CN102101569A - Integrated tobacco logistics warehouse and storing, sorting and packing method thereof - Google Patents
Integrated tobacco logistics warehouse and storing, sorting and packing method thereof Download PDFInfo
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- CN102101569A CN102101569A CN 201110027999 CN201110027999A CN102101569A CN 102101569 A CN102101569 A CN 102101569A CN 201110027999 CN201110027999 CN 201110027999 CN 201110027999 A CN201110027999 A CN 201110027999A CN 102101569 A CN102101569 A CN 102101569A
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Abstract
The invention discloses an integrated tobacco logistics warehouse and a storing, sorting and packing method thereof. The technical scheme is that: the integrated tobacco logistics warehouse is characterized by comprising warehousing equipment, storage equipment, delivery equipment and sorting and packing equipment, wherein the sorting and packing equipment comprises a sorter, laser code marking equipment, and tobacco assembling and packing equipment. The invention has the advantages that: the warehouse adopts high-intensive storage and realizes the automatic sorting and delivery process according to the requirement of an order, the whole process from the warehousing to the sorting, delivery and packing is implemented in an automatic assembly line working mode, the automation degree and efficiency are high, and manual working links are greatly reduced, so that an aim of warehousing and sorting integrated management of a tobacco commercial system is fulfilled innovatively.
Description
Technical field
The present invention relates to the logistlcs technology field, especially relate to a kind of integrated tobacco flow warehouse and storage thereof, sorting and packing method.
Background technology
At present, logistics field mainly adopts laneway type shelf and through shelf to realize the storage of goods to the storage mode of large cargo unit, and is equipped with the input work that of piler or fork truck realization goods.Employing laneway type racks store goods has advantages such as storage operation is convenient, flexible, and access sequence is unrestricted, but needs per two row's shelf stay a service tunnel at least, and the goods storage is sparse, and the warehouse space degree of utilization is lower.Adopt through shelf can realize intensive storage, improve the warehouse space degree of utilization, but general through shelf can not adopt piler to go out input work, need fork truck to sail access goods within the shelf into, degree of automation is lower, cost is high.Simultaneously, the mode of this two classes storage goods only possesses the goods memory function, and degree of automation is low, can not carry out by kind, sort outbound automatically by order warehoused cargo.
Summary of the invention
The object of the present invention is to provide a kind of specialty to be used for the logistic storage system of finished cigarettes, this kind system can finish the automatic letter sorting of different brands cigarette and letter sorting efficient height, uninterrupted working time is long, the technical scheme that adopts is: a kind of integrated tobacco flow warehouse, it is characterized in that: described integrated tobacco flow warehouse comprises and is conveyed into library facilities, storage equipment, goes out library facilities and letter sorting packaging facilities that described letter sorting packaging facilities comprises that sorter, laser are beaten decoding apparatus and group tobacco bale installing is equipped with.
Technical scheme of the present invention also has: the described library facilities that is conveyed into comprises that the part cigarette is gone into library facilities, made a yard scanner, the part cigarette becomes buttress equipment, described storage equipment comprises makes the buttress piler that moves horizontally of cigarette and the buttress cigarette is done the above memory channel of one deck that vertically moves, the above memory channel of one row constitutes the memory space, describedly goes out library facilities and comprises that the buttress cigarette tears cigarette machine and the sharp shelf of part plume open.
Technical scheme of the present invention also has: described memory space comprises famous brand tobacco memory space, small-and medium-brands tobacco memory space and the minimum brand memory space that varies in size and divide according to logistics capacity.
Technical scheme of the present invention also has: described famous brand tobacco memory space also comprises famous brand tobacco stock district, and described small-and medium-brands tobacco memory space also comprises small-and medium-brands tobacco stock district.
