 2 cigarette Disengagement zone It deposits between mechanism, then the cigarette pile in smoke box is pushed out in temporary storage mechanism by pushing away smoke machine structure, and empty smoke box is then directly fallen Enter in the smoke box sliding slot docked with pipeline tail end, and slid by smoke box sliding slot to empty smoke box collecting tank, is collected in empty smoke box The bottom of slot is equipped with conveyer belt, and empty part cigarette smoke box continuously conveys appearance by conveyer belt.
System 1 of unpacking pushes away unpacking for the compatible ramuscule cigarette of smoke machine structure 13 and standard cigarette by adjustable, is suitable for centainly The capping opening and recovery operation of different dimensions smoke boxes, are realized to ramuscule cigarette smoke box and standard cigarette smoke box in size range It is automatic respectively to unpack, being automatically separated for a cigarette and smoke box is realized later.
It mends cigarette system 2 and part cigarette is delivered to from part cigarette temporary storage mechanism 14 by the horizontal of sorting system 3 according to benefit cigarette control signal In tabacco barn, automatic cigarette supplement is carried out to sorting system;Cigarette control signal is mended according to customer order and horizontal tabacco barn current residual carton cigarette Quantity determines.
As a kind of specific embodiment, above-mentioned benefit cigarette system 2, as shown in Figure 2, comprising:
It mends smoke machine structure 21 and reaches the predetermined position that replenishes of part cigarette temporary storage mechanism 14 according to cigarette control signal is mended, and send benefit cigarette The signal in place of mechanism 21 first.After having sorted current order, after benefit smoke machine structure 21 receives benefit cigarette control signal, first quickly simultaneously It is accurately positioned the predetermined position that replenishes for reaching part cigarette temporary storage mechanism 14, then first is issued to part cigarette temporary storage mechanism 14 and believes in place Number, show to mend the preparation that smoke machine structure 21 has performed cigarette receiving.In the present embodiment, it mends smoke machine structure 21 and passes through screen bar code recognizer identification type The two dimensional code of inside on material track is pin-pointed to the predetermined position that replenishes according to the order that host computer issues;Pass through two-dimensional bar code Identification can allow several benefits smoke machine structures 21 on same track to intersect work simultaneously, improve the integration of operation of benefit smoke machine structure 21 Efficiency.Cigarette control signal is mended to be determined according to customer order and horizontal tabacco barn current residual cigarette quantity.It is predetermined replenish position according to It mends cigarette control signal to determine, is No. five cigarette receiving storehouse in part cigarette temporary storage mechanism 14 as mended the cigarette receiving storehouse in cigarette control signal, then The predetermined position that replenishes is No. five cigarette receiving storehouse.
Part cigarette conveying mechanism 22 according to first in place signal by the part cigarette in part cigarette temporary storage mechanism 14 be delivered to mend smoke machine structure In 21.One end of part cigarette conveying mechanism 22 connect with part cigarette temporary storage mechanism 14, the other end in place after benefit smoke machine structure 21 connect, Part cigarette conveying mechanism 22 is after obtaining mending the signal that smoke machine structure 21 is sent, and activation members cigarette conveying mechanism 22 passes FCL carton cigarette immediately To benefit smoke machine structure 21.
It mends smoke machine structure 21 and detects that part cigarette sends part cigarette signal in place afterwards in place.Part cigarette conveying mechanism 22 is by uncased part Cigarette in part cigarette temporary storage mechanism 14 from being smoothly linked into the execution storehouse for mending the top assembly of smoke machine structure 21, by the assembly of top The outlet flue signal confirmation part cigarette of detection switch detection in place send part cigarette signal in place afterwards in place.
Folder smoke machine structure 23 signal and mends cigarette control signal and accommodates part cigarette in place according to part cigarette.Mending cigarette control signal includes part The length, width and height of cigarette, it is available by the bar code information on scanning smoke box.After benefit smoke machine structure 21 comes to a complete stop, folder smoke machine structure 23 can be according to institute The part cigarette information (length, width and height of part cigarette) received executes different step values, and carries out coordination simultaneously with part cigarette conveying mechanism 22 A cigarette is advanced in the position in storehouse in several times at the appointed time.Standard cigarette and ramuscule cigarette share identical benefit smoke machine structure 21, but It is, such as without the aid for pressing from both sides smoke machine structure 23, to mend smoke machine structure since the part cigarette cigarette pile size of standard cigarette and ramuscule cigarette is different Cigarette pile is easy to be scattered in 21 walking process, influences subsequent benefit cigarette process.Smoke machine structure 23 is pressed from both sides according to part cigarette signal and benefit in place Cigarette controls the running stroke of signal automatic adjustment folder smoke machine structure, guarantees that pile shape part cigarette can reliably be clamped and not be pinched, with Reversing smoke free when just mending smoke machine structure high-speed cruising.
It mends smoke machine structure 21 and controls predetermined sort positions of the signal from the predetermined position arrival sorting system that replenishes according to cigarette is mended, and It sends and mends the signal in place of smoke machine structure 21 second.The real-time two dimensional code read on the inside of track of smoke machine structure 21 is mended after carrying cigarette, quickly simultaneously The predetermined sort positions for reaching specified sorting system 3 are accurately positioned, smoke machine structure 21 is mended and sends the second signal in place afterwards in place.In advance Determine sort positions and determined according to cigarette control signal is mended, if the tabacco barn of mending mended in cigarette control signal is No. four benefit in sorting system Tabacco barn, then predetermined sort positions are No. four benefit tabacco barn.In the present embodiment, mending cigarette control signal includes cigarette receiving storehouse and benefit cigarette Storehouse is mended cigarette control signal and is determined according to customer order and horizontal tabacco barn current residual cigarette quantity.To mend 21 benefit standard of smoke machine structure It is described in detail for cigarette, each tabacco barn can at most accommodate 82 standard plume cigarettes, and a standard cigarette smoke box is provided with 50 A standard plume cigarette, No. 1 tabacco barn and No. 10 tabacco barns place the standard cigarette of same product rule, after having sorted current order, such as No. 1 Tabacco barn is 30 remaining, and No. 10 tabacco barns are 60 remaining, and the order of next client needs the standard cigarette 90, then mends cigarette control signal In benefit tabacco barn be No. 10 tabacco barns, customer order amount can be met after only need to once replenishing in this way, mending smoke machine structure 21 can be according to dividing It picks progress to carry out mending cigarette in real time, and mend the entire part cigarette in smoke machine structure 21 can all mend cigarette to 10 after the completion of sort next time Number tabacco barn, cigarette task can be mended again by mending smoke machine structure 21.
Smoke machine structure 23 and bar cigarette pushing element 24 are pressed from both sides according to the second cigarette push-in point that signal will be mended in smoke machine structure 21 in place It picks in the horizontal tabacco barn 31 of system 3.After benefit smoke machine structure 21 comes to a complete stop, folder smoke machine structure 23 can execute not according to the part cigarette information received Same step value, and carry out coordination with bar cigarette pushing element 24 and a cigarette is advanced to the storehouse in several times at the appointed time In position.
Smoke machine structure 21 is mended by collecting brush work to take power on the power supply rail on the inside of profiled rail, is receiving host computer After mending cigarette control signal, part cigarette one case and the horizontal tabacco barn mended to sorting system every time are picked up from part cigarette temporary storage mechanism In.The two dimensional code that inside on profiled rail is identified by screen bar code recognizer is pin-pointed to and wants according to the order that host computer issues Mend cigarette in the position in supplement storehouse;It is identified by two bar codes, several benefit smoke machine structures on same track can be allowed to intersect work simultaneously Make, improves the integration of operation efficiency for mending smoke machine structure.
Above-mentioned benefit cigarette system 2 is suitable for the part cigarette of different dimensions within the scope of certain size, realizes to thin cigarette supporting piece cigarette With the automatic cigarette supplement of standard cigarette part cigarette.
Sorting system 3 carries out automatic sorting to the cigarette in horizontal tabacco barn 31 according to the order information for being sorted to family, and will A cigarette after sorting is delivered to stamp system 4.The dimension adjustable of horizontal tabacco barn 31 is to adapt to various sizes of ramuscule cigarette and mark Quasi- cigarette.The adjusting of tabacco barn part is such as realized by the way of left-right rotary screw rod, i.e., there is the spiral shell of different rotation directions at left and right sides of screw rod Line, when rotating to screw rod, the tabacco barn plate of the right and left can shrink simultaneously and expand identical distance, thus keeping cigarette Storehouse center is adjusted away from simple and reliable realization tabacco barn in the case where constant, to meet the storage of standard cigarette and ramuscule cigarette.
As a kind of specific embodiment, above-mentioned sorting system 3, as shown in Figure 2, comprising:
A smoke grenade in horizontal tabacco barn 31 is mapped to the main belt of sorting according to the order information for being sorted to family by horizontal tabacco barn 31 On 32.
It sorts main belt 32 cigarette for being sorted to family is delivered on sorting caching belt 33.Due to being sorted to a cigarette at family It is different to launch the spacing sorted on main belt 32, and this spacing is larger, to rear if the spacing between uncomfortable whole cigarette Continuous stamp system requirements is higher and therefore stamp low efficiency sorts and is arranged between main belt 32 and sorting caching belt 33 There is the first stopper-releaser of bag carrier, the cigarette for being sorted to family is cached, drawn close by the first stopper-releaser of bag carrier, with compressor bar cigarette spacing, by first Cigarette spacing after stopper-releaser of bag carrier is identical, improves the efficiency of subsequent stamp.
The cigarette for being sorted to family after caching is delivered to stamp system by sorting caching belt 33.In order to further ensure beating The reliability of code is provided with the second stopper-releaser of bag carrier on sorting caching belt 33, for further caching the cigarette for being sorted to family, with So that the cigarette between two orders is pulled open certain distance, improves stamp efficiency and accuracy.
Stamp system 4 carries out stamp to the cigarette for being sorted to family.
