CN106043834B - A kind of special-shaped cigarette sorting system and its control method - Google Patents
A kind of special-shaped cigarette sorting system and its control method Download PDFInfo
- Publication number
- CN106043834B CN106043834B CN201610560329.2A CN201610560329A CN106043834B CN 106043834 B CN106043834 B CN 106043834B CN 201610560329 A CN201610560329 A CN 201610560329A CN 106043834 B CN106043834 B CN 106043834B
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- Prior art keywords
- cigarette
- special
- conveyer belt
- shaped
- sorting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Abstract
A kind of special-shaped cigarette sorting system, belong to the technical field of cigarette sorting, system includes the PLC controller of control system flow, the tabacco barn set gradually according to order pipeline, special-shaped cigarette smoke mechanism, special-shaped cigarette conveying mechanism, cigarette appearance adjustment mechanism, marking mechanism and sorting and package mechanism, adding surface forms the auxiliary benefit cigarette conveyer belt of special-shaped cigarette storage space by place-limited edge in system structure, the output end that auxiliary mends cigarette conveyer belt is connect with special-shaped cigarette conveying mechanism, auxiliary benefit cigarette transmission end of tape is additionally provided with first pair and penetrates switch, first pair of signal output end for penetrating switch and the signal input part of PLC controller connect, auxiliary mends the controlled end of cigarette conveyer belt and the control terminal of PLC controller connects.The present invention also provides the control methods with the system support, and this system is simple to operation, efficient to special-shaped cigarette sorting, it is ensured that smoke correctness.
Description
Technical field
The invention belongs to the technical fields of cigarette sorting, are related to the sorting of special-shaped cigarette, and in particular to a kind of special-shaped cigarette sorting
System.
Background technology
Tobacco commercial distribution field, used semi-automatic cigarette sorting system are only applicable to standard specification at home at present
Cigarette (minimum dimension:276 × 86 × 44mm, full-size:286 × 90 × 49mm) sorting, special-shaped specification carton cigarette can not be taken into account
Sorting, cause the sorting of special-shaped specification carton cigarette manual sorting's pattern or electronic tag sort mode can only be used to carry out, manually
Sort mode or electronic tag sort mode are equipped with more personnel due to needing, and efficiency is low, and error rate is high, and labor intensity is big.
In addition, in traditional standard specification cigarette sorting technological process, due to standard gauge glazing bar cigarette ruler in a thickness direction
Very little difference is little, can be set to coder right over stamp conveyer, using top-down stamp mode, this mode is fought each other
The quality and influential effect of code are little.But for special-shaped specification carton cigarette, since size is poor in a thickness direction for special-shaped specification carton cigarette
It is different too big, it is fixed in delivery head, if using top-down stamp mode, it will seriously affect the matter of stamp
Amount and effect.
It is to embody the key index of sorting system technical merit that carton cigarette, which mends cigarette ability and sorting efficiency,.Vertical sorting machine is mesh
Preceding more commonly used cigarette sorting equipment, has many advantages, such as simple in structure, easy to maintain.But existing vertical sorting machine accounts for
Ground area is big, but also leakage often occurs and mend, few benefit, can not mend in time the phenomenon that cigarette, thus needs the sorting system to cigarette
It is comprehensively improved, to solve the above problems.
Invention content
The present invention provides a kind of special-shaped cigarette sorting system and its control methods, it is therefore intended that overcomes and is deposited in the prior art
Deficiency.
The present invention be realize its purpose the technical solution adopted is that:
A kind of special-shaped cigarette sorting system, system include the PLC controller of control system flow, according to order pipeline according to
Tabacco barn, special-shaped cigarette smoke mechanism, special-shaped cigarette conveying mechanism, cigarette appearance adjustment mechanism, marking mechanism and the sorting of secondary setting and packaging
Mechanism, adding surface forms the auxiliary of special-shaped cigarette storage space by place-limited edge and mends cigarette conveyer belt in system structure, and auxiliary mends cigarette transmission
The output end of band is connect with special-shaped cigarette conveying mechanism, and auxiliary benefit cigarette transmission end of tape is additionally provided with first pair and penetrates switch, the
A pair penetrates the signal output end of switch and the signal input part of PLC controller connects, and auxiliary mends the controlled end and PLC of cigarette conveyer belt
The control terminal of controller connects.
