CN106043834A - Specially-shaped cigarette sorting system and control method - Google Patents
Specially-shaped cigarette sorting system and control method Download PDFInfo
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- CN106043834A CN106043834A CN201610560329.2A CN201610560329A CN106043834A CN 106043834 A CN106043834 A CN 106043834A CN 201610560329 A CN201610560329 A CN 201610560329A CN 106043834 A CN106043834 A CN 106043834A
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- cigarette
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- conveyer belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Abstract
The invention discloses a specially-shaped cigarette sorting system and belongs to the technical field of carton cigarette sorting. The system comprises a programmable logic controller (PLC) for controlling the system flow as well as a cigarette bin, a specially-shaped cigarette outlet mechanism, a specially-shaped cigarette conveying mechanism, a cigarette posture adjusting mechanism, a marking mechanism and a sorting and packaging mechanism which are sequentially arranged in the sequence of an assembly line, wherein an auxiliary cigarette supplementing conveying belt for forming specially-shaped cigarette storage positions by the aid of limiting ridges on the surface is additionally arranged in the system structure, an output tail end of the auxiliary cigarette supplementing conveying belt is connected with the specially-shaped cigarette conveying mechanism, first opposite-emitting switches are further arranged at the tail end of the auxiliary cigarette supplementing conveying belt, signal output ends of the first opposite-emitting switches are connected with a signal input end of the PLC, and a controlled end of the auxiliary cigarette supplementing conveying belt is connected with a control end of the PLC. The invention further provides a control method matched with the system. The system is simple and easy to operate, has the high specially-shaped cigarette sorting efficiency and guarantees the cigarette outlet correctness.
Description
Technical field
The invention belongs to the technical field of cigarette sorting, relate to the sorting of special-shaped cigarette, be specifically related to a kind of special-shaped cigarette sorting
System.
Background technology
Nicotiana tabacum L. commercial distribution field the most at home, the semi-automatic cigarette sorting system used is only applicable to standard specifications
Bar cigarette (minimum dimension: 276 × 86 × 44mm, full-size: 286 × 90 × 49mm) sorts, it is impossible to take into account special-shaped specification bar cigarette
Sorting, cause the sorting of special-shaped specification bar cigarette that manual sorting's pattern or electronic tag sort mode can only be used to carry out, manually
Sort mode or electronic tag sort mode be more personnel owing to needs are equipped with, and efficiency is low, and error rate is high, and labor intensity is big.
Additionally, in traditional standard specifications cigarette sorting technological process, due to standard gauge glazing bar cigarette chi in a thickness direction
Very little difference is little, can be arranged at directly over stamp conveyer by coder, use top-down stamp mode, and this mode is fought each other
Quality and the influential effect of code are little.But for special-shaped specification bar cigarette, due to special-shaped specification bar cigarette difference in size in a thickness direction
Different too big, in the case of delivery head is fixing, if using top-down stamp mode, it will have a strong impact on the matter of stamp
Amount and effect.
Bar cigarette mends cigarette ability and sorting efficiency is to embody the key index of sorting system technical merit.Vertical sorting machine is mesh
Before the more commonly used cigarette sorting equipment, there is simple in construction, the advantage such as easy to maintenance.But, existing vertical sorting machine accounts for
Ground area is big, but also often occurs that the phenomenon of cigarette is mended, mended less, cannot mend in time in leakage, so that the sorting system to bar cigarette
Comprehensively improve, to solve the problems referred to above.
Summary of the invention
The invention provides a kind of special-shaped cigarette sorting system and control method thereof, it is therefore intended that overcome in prior art and deposited
Deficiency.