As a kind of specific embodiment, above-mentioned stamp system 4, as shown in Figure 2, comprising:
Stamp system 4 includes conveying mechanism 41, identification mechanism 42, inquiry mechanism 43 and Laser Jet mechanism 44, in which: Conveying mechanism 41 includes sequentially connected first conveying section 411, the second conveying section 412 and third conveying section 413, for sorting A cigarette to family is conveyed, and the starting point of the first conveying section 411 is connect with sorting system, the conveying speed of the first conveying section 411 The conveying speed less than the second conveying section 412 is spent, by the cigarette appearance of differential feed correction carton cigarette, third conveying section 413 includes flat Interval is provided between at least two conveyer belts and conveyor belt of row setting;Identification mechanism 42 includes the first recognition unit 421 and second recognition unit 422, it is all set on the cigarette recognition region above the second conveying section, for identification the product of cigarette Advise information;First recognition unit 421 is used for the bar code information of pick-up slip cigarette side, and for obtaining a cigarette according to bar code information Product advise information;Second recognition unit 422 is used for the image information of pick-up slip cigarette, and for the product according to image information acquisition carton cigarette Advise information;Inquiry mechanism 43 connect with identification mechanism 42, and is connect with Laser Jet mechanism 44, is used for according to product rule information from pre- 32 code information of cigarette are inquired in the order information for being sorted to family deposited;Laser Jet mechanism 44 is set to third conveying section The spaced lower section of adjacent conveyor in 413, for carrying out stamp to the cigarette for being sorted to family according to 32 code information.
Provided in this embodiment cigarette stamp system, as shown in Figure 3, comprising: conveying mechanism 41, identification mechanism 42, inquiry Mechanism 43 and Laser Jet mechanism 44, wherein
Conveying mechanism 41, as shown in figure 4, including sequentially connected first conveying section 411, the second conveying section 412 and third Conveying section 413, for conveying to the cigarette for being sorted to family, the starting point of the first conveying section 411 is connect with sorting system, the The conveying speed of one conveying section 411 less than the second conveying section 412 conveying speed, by the cigarette appearance of differential feed correction carton cigarette, Third conveying section 413 includes being provided with interval between at least two conveyer belt disposed in parallel and conveyor belt.First is defeated It send section 411 (slow pipeline) to be connected user's sorting line, acts on to eliminate a cigarette spacing, preliminary corrections cigarette posture guarantees rear end The accuracy and speed of reading code identification;Second conveying section 412 (fast pipeline), when cigarette reduces interval and just by pipeline at a slow speed Posture shaping is walked, cigarette enters quick pipeline and a cigarette is uniformly pulled open preset interval, reads item convenient for code reader The bar code of cigarette two sides;Stamp of the third conveying section 413 (stamp section pipeline) due to wanting compatibility standard cigarette Yu ramuscule cigarette, two kinds of cigarettes Height is different, then laser marker need to be mounted on pipeline bottom, from the bottom up light stamp out, by 32 code labelings at a cigarette bottom Face, stamp section pipeline need to reserve gap using double belt modes, centre can normal stamp convenient for laser.
In the present embodiment, the first conveying section 411 is pipeline at a slow speed, and for accepting a cigarette and correcting cigarette appearance, first is defeated The speed of section 411 is sent to be set smaller than 72 ms/min;Second conveying section 412 is quick pipeline, for a cigarette to be pulled open spacing And identify, the speed of the second conveying section 412 is set as 120 ms/min;Third conveying section 413 is double belt conveyor lines, for swashing Light stamp, the speed of third conveying section 413 are set as 72 ms/min;Certainly, in other embodiments, conveying mechanism 41 is defeated Send speed that can rationally be arranged according to actual needs.
Identification mechanism 42 is all set in the as shown in figure 4, including the first recognition unit 421 and the second recognition unit 422 On the cigarette recognition region of two conveying sections, 412 top, the product of cigarette advise information for identification, and the first recognition unit 421 is for adopting Collect the bar code information of a cigarette side, and the product for obtaining a cigarette according to bar code information advise information;Second recognition unit 422 is used for The image information of pick-up slip cigarette, and for advising information according to the product of image information acquisition carton cigarette.
In the present embodiment, in order to guarantee the production capacity of entire sorting line and the recognition efficiency of cigarette, the first recognition unit is known The tilt angle preferred scope of other cigarette be ± 15 °, the second recognition unit identify a cigarette tilt angle preferred scope be ± 30°;Identify that the tilt angle of a cigarette is related to the template of cigarette of typing preparatory in identification mechanism, such as the inclination of typing in template Angle is more, then the tilt angle of the cigarette identified is bigger, and certainly, in other embodiments, tilt angle can also close as needed Reason setting.
In the present embodiment, the first recognition unit 421 is respectively arranged at a cigarette as shown in figure 5, including four code readers The middle position of identification region, two of them code reader are placed on by inlet side, other two code reader is placed on by exporting side. First recognition unit 421 identifies that the range of tilt angles of a cigarette is ± 15 °.Vision code reader be suitable for meeting tilt angle ± 15 ° of cigarette meets 120 ms/min of conveying linear velocity.The uncertainty for considering a plume code position in identification region, from Four angles set up 4 code readers and special light source, include four groups of SPEED VISION code readers, two strip sources and installation branch Frame enables code reader read range to cover whole image pickup area, right respectively for reading a bar code for cigarette side The left-half of cigarette two sides, right half part are detected, the range of every group of code reader energy cover strip cigarette side 2/3, are owned Carton cigarette of the bar code in side can be identified;Certainly, in other embodiments, can be adopted by increasing the number raising of code reader The precision of collection, but will increase equipment cost in this way, rationally setting as needed.Using vision PHOTOGRAPHIC ANALYSIS principle, nothing It is that laterally or vertically can all be identified by bar code.By four reading codes of PLC while triggering after a cigarette enters code reader identification region Device reading code, code reader handle acquired image analysis.Any one group of code reader reads a bar code for cigarette side, It can fast and accurately identify a cigarette type and number of computations.SPEED VISION code reader is installed in closed case, is conducive to protect Code reader use environment avoids guaranteeing that reading code identification is more accurate by external interference.In the present embodiment, using DataMan 500 SPEED VISION code readers.
In the present embodiment, the second recognition unit 422 includes camera 4221, range sensor 4222 and controller, In, camera 4221 is set to the image acquisition region in cigarette recognition region, for for acquiring the cigarette on conveying mechanism 41 Image, the camera lens of camera 4221 include tight shot and zoom lens;Range sensor 4222 is connect with camera 4221, setting Height in the inlet of image acquisition region, for pick-up slip cigarette;Controller, respectively with camera 4221 and range sensor 4222 connections, for receiving the height of a cigarette from range sensor 4222 and carrying out camera lens tune according to height control camera 4221 It is whole.Second recognition unit 422 identifies that the range of tilt angles of a cigarette is ± 30 °.Second recognition unit 422 can be compatible with bigger Tilt angle (± 30 °), smaller cigarette spacing (10mm or more).In the present embodiment, the first recognition unit 421 and second is known The bar code information and image information of other unit 422 while pick-up slip cigarette, when the first recognition unit 421 cannot identify the one-dimensional of a cigarette When bar code, 422 acquired image information of the second recognition unit for identification cigarette product rule, when 421 energy of the first recognition unit When the bar code of enough identification cigarettes, 422 acquired image information of the second recognition unit is abandoned, and can be made up well in this way The deficiency of first recognition unit bar code acquisition, improves information recognition accuracy;In addition, bar code information and image information are adopted simultaneously Collection can also improve efficiency;Certainly, in other embodiments, it is also possible to first acquire bar code information, when bar code information acquires nothing Image information is acquired after effect again, as needed rationally setting.Range sensor 4222 is used to measure the height of ramuscule cigarette, and Altitude information is transferred to camera software by RS232 serial ports and carries out automatic focusing.The detecting distance of range sensor 4222 is 50~660mm.When different ramuscule cigarettes is delivered to cigarette recognition region, the installation site of range sensor 4222 is constant, by In the height of ramuscule cigarette, different therefore range sensor 4222 detects different distances, the collected distance then height of ramuscule cigarette greatly Spend small, the collected height apart from small then ramuscule cigarette is big, and controller receives 4222 collected cigarette height of range sensor And control camera 4221 according to the highly dynamic adjustment focal length of the cigarette detected, with the image information of clearly pick-up slip cigarette, such as The distance that range sensor 4222 detects becomes larger, then ramuscule cigarette height is lower, and the zoom lens of camera 4221, which is adjusted, to be made Camera lens become smaller at a distance from ramuscule cigarette.For ramuscule cigarette horizontal and vertical two kinds since the direction of cigarette has, need light Source increases on the original basis, and the shooting area that ramuscule cigarette designs light source is 650*470mm.
Second recognition unit 422 mainly uses machine vision principle, obtains the color image of a cigarette in the production line, passes through Specific image processing algorithm is classified and is identified according to the size of cigarette, pattern characteristic.Various cigarettes are obtained first just Verso images, and characteristics of image is extracted, establish initial characteristic data library.When normal sorting, to the cigarette image for passing through pipeline Digital Image Processing is carried out, the characteristics of image for working as preceding article cigarette is extracted, and be compared with the feature of in raw data base cigarette, sentences The disconnected type for working as preceding article cigarette, and the data after analysis are uploaded to inquiry mechanism 43.Standard cigarette sorting line due to have ramuscule cigarette and Standard cigarette is above, and the difference in height of cigarette is 25-30mm, and common tight shot is cannot to be compatible with so high focus error.System System uses the tight shot of big throat depth, and difference in height can clearly identify the type of a cigarette within 50mm.
Comparison with standard cigarette and ramuscule cigarette only exist the difference (≤40mm) in height, and ramuscule cigarette is in length three-dimensional size There is difference, wherein height maximum 110mm, minimum 18mm, difference in height 92mm.Difference in height is too big, the knowledge configured with standard cigarette Other camera can not be compatible with this difference in height, need to select it is more high-end can liquid automatic focusing camera lens.When carton cigarette passes through imaging region, The height of range sensor measurement current production;Industrial personal computer receives the change of adjustment liquid lens (zoom lens) after altitude information Defocus distance (this process used time is millisecond rank, does not influence sorting efficiency);After camera receives trigger signal, preceding article is worked as in shooting The image of cigarette;By image processing algorithm, the type and quantity of a cigarette being judged, and checking order, result is finally passed through communication Other controllers are sent to, while showing the information such as image and data on interface.Zoom lens is realized there are mainly two types of zooms Mode: change lens group internal structure to change focal length (mechanical means) or change the curvature of camera lens and change focal length (liquid Camera lens).Tight shot can be used according to cigarette sorting situation, such as standard cigarette (cigarette containing ramuscule) sorting, the sorting of ramuscule cigarette needs to use Zoom lens.
