CN101468722A - Cigarette delivery sorting and packaging system, sorting and packing method and program - Google Patents
Cigarette delivery sorting and packaging system, sorting and packing method and program Download PDFInfo
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- CN101468722A CN101468722A CNA200810190118XA CN200810190118A CN101468722A CN 101468722 A CN101468722 A CN 101468722A CN A200810190118X A CNA200810190118X A CN A200810190118XA CN 200810190118 A CN200810190118 A CN 200810190118A CN 101468722 A CN101468722 A CN 101468722A
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- cigarette
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a system, a method and a program for delivering, sorting and packaging cigarettes. The system comprises a sorting machine and a packaging machine, wherein the sorting mechanism of the sorting machine is provided with a special cabinet for cigarette filling pieces. When the system generates a bar cigarette code, the generated cigarette code is integral multiple of n. When the order of a customer is less than the integral multiple of n, the system makes automatic complementation till the order of the customer approaches a value of the integral multiple of n. The complemented bar cigarette codes are uniform preset pseudo-codes, so as to form an order code section. With the special cabinet for cigarette filling pieces arranged in the forting mechanism, the system, the method and the program use cigarette filling pieces to complement orders less than the integral multiple of n of the orders to the integral multiple of n, print bar cigarette pseudo-codes generated by a control host machine and deliver the cigarette filling pieces to a packing machine for packing in an order sorting process, so the number of the bars of the cigarettes packed is the integral multiple of n, the packed cigarette bars are order, all in square shape and contribute to transportation in stack and the cigarette cases and bars are not damaged.
Description
Technical field
The present invention relates to a kind of cigarette delivery sorting and packaging system, especially a kind of cigarette delivery sorting and packaging system, sorting and packing method and program.
Background technology
At present, tobacco has several to the cigarette package mode at retail family, and a kind of is the Turnover Box mode, and a kind of is to make Turnover Box with half chest, and also having a kind of is to use packaged by plastic film.Because packaged by plastic film has many good qualities, and is widely used now.
Existing sorting and packaging system mainly comprises sorter and wrapping machine, wherein sorter comprises mechanism for sorting, control computer, code printer, mechanism for sorting comprises the letter sorting belt conveyor, tabacco barn, mechanism for sorting has the full automaticity mechanism for sorting, the semi-automatic sorting machine structure, manual sorting mechanism, the full automaticity mechanism for sorting all sorts operation by control computer, control computer is received the instruction of letter sorting order, order can be optimized ordering earlier, again the order that sorts is sorted in order, when sorting an order, quantity with kinds all in the order sends on the controller of tabacco barn successively, controller is got to required cigarette on the letter sorting belt conveyor successively, and belt conveyor travels forward according to certain speed, when beating decoding apparatus, beat decoding apparatus and automatically sign indicating number is got on the cigarette, enter wrapping machine at last.It is to be finished by manual that S. A. sorting line and full automaticity difference just have some.Manual sorting mechanism (the electronic tag mechanism for sorting promptly at electronic tag of the other placement of tabacco barn, shows the cigarette that needs to take in this tabacco barn of how many bars) is by the workman cigarette in the tabacco barn to be placed on the belt conveyor.Wrapping machine mainly comprises Programmable Logic Controller, and by the conveying mechanism of Controlled by Programmable Controller, stacked package mechanism, bag-pushing mechanism structure, film placing mechanism, the molten cutting mechanism of electric heating, baking oven etc., the bar cigarette that is sent by mechanism for sorting at first carries out stacked package by stacked package mechanism, stacked package is put film after the bag-pushing mechanism structure is delivered to film placing mechanism, cut film through the molten cutting mechanism of electric heating then and deliver to baking oven shrinked plastic film, tighten up tobacco bale, send cooling, finish packaging process through conveying mechanism.