The present invention the technical scheme is that for realizing its purpose
A kind of special-shaped cigarette sorting system, system includes the PLC of control system flow process, depends on according to order pipeline
The tabacco barn of secondary setting, special-shaped cigarette smoke mechanism, special-shaped cigarette conveying mechanism, cigarette appearance guiding mechanism, marking mechanism and sorting and packaging
Mechanism, the auxiliary that in system structure, adding surface forms special-shaped cigarette storage space by place-limited edge mends cigarette conveyer belt, auxiliary benefit cigarette transmission
The output end of band is connected with special-shaped cigarette conveying mechanism, and this auxiliary is mended cigarette conveyer belt end and is additionally provided with the first correlation switch, the
The signal output part of one correlation switch is connected with the signal input part of PLC, and auxiliary mends controlled end and the PLC of cigarette conveyer belt
The control end of controller connects.
Described special-shaped cigarette conveying mechanism includes the main belt controlled by PLC, vertical with main belt
To arrange turn to belt, main belt end be additionally provided with second correlation switch, second correlation switch signal output part with
The signal input part of PLC connects, and auxiliary is mended the output end of cigarette conveyer belt and main belt or turns to belt to be connected.
The rib of described place-limited edge is away from for 280-320mm.
Described tabacco barn bottom is provided with opening, and based on this, described special-shaped cigarette smoke mechanism includes being arranged at cigarette
The conveyer belt of lower end, storehouse, conveyer belt is fixed with push pedal, and the bar cigarette in tabacco barn is placed on conveyer belt, conveyer belt by push pedal to
The impetus of the bar cigarette of bottom forms smoke structure, and conveyer belt end is connected through opening with main belt, conveyer belt end
Being additionally provided with sensor, the signal output part of sensor is connected with the signal input part of PLC, the controlled end of conveyer belt with
The control end of PLC connects.
Described opening part is additionally provided with hairbrush.
Described cigarette appearance guiding mechanism includes being turned to the roller of strap end defeated by PLC control and being arranged at
Sending machine, each roller of roller conveyor is tilting distribution, and roller both sides are provided with spacing guide rod, roller conveyor
End be connected with marking mechanism.
Described marking mechanism include with PLC control the laser marker that is connected of end and roller carries
The stamp conveyer belt that machine connects, stamp conveyer belt is roller, and the laser head of laser marker is arranged at below stamp conveyer belt.
Described sorting includes vertical with stamp conveyer belt end logical to offering at least two smoke with package mechanism
Road, the supporting sorting drive mechanism formed by toggle that is provided with of each smoke-outlet flue, the controlled end of crank connecting link with
The control end of PLC connects.
A kind of special-shaped cigarette sorting control method matched with system described above, described control method includes walking as follows
Rapid:
A, PLC control special-shaped cigarette smoke mechanism, auxiliary mends cigarette conveyer belt, special-shaped cigarette conveying mechanism, cigarette appearance adjust
Mechanism, marking mechanism and sorting start with package mechanism, send sorting order to special-shaped cigarette smoke mechanism and auxiliary according to order
It is defeated that the bar cigarette of requirement in order is delivered to special-shaped cigarette by benefit cigarette conveyer belt, special-shaped cigarette smoke mechanism and auxiliary benefit cigarette conveyer belt
Send in mechanism；
Bar cigarette on B, special-shaped cigarette conveying mechanism completes turning of bar cigarette cigarette appearance in course of conveying on cigarette appearance guiding mechanism
To, and complete to close list with the bar cigarette on auxiliary benefit cigarette conveyer belt；
C, complete order pass through cigarette appearance guiding mechanism, realize whole bar cigarette shaping effect by a side alignment, enter
Bottom stamp is carried out after marking mechanism；
D, according to order serial number, sorted with package mechanism, the Medicated cigarette order after stamp carried out shunting and is delivered to twice
Line mouth carries out man power encasement.
The invention has the beneficial effects as follows: the present invention mends cigarette conveyer belt by setting up auxiliary, when special-shaped cigarette cannot go out from tabacco barn
When cigarette or tabacco barn lack cigarette, can carry out timely mending cigarette, it is to avoid cause the situation of shutdown because of long-time scarce cigarette, improve sorting
Efficiency, automatically controls the bar cigarette of requirement simultaneously by PLC, forms automatization's line production.