Vision camera is taken a crane shot a cigarette image from top to bottom, the aiding sources as identification image.It is effective when that can read Bar code information when, the image of vision camera will be abandoned.Otherwise, vision camera acquired image of being subject to is identified. In the present embodiment, camera 4221 is fort alliance Baumer VLG12C;Range sensor 4222 is Germany Wei Gele CP70QXVT80;Tight shot is M118FM08 tight shot.
Zoom lens is be made using one or more liquid one without mechanical part, and passes through control liquid level shape The maximum difference of the lens of shape infinite variable, it and traditional imaging systems is: traditional imaging system is all solid using having Fixed-focus away from resin or a series of combination of lens that is made into of the transparency materials such as glass, and novel liquid lens imaging system But be only by a lens, a kind of varifocal lens composition.Field depth is big, can achieve 0~500mm.It is by one A container and the elastic polymer film that face is covered on it form, and are filled with optical fluid, the deformation (bending) of camera lens in container It is directly proportional with suffered pressure, pressure is applied by current control calutron, to quickly change the focal length of camera lens.At this In embodiment, zoom lens is EL-10-30 liquid zoom lens, and quick a wide range of zoom, liquid may be implemented in liquid lens The zooming time of camera lens is very short, can control within 10 milliseconds, is able to satisfy online shooting demand completely.
Inquiry mechanism 43 connect with identification mechanism 42, and is connect with Laser Jet mechanism 44, be used for according to product rule information from 32 code information of cigarette are inquired in the order information for being sorted to family prestored.Inquiry mechanism is by establishing the cigarette template of standard Image extracts characteristics of image, establishes initial characteristic data library, and when sorting carries out high speed to cigarette and takes pictures, then passes through image procossing Algorithm extracts the characteristics of image for working as preceding article cigarette, and is compared with the feature of in raw data base cigarette, and judgement is when preceding article cigarette Product rule, while number of computations.When product rule information is consistent with order information, 32 code information of cigarette are obtained.Using taking in real time The mode of code first obtains cigarette product rule information through image recognition and reaches the sequence of coder, then according to recognition result to one Number engineering system code fetch, the sequence of No.1 engineering system signaling are actually reached the sequence consensus of laser machine with cigarette, realize one One code fetch of cigarette, compared with 32 codes in the prior art for first obtaining all cigarettes then stamp, this cigarette stamp is more smart Really, it can preferably guarantee the one-to-one correspondence of cigarette and code, and then improve the accuracy of stamp.
The spaced lower section of the adjacent conveyor that Laser Jet mechanism 44 is set in third conveying section 413, for according to 32 Position code information carries out stamp to the cigarette for being sorted to family, as shown in Figure 6.For Laser Jet mechanism 44, consider lectotype selection and The key factor of stamp position two.For lectotype selection, to solve the problems, such as that stamp quality is bad, new pattern laser machine is selected (model HANS3000).For stamp position, it is while is compatible with the different cigarette of height, by the way of stamp from the bottom up, Cigarette height is on stamp without influence.
Above-mentioned cigarette stamp system, is designed by differential pipeline, and the normal conveying speed of sorting line is about 72 ms/min, To pull open a cigarette distance, it is inserted into one section of pipeline in sorting conveying line, image recognition and stamp time is cooperated to need to be segmented Friction speed is set, cigarette distance is pulled open;Image acquisition mode uses bar code and image taking two ways, that is, uses 4 Platform code reader and professional light source, 1 set of high-speed industrial camera and special light source form visual identifying system, complement each other, complementary mutual It is standby, it is ensured that equipment barcode scanning range covers entire reading area, guarantees the integrality for obtaining information.It is first along sorting line transmission direction Cigarette distance and a posture are adjusted, convenient for improving image recognition accuracy rate;Image is obtained again, and identification carton tobacco is advised information, obtained The mode of image is the reading and the shooting two ways of cigarette image of bar code, improves the accuracy of image recognition;It will The product rule information of acquisition is matched with customer order, is sent to No.1 engineering system in real time and then is obtained 32 codes of the cigarette, and Stamp is carried out according to 32 codes, binding function, the requirement for realizing accurate stamp can be realized.By the way of real-time code fetch, i.e., It first through image recognition, obtains cigarette product rule information and reaches the sequence of coder, then according to recognition result to No.1 engineering department System code fetch.Using aforesaid way, the sequence of No.1 engineering system signaling is actually reached the sequence consensus of laser machine with cigarette, improves The accuracy of stamp.
On the basis of above-mentioned cigarette stamp system, warning note is issued in time in order to sort out to stagger the time in system, so as to To sorting mistake handled in time, as shown in fig. 7, cigarette stamp system further include: alarm mechanism 45, respectively with inquire mechanism 43 and Laser Jet mechanism 44 connect, for when product rule information and order information it is inconsistent when alert.In this reality It applies in example, alarm mechanism 45 is combined aural and visual alarm.
On the basis of above-mentioned cigarette stamp system, in order to further correct cigarette appearance, the accuracy of stamp is improved, a cigarette is beaten Code system further include: cigarette appearance means for correcting 46 is set on conveying mechanism 41, the cigarette appearance for calibration bars cigarette.Cigarette appearance correction dress It sets including the first cigarette appearance means for correcting 461 and the second cigarette appearance means for correcting 462;First cigarette appearance means for correcting 461, is set to first The top of conveying section 411;Second cigarette appearance means for correcting 462, is set between the first conveying section 411 and the second conveying section 412, And/or it is set between the second conveying section 412 and third conveying section 413.In the present embodiment, the first cigarette appearance means for correcting 461, as shown in figure 8, being installed on above the first conveying section 411 (pipeline at a slow speed), clamping delivery system is formed with conveyer belt at a slow speed System.When client's sorting line conveys the cigarette to come, when touching the sponge conveyer belt of the first cigarette appearance means for correcting 461, cigarette is long Degree direction be automatically adjusted to pipeline parallel direction, and it is clamped be delivered to the second conveying section 412 (quick pipeline), guarantee The discrimination and reading code efficiency of subsequent reading code.In the present embodiment, the second cigarette appearance means for correcting 462, as shown in Figure 9 and Figure 10, It is respectively arranged between the first conveying section 411 and the second conveying section 412 between the second conveying section 412 and third conveying section 413, Second cigarette appearance means for correcting 462 is rotatable round bar and circle lever fixing apparatus, and round bar is fixed on conveying by circle lever fixing apparatus On line, the rotation direction of round bar is consistent with the conveying direction of cigarette, and the upper surface of round bar is pre- higher or lower than conveyer belt If distance, above-mentioned pre-determined distance preferred scope is less than or equal to 3mm.For being higher than conveyer belt 2mm, it is described in detail worked Journey, when conveyed on pipeline the cigarette tilt angle that comes it is excessive when, the contact area of cigarette and round bar is small and contact position Close to one end of round bar, pipeline is insufficient to allow round bar to rotate to the forward motion force of cigarette, then continues to convey with pipeline, Carton cigarette and the discontiguous other end of round bar can be slowly close to round bars, so that the contact area of cigarette and round bar increases, this batten cigarette Tilt angle can slowly become smaller, the cigarette appearance of cigarette is adjusted, and the power that cigarette acts on round bar can be slowly increased up Round bar rotation is pushed, cigarette continues to be fed forward with the rotation of round bar.
On the basis of above-mentioned cigarette stamp system, dust or sundries etc. are fallen in cigarette stamp system in order to prevent, It improves the accuracy of stamp, increase service life, as shown in fig. 7, cigarette stamp system further include: protection mechanism is set to item The top of cigarette stamp system is used for ceiling cigarette stamp system.In the present embodiment, protection mechanism is set as three sections of shields, The first shield 471 for being used to protect cigarette appearance means for correcting 46 including 411 top of the first conveying section is arranged in, is arranged second The second shield 472 for being used to protect identification mechanism 42 of 412 top of conveying section, is arranged in the use of 413 top of third conveying section In the third shield 473 of protection Laser Jet mechanism 44.
The present embodiment also provides a kind of cigarette code printing method, is applied in any of the above-described cigarette stamp system, such as Figure 11 institute Show.As a preferred embodiment, as shown in figure 12, comprising the following steps:
S1: conveying mechanism 41 conveys the cigarette for being sorted to family, and conveying mechanism 41 includes sequentially connected first defeated Section 411, the second conveying section 412 and third conveying section 413 are sent, the starting point of the first conveying section 411 is connect with sorting system, and first The conveying speed of conveying section 411 less than the second conveying section 412 conveying speed, by the cigarette appearance of differential feed correction carton cigarette, Three conveying sections 413 include being provided with interval between at least two conveyer belt disposed in parallel and conveyor belt.
The conveying speed of the first conveying section 411 in conveying mechanism passes through difference less than the conveying speed of the second conveying section 412 The cigarette appearance of dynamic feed correction carton cigarette.First conveying section 411 (slow pipeline) is connected user's sorting line, acts between elimination cigarette Away from preliminary corrections cigarette posture guarantees the accuracy and speed of rear end reading code identification;Second conveying section 412 (block pipeline), works as item Cigarette reduces interval and preliminary posture shaping by pipeline at a slow speed, and cigarette enters quick pipeline and uniformly pulls open a cigarette in advance The bar code of a cigarette two sides is read at the interval of setting convenient for code reader;Third conveying section 413 (stamp section pipeline) is due to that will be compatible with The stamp of standard cigarette and ramuscule cigarette, two kinds of cigarette height are different, then laser marker need to be mounted on pipeline bottom, go out from the bottom up Light stamp, by 32 code labelings in a cigarette bottom surface, stamp section pipeline need to reserve gap using double belt modes, centre convenient for swashing The normal stamp of luminous energy.
S2: 42 pairs of cigarettes of identification mechanism carry out the product rule information that identification obtains a cigarette, and identification mechanism 42 includes the first identification Unit 421 and the second recognition unit 422 are all set on the cigarette recognition region of 412 top of the second conveying section;First identification is single Member 421 is used for the bar code information of pick-up slip cigarette side, and advises information according to the product that bar code information obtains a cigarette;Second recognition unit 422 are used for the image information of pick-up slip cigarette, and advise information according to the product of image information acquisition carton cigarette.