Technical scheme of the present invention also has: the step of described storage, sorting and packing method comprises:
1) conveying of part cigarette warehouse-in: the part cigarette is carried through being conveyed into library facilities, becomes the part cigarette buttress to be placed as the buttress cigarette by folded cigarette machine at vertical direction by beating after the sign indicating number scanner is swept sign indicating number in the course of conveying;
2) storage of buttress cigarette: put into memory channel after the buttress cigarette is moved horizontally by piler, described memory channel has long-pending playing function, and is very close to each other between the described buttress cigarette;
3) outbound of part cigarette: memory channel is treated that the buttress cigarette on the outbound station splits into the part cigarette by tearing the cigarette machine open; The part cigarette is outwards exported by fluent shelf;
4) letter sorting of bar cigarette, packing:
4.1 the part cigarette after case ear relative fixed, is transported to sorter by manually opening the case ear, under the control of sorter job instruction, the bar cigarette of different brands is carried successively according to the requirement of order, and beats decoding apparatus by laser and beat sign indicating number;
4.2 be divided into the same number of group of cigarette of bar cigarette after the bar cigarette of the described different brands combination, described group of tobacco bale drawn together the bar cigarette more than two;
4.3 described group of cigarette packed fully and exported after pasting adhesive label after the packing by the installing of group tobacco bale.
Technical scheme of the present invention also has: described packaging facilities is the plastic sealing pack machine.
Technical scheme of the present invention also has: the long-pending playing function of described memory channel is:
1) the outbound station for the treatment of of described memory channel has the buttress cigarette to treat outbound;
2) residue is piled up neatly the number of packages of cigarette less than a total number of packages for the treatment of can place on the outbound station after the execution outbound task;
3) carry out buttress cigarette warehouse-in task, space can occur between the buttress cigarette of every row memory channel front and back this moment;
4) the leading portion conveyer chain counter motion of memory channel, the buttress cigarette merges before and after realizing, eliminates the space;
5) the buttress cigarette is fed forward to and treats the outbound station.
Technical scheme of the present invention also has: the tobacco of described different brands is divided into different types according to its difference in warehouse logistics capacity size, is stored in different memory spaces respectively.
Technical scheme of the present invention also has: described tobacco type is famous brand tobacco, small-and medium-brands tobacco and minimum brand tobacco, is stored in famous brand tobacco memory space, small-and medium-brands tobacco memory space and minimum brand memory space respectively.
Technical scheme of the present invention also has: the storage method of described famous brand tobacco and small-and medium-brands tobacco also comprises the stock of famous brand tobacco and small-and medium-brands tobacco, described stock is will be piled up neatly on the memory channel that cigarette is placed on famous brand tobacco memory space and small-and medium-brands tobacco stock district by piler, during outbound, the buttress cigarette is torn the cigarette machine open and will pile up neatly cigarette and split into the part cigarette and pass through fluent shelf shipment.
Beneficial effect of the present invention is: this warehouse has adopted highly denseization storage, realized sorting automatically the process of outbound according to order requirements, wholely sort the outbound packaging process and realized the automatic production line mode of operation from putting in storage to, degree of automation height, efficient height, significantly reduced the manual work link, thus the realization of novelty the target of the storage of tobacco business system, letter sorting integrated management.
