CN101454850B - Wire winding system, tension device, and wire winding method - Google Patents
Wire winding system, tension device, and wire winding method Download PDFInfo
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- CN101454850B CN101454850B CN200780019151XA CN200780019151A CN101454850B CN 101454850 B CN101454850 B CN 101454850B CN 200780019151X A CN200780019151X A CN 200780019151XA CN 200780019151 A CN200780019151 A CN 200780019151A CN 101454850 B CN101454850 B CN 101454850B
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- wire rod
- roller
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- volume core
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- 238000004804 winding Methods 0.000 title claims abstract description 99
- 238000005096 rolling process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000001629 suppression Effects 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000875 corresponding Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000737 periodic Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001105 regulatory Effects 0.000 description 1
- 230000000717 retained Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000001052 transient Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/36—Floating elements compensating for irregularities in supply or take-up of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/06—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate singly
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- H—ELECTRICITY
- H01—BASIC ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—BASIC ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
Abstract
The invention provides a winding device, a tension device and a winding method. A winding device 100 which winds a wire 3 around a core 11 includes the core 11, which rotates axially and around which the wire 3 is wound; a roller 21 which rotates axially and feeds the wire 3, which is wound around the roller 21, to the core 11; and a tension device 15 which adjusts a tension of the wire 3 that is supplied to the core 11 from the roller 21. A winding shape and a winding diameter of the wire 3 wound around the roller 21 are substantially identical to a winding shape and a winding diameter of the wire 3 wound around the core 11.
Description
Technical field
The present invention relates to Winder, tensioning apparatus and method for winding.
Background technology
As the tensioning apparatus in the past that has in the Winder that forms coil, known have a following apparatus: detect the tension force of the wire rod that supplies to coil winding machine, the rotating speed of emitting roller of wire rod is emitted in detected value control successively thus, and the tension force of wire rod is kept constant.(with reference to Japanese kokai publication hei 11-222357 communique, TOHKEMY 2000-128433 communique).
, in such tensioning apparatus in the past, the volume core of the different-diameter that the pair cross-section external diameter is different, for example cross sectional shape are rectangular volume core when winding the line, the volume core rotate 1 week during in the tension force of wire rod periodically change.Therefore, existence is difficult to make the tension force of the wire rod that is sent to coil winding machine to keep constant such problem.
Summary of the invention
The present invention puts in view of the above-mentioned problems and makes, and its purpose is, a kind of Winder, tensioning apparatus and method for winding of tension change of the wire rod that can suppress to supply to coil winding machine is provided.
The present invention is wrapped in the Winder of rolling up on the core with wire rod, it is characterized in that, comprising: the volume core that twines for wire rod around the shaft centre line rotation; Around shaft centre line rotation above-mentioned volume core is emitted roller around the wire rod of hanging successively; Adjusting supplies to the tensioning apparatus of tension force of the wire rod of above-mentioned volume core from above-mentioned roller; Around the winding shape and the winding footpath of the wire rod that is hung on above-mentioned roller, roughly the same with the winding shape and the winding footpath of the wire rod that is wound in above-mentioned volume core.
Adopt the present invention, even for cross sectional shape is that the volume core of different-diameter is when winding the line, around the winding shape of the wire rod that is hung on roller and twine the winding shape of footpath and the wire rod that is wound in the volume core and twine the footpath roughly the same, therefore can suppress to roll up core rotate 1 week during in the change of tension force of wire rod.
Description of drawings
Fig. 1 is the stereogram of the Winder of expression the 1st execution mode of the present invention.
Fig. 2 A is the cutaway view in the cross section of expression volume core.
Fig. 2 B is the performance plot of situation of the velocity variations of expression wire rod.
Fig. 3 is the stereogram of the Winder of expression the 2nd execution mode of the present invention.
Embodiment
Below, with reference to accompanying drawing, embodiments of the present invention are described.
(the 1st execution mode)
With reference to Fig. 1, the Winder 100 of the 1st execution mode of the present invention is described.Fig. 1 is the stereogram of expression Winder 100.
Winder 100 is will to be wrapped in from wire rod supply source 2 wires supplied 3 on the volume core (coil spool) 11 that shaft centre line rotates and to make the device of coil.
Winder 100 comprises: drive the coil winding machine 10 that volume core 11 rotates around shaft centre line; To emit machine 20 from the wire rod that wire rod supply source 2 wires supplied 3 supply on the volume core 11; Adjusting is emitted the tensioning apparatus 15 of tension force that machine 20 supplies to the wire rod 3 of coil winding machine 10 from wire rod; The controller 70 of control coiling action.
Volume core 11 is made of the flange part 11b of the winding width of limiting coil on confession wire rod 3 stem portion 11a that twines and the both ends of the surface that are located at stem portion 11a.
Fig. 2 A represents the cross section vertical with the pivot axis of stem portion 11a.Shown in Fig. 2 A, in the cross sectional shape of stem portion 11a, the size from pivot O to profile, be that external diameter a, b, c are not constant as circle, but form different external diameters according to the difference at position.What represent in the present embodiment is that the cross sectional shape of stem portion 11a is such rectangular situation shown in Fig. 2 A.
Coil winding machine 10 comprises the winding motors 13 that the other end of the main shaft 12 of overhang bracket volume core 11 and output shaft and main shaft 12 is connected.By driving winding motors 13 rotations, volume core 11 rotates around shaft centre line.
Coil winding machine 10 also comprises the guiding mechanism (omitting diagram) of transferring the wire rod 3 that will be wound in volume core 11 along the rotation direction.Wind the line with this guiding mechanism, thereby wire rod 3 multilayers fitly can be wound on the volume core 11.Because the cross sectional shape of volume core 11 is rectangles, so, can make the coil of straight angle shape by wire rod 3 being wrapped on the volume core 11.