The special-shaped cigarette conveying mechanism includes the main belt controlled by PLC controller, vertical with main belt
To the steering belt of setting, main belt end is additionally provided with second pair and penetrates switch, second pair of signal output end for penetrating switch with
The signal input part of PLC controller connects, and the output end that auxiliary mends cigarette conveyer belt is connect with main belt or steering belt.
The rib of the place-limited edge is away from for 280-320mm.
The tabacco barn lower end is provided with opening, is based on this, the special-shaped cigarette smoke mechanism includes being set to cigarette
The conveyer belt of storehouse lower end is fixed with push plate on conveyer belt, and the cigarette in tabacco barn is placed on conveyer belt, and conveyer belt is by push plate to most
The impetus of the cigarette of bottom end forms smoke structure, and conveying end of tape passes through opening to be connect with main belt, conveys end of tape
Be additionally provided with sensor, the signal output end of sensor and the signal input part of PLC controller connect, the controlled end of conveyer belt with
The control terminal of PLC controller connects.
The opening is additionally provided with hairbrush.
The cigarette appearance adjustment mechanism include by PLC controller control and be set to turn to strap end roller it is defeated
It send machine, each roller of roller conveyor to be distributed for tilting, roller both sides is provided with limit guide rod, roller conveyor
End connect with marking mechanism.
The marking mechanism includes the laser marker being connect with the control terminal of PLC controller, is conveyed with roller
The stamp conveyer belt of machine connection, stamp conveyer belt are roller, and the laser head of laser marker is set to below stamp conveyer belt.
The sorting includes conveying the vertical logical at least two smokes are opened up of end of tape with stamp with package mechanism
Road, each smoke-outlet flue is mating to be provided with the sorting driving mechanism formed by toggle, the controlled end of crank connecting link with
The control terminal of PLC controller connects.
A kind of special-shaped cigarette sorting control method to match with system described above, the control method include following step
Suddenly:
A, PLC controller control special-shaped cigarette smoke mechanism, auxiliary mend cigarette conveyer belt, special-shaped cigarette conveying mechanism, the adjustment of cigarette appearance
Mechanism, marking mechanism and sorting start with package mechanism, and sorting order is sent to special-shaped cigarette smoke mechanism and auxiliary according to order
Mend cigarette conveyer belt, special-shaped cigarette smoke mechanism and auxiliary mend cigarette conveyer belt that required amount of cigarette in order be delivered to special-shaped cigarette are defeated
It send in mechanism;
B, the cigarette on special-shaped cigarette conveying mechanism completes turning for a cigarette cigarette appearance in the transmission process on cigarette appearance adjustment mechanism
To, and mend the cigarette on cigarette conveyer belt with auxiliary and complete to close list;
C, complete order is realized that whole cigarettes lean on the shaping effect of a side alignment, is entered by cigarette appearance adjustment mechanism
Bottom stamp is carried out after marking mechanism;
D, according to order serial number, the cigarette order after stamp is carried out shunting and is delivered under two by sorted and package mechanism
Line mouth carries out man power encasement.
The beneficial effects of the invention are as follows:The present invention mends cigarette conveyer belt by adding auxiliary, when special-shaped cigarette can not go out from tabacco barn
The case where when cigarette or tabacco barn lack cigarette, can timely carrying out benefit cigarette, avoiding causing to shut down because of the scarce cigarette of long-time, improve sorting
Efficiency, while required amount of cigarette is automatically controlled by PLC controller, form automation continuous productive process.
Description of the drawings
Fig. 1 is the structural schematic diagram of special-shaped cigarette sorting system of the present invention.
Fig. 2 be tabacco barn in Fig. 1, special-shaped cigarette smoke mechanism structural schematic diagram.
Fig. 3 is the side view of Fig. 2.
Fig. 4 is the structural schematic diagram that auxiliary mends cigarette conveyer belt in Fig. 1.
Fig. 5 is the structural schematic diagram of cigarette appearance adjustment mechanism in Fig. 1.