Description of drawings
Accompanying drawing 1 is the front view of this logistics warehouse storage part, accompanying drawing 2 is birds-eye vieies of this logistics warehouse storage part, accompanying drawing 3 is the long-pending playing function scheme drawings of memory channel, accompanying drawing 4 is memory channel front views, accompanying drawing 5 is memory channel birds-eye vieies, accompanying drawing 6 is memory channel left views, accompanying drawing 7 is fundamental diagrams of breakaway device, accompanying drawing 8 is this logistics warehouse letter sorting packaged unit structural representations, wherein, the 1st, flexible chain mat machine, the 2nd, sweep ink recorder, the 3rd, the warehouse-in conveyer, the 4th, climbing conveyer, the 5th, folded cigarette machine, the 6th, piler, the 7th, famous brand tobacco memory space, the 8th, small-and medium-brands tobacco memory space, the 9th, minimum brand tobacco memory space, the 10th, famous brand tobacco stock district, the 11st, small-and medium-brands tobacco stock district, the 12nd, the sharp shelf of part plume, the 13rd, memory channel, the 14th, conveyer chain, the 15th, chain holder rail, the 16th, changed course sprocket wheel, the 17th, drive sprocket, the 18th, chain stretching device, the 19th, drive motor, the 20th, the buttress cigarette is torn cigarette machine, the 21st, breakaway device, the 22nd, sorter open, the 23rd, laser is beaten decoding apparatus, and the 24th, the installing of group tobacco bale is equipped with.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is specifically described.This warehouse adopts the automatic production line mode of operation, carries out the automatic piling storage according to warehouse-in cigarette product item; Simultaneously, can be according to letter sorting order processing instruction, carry out automatic withdrawing in proper order according to letter sorting, comprise being conveyed into library facilities, storage equipment, going out library facilities and sorting packaging facilities, the letter sorting packaging facilities comprises that sorter 22, laser are beaten decoding apparatus 23 and the installing of group tobacco bale is equipped with 24.Be conveyed into library facilities and comprise that the part cigarette goes into library facilities, beats sign indicating number a scanner, part cigarette and become buttress equipment, storage equipment comprises to be made the piler that moves horizontally of buttress cigarette 6 and makes the buttress cigarette do the memory channel 13 that vertically moves, the above memory channel 13 of one row constitutes the memory space, goes out library facilities and comprises that piling up neatly cigarette tears cigarette machine 20 and the sharp shelf 12 of part plume open.The part cigarette is gone into library facilities and is comprised flexible chain mat machine 1, warehouse-in conveyer 3, climbing conveyer 4, making a sign indicating number scanner has adopted and has swept ink recorder 2, the part cigarette becomes buttress equipment to adopt folded cigarette machine 5, under setting, folded cigarette machine 5 is built up the part cigarette will be piled up neatly cigarette behind the 5/buttress and give piler 6, piler 6 can drive the buttress cigarette and do moving of horizontal direction, leaves in the memory channel 13 and deposits thereby will pile up neatly cigarette.
In actual the use, difference according to the size of logistics capacity in this logistics warehouse, the tobacco that to store is divided three classes, be exactly famous brand tobacco, the logistics capacity small-and medium-brands tobacco and the minimum minimum brand tobacco of logistics capacity placed in the middle of logistics capacity maximum, cooresponding is famous brand tobacco memory space 7, small-and medium-brands memory space 8 and minimum brand tobacco memory space 9 with the memory partitioning in the warehouse, cooresponding to the buttress cigarette store.
Consider the convenience of outbound, also be provided with famous brand tobacco stock district 10 and small-and medium-brands tobacco stock district 11 in the memory space, the buttress cigarette of famous brand tobacco and small-and medium-brands tobacco can be introduced into cooresponding stock district buffer memory.
Three-layer type memory channel 13 constitutes " shelf " part in warehouse, and each layer is made of some row memory channels, and the buttress cigarette can be realized through two-way moving, and each row passage constitutes by the plurality of sections passage, and single hop passage independent drive can realize separate operaton.
Go out library facilities and comprised that sharp shelf 12 of part plume and buttress cigarette tear cigarette machine 20 open, tear cigarette machine 20 open and will pile up neatly and outwards carry by part plume profit shelf 12 after cigarette splits into the part cigarette.
The principle of work of breakaway device 21 is:
1) the part cigarette is transferred to the exit end of the sharp shelf 12 of part plume;
2) breakaway device 21 lifts the part cigarette of exit end, withstands the part cigarette of back simultaneously;
3) breakaway device 21 is transported to the part cigarette on the outbound passage;
4) breakaway device 21 is got back to initial position, and the part cigarette adds to the exit end of the sharp shelf 12 of part plume.
The storage and the method for sorting in this kind warehouse are:
1) conveying of part cigarette warehouse-in: the part cigarette is carried through being conveyed into library facilities, becomes the part cigarette buttress to be placed to the buttress cigarette by folded cigarette machine 5 at vertical direction by beating after the sign indicating number scanner is swept sign indicating number in the course of conveying;
2) storage of buttress cigarette: put into memory channel 13 after the buttress cigarette is moved horizontally by piler 5, memory channel 13 has long-pending playing function, can make between the buttress cigarette very close to each other.