Accompanying drawing explanation
Fig. 1 is the structural representation of special-shaped cigarette sorting system of the present invention.
Fig. 2 is tabacco barn in Fig. 1, the structural representation of special-shaped cigarette smoke mechanism.
Fig. 3 is the side view of Fig. 2.
Fig. 4 is the structural representation that in Fig. 1, auxiliary mends cigarette conveyer belt.
Fig. 5 is the structural representation of cigarette appearance guiding mechanism in Fig. 1.
Fig. 6 is the structural representation of marking mechanism in Fig. 1.
Fig. 7 is sorting and the structural representation of package mechanism in Fig. 1.
Fig. 8 is the schematic diagram of the upper and lower Delamination Transmission of bar cigarette.
Wherein, 1 represents place-limited edge, and 2 represent auxiliary mends cigarette conveyer belt, and 3 represent the first correlation switch, and 4 represent main belt,
5 representatives turn to belt, and 6 represent the second correlation switch, and 7 represent tabacco barn, and 8 represent opening, and 9 represent conveyer belt, and 10 represent push pedal, and 11
Representative sensor, 12 represent hairbrush, and 13 represent ball-type conveyer, and 14 represent spacing guide rod, and 15 represent marking mechanism, and 16 represent
Laser marker, 17 represent stamp conveyer belt, and 18 represent laser head, and 19 represent smoke-outlet flue, and 20 represent cigarette appearance guiding mechanism, and 21
Represent toggle.
Detailed description of the invention
Below in conjunction with specific embodiment and accompanying drawing, the present invention is further illustrated.
Embodiment 1
A kind of special-shaped cigarette sorting system, system includes the PLC of control system flow process, depends on according to order pipeline
The tabacco barn of secondary setting, special-shaped cigarette smoke mechanism, special-shaped cigarette conveying mechanism, cigarette appearance guiding mechanism 20, marking mechanism and sorting and bag
Mounting mechanism, the auxiliary that in system structure, adding surface forms special-shaped cigarette storage space by place-limited edge 1 mends cigarette conveyer belt 2, auxiliary benefit cigarette
The output end of conveyer belt 2 is connected with special-shaped cigarette conveying mechanism, and this auxiliary benefit cigarette conveyer belt 2 end is additionally provided with the first correlation and opens
Closing 3, the signal output part of the first correlation switch 3 is connected with the signal input part of PLC, and auxiliary mends being subject to of cigarette conveyer belt 2
Control end is connected with the control end of PLC.The quantity mending cigarette is detected, it is ensured that mend the correct of cigarette by the first correlation switch
Property, the first correlation switch also has verification smoke quantity and the warning function of malposition simultaneously.
Described special-shaped cigarette conveying mechanism includes the main belt 4 controlled by PLC, vertical with main belt
Turning to belt 5 to arrange, main belt 4 end is additionally provided with the second correlation switch 6, the signal output of the second correlation switch 6
End is connected with the signal input part of PLC, and auxiliary is mended output end and the main belt 4 of cigarette conveyer belt 2 or turns to belt 5
Connect.The quantity of special-shaped cigarette conveying is detected, it is ensured that the correctness of special-shaped cigarette conveying quantity by the second correlation switch, simultaneously the
Two correlation switches also have verification smoke quantity and the warning function of malposition, when an order is all by main belt tail
After the correlation switch of end, as detected within a certain period of time, bar cigarette is switched by correlation, illustrates that previous order bar cigarette position occurs
Abnormal, equipment autostop, reset after artificial treatment.