Fig. 6 is the structural schematic diagram of marking mechanism in Fig. 1.
Fig. 7 is the structural schematic diagram of sorting and package mechanism in Fig. 1.
Fig. 8 is the schematic diagram of Delamination Transmission above and below a cigarette.
Wherein, 1 place-limited edge is represented, 2, which represent auxiliary, mends cigarette conveyer belt, and 3, which represent first pair, penetrates switch, and 4 represent main belt,
5 represent and turn to belts, and 6, which represent second pair, penetrates switch, and 7 represent tabacco barn, and 8 represent and are open, and 9 represent conveyer belt, and 10 represent push plate, and 11
Representative sensor, 12 represent hairbrush, and 13 represent ball-type conveyer, and 14 represent limit guide rod, and 15 represent marking mechanism, and 16 represent
Laser marker, 17 represent stamp conveyer belt, and 18 represent laser head, and 20 represent cigarette appearance adjustment mechanism, and 21 represent crank connecting link machine
Structure.
Specific implementation mode
With reference to specific embodiment and attached drawing, the present invention is further illustrated.
Embodiment 1
A kind of special-shaped cigarette sorting system, system include the PLC controller of control system flow, according to order pipeline according to
Tabacco barn, special-shaped cigarette smoke mechanism, special-shaped cigarette conveying mechanism, cigarette appearance adjustment mechanism 20, marking mechanism and the sorting of secondary setting and packet
Mounting mechanism, adding surface forms the auxiliary of special-shaped cigarette storage space by place-limited edge 1 and mends cigarette conveyer belt 2 in system structure, and auxiliary mends cigarette
The output end of conveyer belt 2 is connect with special-shaped cigarette conveying mechanism, and 2 end of auxiliary benefit cigarette conveyer belt is additionally provided with first pair and penetrates out
Close 3, the signal input part of first pair of signal output end for penetrating switch 3 and PLC controller connects, auxiliary benefit cigarette conveyer belt 2 by
The control terminal for controlling end and PLC controller connects.Switch is penetrated to detect the quantity for mending cigarette by first pair, it is ensured that mends the correct of cigarette
Property, while first pair is penetrated switch also and has the warning function of verification smoke quantity and malposition.
The special-shaped cigarette conveying mechanism includes the main belt 4 controlled by PLC controller, vertical with main belt
To the steering belt 5 of setting, 4 end of main belt is additionally provided with second pair and penetrates switch 6, second pair of signal output for penetrating switch 6
End is connect with the signal input part of PLC controller, and auxiliary mends output end and main belt 4 or the steering belt 5 of cigarette conveyer belt 2
Connection.Switch is penetrated by second pair to detect the quantity of special-shaped cigarette conveying, it is ensured that the correctness of special-shaped cigarette conveying quantity, while the
Penetrating switch also for two pairs has the warning function of verification smoke quantity and malposition, when an order all passes through main belt tail
End to penetrating switch after, such as detect within a certain period of time cigarette by penetrate switch, illustrate previous order carton cigarette position occur
Abnormal, equipment autostop resets after artificial treatment.
The rib of the place-limited edge is away from for 280-320mm.The rib away from setting have extremely strong brand adaptability, Neng Goubao
The setting of the sorting of reaching the standard grade of the whole special-shaped cigarettes of card, place-limited edge makes benefit cigarette more Regularization, more logic, avoids the occurrence of leakage
It mends, mend even wrong the phenomenon that mending more.The setting of the place-limited edge can also avoid mending the failure of cigarette conveyer belt or all standing when auxiliary
When, play the role of limit, blocking to a cigarette, a cigarette is avoided to fall or since inertia slides on special-shaped cigarette conveying mechanism, cause
Cigarette number is chaotic, mistake of statistics, in addition different orders cigarette mixing, phenomena such as causing serious error.Place-limited edge can also be auxiliary simultaneously
First pair is helped to penetrate switch statistics, cigarette quantity is mended in verification, it is ensured that mend the correctness of cigarette and mend the statistics correctness of cigarette quantity.