3) outbound of part cigarette: tear cigarette machine 20 open by the buttress cigarette memory channel 13 is treated that the buttress cigarette on the outbound station splits into the part cigarette; The part cigarette is outwards exported by fluent shelf 12.
4) letter sorting of bar cigarette, packing:
4.1 the part cigarette after case ear relative fixed, is transported to sorter 22 by manually opening the case ear, under the control of sorter 22 job instructions, the bar cigarette of different brands is carried successively according to the requirement of order, and beats decoding apparatus 23 by laser and beat sign indicating number;
4.2 be divided into the same number of group of cigarette of bar cigarette after the bar cigarette of the described different brands combination, described group of tobacco bale drawn together the bar cigarette more than two;
4.3 described group of cigarette is equipped with 24 by the installing of group tobacco bale and packs and export after pasting adhesive label after the packing.
Wherein, in order to realize the concentrated type storage of goods, memory channel 13 has long-pending playing function:
1) the outbound station for the treatment of of memory channel 13 has the buttress cigarette to treat outbound;
2) residue is piled up neatly the number of packages of cigarette less than a total number of packages for the treatment of can place on the outbound station after the execution outbound task;
3) carry out buttress cigarette warehouse-in task, space can occur between every row memory channel 13 front and back buttress cigarette this moment;
4) leading portion conveyer chain 14 counter motions of memory channel 13, the buttress cigarette merges before and after realizing, eliminates the space;
5) the buttress cigarette is fed forward to and treats the outbound station.
Specifically be exemplified below:
1) there are 5 buttress cigarettes to treat outbound on the memory channel 13;
2) 3 buttress of residue cigarettes after the execution outbound task;
3) carry out buttress cigarette warehouse-in task, space can occur between the memory channel 13 front and back buttress cigarette this moment;
4) leading portion conveyer chain 14 counter motions of memory channel 13, goods merges before and after realizing, eliminates the space;
5) goods is fed forward to and treats the outbound station.
The tobacco of depositing in the warehouse is according to the difference of logistics capacity size, be divided into different types, be stored in different memory spaces respectively, in the present embodiment, the tobacco type is the famous brand tobacco, small-and medium-brands tobacco and minimum brand tobacco, be stored in famous brand tobacco memory space 7 respectively, small-and medium-brands tobacco memory space 8 and minimum brand memory space 9, wherein, the famous brand tobacco also has famous brand tobacco stock district 10, the small-and medium-brands tobacco also has small-and medium-brands tobacco stock district 11, will pile up neatly cigarette by piler 6 during stock and be placed on famous brand tobacco memory space 10 and small-and medium-brands tobacco stock and distinguish on 11 the memory channel.The stock principle is: the buttress cigarette is kept in stock district, and when letter sorting need replenish, temporary buttress cigarette was sent to the buttress cigarette and tears cigarette machine 20 open and replenish, and after stock district buttress cigarette reduces to a certain degree, piler 6 will pile up neatly cigarette and be transported to stock and distinguish and replenish.
Certainly, above-mentioned explanation is not a limitation of the present invention, and the present invention also is not limited only to above-mentioned giving an example, and variation, remodeling, interpolation or replacement that those skilled in the art are made in essential scope of the present invention also belong to protection scope of the present invention.
Claims (10)
1. integrated tobacco flow warehouse, it is characterized in that: described integrated tobacco flow warehouse comprises and is conveyed into library facilities, storage equipment, goes out library facilities and letter sorting packaging facilities that described letter sorting packaging facilities comprises that sorter, laser are beaten decoding apparatus and group tobacco bale installing is equipped with.
2. according to the described integrated tobacco flow of claim 1 warehouse, it is characterized in that: the described library facilities that is conveyed into comprises that the part cigarette goes into library facilities, beats sign indicating number a scanner, part cigarette and become buttress equipment, described storage equipment comprises makes the buttress piler that moves horizontally of cigarette and the buttress cigarette is done the above memory channel of one deck that vertically moves, the above memory channel of one row constitutes the memory space, describedly goes out library facilities and comprises that the buttress cigarette tears cigarette machine and the sharp shelf of part plume open.