The rib of described place-limited edge is away from for 280-320mm.This rib away from setting there is extremely strong brand adaptability, it is possible to protect
Demonstrate,proving the sorting of reaching the standard grade of whole special-shaped cigarette, the setting of place-limited edge makes to mend cigarette more Regularization, more logic, it is to avoid leakage occur
Mend, mend the even wrong phenomenon mended more.Arranging of this place-limited edge can also be avoided when auxiliary benefit cigarette conveyer belt breaks down or all standing
Time, bar cigarette is played effect spacing, that stop, it is to avoid bar cigarette drops or owing to inertia slides to, on special-shaped cigarette conveying mechanism, cause
Cigarette number is chaotic, mistake of statistics, does not even mix with the cigarette of order, causes the serious phenomenon such as make mistakes.Place-limited edge also can be auxiliary simultaneously
The first correlation switch statistics, verification is helped to mend cigarette quantity, it is ensured that mend the correctness of cigarette and mend cigarette number statistics of variables correctness.
Described tabacco barn 7 bottom is provided with opening 8, and based on this, described special-shaped cigarette smoke mechanism includes being arranged at
The conveyer belt 9 of tabacco barn lower end, conveyer belt 9 is fixed with push pedal 10, and the bar cigarette in tabacco barn is placed on conveyer belt 9, conveyer belt 9 by
Push pedal 10 forms smoke structure to the impetus of the bar cigarette of lowermost end, and conveyer belt 9 end is through opening 8 with main belt 4 even
Connecing, conveyer belt 9 end is additionally provided with sensor 11, and the signal output part of sensor 11 connects with the signal input part of PLC
Connecing, the controlled end of conveyer belt 9 is connected with the control end of PLC.
It is additionally provided with hairbrush 12 at described opening 8.The effect of hairbrush is the frictional force certain to bar cigarette, on the one hand ensures
Drop to main belt cigarette appearance when it is pushed out smooth, regular, on the other hand prevent the continuous smoke of bar cigarette, bar cigarette superposition, cause
Miscount；It is also prevented from bar cigarette when being pushed out simultaneously, owing to inertia goes out main belt, causes bar cigarette to lose, statistics
Mistake.
Described cigarette appearance guiding mechanism includes the roller being turned to belt 5 end by PLC control and being arranged at
Conveyer 13, each roller of roller conveyor 13 is tilting distribution, is provided with spacing guide rod 14, roller in roller both sides
The end of formula conveyer 13 is connected with marking mechanism 15.Bar cigarette can be kept to the side to arrange by each roller tilting distribution faster,
Shortening time and the floor space of device therefor of cigarette appearance adjustment and transmit length, cost is lower, in hgher efficiency.Spacing guide rod
Arrange cigarette appearance is adjusted and play guide effect, can further accelerate adjustment process, it is ensured that cigarette appearance is adjusted to correct state.
Described marking mechanism includes that the laser marker 16 that the control end with PLC is connected is defeated with roller
Sending the stamp conveyer belt 13 that machine 13 connects, stamp conveyer belt 13 is roller, and the laser head 18 of laser marker 16 is arranged to be beaten
Below code conveyer belt 17.The laser head 18 of laser marker 16 is arranged at stamp conveyer belt can avoid special-shaped specification bar cigarette for 17 times
The problem brought to stamp too greatly due to thickness direction size difference, it can be ensured that the quality of stamp and effect.
Described sorting includes vertical with stamp conveyer belt 17 end to offering at least two smoke with package mechanism
Passage 19, each smoke-outlet flue 19 is supporting is provided with the sorting drive mechanism formed by toggle 21, crank connecting link
Controlled end is connected with the control end of PLC.Pass through toggle, it is achieved bar cigarette presses the Delamination Transmission up and down of order,
The different form jointly driven with pressure-air with other driven by power, it is to avoid high pressure air power System Expansion is brought
Unnecessary construction trouble.