But by the packaged by plastic film that said system is finished a very big shortcoming is arranged, because plastic film is softer, that just is not easy to put neatly, causes the extruding of cigarette.Tobacco bale generally is 5 one decks, 5 layers or 6 layers is a bag, if it is 5 multiple that the total number of cigarette is ordered at the retail family, that cigarette can be arranged very neat, but in fact often be not, will cause the one deck in the tobacco bale to have only 1 to 4 like this, the tobacco bale of getting is irregular, and cigarette the time is one wrap and pile get up to put into autodelivery car in transportation, can cause like this that to be placed on discontented layer beneath cigarette stressed excessive and be out of shape; Because floor height is different, can bring inconvenience simultaneously, even cause whole buttress cigarette to collapse, waste time and energy, even damage cigarette to piling.
Summary of the invention
The technical issues that need to address of the present invention provide a kind of square shape that the tobacco bale of dispensing can be packaged into marshalling, it is irregular to stop because customer order quantity differs the tobacco bale that causes, thus the bar cigarette damages when causing the transportation piling cigarette delivery sorting and packaging system, sorting and packing method and program.
For addressing the above problem, the technical solution used in the present invention is: a kind of cigarette delivery sorting and packaging system, comprise sorter, wrapping machine, wherein sorter is mainly by the computer controlled main frame, code printer by the computer controlled host computer control, mechanism for sorting is formed, wrapping machine is mainly by Programmable Logic Controller, and by the conveying mechanism of Controlled by Programmable Controller, stacked package mechanism, the bag-pushing mechanism structure, film placing mechanism, electric heating melts cutting mechanism, baking oven is formed, and wherein mechanism for sorting comprises the letter sorting belt conveyor, place the tabacco barn of bar cigarette and the special-purpose storehouse of placing the profile cigarette filling member consistent with bar cigarette oad specification.
A kind of cigarette delivery sorting packing method, this method may further comprise the steps:
1) the computer controlled main frame of sorting and packaging system obtains letter sorting packing order from management system, generates bar cigarette sign indicating number according to sequence information, forms order sign indicating number section,
2) send order sign indicating number section and beat sign indicating number, and handle the feedback information of code printer, simultaneously the sign indicating number segment information is uploaded to management system to code printer,
3) mechanism for sorting is placed on cigarette sorting on the load-transfer device according to sequence information, and deliver to code printer and beat sign indicating number,
4) Controlled by Programmable Controller detects by what conveying mechanism sent and beats bar cigarette behind the sign indicating number, by cylinder the bar cigarette is carried out stacked package according to setup parameter, again through the bag-pushing mechanism structure deliver to film placing mechanism, electric heating melts cutting mechanism,
5) the bar cigarette tobacco bale that has wrapped up plastic film is delivered to through the intermediate carrier structure and is sent baking oven again after the baking oven baking is shunk plastic film, and cooling forming is finished packing.
Above-mentioned steps 1) the bar cigarette number of codes that generates in is the integral multiple of n, n is the bar cigarette quantity of every layer of tobacco bale, during the integral multiple of the not enough n of customer order, automatically the supplemental customer order is to immediate integral multiple numerical value, the bar cigarette sign indicating number of supplying part is the unified empty sign indicating number that presets, and be sent to code printer, beat on the cigarette filling member, above-mentioned steps 3) the bar cigarette that letter sorting is placed on the load-transfer device in is placed sequentially, place the cigarette filling member at last, this placement order is beaten the sign indicating number order based on control program and code printer.
Bar cigarette quantity in the described tobacco bale is the integral multiple of n.
A kind of cigarette delivery sorting packaging applications control program is stored in the computer controlled main frame, and this control program can be finished following steps:
1) obtains customer order from management system, and according to customer order generation bar cigarette sign indicating number, the bar cigarette sign indicating number that is generated is the integral multiple of n, during the integral multiple of the not enough n of customer order, automatically the supplemental customer order is to immediate integral multiple numerical value, the bar cigarette sign indicating number of supplying part adopts the unified empty sign indicating number that presets, and forms order sign indicating number section
2) send the order sign indicating number section that generates and arrive code printer, sending order is according to earlier normal bar cigarette sign indicating number, and the order of empty sign indicating number is carried out again, and the feedback information of processing code printer, simultaneously the sign indicating number segment information is uploaded to management system.