3. according to the described integrated tobacco flow of claim 2 warehouse, it is characterized in that: described memory space comprises famous brand tobacco memory space, small-and medium-brands tobacco memory space and the minimum brand memory space that varies in size and divide according to logistics capacity.
4. according to the described integrated tobacco flow of claim 3 warehouse, it is characterized in that: described famous brand tobacco memory space also comprises famous brand tobacco stock district, and described small-and medium-brands tobacco memory space also comprises small-and medium-brands tobacco stock district.
5. storage, sorting and packing method according to the described integrated tobacco flow of claim 1 warehouse, it is characterized in that: the step of described storage, sorting and packing method comprises:
1) conveying of part cigarette warehouse-in: the part cigarette is carried through being conveyed into library facilities, becomes the part cigarette buttress to be placed as the buttress cigarette by folded cigarette machine at vertical direction by beating after the sign indicating number scanner is swept sign indicating number in the course of conveying;
2) storage of buttress cigarette: put into memory channel after the buttress cigarette is moved horizontally by piler, described memory channel has long-pending playing function, and is very close to each other between the described buttress cigarette;
3) outbound of part cigarette: memory channel is treated that the buttress cigarette on the outbound station splits into the part cigarette by tearing the cigarette machine open; The part cigarette is outwards exported by fluent shelf;
4) letter sorting of bar cigarette, packing:
4.1 the part cigarette after case ear relative fixed, is transported to sorter by manually opening the case ear, under the control of sorter job instruction, the bar cigarette of different brands is carried successively according to the requirement of order, and beats decoding apparatus by laser and beat sign indicating number;
4.2 be divided into the same number of group of cigarette of bar cigarette after the bar cigarette of the described different brands combination, described group of tobacco bale drawn together the bar cigarette more than two;
4.3 described group of cigarette packed fully and exported after pasting adhesive label after the packing by the installing of group tobacco bale.
6. according to storage, the method for sorting in the described integrated tobacco flow of claim 5 warehouse, it is characterized in that: described packaging facilities is the plastic sealing pack machine.
7. according to storage, the method for sorting in the described integrated tobacco flow of claim 5 warehouse, it is characterized in that: the long-pending playing function of described memory channel is:
1) the outbound station for the treatment of of described memory channel has the buttress cigarette to treat outbound;
2) residue is piled up neatly the number of packages of cigarette less than a total number of packages for the treatment of can place on the outbound station after the execution outbound task; 3) carry out buttress cigarette warehouse-in task, space can occur between the buttress cigarette of every row memory channel front and back this moment;
4) the leading portion conveyer chain counter motion of memory channel, the buttress cigarette merges before and after realizing, eliminates the space;
5) the buttress cigarette is fed forward to and treats the outbound station.
8. according to the described storage of claim 6, sorting and packing method, it is characterized in that: the tobacco of described different brands is divided into different types according to its difference in warehouse logistics capacity size, is stored in different memory spaces respectively.
9. according to the described storage of claim 8, sorting and packing method, it is characterized in that: described tobacco type is famous brand tobacco, small-and medium-brands tobacco and minimum brand tobacco, is stored in famous brand tobacco memory space, small-and medium-brands tobacco memory space and minimum brand memory space respectively.
10. according to the described storage of claim 9, sorting and packing method, it is characterized in that: the storage method of described famous brand tobacco and small-and medium-brands tobacco also comprises the stock of famous brand tobacco and small-and medium-brands tobacco, described stock is will be piled up neatly on the memory channel that cigarette is placed on famous brand tobacco memory space and small-and medium-brands tobacco stock district by piler, during outbound, the buttress cigarette is torn the cigarette machine open and will pile up neatly cigarette and split into the part cigarette and pass through fluent shelf shipment.