A kind of special-shaped cigarette sorting control method matched with system described above, described control method includes walking as follows
Rapid:
A, PLC control special-shaped cigarette smoke mechanism, auxiliary mends cigarette conveyer belt, special-shaped cigarette conveying mechanism, cigarette appearance adjust
Mechanism 20, marking mechanism 15 and sorting start with package mechanism, according to order send sorting order to special-shaped cigarette smoke mechanism and
Auxiliary is mended cigarette conveyer belt 2, special-shaped cigarette smoke mechanism and auxiliary benefit cigarette conveyer belt 2 and is delivered to different by the bar cigarette of requirement in order
On type cigarette conveying mechanism；
Bar cigarette on B, special-shaped cigarette conveying mechanism completes bar cigarette cigarette appearance in course of conveying on cigarette appearance guiding mechanism 20
Turn to, and complete to close list with the bar cigarette on auxiliary benefit cigarette conveyer belt 2；
C, complete order pass through cigarette appearance guiding mechanism, realize whole bar cigarette shaping effect by a side alignment, enter
Bottom stamp is carried out after marking mechanism；
D, according to order serial number, sorted with package mechanism, the Medicated cigarette order after stamp carried out shunting and is delivered to twice
Line mouth carries out man power encasement.
Claims (9)
1. a special-shaped cigarette sorting system, system includes the PLC of control system flow process, according to order pipeline successively
Tabacco barn, special-shaped cigarette smoke mechanism, special-shaped cigarette conveying mechanism, cigarette appearance guiding mechanism (20), marking mechanism and sorting and the bag arranged
Mounting mechanism, it is characterised in that: the auxiliary that in system structure, adding surface forms special-shaped cigarette storage space by place-limited edge (1) mends cigarette transmission
Band (2), the output end of auxiliary benefit cigarette conveyer belt (2) is connected with special-shaped cigarette conveying mechanism, and this auxiliary mends cigarette conveyer belt (2) end
Being additionally provided with the first correlation switch (3), the signal output part of the first correlation switch (3) is with the signal input part of PLC even
Connecing, auxiliary is mended the controlled end of cigarette conveyer belt (2) and is connected with the control end of PLC.
A kind of special-shaped cigarette sorting system the most according to claim 1, it is characterised in that: described special-shaped cigarette conveying mechanism bag
Include controlled by PLC main belt (4), turn to belt (5), main belt vertical with main belt to arrange
(4) end is additionally provided with the second correlation switch (6), and the signal output part of the second correlation switch (6) is defeated with the signal of PLC
Entering end to connect, auxiliary is mended output end and the main belt (4) of cigarette conveyer belt (2) or turns to belt (5) to be connected.
A kind of special-shaped cigarette sorting system the most according to claim 1, it is characterised in that: the rib of described place-limited edge away from for
280-320mm。
A kind of special-shaped cigarette sorting system the most according to claim 2, it is characterised in that: described tabacco barn (7) bottom sets
Being equipped with opening (8), based on this, described special-shaped cigarette smoke mechanism includes the conveyer belt (9) being arranged at tabacco barn lower end, conveyer belt
(9) being fixed with push pedal (10) on, the bar cigarette in tabacco barn is placed on conveyer belt (9), conveyer belt (9) by push pedal (10) to lowermost end
The impetus of bar cigarette form smoke structure, conveyer belt (9) end is connected with main belt (4) through opening (8), conveyer belt
(9) end is additionally provided with sensor (11), and the signal output part of sensor (11) is connected with the signal input part of PLC,
The controlled end of conveyer belt (9) is connected with the control end of PLC.
A kind of special-shaped cigarette sorting system the most according to claim 4, it is characterised in that: described opening (8) place also sets up
There is hairbrush (12).
A kind of special-shaped cigarette sorting system the most according to claim 2, it is characterised in that: described cigarette appearance guiding mechanism wraps
Include the roller conveyor (13) being turned to belt (5) end by PLC control and being arranged at, roller conveyor (13)
Each roller is tilting distribution, is provided with spacing guide rod (14) in roller both sides, the end of roller conveyor (13) with beat
Marking machine structure (15) connects.