Adopt the beneficial effect that technique scheme produced to be: this invention is by being provided with the special-purpose storehouse of cigarette filling member at mechanism for sorting, in order letter sorting packaging process, the order of the integral multiple of not enough n in the order is supplied the integral multiple of n, supply part cigarette filling member, and print by the empty sign indicating number of the bar cigarette of main control system generation, be transported to the compress packing, making packaged tobacco shred number is the integral multiple of n, the tobacco bale of accomplishing fluently is neat, be the square shape, be beneficial to the piling transportation, can not damage tobacco bale and bar cigarette.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done and to describe in further detail:
As shown in Figure 1, cigarette delivery sorting and packaging system of the present invention is mainly by sorter, the wrapping machine two large divisions constitutes, wherein sorter is mainly by computer controlled main frame 9, code printer 3 by 9 controls of computer controlled main frame, mechanism for sorting is formed, mechanism for sorting mainly comprises tabacco barn 4,5,6, the special-purpose storehouse 7 of filling member, letter sorting load-transfer device 8, filling member is equipped with the cigarette filling member in the special-purpose storehouse 7, described cigarette filling member is an oblong plastics housing, the profile specification of the bar cigarette in its profile specification and the tabacco barn is consistent, be used to fill tobacco bale, make it can be packaged into regular shape.Wrapping machine is mainly by Programmable Logic Controller, and is made up of the molten cutting mechanism of conveying mechanism, stacked package mechanism 1, bag-pushing mechanism structure, film placing mechanism, electric heating, the baking oven 11 of Controlled by Programmable Controller, and described conveying mechanism comprises bar cigarette belt conveyor 2, intermediate transport band 10.
The present invention passes through to increase the special-purpose storehouse 7 of filling member on the basis of existing cigarette delivery sorting and packaging system, and the control program of transformation computer controlled main frame 9, make the bar cigarette that is transported to compress, the neat tobacco bale that the cigarette filling member can be packaged into the square shape.Improved cigarette delivery sorting packaging applications control program is stored in the computer controlled main frame 9, and this control program can be finished following steps:
1) obtains customer order from management system, and according to customer order generation bar cigarette sign indicating number, the final bar cigarette sign indicating number that generates is the integral multiple of n, n is the bar cigarette quantity of every layer of tobacco bale, discal patch cigarette of the present invention is 5 for every layer, be n=5, when customer order discal patch cigarette quantity is not 5 integral multiple, automatically increase extremely immediate 5 integral multiple of customer order quantity, the bar cigarette sign indicating number of the quantity of Zeng Jiaing adopts unified preset empty yard (being set to 32 0 such as this void sign indicating number) simultaneously, when customer order is the integral multiple of n, normally generates bar cigarette sign indicating number, form order sign indicating number section
2) send the order sign indicating number section that generates and arrive code printer, sending order is to send the normal bar cigarette sign indicating number that generates earlier, send empty sign indicating number again, code printer is printed normal bar cigarette sign indicating number successively to the bar cigarette, more successively with empty code printing to the cigarette filling member, and the feedback information of processing code printer, simultaneously the sign indicating number segment information is uploaded to management system, simultaneously sequence information is sent to mechanism for sorting, mechanism for sorting sorts the bar cigarette earlier according to sequence information, at letter sorting cigarette filling member, be placed on the load-transfer device.