7 lower end of tabacco barn is provided with opening 8, is based on this, the special-shaped cigarette smoke mechanism includes being set to
The conveyer belt 9 of tabacco barn lower end is fixed with push plate 10 on conveyer belt 9, and the cigarette in tabacco barn is placed on conveyer belt 9, conveyer belt 9 by
Push plate 10 forms smoke structure to the impetus of the cigarette of lowermost end, and 9 end of conveyer belt passes through opening 8 to connect with main belt 4
It connects, 9 end of conveyer belt is additionally provided with sensor 11, and the signal output end of sensor 11 and the signal input part of PLC controller connect
It connects, the controlled end of conveyer belt 9 and the control terminal of PLC controller connect.
It is additionally provided with hairbrush 12 at the opening 8.The effect of hairbrush is to give a cigarette certain frictional force, is on the one hand ensured
It is smooth, regular that main belt cigarette appearance is fallen to when it is pushed out, on the other hand prevents the continuous smoke of a cigarette, and cigarette superposition causes
Miscount;A cigarette is also prevented from when being pushed out simultaneously, since inertia goes out main belt, a cigarette is caused to lose, statistics
Mistake.
The cigarette appearance adjustment mechanism includes being controlled by PLC controller and being set to the roller of 5 end of steering belt
Each roller of conveyer 13, roller conveyor 13 is distributed for tilting, and roller both sides are provided with limit guide rod 14, roller
The end of formula conveyer 13 is connect with marking mechanism 15.A cigarette can be kept to the side to arrange by each roller tilting distribution faster,
Shorten the time of cigarette appearance adjustment and the floor space of device therefor and transmission length, cost is lower, more efficient.Limit guide rod
Setting plays guiding role to the adjustment of cigarette appearance, can further accelerate adjustment process, it is ensured that cigarette appearance is adjusted to correct state.
The marking mechanism includes the laser marker 16 being connect with the control terminal of PLC controller, defeated with roller
The stamp conveyer belt 17 for sending machine 13 to connect, stamp conveyer belt 17 are roller, and the laser head 18 of laser marker 16, which is set to, to be beaten
17 lower section of code conveyer belt.The laser head 18 of laser marker 16 is set to 17 lower section of stamp conveyer belt and can avoid special-shaped specification carton cigarette
The problem of being brought to stamp greatly very much due to thickness direction size difference, it can be ensured that the quality and effect of stamp.
The sorting and package mechanism include vertical with 17 end of stamp conveyer belt to opening up at least two smokes
Channel, each smoke-outlet flue is mating to be provided with the sorting driving mechanism formed by toggle 21, crank connecting link it is controlled
End is connect with the control terminal of PLC controller.By toggle, realize that a cigarette presses the Delamination Transmission up and down of order, it is different
The form driven jointly with other electric drive and pressure-air, avoiding need not caused by high pressure air power System Expansion
It constructs trouble.
A kind of special-shaped cigarette sorting control method to match with system described above, the control method include following step
Suddenly:
A, PLC controller control special-shaped cigarette smoke mechanism, auxiliary mend cigarette conveyer belt, special-shaped cigarette conveying mechanism, the adjustment of cigarette appearance
Mechanism 20, marking mechanism 15 and sorting start with package mechanism, according to order send sorting order to special-shaped cigarette smoke mechanism and
Auxiliary mends cigarette conveyer belt 2, and required amount of cigarette in order is delivered to different by special-shaped cigarette smoke mechanism and auxiliary benefit cigarette conveyer belt 2
On type cigarette conveying mechanism;
B, the cigarette on special-shaped cigarette conveying mechanism completes a cigarette cigarette appearance in the transmission process on cigarette appearance adjustment mechanism 20
It turns to, and single with the cigarette completion conjunction on auxiliary benefit cigarette conveyer belt 2;
C, complete order is realized that whole cigarettes lean on the shaping effect of a side alignment, is entered by cigarette appearance adjustment mechanism
Bottom stamp is carried out after marking mechanism;
D, according to order serial number, the cigarette order after stamp is carried out shunting and is delivered under two by sorted and package mechanism
Line mouth carries out man power encasement.