A kind of special-shaped cigarette sorting system the most according to claim 6, it is characterised in that: described marking mechanism include with
The stamp conveyer belt (13) that the laser marker (16) controlling end connection of PLC is connected with roller conveyor (13),
Stamp conveyer belt (13) is roller, and the laser head (18) of laser marker (16) is arranged at stamp conveyer belt (17) lower section.
A kind of special-shaped cigarette sorting system the most according to claim 7, it is characterised in that: in described sorting and package mechanism
Including vertical with stamp conveyer belt (17) end to offering at least two smoke-outlet flue (19), each smoke-outlet flue (19) is supporting
Being provided with the sorting drive mechanism formed by toggle, the controlled end of crank connecting link connects with the control end of PLC
Connect.
9. a kind of special-shaped cigarette sorting control method matched with the system described in claim 1, it is characterised in that: described control
Method comprises the steps:
A, PLC control special-shaped cigarette smoke mechanism, auxiliary mends cigarette conveyer belt, special-shaped cigarette conveying mechanism, cigarette appearance guiding mechanism
(20), marking mechanism (15) and sorting start with package mechanism, according to order send sorting order to special-shaped cigarette smoke mechanism and
Auxiliary is mended cigarette conveyer belt (2), special-shaped cigarette smoke mechanism and auxiliary and is mended cigarette conveyer belt (2) by the bar cigarette conveying of requirement in order
To special-shaped cigarette conveying mechanism；
Bar cigarette on B, special-shaped cigarette conveying mechanism completes turning of bar cigarette cigarette appearance in the upper course of conveying of cigarette appearance guiding mechanism (20)
To, and complete to close list with the bar cigarette in auxiliary benefit cigarette conveyer belt (2)；
C, complete order pass through cigarette appearance guiding mechanism, realize whole bar cigarette shaping effect by a side alignment, enter mark
Bottom stamp is carried out after mechanism；
D, according to order serial number, sorted with package mechanism, the Medicated cigarette order after stamp carried out shunting and is delivered to two winding installing ports
Carry out man power encasement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610560329.2A CN106043834B (en) | 2016-07-18 | 2016-07-18 | A kind of special-shaped cigarette sorting system and its control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610560329.2A CN106043834B (en) | 2016-07-18 | 2016-07-18 | A kind of special-shaped cigarette sorting system and its control method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106043834A true CN106043834A (en) | 2016-10-26 |
| CN106043834B CN106043834B (en) | 2018-10-02 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610560329.2A Expired - Fee Related CN106043834B (en) | 2016-07-18 | 2016-07-18 | A kind of special-shaped cigarette sorting system and its control method |
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| CN106395350A (en) * | 2016-11-23 | 2017-02-15 | 中邮科技有限责任公司 | Sorting device and method for mixed storage and sorting of multiple specially-shaped cigarettes |
| CN106428767A (en) * | 2016-11-23 | 2017-02-22 | 中邮科技有限责任公司 | Abnormal-shape cigarette sorting system and abnormal-shape cigarette sorting method |
| CN106829042A (en) * | 2016-12-09 | 2017-06-13 | 贵阳普天物流技术有限公司 | A kind of packaging method and device of irregular strip cigarette |
| CN107010353A (en) * | 2017-05-26 | 2017-08-04 | 合肥工业大学 | A kind of adjustable tabacco barn for special-shaped cigarette sorting |
| CN108438686A (en) * | 2018-02-28 | 2018-08-24 | 中国烟草总公司北京市公司物流中心 | A kind of wrapping cigarette packet delivery system |
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| CN106428767B (en) * | 2016-11-23 | 2019-08-30 | 中邮科技有限责任公司 | A kind of special-shaped cigarette sorting system and method |
| CN106428767A (en) * | 2016-11-23 | 2017-02-22 | 中邮科技有限责任公司 | Abnormal-shape cigarette sorting system and abnormal-shape cigarette sorting method |
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