First recognition unit 421 includes four vision code readers, is respectively arranged at the two of the inlet in cigarette recognition region The two sides in side and exit.First recognition unit 421 identifies that the range of tilt angles of a cigarette is ± 15 °.Vision code reader can Adaptation meets the cigarette of tilt angle ± 15 °, meets 120 ms/min of conveying linear velocity.Consider a plume code in identification region The uncertainty of position sets up 4 code readers and special light source from four angles, includes four groups of SPEED VISION code readers, two Strip source and mounting bracket enable code reader read range to cover whole image pickup area, for reading a cigarette side The bar code in face respectively detects a left-half for cigarette two sides, right half part, every group of code reader energy cover strip cigarette The range of side 2/3, carton cigarette of all bar codes in side can be identified.
Second recognition unit 422 includes camera 4221, range sensor 4222 and controller, wherein camera 4221, if It is placed in the image acquisition region in cigarette recognition region, for taking pictures to the cigarette on conveying mechanism 41, the mirror of camera 4221 Head includes tight shot and zoom lens;Range sensor 4222 is connect with camera 4221, is set to entering for image acquisition region At mouthful, the height for pick-up slip cigarette;Controller is connect with camera 4221 and range sensor 4222 respectively, is used for from distance Sensor 4222 receives the height of a cigarette and carries out camera lens adjustment according to height control camera 4221.Second recognition unit 422 is known The range of tilt angles of other cigarette is ± 30 °.Second recognition unit 422 can be compatible with bigger tilt angle (± 30 °), smaller Cigarette spacing (10mm or more), can make up well the first recognition unit bar code acquisition deficiency, improve information identification Accuracy rate.
As a kind of specific embodiment, above-mentioned steps S2 is as shown in figure 13, which includes:
S21: judge whether the bar code information of the cigarette of the first recognition unit 421 acquisition is effective.First recognition unit 421 packet Four vision code readers are included, the two sides of the inlet in cigarette recognition region and the two sides in exit are respectively arranged at, using view Feel PHOTOGRAPHIC ANALYSIS principle, no matter bar code is laterally or vertically can be all identified.By PLC after a cigarette enters code reader identification region Four code reader reading codes are triggered simultaneously, and code reader handles acquired image analysis.Any one group of code reader reads a cigarette The bar code of side can fast and accurately identify a cigarette type and number of computations.
S22: when bar code information is effective, information is advised according to the product that bar code information obtains a cigarette.
S23: when bar code information is invalid, the image information of the cigarette of the second recognition unit 422 acquisition is obtained, and according to figure As the product that information obtains a cigarette advise information.Second recognition unit 422 includes camera 4221, range sensor 4222 and control Device, wherein camera 4221 is set to the image acquisition region in cigarette recognition region, for the cigarette on conveying mechanism 41 into Row is taken pictures, and the camera lens of camera 4221 includes tight shot and zoom lens;Range sensor 4222 is connect with camera 4221, if It is placed in the inlet of image acquisition region, the height for pick-up slip cigarette;Controller, respectively with camera 4221 and range sensor 4222 connections, for receiving the height of a cigarette from range sensor 4222 and carrying out camera lens tune according to height control camera 4221 It is whole.
The bar code information and image information of first recognition unit 421 and the second recognition unit 422 while pick-up slip cigarette, first When the first recognition unit 421 cannot identify the bar code of a cigarette, second knows for recognition unit 421 and the second recognition unit 422 Other 422 acquired image information of unit for identification cigarette product rule, when the first recognition unit 421 can identify the one of a cigarette When tieing up bar code, 422 acquired image information of the second recognition unit is abandoned, and can make up the first recognition unit item well in this way The deficiency of code acquisition, improves information recognition accuracy.
S3: the order information for being sorted to family is obtained.Order information includes the quantity for being sorted to a cigarette at family, product rule, retail Name in an account book claims, order number, cigarette codeword value etc..
S4: product rule information is compared with the order information for being sorted to family prestored for inquiry mechanism 43, when product advise information When consistent with order information, 32 code information of cigarette are obtained.
As a kind of specific embodiment, above-mentioned steps S4 is as shown in figure 14, which includes:
S41: product rule information is compared with the order information for being sorted to family prestored for inquiry mechanism 43.It is logical to inquire mechanism It crosses the cigarette template image of the standard of foundation, extracts characteristics of image, establish initial characteristic data library, when sorting carries out high speed to cigarette It takes pictures, then by image processing algorithm, extracts the characteristics of image for working as preceding article cigarette, and carry out with the feature of in raw data base cigarette It compares, judgement is advised when the product of preceding article cigarette, while number of computations.
S42: it when product rule information is consistent with order information, sends product rule information and gives No.1 engineering system.
S43: 32 code information of the cigarette that No.1 engineering system is sent are obtained.According to recognition result to No.1 engineering system Code fetch, identify a carton cigarette after from No.1 engineering system obtain 32 code information so that No.1 engineering system signaling is suitable Sequence and cigarette are actually reached the sequence consensus of laser machine, ensure that an accuracy for cigarette stamp.
S44: when product rule information and inconsistent order information, conveying mechanism stops the conveying of a cigarette, and alarm mechanism Alert.
S5: Laser Jet mechanism 44 carries out stamp to cigarette according to the 32 code information received, and Laser Jet mechanism is set The spaced lower section of the adjacent conveyor being placed in third conveying section 413, for according to 32 code information to the cigarette for being sorted to family Carry out stamp.For Laser Jet mechanism 44, lectotype selection and the key factor of stamp position two are considered.Lectotype selection is come It says, to solve the problems, such as that stamp quality is bad, selects new pattern laser machine (model HANS3000).For stamp position, for simultaneously The different cigarette of compatible height, by the way of stamp from the bottom up, cigarette height is on stamp without influence.
Above-mentioned cigarette code printing method, by the way of real-time code fetch, i.e., first through image recognition, obtain cigarette product rule information and Reach the sequence of coder, then according to recognition result to No.1 engineering system code fetch, the sequence of No.1 engineering system signaling with Cigarette is actually reached the sequence consensus of laser machine, improves the accuracy of stamp.
Packaging system 5 packs the cigarette after stamp.
As a kind of specific embodiment, above-mentioned packaging system 5, as shown in Figure 2, comprising:
Shunt swing arm belt mechanism 51 by the cigarette after stamp ramuscule cigarette and standard cigarette be delivered to composite packaging respectively Mechanism 52.Composite packaging mechanism 52 is provided with two entrances, respectively corresponds ramuscule cigarette and standard cigarette conveyer belt.
Composite packaging mechanism 52 carries out pile to ramuscule cigarette and standard cigarette respectively and forms ramuscule cigarette cigarette pile and standard cigarette cigarette pile. Composite packaging mechanism 52 carries out pile according to algorithm, if standard cigarette cigarette pile is stacked according to 5 multiple, i.e. every layer of standard cigarette Number is 5;Ramuscule cigarette cigarette pile is stacked according to 4 multiple, i.e., the number of every layer ramuscule cigarette is 4;Due to 5 standards side by side Cigarette and 4 ramuscule cigarettes are almost the same in the direction of the width, and setting in this way can make standard cigarette cigarette pile and ramuscule cigarette cigarette pile after closing pile Global shape rule so that subsequent mantle it is more convenient and packaging it is closer, can preferably be protected in cigarette packet transportational process Demonstrate,proving cigarette packet, deformation occurs.
Ramuscule cigarette cigarette pile and standard cigarette cigarette pile close the cigarette after pile and pairing pile and covered by composite packaging mechanism 52 Film.
Shunt two piles that swing arm belt mechanism 51 is automatically diverted to standard cigarette and ramuscule cigarette composite packaging mechanism 52 Mouthful, pile is carried out respectively, after folding pile, if ramuscule cigarette cigarette pile and standard cigarette cigarette pile do not need to close packet, is respectively packed;If Ramuscule cigarette cigarette pile and standard cigarette cigarette pile need to close packet, then ramuscule cigarette cigarette pile is shifted onto standard cigarette cigarette pile automatically by composite packaging mechanism On, then packed together.
On the basis of the above embodiments, wrapping cigarette packet delivery system further includes labeling system 6, and labeling system 6 is by mantle Cigarette packet afterwards is labelled according to the order information for being sorted to family, and the information that can be known from label is dispatching route, matches Client-related information, detail of cigarette etc. in cigarette packet are sent, when cigarette packet is distributed to client, client can be according to the content core on label To order, guarantee the cigarette of dispatching and the consistency of customer demand carton cigarette.In the present embodiment, label is paper labels and electronics Label, electronic tag are two dimensional code, client can be checked according to paper labels and also by after scanning the two-dimensional code at intelligent end It is checked on end, increases the diversity of verification mode, improve flexibility.
Cage vehicle 7, the cigarette packet after wrapping packaging is loaded according to distribution information, cigarette packet are piled up according to predetermined order to cage car, It is provided with information identification card on cage vehicle, information identification card identifies the cigarette package informatin of the cigarette packet of cage vehicle and the carrying of cage vehicle and by cigarette Package informatin and distribution vehicle are bound.
Cigarette is packed according to predetermined order using heat shrinkage film, is the basic unit of cigarette delivery by wrapping cigarette packet.Cage Vehicle 7 is the carrying tool of wrapping cigarette packet, and wrapping cigarette packet is not required to tear open according to predetermined order stacking to cage car, the cigarette packet of cage car Solution, cage vehicle are integrally got on the bus, and in dispatching using single cigarette packet as basic unit, are arbitrarily picked and placed according to order, accessible.In this implementation In example, predetermined order is the order of getting off when cigarette packet is sent to, and makes the cigarette packet first got off in most upperstratum position.Sorting system is according to cigarette Get off order control sorting cigarette order of packet when being sent to, i.e., the rear sorting first got off, after the first sorting got off, make cage car institute The cigarette packet that the wrapping cigarette packet stacking rule of carrying ensures first to get off is in most upperstratum position.
Cage vehicle 7, as shown in figure 15, including cage body 71, protective fence 72, directive wheel 73, buffer zone 74 and corner protector 75.
It is dispensed since cage vehicle is placed in dispensing vehicle with vehicle, part cargo shipment rate can be sacrificed, so determining cage vehicle basic parameter Design principle be using vehicle as scale, maximize load.Take 2 kinds of delivery modes before tobacco flow centrales, Direct Distribution and Relay dispatching.Directly match mode: after the completion of cigarette is sorted by logistics center, client being distributed to by the center dispatching direct entrucking of personnel. Relay dis-tribution model: after the completion of cigarette is sorted by logistics center, take-over zone office, the dispatching of office of the area Zai You are first transported to by transfer vehicle Personnel's entrucking is distributed to client.Formulated vehicle parameter list according to main force's vehicle in the area Zhi Pei and take-over zone, table 1 be the area Zhi Pei and Take-over zone main force vehicle parameter list.