Claims (9)
1. a kind of special-shaped cigarette sorting system, system includes the PLC controller of control system flow, successively according to order pipeline
Tabacco barn, special-shaped cigarette smoke mechanism, special-shaped cigarette conveying mechanism, cigarette appearance adjustment mechanism (20), marking mechanism and the sorting of setting and packet
Mounting mechanism, it is characterised in that:Adding surface forms the auxiliary benefit cigarette transmission of special-shaped cigarette storage space by place-limited edge (1) in system structure
Band (2), the output end that auxiliary mends cigarette conveyer belt (2) are connect with special-shaped cigarette conveying mechanism, which mends cigarette conveyer belt (2) end
It is additionally provided with first pair and penetrates switch (3), the signal input part company of first pair of signal output end for penetrating switch (3) and PLC controller
It connects, auxiliary mends the controlled end of cigarette conveyer belt (2) and the control terminal of PLC controller connects.
2. a kind of special-shaped cigarette sorting system according to claim 1, it is characterised in that:The special-shaped cigarette conveying mechanism packet
Include the main belt (4) controlled by PLC controller, in the steering belt (5) to setting vertical with main belt, main belt
(4) end is additionally provided with second pair and penetrates switch (6), and the signal of second pair of signal output end for penetrating switch (6) and PLC controller is defeated
Enter end connection, the output end that auxiliary mends cigarette conveyer belt (2) is connect with main belt (4) or steering belt (5).
3. a kind of special-shaped cigarette sorting system according to claim 1, it is characterised in that:The rib of the place-limited edge away from for
280-320mm。
4. a kind of special-shaped cigarette sorting system according to claim 2, it is characterised in that:Described tabacco barn (7) lower end is set
It is equipped with opening (8), is based on this, the special-shaped cigarette smoke mechanism includes being set to the conveyer belt (9) of tabacco barn lower end, conveyer belt
(9) push plate (10) is fixed on, the cigarette in tabacco barn is placed on conveyer belt (9), and conveyer belt (9) is by push plate (10) to lowermost end
Cigarette impetus formed smoke structure, conveyer belt (9) end pass through opening (8) connect with main belt (4), conveyer belt
(9) end is additionally provided with sensor (11), and the signal output end of sensor (11) and the signal input part of PLC controller connect,
The controlled end of conveyer belt (9) and the control terminal of PLC controller connect.
5. a kind of special-shaped cigarette sorting system according to claim 4, it is characterised in that:It is also set up at the opening (8)
There is hairbrush (12).
6. a kind of special-shaped cigarette sorting system according to claim 2, it is characterised in that:It is wrapped in the cigarette appearance adjustment mechanism
It includes and is controlled and be set to the roller conveyor (13) of steering belt (5) end by PLC controller, roller conveyor (13)
Each roller is tilting distribution, and roller both sides are provided with limit guide rod (14), the end of roller conveyor (13) and beat
Mechanism (15) is marked to connect.
7. a kind of special-shaped cigarette sorting system according to claim 6, it is characterised in that:The marking mechanism include with
The laser marker (16) of the control terminal connection of PLC controller, the stamp conveyer belt (17) being connect with roller conveyor (13),
Stamp conveyer belt (17) is roller, and the laser head (18) of laser marker (16) is set to below stamp conveyer belt (17).
8. a kind of special-shaped cigarette sorting system according to claim 7, it is characterised in that:In the sorting and package mechanism
Include vertical with stamp conveyer belt (17) end to opening up at least two smoke-outlet flues, each smoke-outlet flue is mating be provided with by
The sorting driving mechanism that toggle is formed, the controlled end of crank connecting link and the control terminal of PLC controller connect.