Based on the cigarette delivery sorting packing method of above-mentioned cigarette delivery sorting and packaging system and program, it may further comprise the steps:
1) the computer controlled main frame of sorting and packaging system obtains letter sorting packing order from management system, generates bar cigarette sign indicating number according to sequence information, forms order sign indicating number section,
2) send order sign indicating number section and beat sign indicating number, and handle the feedback information of code printer, simultaneously the sign indicating number segment information is uploaded to management system to code printer,
3) mechanism for sorting is placed on cigarette sorting on the load-transfer device according to sequence information, and deliver to code printer and beat sign indicating number,
4) Controlled by Programmable Controller detects by what conveying mechanism sent and beats bar cigarette behind the sign indicating number, by cylinder the bar cigarette is carried out stacked package according to setup parameter, again through the bag-pushing mechanism structure deliver to film placing mechanism, electric heating melts cutting mechanism,
5) the bar cigarette tobacco bale that has wrapped up plastic film is delivered to through the intermediate carrier structure and is sent baking oven again after the baking oven baking is shunk plastic film, and cooling forming is finished packing, and the tobacco bale that packing is finished is the square shape of rule.
In above-mentioned steps 1) in the bar cigarette number of codes that generates be 5 integral multiple, the 5 bar cigarette quantity for every layer of tobacco bale (the 5th, the quantity of present embodiment, can certainly be other natural number), during the integral multiple of customer order less than 5, automatic supplemental customer order is immediate 5 integral multiple numerical value extremely, the bar cigarette sign indicating number of supplying part adopts the unified empty sign indicating number (the present invention adopts 32 0) that presets, and is sent to code printer according to the sending order of program definition, beats on the cigarette filling member.
In above-mentioned steps 3) in the bar cigarette that is placed on the load-transfer device of letter sorting place by the sequencing that sends bar cigarette sign indicating number and empty sign indicating number, place the cigarette filling member at last, this placement order is beaten the sign indicating number order based on control program and code printer.
Claims (4)
1, a kind of cigarette delivery sorting and packaging system, comprise sorter, wrapping machine, wherein sorter is mainly by the computer controlled main frame, be made up of code printer, the mechanism for sorting of computer controlled host computer control, wrapping machine is mainly by Programmable Logic Controller, and forms by the conveying mechanism of Controlled by Programmable Controller, stacked package mechanism, bag-pushing mechanism structure, film placing mechanism, the molten cutting mechanism of electric heating, baking oven, it is characterized in that: the special-purpose storehouse that mechanism for sorting comprises the letter sorting belt conveyor, place the tabacco barn of bar cigarette and the placement profile cigarette filling member consistent with bar cigarette oad specification.
2, a kind of cigarette delivery sorting packing method, this method may further comprise the steps:
1) the computer controlled main frame of sorting and packaging system obtains letter sorting packing order from management system, generates bar cigarette sign indicating number according to sequence information, forms order sign indicating number section,
2) send order sign indicating number section and beat sign indicating number, and handle the feedback information of code printer, simultaneously the sign indicating number segment information is uploaded to management system to code printer,
3) mechanism for sorting is placed on cigarette sorting on the load-transfer device according to sequence information, and deliver to code printer and beat sign indicating number,
4) Controlled by Programmable Controller detects by what conveying mechanism sent and beats bar cigarette behind the sign indicating number, by cylinder the bar cigarette is carried out stacked package according to setup parameter, again through the bag-pushing mechanism structure deliver to film placing mechanism, electric heating melts cutting mechanism,
5) the bar cigarette tobacco bale that has wrapped up plastic film is delivered to through the intermediate carrier structure and is sent baking oven again after the baking oven baking is shunk plastic film, and cooling forming is finished packing,
It is characterized in that: the bar cigarette number of codes that generates above-mentioned steps 1) is the integral multiple of n, n is the bar cigarette quantity of every layer of tobacco bale, during the integral multiple of the not enough n of customer order, automatically the supplemental customer order is to immediate integral multiple numerical value, the bar cigarette sign indicating number of supplying part is the unified empty sign indicating number that presets, and be sent to code printer, beat on the cigarette filling member, above-mentioned steps 3) the bar cigarette that letter sorting is placed on the load-transfer device in is placed sequentially, place the cigarette filling member at last, this placement order is beaten the sign indicating number order based on control program and code printer.