1 area Zhi Pei of table and take-over zone main force vehicle parameter list
According to the vehicle parameter of table 1, piled up by simulation repeatedly, it is determined that the basic size and wrapping of cage vehicle are packaged in Stacking mode in cage vehicle.The length, width and height of cage vehicle are respectively 1760mm*940mm*1700mm, and every cage vehicle maximum loading is 1750, cage car wrapping packaging is piled up as shown in figure 16, every packet 25 after wrapping packaging, every layer 14 packet, piles up 5 layers, and totally 70 Packet.According to main force's vehicle size, determine that the cage vehicle stacking mode in the area Zhi Pei and take-over zone dispensing vehicle, Figure 17 are cage vehicle in relay Stacking figure in area's dispensing vehicle, according to every cage vehicle useful load 1750 calculating, line haul vehicle single can transport 8 cage vehicles, Totally 14000;Figure 18 is the stacking figure in the area cage Che Zhipei dispensing vehicle, according to every cage vehicle useful load 1750 calculating, directly 4 cage vehicles can be transported with transport vehicle single, totally 7000.
Cage body 71 is the frame of cuboid, no-top plate on the top surface of frame, is provided with bottom plate on the bottom surface of frame;Cage body 71 Material selection standard GB/T 700-88 structural carbon steel Q235B and low-alloy structural steel Q345B, delete the main the selection of pipe of piece The seamless pipe of Q345B material.Delete the cage vehicle that the connection type between piece standpipe and bottom plate is different from conventional design.Conventional design Deleting piece standpipe is usually to be directly welded on the keel of bottom plate, and the connection type in the present embodiment is as shown in figure 19, six roots of sensation standpipe Across the main joist of 50mm high, four facades entirely contacted with main joist are all fully welded, and keep whole structure firmer, are protected Demonstrate,prove the normal use under full load conditions.In the present embodiment, comprehensively consider the following aspects: goods weight, manner of packing with And gravity, impact force, metal fatigue, dragon under bottom plate that stacking mode, operating personnel generate bottom plate when walking on bottom plate The support density and structure of bone and requirement to car body weight itself, bottom plate select 2mm thickness cold-reduced sheet, material Q235B;Bottom Plate main joist uses Q345B low-carbon alloy steel, and row vertically interlocks, and fully considers force part and shearing direction.
Protective fence 72 is arranged on the opposite two sides of frame, is such as parallel on the two sides of the frame of guide rail 81.
The lower section of bottom plate is arranged in directive wheel 73.In the present embodiment, since cage vehicle all-up weight is about 750kg, in order to Pushing course can be more steady, smooth, and directive wheel 73 is set as 46 cun of universal wheel, is separately positioned on 7 bottom plate of cage vehicle Four angles side.Since nylon material has intensity height, good toughness, wear-resisting, tension, resistance to compression, impact resistance, good corrosion resistance, resistance to Marquis's property is good, nontoxic odorless, anti-mildew antibacterial, strong environmental adaptability and boosts and comes the advantages that light, smooth, therefore, directive wheel 73 use nylon castors, in detail, because of the characteristic for being not easy to get rusty of CARBURIZING FURNACE FOR STAINLESS FASTENER, be easy to use, longer life expectancy and The dismounting and change of castor is convenient, and the installation of castor uses the STAINLESS STEEL HEX SOCKET CAP SCREWS of 304 materials.Certainly, in other embodiments In, the material of directive wheel 73 can also be thermoplastic rubber (TPE) either polyurethane (PU) or polypropylene (PP) etc., as needed Rationally setting.
Buffer zone 74 is arranged in frame and does not install on other two opposite side of protective fence 72, such as perpendicular to guide rail 81 Frame two sides on.During cargo transport, in order to enable cage vehicle smoothly to enter and leave in transport vehicle, and goods is prevented Object falls or misplaces, and in the present embodiment, buffer zone 74 is cargo protection band, and cargo protection band is convenient to use, belt Button can quickly and easily fasten unlatching or fastening using the form of convenient aero seat aluminium button, effective to reduce behaviour Make step, improve labor efficiency, and the simple to install of belt, replacement easy to disassemble, installation site does not influence cargo handling.
Corner protector 75 is arranged on 7 bottom plate quadrangle of cage vehicle.In the present embodiment, corner protector 75 using polytetrafluoroethylene (PTFE) (tetrafluoro, PTFE) material is made;Certainly, in other embodiments, corner protector made of other plastic materials can also be selected, can also be selected Corner protector made of metal material, as needed rationally setting.
For the ease of the movement of cage vehicle 7, above-mentioned cage vehicle 7 further includes the handle 76 of cart, due to vehicle size design ratio It is compacter, if design bilateral handle can occupy separation space, shadow although cage vehicle 7 can be more convenient in pushing course Handling speed is rung, therefore is set as unilateral handle, as shown in figure 15, length direction flare 15 of 76 riding position of handle along cage vehicle 7 Degree (being in 15 degree of angles with cargo placing direction), hand is put in handle 76 and pushes cage vehicle 7 by operator when convenient for filling cargo, Handle is bent by solid round steel, and is welded on the round tube of 7 side wall of cage vehicle.In addition, can determine that cigarette is packed according to unilateral handle The sequence and cigarette packet that enter cage vehicle take out the sequence of cage vehicle.Such as after customer order centralized collection, according to scheduled dispatching route, Each order has corresponding dispatching sequence, and order cutting loads the upper limit 7500 with bicycle and carries out for standard, each is matched The order aggregation quantity for sending vehicle to distribute is no more than 7500, more than 7500 after such as last a order aggregation, then by this order It is cut to next dispensing vehicle, makes the dispensing vehicle prestowage quantity less than 7500;Order is successively so cut, until all orders It is fully allocated to dispensing vehicle.Sorting cigarette order, cigarette carry out backward sorting according to scheduled client's dispatching sequence, i.e., finally match The customer order sent first sorts, and sorts after dispensing the client of front, and the client dispensed at first finally sorts.Cage vehicle stacking rule Then, it is outside that cage vehicle grid, which has handle side, and stacking piles up cigarette packet according to outside, first left and then right sequence behind first inside, i.e., first Cigarette packet is successively piled up to the right in grid inside on the left of the basecoat of cage car side, until grid on the right side of cage vehicle, cage vehicle outside Cigarette packet is successively piled up to the left since the grid of right side, until grid on the left of cage vehicle;After basecoat code is full, code according to the above process Second layer cigarette packet is put, each cage vehicle piles up five layers altogether.
Determine in entire delivery process for the ease of movement, positioning, management and cage vehicle of the cage vehicle 7 in working area Position, tracking etc., the information identification card 77 on above-mentioned cage vehicle is mounted on cage vehicle bottom, for identification cage vehicle and the cigarette packet carried Information, and cigarette package informatin is associated with binding with distribution vehicle.In the present embodiment, as shown in figure 19, information identification card 77 is RFID tag, RFID tag are set in the plastic casing of the bottom of cage vehicle 7, and plastic casing and cage vehicle 7 are fixed, RFID tag it is specific Riding position can be rationally arranged according to actual needs.In the present embodiment, the RFID tag on cage vehicle can accommodate a wrapping more than 80 The cigarette package informatin of cigarette packet, as long as guaranteeing that cage vehicle fills all writeable inserting RFID tags of cigarette package informatin after cigarette packet.
Distribution vehicle 8 carries cage vehicle 7, and as shown in figure 20, distribution vehicle 8 includes: compartment and the cage vehicle that is arranged in compartment 7, compartment uses rectangle totally enclosed type compartment, is provided with vehicle-mounted fixing device in the compartment of distribution vehicle 8.Vehicle-mounted fixing device Including carrying out the guide rail 81 of located lateral to cage vehicle 7 and carrying out the longitudinal positioning device 82 of longitudinal register to cage vehicle, realize to matching The cage vehicle 7 for sending vehicle 8 to dispense with vehicle is fixedly secured with compartment.Cage vehicle is got on the bus according to delivery sequence including using handheld terminal Car loading operation confirmation is carried out, the cage trolley information of prestowage is associated with dispatching license plate number, vehicle rail is monitored by vehicle-mounted GPS equipment Mark realizes the real time monitoring to prestowage cage vehicle.
Guide rail 81 is vertically arranged in the two sides of cage vehicle 7, contacts with 7 side walls of cage vehicle.In the present embodiment, guide rail 81 wraps Include track and track supports;It can be easy to push to enter cage vehicle 7 in compartment, track is using the frictional property being in close contact Track, used friction slip are that coefficient of friction is minimum in all plastic products and has the polytetrafluoroethylene (PTFE) of high-wearing feature; One end of track supports is fixed by the side of screw and rail carriages, and the other end is fixed by screw and track.
Longitudinal positioning device 82 is arranged on guide rail 81, and there is protruding rail 81 to be blocked in cage vehicle 7 and carry out longitudinal movement side To blocking position and retract guide rail 81 do not influence cage vehicle 7 along the home position that guide rail 81 is vertically moved.
Above-mentioned vehicle-mounted fixing device further includes sensor and controller, and sensor is set on guide rail 81, for detecting cage The position of vehicle 7 and the position signal for sending cage vehicle 7;Controller is connect with sensor, for receiving position signal and according to position Signal controls longitudinal positioning device 82 and carries out longitudinal register to cage vehicle 7.Longitudinal positioning device is controlled by sensor and controller The automatic longitudinal register of cage vehicle 7 is realized in 82 movement, and it is more intelligent, convenient to operate, and improves efficiency.
In the present embodiment, sensor is to be set on guide rail 81, to laser sensor is penetrated by detecting whether by cage vehicle 7 stop the position for determining cage vehicle 7;Longitudinal positioning device 82 includes being blocked in the prelocalization device in 7 front of cage vehicle and being blocked in cage The post-positioning device at 7 rear of vehicle;Correlation laser sensor includes the first correlation laser sensing for detecting cage front side position Laser sensor is penetrated in device and detection second pair of cage vehicle rear position;Controller is sent according to the first correlation laser sensor Position signal controls prelocalization device action, positions and fills after the position signal control sent according to the second correlation laser sensor Set movement.First correlation laser sensor is arranged on the position apart from prelocalization device pre-determined distance, when cage vehicle 7 reaches the When the position of one correlation laser sensor, the laser signal that the first correlation laser sensor issues is blocked by cage vehicle, to control Device processed sends the front position signal of cage vehicle 7, and controller receives front position signal and controls prelocalization device action, realizes cage The front of vehicle 7 positions, and pre-determined distance is set as 10cm, and certainly, in other embodiments, pre-determined distance can close according to actual needs Reason setting.Second correlation laser sensor is arranged on the position of post-positioning device, after cage vehicle 7 moves in place, second pair The laser signal for penetrating the sending of formula laser sensor will not be blocked by cage vehicle, and the rear position signal of cage vehicle 7, control are sent to controller Device processed receives rear position signal and controls post-positioning device movement, realizes the rear positioning of cage vehicle 7.