9. a kind of special-shaped cigarette sorting control method to match with system described in claim 1, it is characterised in that:The control
Method includes the following steps:
A, PLC controller control special-shaped cigarette smoke mechanism, auxiliary mend cigarette conveyer belt, special-shaped cigarette conveying mechanism, cigarette appearance adjustment mechanism
(20), marking mechanism (15) and sorting start with package mechanism, according to order send sorting order to special-shaped cigarette smoke mechanism and
Auxiliary mends cigarette conveyer belt (2), and special-shaped cigarette smoke mechanism and auxiliary mend cigarette conveyer belt (2) by required amount of cigarette conveying in order
To special-shaped cigarette conveying mechanism;
B, the cigarette on special-shaped cigarette conveying mechanism completes turning for a cigarette cigarette appearance in the transmission process on cigarette appearance adjustment mechanism (20)
To, and mend the cigarette on cigarette conveyer belt (2) with auxiliary and complete to close list;
C, complete order realizes that whole cigarettes lean on the shaping effect of a side alignment, into mark by cigarette appearance adjustment mechanism
Bottom stamp is carried out after mechanism;
D, according to order serial number, the cigarette order after stamp is carried out shunting and is delivered to two winding installing ports by sorted and package mechanism
Carry out man power encasement.
Priority Applications (1)
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CN201610560329.2A CN106043834B (en) | 2016-07-18 | 2016-07-18 | A kind of special-shaped cigarette sorting system and its control method |
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CN201610560329.2A CN106043834B (en) | 2016-07-18 | 2016-07-18 | A kind of special-shaped cigarette sorting system and its control method |
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CN106043834B true CN106043834B (en) | 2018-10-02 |
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Families Citing this family (13)
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CN106428767B (en) * | 2016-11-23 | 2019-08-30 | 中邮科技有限责任公司 | A kind of special-shaped cigarette sorting system and method |
CN106395350B (en) * | 2016-11-23 | 2019-06-25 | 中邮科技有限责任公司 | A kind of sorting device and method mixing storage and sorting for a variety of special-shaped cigarettes |
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CN107010353A (en) * | 2017-05-26 | 2017-08-04 | 合肥工业大学 | A kind of adjustable tabacco barn for special-shaped cigarette sorting |
CN108423251B (en) * | 2018-02-13 | 2019-03-05 | 中国烟草总公司北京市公司物流中心 | A kind of automatic Cigarette Sorting System |
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CN110525741B (en) * | 2019-08-25 | 2021-07-06 | 电子科技大学 | Automatic sorting system and sorting method for special-shaped cigarettes |
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CN110902311A (en) * | 2019-11-28 | 2020-03-24 | 昆明昆船物流信息产业有限公司 | Flexible distribution control system and control method for special-shaped cigarettes |
CN113212891A (en) * | 2021-05-08 | 2021-08-06 | 南京专注智能科技有限公司 | Conveying and sorting device for cigarette packet quality detection and using method thereof |
CN114313428A (en) * | 2021-12-31 | 2022-04-12 | 南通汉迪自动化设备有限公司 | Transmission steering device for packaging machine or film laminating machine |
CN114735287A (en) * | 2022-03-17 | 2022-07-12 | 福建科盛智能物流装备有限公司 | Short cigarette output converging method |
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FR2622554B1 (en) * | 1987-10-30 | 1990-01-12 | Jean Guigan | LINEAR STORE FOR AUTOMATIC OBJECT STORAGE AND DISTRIBUTION |
CN202038649U (en) * | 2011-01-19 | 2011-11-16 | 广州祺盈机械设备有限公司 | Sorting line system for special packaged cigarette electronic tags |
US9911071B2 (en) * | 2011-11-28 | 2018-03-06 | Sicpa Holding Sa | Method and system for controlling packaging of items on a production/distribution line |
CN202492122U (en) * | 2012-02-03 | 2012-10-17 | 陕西省烟草公司西安市公司 | Conveying belt capable of adjusting gap length in tobacco logistics |
CN102698964A (en) * | 2012-05-25 | 2012-10-03 | 云南昆船设计研究院 | Automatic sorting system and sorting process for cigarettes with abnormal specifications |
CN203473820U (en) * | 2013-09-30 | 2014-03-12 | 内蒙古自治区烟草公司乌兰察布市公司 | Inlet belt conveying device of cigarette packer |
CN203889607U (en) * | 2014-06-17 | 2014-10-22 | 河北省烟草公司石家庄市公司 | Adjustable type semi-automatic high-speed irregular cigarette sorting line for cigarette barn |
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2016
- 2016-07-18 CN CN201610560329.2A patent/CN106043834B/en not_active Expired - Fee Related
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