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| CN2011100279995A CN102101569B (en) | 2011-01-26 | 2011-01-26 | Integrated tobacco logistics warehouse and storing, sorting and packing method thereof |
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| CN2011100279995A CN102101569B (en) | 2011-01-26 | 2011-01-26 | Integrated tobacco logistics warehouse and storing, sorting and packing method thereof |
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| CN102862809A (en) * | 2012-10-19 | 2013-01-09 | 浙江省烟草公司绍兴市公司 | Stocking-up system and method |
| CN104960830A (en) * | 2015-07-23 | 2015-10-07 | 无锡中鼎物流设备有限公司 | Yoghourt refrigerating automatic storage and transport sorting system based on sliding stocking up channel |
| CN105118370A (en) * | 2015-09-08 | 2015-12-02 | 四川烟草工业有限责任公司 | Modular tobacco logistics production line practical training device |
| CN105129361A (en) * | 2015-10-08 | 2015-12-09 | 山东兰剑物流科技股份有限公司 | Buffer device for automatic workbin access system |
| CN105205567A (en) * | 2015-10-14 | 2015-12-30 | 山东德州烟草有限公司 | Tobacco ordering abnormity tracking system and method |
| CN105473469A (en) * | 2013-07-17 | 2016-04-06 | 德马泰克系统有限公司 | Method of order fulfilling by preparing storage units at picking station |
| CN107392541A (en) * | 2017-07-26 | 2017-11-24 | 红云红河烟草(集团)有限责任公司 | Tobacco sheets in storhouse formula will expect that packaging operational method is torn in a kind of digitization of outbound open |
| US9988212B2 (en) | 2013-07-17 | 2018-06-05 | Dematic Gmbh | Method of order fulfilling by preparing storage units at a picking station |
| CN108423351A (en) * | 2017-09-21 | 2018-08-21 | 机械工业第六设计研究院有限公司 | Divide integrated method based on the storage of rectangular co-ordinate unstacking machine hand combination Multilayer shuttle car |
| CN108438686A (en) * | 2018-02-28 | 2018-08-24 | 中国烟草总公司北京市公司物流中心 | A kind of wrapping cigarette packet delivery system |
| CN113800160A (en) * | 2020-06-01 | 2021-12-17 | 无锡职业技术学院 | Large-batch picking type finished product stereoscopic warehouse and delivery equipment |
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| CN102862809B (en) * | 2012-10-19 | 2014-09-03 | 浙江省烟草公司绍兴市公司 | Stocking-up system and method |
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| CN105118370A (en) * | 2015-09-08 | 2015-12-02 | 四川烟草工业有限责任公司 | Modular tobacco logistics production line practical training device |
| CN105118370B (en) * | 2015-09-08 | 2017-12-26 | 四川中烟工业有限责任公司 | A kind of modularization tobacco flow produces line training device |
| CN105129361A (en) * | 2015-10-08 | 2015-12-09 | 山东兰剑物流科技股份有限公司 | Buffer device for automatic workbin access system |
| CN105205567B (en) * | 2015-10-14 | 2019-06-11 | 山东德州烟草有限公司 | A kind of tobacco orders abnormal tracking system and its method |
| CN105205567A (en) * | 2015-10-14 | 2015-12-30 | 山东德州烟草有限公司 | Tobacco ordering abnormity tracking system and method |
| CN107392541A (en) * | 2017-07-26 | 2017-11-24 | 红云红河烟草(集团)有限责任公司 | Tobacco sheets in storhouse formula will expect that packaging operational method is torn in a kind of digitization of outbound open |
| CN108423351A (en) * | 2017-09-21 | 2018-08-21 | 机械工业第六设计研究院有限公司 | Divide integrated method based on the storage of rectangular co-ordinate unstacking machine hand combination Multilayer shuttle car |
| CN108438686A (en) * | 2018-02-28 | 2018-08-24 | 中国烟草总公司北京市公司物流中心 | A kind of wrapping cigarette packet delivery system |
| CN108438686B (en) * | 2018-02-28 | 2019-01-22 | 中国烟草总公司北京市公司物流中心 | A kind of wrapping cigarette packet delivery system |
| CN113800160A (en) * | 2020-06-01 | 2021-12-17 | 无锡职业技术学院 | Large-batch picking type finished product stereoscopic warehouse and delivery equipment |
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