Longitudinal positioning device includes at least four groups that cage vehicle front-rear position is arranged in, in the present embodiment, is set as four groups, Wherein include for each group, countercheck rod is hinged on guide rail;Rotary shaft is fixed on countercheck rod, parallel with guide rail, makes to stop Bar can be rotated to lateral direction;Motor, driving rotary shaft rotation.Longitudinal positioning device can make integrated cage vehicle in compartment Displacement is less than 10mm, does not collide between integrated cage vehicle, the cigarette packet piled up on integrated cage vehicle is not easy to fall;It can be universally used in Main line and all cargos of branch line, each component standards are unified, can replace vehicle at any time and carry out dismounting installation.Longitudinal positioning device The width and length of basic building block are adjustable, can be with by basic building block plus extended element by reliably bolting and being freely combined Realize independent assortment and the exchange of all vehicles.
In order to reduce cage vehicle 7 and distribution vehicle 8 compartment bottom surface frictional force, moved in compartment convenient for cage vehicle 7, it is above-mentioned Distribution vehicle further includes wear strip, and the path contacted along compartment with cage vehicle 7 is fixed on the inner bottom surface in compartment.In the present embodiment, The wear strip being adapted with the directive wheel 73 of cage vehicle 7 is provided on the inner bottom surface in compartment, wear strip is set along 7 motion track of cage vehicle It sets, wear strip is metal wear strip;Certainly, in other embodiments, wear strip can also cover the inner bottom surface in entire compartment, root According to needs rationally setting.
Above-mentioned distribution vehicle is filled by the guide rail for the located lateral being arranged in compartment and the longitudinal register of longitudinal register Set, realize the fixation in cage vehicle and compartment, prevent between cage vehicle and compartment and between adjacent cage vehicle during transportation because It shakes and mutually collision occurs, increase the stability and safety of cargo transport.
Tobacco flow logistics center takes 2 kinds of delivery modes, Direct Distribution and relay dispatching at present.Directly match mode: cigarette After the completion of being sorted by logistics center, client is distributed to by the center dispatching direct entrucking of personnel.Relay dis-tribution model: cigarette is by logistics After the completion of the sorting of center, take-over zone office is first transported to by transfer vehicle, the dispatching personnel's entrucking of office of the area Zai You is distributed to client.No matter Which kind of mode can all take considerable time no matter the operation mode of basic packaging unit uses in outbound, mould assembling, entrucking link Wrapping packaging or turnover case packing, can all cause each dispatching flow path efficiency low.
Figure 21 is the area Zhi Pei cigarette delivery process and required time in the prior art.It is calculated the time required to each process in the area Zhi Pei As follows: directly loading turnover box peak value with vehicle bicycle is 320, and 40 turnover boxes of pallet standard load amount averagely need outbound 8 A pallet average every pallet artificial the outbound time 4 minutes, unloads every pallet and carries out artificial mould assembling and be by case entrucking average time 8 minutes, therefore fill carload and need time average out to 96 minutes (+40 minutes+24 minutes 32 minutes).Joining to family later needs 4 minutes are wanted, empty turnover box recycling needs 1 minute, and empty turnover box storage needs 3 minutes.It can from the area Zhi Pei cigarette delivery process To find out, artificial outbound, artificial mould assembling and take considerable time by case entrucking link (directly with haulage time mainly by distances travelled And real-time road influences, and is not considered).
Figure 22 is take-over zone cigarette delivery process and required time in the prior art.By taking 8 tons of transfer dispensing vehicles as an example, relay Calculate the time required to each process in area as follows: it is 750 that 8 tons of transfer dispensing vehicle bicycles, which load turnover box peak value, averagely needs outbound 19 pallets average every pallet artificial the outbound time 1 minute, unload every pallet and carry out by case entrucking average time being 1 minute, therefore It fills carload and needs time average out to 38 minutes.After reaching take-over zone, manual discharging simultaneously fills a pallet time 5.5 is needed to divide Clock needs to fill altogether 19 pallets, and average every the artificial entry time of pallet 1.5 minutes, therefore unload carload and be put in storage when needing Between average out to 133 minutes (5.5*19+19+9.5 minutes).It is 320 that relay branch line vehicle bicycle, which loads turnover box peak value, average 8 pallets of outbound are needed, average every pallet artificial the outbound time 2 minutes, every pallet is unloaded and carries out artificial mould assembling and by case entrucking Average time is 8 minutes, therefore fills carload and need time average out to 80 minutes (2*8+8*8 minutes).
When using pallet to keep in as cigarette and work implements, cigarette package whether uses turnover box or wrapping packet Dress, requires deliveryman and packet-by-packet piles up in dispensing vehicle by case, entrucking is waiting for a long time, and personnel labor intensity is big.It is either straight With or take-over zone, dispatching process there is serious inefficiency, not only artificial outbound, artificial mould assembling and by case entrucking Link takes considerable time, is affecting efficiency there are also some unnecessary links (such as secondary sorting).
After the completion of tobacco sorting packaging, cigarette packet is respectively charged into cage car, and cage is written into the corresponding business information of cigarette packet In the information identification card of vehicle, after the completion of cage vehicle is fully loaded with and all cigarette package informatins are written, cage vehicle enters warehouse district and is temporarily deposited Storage can also be directly entered dispatching area and carry out entrucking dispatching.By the use of integrated cage vehicle, directly match middle cage vehicle directly get on the bus with Vehicle dispatching reduces entrucking code cigarette link;" cage is on earth " dis-tribution model that cigarette is realized in relay dispatching, reduces dry Line transport vehicle and take-over zone dispensing vehicle entrucking code cigarette link twice, make to load and unload the waiting time and loading and unloading intensity obtain significantly It reduces, delivery operation process is more rationally smooth, and the operating efficiency of whole logistics chain is effectively promoted.
In the work implements except using cage vehicle, cigarette package whether uses turnover box or wrapping to pack, and all needs Deliveryman is wanted packet-by-packet to pile up in dispensing vehicle by case, entrucking is waiting for a long time, and personnel labor intensity is big.Dispensing process, there is tight The inefficiency problem of weight not only artificial outbound, artificial mould assembling and takes considerable time by case entrucking link, there are also it is some need not The link (such as secondary sorting) wanted is affecting efficiency.By wrapping cigarette packet delivery system, cage vehicle is directly got on the bus to be subtracted with vehicle dispatching Entrucking code cigarette link is lacked, has made to load and unload the waiting time and loading and unloading intensity is greatly lowered, delivery operation process is more Rationally smooth, the operating efficiency of whole logistics chain is effectively promoted.
Dis-tribution model in the present embodiment does not need the link of artificial mould assembling using the dis-tribution model that cage vehicle is directly got on the bus, Simple flow improves the efficiency of loading and unloading, and the flow chart that cage vehicle is got on the bus is as shown in figure 23.After cage vehicle entrucking, the stacking of wrapping packet is just It no longer shifts one's position, so the cigarette for the retail customer finally sent needs to be put into cage vehicle bottom, offline pile up of cigarette arrives cage vehicle inverted order It piles up, so sorting system is needed to sort according to delivery sequence inverted order, needs sorting system flexibly more according to the needs of business The adjustment sorting sequence of change.The loading-unloading vehicle mode of scattered formula is changed to the loading-unloading vehicle mode of packaging type, to improve the efficiency of loading and unloading, letter Change work flow.
Artificial mould assembling, secondary sorting can be saved using the dis-tribution model in the present embodiment, save loading time, improve effect Rate.The time required to Figure 24 is the dispatching process and each process of the area the Zhi Pei cigarette got on the bus using cage vehicle, the area Zhi Pei cigarette delivery stream As can be seen that the dis-tribution model that cage vehicle is got on the bus eliminates the link of artificial mould assembling and turnover box recycling in journey, job stream is simplified Journey makes the outbound time decline to a great extent, since scattered makeup vehicle is changed to packaging simultaneously because cage vehicle useful load is higher than tray loading amount Disguise vehicle, so that loading time is declined to a great extent, be reduced to 10 minutes by 64 minutes.Meanwhile process is dispensed after transformation and is eliminated manually Mould assembling and empty turnover box recycle two links, simplify work flow.And guaranteeing cage vehicle, dispensing vehicle is smooth up and down, in the car Absolutely firm safety, cigarette useful load do not decline, and cigarette does not fall damaged.
The present invention is also applied in the mode of relay dispatching, in this example after the completion of tobacco sorting packaging, by cigarette packet It is respectively charged into cage car, and the corresponding business information of cigarette packet will be written respectively in the information identification card of cage vehicle, when cage vehicle is full After the completion of load and the write-in of all cigarette package informatins, cage vehicle enters warehouse district and is temporarily stored, and can also be directly entered dispatching area and carry out Main line entrucking transport.Going out garden by vehicle, transports relay stations, cage vehicle is got off, transfer joins, empty cage vehicle entrucking, branch line entrucking, Join to family, the process of vehicle Hui Yuan completes dispatching.Then cage vehicle recycles, and recycle to cage vehicle in Long Che retrieval management area whole Reason.