3, cigarette delivery sorting packing method according to claim 2 is characterized in that the bar cigarette quantity in the described tobacco bale is the integral multiple of n.
4, a kind of cigarette delivery sorting packaging applications control program is stored in the computer controlled main frame, it is characterized in that this control program can finish following steps:
1) obtains customer order from management system, and according to customer order generation bar cigarette sign indicating number, the bar cigarette sign indicating number that is generated is the integral multiple of n, during the integral multiple of the not enough n of customer order, automatically the supplemental customer order is to immediate integral multiple numerical value, the bar cigarette sign indicating number of supplying part adopts the unified empty sign indicating number that presets, and forms order sign indicating number section
2) send the order sign indicating number section that generates and arrive code printer, sending order is according to earlier normal bar cigarette sign indicating number, and the order of empty sign indicating number is carried out again, and the feedback information of processing code printer, simultaneously the sign indicating number segment information is uploaded to management system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810190118XA CN101468722B (en) | 2008-09-05 | 2008-12-30 | Cigarette delivery sorting and packaging system, sorting and packing method and program |
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| CN200810079343.6 | 2008-09-05 | ||
| CN200810079343 | 2008-09-05 | ||
| CN200810190118XA CN101468722B (en) | 2008-09-05 | 2008-12-30 | Cigarette delivery sorting and packaging system, sorting and packing method and program |
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| CN101468722A true CN101468722A (en) | 2009-07-01 |
| CN101468722B CN101468722B (en) | 2012-05-30 |
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Cited By (14)
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| CN101863385A (en) * | 2010-06-04 | 2010-10-20 | 红云红河烟草(集团)有限责任公司 | Automatic unstacking-stacking process for warehouse-transfer tobacco |
| CN102092552A (en) * | 2011-01-26 | 2011-06-15 | 山东兰剑物流科技有限公司 | Warehousing method and equipment for intensive logistic warehouses |
| CN102101569A (en) * | 2011-01-26 | 2011-06-22 | 山东兰剑物流科技有限公司 | Integrated tobacco logistics warehouse and storing, sorting and packing method thereof |
| CN102673816A (en) * | 2012-06-11 | 2012-09-19 | 姜广峻 | Cargo sorting and subpackaging equipment |
| CN104890913A (en) * | 2015-04-21 | 2015-09-09 | 江南大学 | Novel automatic packing system and automatic packing method applied for electronic commerce and express delivery logistics industry |
| CN105799982A (en) * | 2014-12-29 | 2016-07-27 | Tcl王牌电器(惠州)有限公司 | Automatic television stacking device and method |
| CN105836224A (en) * | 2016-05-23 | 2016-08-10 | 广东工业大学 | Automatic sorting and packaging method for plate-shaped materials in multiple mixed orders and control system thereof |
| CN106219215A (en) * | 2016-07-30 | 2016-12-14 | 江苏省烟草公司常州市公司 | Ramuscule cigarette, standard cigarette associating sorting system |
| CN108438686A (en) * | 2018-02-28 | 2018-08-24 | 中国烟草总公司北京市公司物流中心 | A kind of wrapping cigarette packet delivery system |
| CN109927992A (en) * | 2017-12-19 | 2019-06-25 | 楚天科技股份有限公司 | A kind of sorting packaging system and method |
| CN110937158A (en) * | 2019-11-27 | 2020-03-31 | 南京大树智能科技股份有限公司 | Cigarette barrel two-dimensional code information detection correlation system |