Wrapping cigarette packet delivery system provided in this embodiment is applied in tobacco flow relay dispatching, realizes wrapping cigarette packet Stacking enters cage vehicle, and RFID electronic label is written in cigarette package informatin, and the information, cage are written again if detecting that write-in is failed Vehicle outbound carries out electronic affirmation by reading cage vehicle RFID electronic label information, and cage vehicle is integrally transported with vehicle, with vehicle in transport vehicle The cage vehicle of dispatching and being fixedly secured for compartment, entrucking is completed to carry out confirmation operation by handheld terminal, by cage trolley information and vehicle The trade mark is bound, and vehicle goes out garden and identifies license plate number by image recognition apparatus, records out the garden time, central controller processor with Track vehicle GPS module records track of vehicle and is unloaded cage vehicle using vehicle device is stepped on, while will after transport vehicle reaches relay stations Dispense the empty cage vehicle entrucking completed, full cage vehicle trip relay station arrangement branch line dispensing vehicle entrucking dispatching.Cage vehicle is integrally dispensed with vehicle, is matched Send car with the cage vehicle of vehicle dispatching and being fixedly secured for compartment, entrucking is completed to carry out confirmation operation by handheld terminal, by cage vehicle Information is bound with vehicle identification number, and vehicle goes out garden and identifies license plate number by image recognition apparatus, records out garden time, center control Processor tracking vehicle GPS module processed records track of vehicle, and cigarette packet is transported to using cigarette packet handbarrow by dispensing vehicle afterwards in place Family carries out handover confirmation, acquisition recipient electronic signature and handover time and location information, vehicle Hui Yuantong using handheld terminal Image recognition apparatus identification license plate number is crossed, records back the garden time, empty cage vehicle Hui Ku is by reading cage vehicle RFID electronic label information Carry out electronic affirmation.
The wrapping cigarette packet delivery system of this example offer is being not used and when method, tobacco flow dispatching outbound, mould assembling, The links such as entrucking can all take considerable time, using the operation mode of basic packaging unit, no matter use wrapping packaging or week Turnning box packaging, can all cause each dispatching flow path efficiency low.
The time required to Figure 25 is the take-over zone cigarette delivery process and each process got on the bus using cage vehicle, the cage vehicle mode of getting on the bus changes After the completion of making, take-over zone Cigarette Warehouse improved efficiency is obvious, and the practical bicycle unloading cigarette time contracts from 133 minutes before transformation It is as short as 18.5 minutes.Meanwhile process is dispensed after transformation and eliminates three artificial mould assembling, secondary sorting and empty turnover box recycling rings Section, simplifies work flow.And guaranteeing cage vehicle, dispensing vehicle is smooth up and down, in the car absolutely firm safety, cigarette useful load Do not decline, cigarette does not fall damaged.
Original means of transportation process is complicated, and transportational process is needed by transfer operation, and transfer process will also be removed by handling The operation process such as fortune.The means of transportation that cage vehicle is got on the bus can simple flow, reduce the process of secondary sorting, artificial mould assembling to pole The earth improves handling and conevying efficiency, while reducing manpower operation's amount, increases operating efficiency.
Using cage vehicle as handbarrow, realization directly matches, the dis-tribution model of relay " cage is on earth ", reduces secondary sorting Link improves the efficiency of loading and unloading, promotes the operating efficiency of whole logistics chain.With the cage vehicle that vehicle dispenses, can either directly get on the bus dispatching To retail terminal, and it can be equally applicable to transfer line haul, and to guarantee that cage vehicle or more dispensing vehicle is smooth, in the car absolutely To firm safety, cigarette useful load does not decline, and cigarette does not fall damaged.
Information identification card read-write equipment 91, cage vehicle complete loading task after, into the information identification card of cage vehicle write-in and Read the cigarette package informatin that cage vehicle loads wrapping cigarette packet.In the present embodiment, in order to guarantee the accuracy read and write, information identification card is read Write device 91 includes: a read-write equipment, reads the address code of the information identification card of cage vehicle, by the write-in information identification of cigarette package informatin In card;Read-write equipment is verified, the order information in information identification card is read again, cigarette packet is written again if reading failure Information.Read-write equipment or verification read-write equipment are RFID read-write device, allow a label to be written and read every time.In Order information corresponding with article is loaded is written into information identification card for heart control processor control information identification card read-write equipment, The cage vehicle and cigarette package informatin in the information identification card of cage vehicle are read after write-in, are judged whether to read successfully, if reading failure again Then secondary write-in cage vehicle and cigarette package informatin carry out secondary reading verification again.When the RFID tag to cage vehicle is written and read, Using primary read-write, the mode of secondary verification is verified, if read and write for the first time not successfully, is carried out second and is written, mention The high reliability and accuracy of read-write operation.In the present embodiment, cigarette package informatin includes cigarette type, cigarette quantity, sorting Date, sorting line mark, line coding, delivery sequence, client codes, distribution vehicle, dispatching region, distribution time, dispatching ground Location etc., these specifying informations are configured and choose as needed.
Central controller processor 92, obtains the cigarette package informatin that cage vehicle and cage vehicle load, and control information identification card read-write is set Standby 91 are written and read, and record the cigarette package informatin in information identification card and are managed.Central controller processor 92 obtains cage Vehicle and its information for loading article, control information identification card read-write equipment are written and read, and record wrapping cigarette packet delivery system Overall process information and be managed;Order control sorting cigarette of getting off when central controller processor 92 can be sent to according to cigarette packet Order, the cigarette packet for making the interior wrapping cigarette packet stacking rule carried of cage ensure first to get off is in most upperstratum position.
Handheld terminal 93, connect with central controller processor, for searching and determining cage vehicle storage location information, read cage Vehicle information identification card and cigarette packet label information obtain storage information and the Deng Che information out of cage vehicle, and obtain the handover of cigarette packet Information, and return out storage information in real time, step on vehicle information and handover information.It is provided with GPS positioning module in handheld terminal 93, When carrying out handover operation, the place of record operational motion generation.Handover operation is obtained by the GPS positioning module of handheld terminal The place occurred is acted, and returns to central controller processor.Pass through acquisition time, place, real scene image when being dispensed into family And the information such as electronic signature, guarantee that order completes dispatching, realize the monitoring of tobacco distribution time, place and scene, effectively supervises Time, place and the scene of pipe tobacco flow dispatching, it is ensured that tobacco smoothly dispenses, and also facilitates inquiry when finding the problem.
For the ease of the management of cage vehicle, above-mentioned wrapping cigarette packet delivery system further includes cage vehicle management module, and cage vehicle manages mould Block includes that cage vehicle goes out database management module and cage vehicle retrieval management module.It includes exit passageway that cage vehicle, which goes out database management module, is being exported It is provided with information identification card on channel and reads equipment and transmission device, equipment acquisition is read by information identification card and passes through outlet The information identification card in channel, and central controller processor is sent by the information of information identification card, carry out outbound record.Cage vehicle returns Management module, including access road are received, information identification card is provided on access road and reads equipment and transmission device, is passed through Information identification card reads equipment and obtains through access road information identification card label, and sends the information of information identification card to Heart control processor carries out recycling record.Central controller processor 92 receives the outbound record that cage vehicle goes out database management module passback The recycling of information and the passback of cage vehicle retrieval management module records information, and is compared, and acquisition should recycle quantity, recycle number Information some or all of in amount, unrecovered quantity.Go out database management module and cage vehicle retrieval management module by cage vehicle, it can be right The outbound of cage vehicle, storage are managed, and reduce the loss of cage vehicle, convenient for lookup and management.
In order to enable cage vehicle disengaging compartment is more convenient, above-mentioned wrapping cigarette packet delivery system further includes cage Che Dengche device, Compartment and warehouse are connected when passing in and out compartment for cage vehicle, include removable attachment strap and rubber anti-collision device.
For the ease of be sorted to family cigarette packet dispatching, above-mentioned wrapping cigarette packet delivery system further includes cigarette packet handbarrow. In the present embodiment, cigarette packet handbarrow is folded using complete, and car body specification is 25 centimetres of 115 cm x, 36 cm x, and circle is not Become rusty steel pipe framework, hollow out panel, vertical and horizontal 2 kinds of operation modes, while there is folded bicycle, plate to pull a cart and three kinds of tortoise vehicle The function of tool, be suitable for different kinds of roads condition and carry quantity, for cigarette packet arrive family when short distance carrying.Cigarette packet handbarrow Folded height is less than 25mm, can deposit in the space between cage car bottom plate and platform floor, to vehicle loading rate without any It influences.Cigarette packet porter has vertical and horizontal 2 kinds of usage modes, and vertical use at most can once carry 8 cigarette packets, horizontal to make With at most can once carrying 20 cigarette packets.Order of the quantity on order less than 500, which only needs once to carry to can be completed to family, to be grasped Make, cigarette packet handbarrow adapts to include the different kinds of roads such as cement pavement, asphalt surface, sand-gravel surface, tile work road surface, hard place road surface Condition, meanwhile, when vertical use, can be adapted for climbing step.Figure 26 is the structure of the prostrate use state of cigarette packet handbarrow Schematic diagram;Figure 27 is the structural schematic diagram of the upright use state of cigarette packet handbarrow;Figure 28 is the storage of cigarette packet handbarrow The structural schematic diagram of state.
Cage vehicle, vehicle-mounted fixing device, step on vehicle device, cigarette packet handbarrow, information identification card read-write equipment, at the control of center Device and handheld terminal are managed, the cigarette delivery packed using wrapping is realized for customer order for tobacco flow center, uses Cage vehicle provided with RFID tag is dispensed as the carrying tool of wrapping cigarette packet, realizes comprehensive sense of cigarette delivery process Know.RFID tag is installed on each cage vehicle, cage vehicle RFID is written into cigarette package informatin;Cage vehicle only need to be primary when cigarette packet is offline Stacking is integrally got on the bus, and cage vehicle located lateral guide rail and longitudinal positioning device are arranged in compartment, realizes that cage vehicle is fixed;It completes When dispatching, GPS positioning is cooperated by handheld terminal, records time of delivery and place, realizes the prison of cigarette packet distribution time and place Control makes the when and where for completing to dispense have good grounds, and tobacco flow dispatching statistical accuracy is effectively ensured;Go out by vehicle Garden joins, the completion dispatching of the process of vehicle Hui Yuan to family;The recycling of cage vehicle, recycle to cage vehicle whole in Long Che retrieval management area Reason.Integrally being got on the bus by cage vehicle realizes effective application of the intensive transport in multipoint mode branch line dispatching field of dry bulk cargo object; By the way that cage vehicle RFID information is written to cigarette package informatin in important logistics node and tracks the GPS position information of cage vehicle, realizes and wrap up in Tracing management of the film cigarette packet in full delivery process;Time of delivery and place and handover confirmation are acquired and returned by handheld terminal Information realizes the traceable of delivery process.
For the ease of the management of distribution vehicle, above-mentioned wrapping cigarette packet delivery system further includes that distribution vehicle goes out garden module and matches It send vehicle to return garden module, the garden the Chu Yuanhehui information of distribution vehicle is confirmed by rapid image identification technology, record out garden and return Garden time Bing Jiangchu Yuan Hehui garden information back is to central controller processor.