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| CN111268211A (en) * | 2020-03-04 | 2020-06-12 | 东莞市优纳伯包装技术研究所 | Case induction based packaging scheme generation method, system and medium |
| CN112550864A (en) * | 2020-12-25 | 2021-03-26 | 红云红河烟草(集团)有限责任公司 | Automatic packing box code printing device for cigarette production |
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| CN2550263Y (en) * | 2002-06-07 | 2003-05-14 | 梅林� | Cigarette distribution and sorting device |
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| CN2742780Y (en) * | 2004-11-05 | 2005-11-30 | 济南兰剑物流科技有限责任公司 | Cigarette sorting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101863385A (en) * | 2010-06-04 | 2010-10-20 | 红云红河烟草(集团)有限责任公司 | Automatic unstacking-stacking process for warehouse-transfer tobacco |
| CN102092552A (en) * | 2011-01-26 | 2011-06-15 | 山东兰剑物流科技有限公司 | Warehousing method and equipment for intensive logistic warehouses |
| CN102101569A (en) * | 2011-01-26 | 2011-06-22 | 山东兰剑物流科技有限公司 | Integrated tobacco logistics warehouse and storing, sorting and packing method thereof |
| CN102101569B (en) * | 2011-01-26 | 2012-08-22 | 山东兰剑物流科技有限公司 | Integrated tobacco logistics warehouse and storing, sorting and packing method thereof |
| CN102092552B (en) * | 2011-01-26 | 2012-08-22 | 山东兰剑物流科技有限公司 | Warehousing method and equipment for intensive logistic warehouses |
| CN102673816A (en) * | 2012-06-11 | 2012-09-19 | 姜广峻 | Cargo sorting and subpackaging equipment |
| CN102673816B (en) * | 2012-06-11 | 2015-05-20 | 姜广峻 | Cargo sorting and subpackaging equipment |
| CN105799982B (en) * | 2014-12-29 | 2018-01-30 | Tcl王牌电器(惠州)有限公司 | Television set automatic stacking device and method |
| CN105799982A (en) * | 2014-12-29 | 2016-07-27 | Tcl王牌电器(惠州)有限公司 | Automatic television stacking device and method |
| CN104890913A (en) * | 2015-04-21 | 2015-09-09 | 江南大学 | Novel automatic packing system and automatic packing method applied for electronic commerce and express delivery logistics industry |
| CN105836224A (en) * | 2016-05-23 | 2016-08-10 | 广东工业大学 | Automatic sorting and packaging method for plate-shaped materials in multiple mixed orders and control system thereof |
| CN105836224B (en) * | 2016-05-23 | 2017-05-17 | 广东工业大学 | Automatic sorting and packaging method for plate-shaped materials in multiple mixed orders and control system thereof |
| CN106219215A (en) * | 2016-07-30 | 2016-12-14 | 江苏省烟草公司常州市公司 | Ramuscule cigarette, standard cigarette associating sorting system |
| CN109927992A (en) * | 2017-12-19 | 2019-06-25 | 楚天科技股份有限公司 | A kind of sorting packaging system and method |
| CN109927992B (en) * | 2017-12-19 | 2024-03-26 | 楚天科技股份有限公司 | Sorting and packing system and method |
| CN108438686A (en) * | 2018-02-28 | 2018-08-24 | 中国烟草总公司北京市公司物流中心 | A kind of wrapping cigarette packet delivery system |
| CN108438686B (en) * | 2018-02-28 | 2019-01-22 | 中国烟草总公司北京市公司物流中心 | A kind of wrapping cigarette packet delivery system |
| WO2020093743A1 (en) * | 2018-11-06 | 2020-05-14 | 北京京东振世信息技术有限公司 | Retail facility and commodity processing method therefor |
| CN110937158A (en) * | 2019-11-27 | 2020-03-31 | 南京大树智能科技股份有限公司 | Cigarette barrel two-dimensional code information detection correlation system |
| CN111268211A (en) * | 2020-03-04 | 2020-06-12 | 东莞市优纳伯包装技术研究所 | Case induction based packaging scheme generation method, system and medium |
| CN112550864A (en) * | 2020-12-25 | 2021-03-26 | 红云红河烟草(集团)有限责任公司 | Automatic packing box code printing device for cigarette production |
| CN112550864B (en) * | 2020-12-25 | 2024-04-05 | 红云红河烟草(集团)有限责任公司 | Automatic code printing device of packing box for cigarette production |
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