Above-mentioned wrapping cigarette packet delivery system, unpacking system can unpack respectively to ramuscule cigarette smoke box and standard cigarette smoke box, unpack Being automatically separated for a cigarette and smoke box is realized afterwards;Ramuscule cigarette and standard cigarette are mended respectively to corresponding sorting cigarette using cigarette system is mended Storehouse;Sorting system collinearly sorts ramuscule cigarette and standard cigarette according to the order information for being sorted to family;Stamp system is to sorting Cigarette to family carries out stamp, guarantees that the cigarette for being sorted to a cigarette at family and code correspond by identification mechanism and inquiry mechanism, Improve an accuracy for cigarette stamp;Standard cigarette and ramuscule cigarette are diverted to automatically by shunting swing arm belt mechanism by composite packaging again Two pile mouths of mechanism carry out pile respectively, pack or close respectively as needed packet packaging after pile, realize standard cigarette It collinearly sorts and packs automatically with ramuscule cigarette;Wrapping cigarette packet after packaging is put into cage car according to certain regular code, and by cigarette packet The information identification card on cage vehicle is written in information;Designated position storage is transported to after cage vehicle is fully loaded;Handheld terminal downloads operation document Afterwards, the storage location of corresponding cage vehicle is searched according to document information, and extracts cage vehicle in designated position;Cage vehicle goes out through designated lane Library acquires cage vehicle outbound image and does outbound record;Cage vehicle is got on the bus according to delivery sequence and is fixed in the car, a distribution vehicle It can the multiple cage vehicles of prestowage;Distribution vehicle is completed to load the garden Hou Chu, and makes garden record;Distribution vehicle arrival is unloaded behind place, will Wrapping cigarette packet unloads, and is transported to family using cigarette packet handbarrow;Handover confirmation is carried out using handheld terminal, acquires client's electronics label Name and handover real scene image simultaneously upload central controller processor in real time;It repeats the unloading of cigarette packet and handshaking to all cigarette packets dispenses It completes;The distribution vehicle garden Hui Yuan, Bing Zuohui record;Empty cage vehicle is put in storage after unloading by designated lane, and does storage record.Pass through The reading verifying of cage vehicle RFID content and whole process track are monitored in important logistics node, realize the traceable pipe of cage car cigarette packet Reason, can effectively supervise tobacco distribution.
Wrapping cigarette packet delivery system provided in this embodiment is applied in tobacco flow dispatching, realizes that wrapping cigarette packet is primary Stacking enters cage vehicle, and RFID electronic label is written in cigarette package informatin, the information is written again if detecting that write-in is failed, cage vehicle goes out Library carries out electronic affirmation by reading cage vehicle RFID electronic label information, and cage vehicle is integrally dispensed with vehicle, matches in distribution vehicle with vehicle The cage vehicle that send and compartment are fixedly secured, and entrucking is completed by handheld terminal progress confirmation operation, by cage trolley information and vehicle board It number is bound, vehicle goes out garden and identifies license plate number by image recognition apparatus, records out garden time, central controller processor tracking Vehicle GPS module records track of vehicle, and cigarette packet is transported to family using cigarette packet handbarrow afterwards in place by distribution vehicle, using hand-held Terminal carries out handover confirmation, and acquisition recipient electronic signature and handover time and location information, vehicle Hui Yuan pass through image recognition Equipment identifies license plate number, records back the garden time, and empty cage vehicle Hui Ku is true by reading cage vehicle RFID electronic label information progress electronics Recognize.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or It changes still within the protection scope of the invention.

Claims (10)

1. a kind of wrapping cigarette packet delivery system characterized by comprising
Cigarette system is mended, controls signal by part cigarette from the horizontal tabacco barn that part cigarette temporary storage mechanism is delivered to sorting system according to cigarette is mended, Automatic cigarette supplement is carried out to the sorting system;The benefit cigarette control signal is according to customer order and the horizontal tabacco barn current residual Cigarette quantity determines;
Sorting system carries out automatic sorting to the cigarette in the horizontal tabacco barn according to the order information for being sorted to family, and will divide The cigarette for being sorted to family after picking is delivered to stamp system;
Stamp system carries out stamp to carton cigarette for being sorted to family, the stamp system include conveying mechanism, identification mechanism, Inquire mechanism and Laser Jet mechanism, wherein the conveying mechanism includes sequentially connected first conveying section, the second conveying section With third conveying section, for being conveyed to the cigarette for being sorted to family;The starting point of first conveying section and sorting system connect It connects, the conveying speed of first conveying section is less than the conveying speed of second conveying section, by described in differential feed correction The cigarette appearance of carton cigarette;The third conveying section includes being provided between at least two conveyer belt disposed in parallel and conveyor belt Interval;The identification mechanism includes the first recognition unit and the second recognition unit, is all set in above second conveying section On cigarette recognition region;First recognition unit is used to acquire the bar code information of described cigarette side, and for according to The product that bar code information obtains a cigarette advise information;Second recognition unit is used to acquire the image information of described cigarette, and is used for Information is advised according to the product of described image acquisition of information carton cigarette;The inquiry mechanism is connect with the identification mechanism, and is swashed with described The connection of light code printing mechanism inquires described cigarette from being sorted to of prestoring for advising information according to the product in the order information at family 32 code information;The spaced lower section of the adjacent conveyor that the Laser Jet mechanism is set in the third conveying section, is used for Stamp is carried out to the cigarette for being sorted to family according to the 32 code information;
Packaging system packs described cigarette after stamp;
Cage vehicle, the cigarette packet after wrapping packaging is loaded according to distribution information, the cigarette packet are piled up according to predetermined order to the cage vehicle It is interior, information identification card is provided on the cage vehicle, the information identification card identifies what the cage vehicle and the cage vehicle carried The cigarette package informatin of the cigarette packet simultaneously binds the cigarette package informatin and distribution vehicle;
Distribution vehicle carries the cage vehicle, and vehicle-mounted fixing device is provided in the compartment of the distribution vehicle, described vehicle-mounted solid Determining device includes being set in the compartment to carry out the guide rail of located lateral to the cage vehicle and carry out longitudinal direction to the cage vehicle to determine The longitudinal positioning device of position;The guide rail is vertically arranged in cage vehicle two sides, contacts with the cage vehicle side walls;It is described vertical It is arranged on the guide rail to positioning device, there is the stretching guide rail to be blocked in the resistance that the cage vehicle carries out longitudinal movement direction The guide rail is set and retracted to gear, which or not influences the cage vehicle along the home position that guide rail is vertically moved.
2. wrapping cigarette packet delivery system according to claim 1, which is characterized in that further include:
Handheld terminal is connect with the cage vehicle, for searching and determining cage vehicle storage location information, read cage trolley information identification card And cigarette packet label information, storage information and the Deng Che information out that obtain the cage vehicle, and the handover information of the acquisition cigarette packet, And storage information is returned out in real time, steps on vehicle information and handover information.
3. wrapping cigarette packet delivery system according to claim 1, which is characterized in that second recognition unit includes phase Machine, range sensor and controller, wherein
The camera is set to the image acquisition region in cigarette recognition region, for acquiring the cigarette on the conveying mechanism Image, the camera lens of the camera include tight shot and zoom lens;
The range sensor is connect with the camera, is set to the inlet of described image pickup area, described for acquiring The height of carton cigarette;
The controller is connect with the camera and the range sensor respectively, for receiving institute from the range sensor It states the height of a cigarette and the camera is controlled according to the height and carry out camera lens adjustment.
4. wrapping cigarette packet delivery system according to claim 1, which is characterized in that first recognition unit includes four Code reader is respectively arranged at the middle position in the cigarette recognition region, and code reader described in two of them is placed on by inlet side, Other two described code reader is placed on by exporting side.
5. wrapping cigarette packet delivery system according to claim 1, which is characterized in that first recognition unit identifies a cigarette Range of tilt angles be ± 15 °, the range of tilt angles of second recognition unit identification cigarette is ± 30 °.
6. -5 any wrapping cigarette packet delivery system according to claim 1, which is characterized in that the stamp system is also wrapped It includes:
Alarm mechanism is connect with the inquiry mechanism and the Laser Jet mechanism respectively, for when the product rule information with The alert when order information is inconsistent;And/or
Cigarette appearance means for correcting, is set on the conveying mechanism, for correcting the cigarette appearance of described cigarette;And/or
Protection mechanism is set to the top of described cigarette stamp system, is used for ceiling cigarette stamp system.
7. wrapping cigarette packet delivery system according to claim 6, which is characterized in that the cigarette appearance means for correcting includes first Cigarette appearance means for correcting and the second cigarette appearance means for correcting;The first cigarette appearance means for correcting, is set to the upper of first conveying section Side;The second cigarette appearance means for correcting, is set between first conveying section and second conveying section, and/or, it is set to Between second conveying section and the third conveying section.
8. -5 any wrapping cigarette packet delivery system according to claim 1, which is characterized in that the vehicle-mounted fixing device is also Including sensor and controller,
The sensor is set on the guide rail, is believed for detecting the position of the cage vehicle and sending the position of the cage vehicle Number;
The controller is connect with the sensor, for receiving the position signal and controlling institute according to the position signal It states longitudinal positioning device and longitudinal register is carried out to the cage vehicle.
9. wrapping cigarette packet delivery system according to claim 8, which is characterized in that the sensor is to penetrating laser sensing Device is set on the guide rail, is stopped the position for determining the cage vehicle by the cage vehicle by detecting whether.
10. wrapping cigarette packet delivery system according to claim 9, which is characterized in that the longitudinal positioning device includes resistance Keep off the cage front side prelocalization device and be blocked in the post-positioning device at cage vehicle rear;
The correlation laser sensor includes the first correlation laser sensor and the detection for detecting cage front side position Second pair of cage vehicle rear position penetrates laser sensor;
The controller controls the prelocalization device according to the position signal that the first correlation laser sensor is sent and moves Make, the post-positioning device is controlled according to the position signal that the second correlation laser sensor is sent and is acted.
CN201810166954.8A 2018-02-28 2018-02-28 A kind of wrapping cigarette packet delivery system Active CN108438686B (en)

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CN113800162B (en) * 2020-06-15 2023-01-31 顺丰科技有限公司 Cage changing device for cage vehicle
CN114074852A (en) * 2020-08-13 2022-02-22 顺丰科技有限公司 Cage car dress cage device and cage car dress cage system
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