Wire rod is emitted machine 20 and is comprised around hanging from what wire rod supply source 2 supplied to the roller 21 of wire rod 3 of coil winding machine 10 and driven roller 21 rotations and emit motor 25.Make wire rod 3 around hanging 21 1 weeks of roller, and drive and emit motor 25 rotations, thereby roller 21 rotate around shaft centre line, emits successively around the wire rod 3 that is hung on roller 21 rolling up core 11.In addition, the rotation of volume core 11 and roller 21 is parallel.
By controller 70 controls, make that the winding motors 13 that drives 11 rotations of volume core is always identical in coiling with the rotating speed of emitting motor 25 of driven roller 21 rotations, and the rotatable phase of two motor 13,25 is also always identical in coiling.
Tensioning apparatus 15 comprises: pulley 16, modified line electric motor with speed 17, tension arm 32, tension roller 33, tension spring 34 and encoder 35.This pulley 16 is around hanging the wire rod of emitting successively from roller 21; These modified line electric motor with speed 17 drive pulley 16 are rotated, and can change the rotating speed of pulley 16; These tension arm 32 rotatably support base end parts; This tension roller 33 is around the wire rod 3 of the rotation leading section that is hung on tension arm 32; This tension spring 34 pushes tension arm 32 to the direction away from volume core 11, thereby gives and wire rod 3 tension force; This encoder 35 detects the rotational angle of the tension arm 32 of being located at tension arm 32 base end parts.
Tension arm 32 is held in the turned position of the pushing force balance of the tension force of wire rod 3 and tension spring 34, when the tension force of wire rod 3 becomes greater than setting, resistance tension spring 34 and rotate to the direction that approaches to roll up core 11 (among the figure below), when the tension force of wire rod 3 becomes less than setting, rotate to the direction that is away from volume core 11 (top among the figure) by the pushing force of tension spring 34.
The pushing force of 34 pairs of tension arms 32 of tension spring is adjusted by tension adjustment mechanism 40.
Tension adjustment mechanism 40 comprises: be located at the ball-screw 42 on the pallet 19; Be used to make the adjustment of ball-screw 42 rotations to handle knob 43; With ball-screw 42 threaded engagement and the movable body 41 that moves along ball-screw 42.One end and the tension arm 32 of tension spring 34 are connected, and the other end and movable body 41 are connected.
Adjust 43 rotations of handling knob and make ball-screw 42 rotations by making, thereby make movable body 41 liftings, adjust the tension force of tension spring 34 thus.In addition, by the adjustment of the tension force of 40 pairs of tension springs 34 of tension adjustment mechanism,, and in coiling, do not carry out as the initial setting before beginning to wind the line.
The rotation base end part of tension arm 32 and the rotation of encoder 35 detect axle 31 and are connected, and encoder 35 will output to controller 70 with the corresponding signal of the anglec of rotation of tension arm 32.Controller 70 is based on the tension force that comes computing wire rod 3 from the anglec of rotation of the tension arm 32 of encoder 35 input, and the rotating speed of FEEDBACK CONTROL modified line electric motor with speed 17 makes the tension force of this wire rod that calculates 3 near predefined setting (desired value).By the rotating speed of control modified line electric motor with speed 17, change the linear velocity of the wire rod 3 of emitting successively, so the tension force of wire rod 3 is adjusted to desired value from pulley 16.
In controller 70, accommodate the RAM of the ROM of the CPU of the coiling action of control Winder 100, the reflection that storage is necessary in the processing action of CPU etc. and the data that temporary transient storage is read from ROM, the data that each metrical instrument is read etc. etc.
Then, describe adjusting roller 21 and the mechanism that wire rod emits in the machine 20 around the winding footpath of the wire rod 3 that is hung on roller 21.
In addition, below, the winding shape of so-called wire rod 3 is meant the annular shape that is wound in the wire rod 3 of rolling up core 11, roller 21, in addition, the winding of so-called wire rod 3 footpath is the internal diameter of finger ring.
It is that the roller footpath is along rotation direction continually varying taper to the size in the cross section of the similar and roller 21 of cross sectional shape of volume core 11 that roller 21 forms cross sectional shape.
The position around hanging wire material 3 of roller 21 can change by with roller footpath adjusting mechanism 50 roller 21 is moved along the rotation direction.Specifically, roller 21 forms along with becoming gradually greatly towards rotation rear sectional area, therefore, moves to rotation the place ahead by making roller 21, and the roller around the position of hanging wire material 3 of roller 21 directly becomes greatly, directly becomes big around the winding of the wire rod of hanging 3.
In addition, the cross sectional shape of roller 21 is similar to the cross sectional shape of volume core 11, thus even roller 21 is moved along the rotation direction, roller 21 around the cross sectional shape at the position of hanging wire material 3 and to roll up the cross sectional shape of core 11 also always identical.
By roller 21 is moved along the rotation direction, can make around the winding shape and the winding footpath of the wire rod 3 that is hung on roller 21 identical with the winding shape and the winding footpath of the wire rod 3 that is wound in volume core 11.
Roller footpath adjusting mechanism 50 comprises: mounting emit motor 25 electronic board 52, be configured on the pallet 19, the guide rail 53 that extends abreast with the rotation of emitting motor 25, combine with electronic board 52, and the driven member 51 that moves freely along guide rail 53, with driven member 51 threaded engagement, and the ball-screw 54 that extends abreast with the rotation of emitting motor 25, the roller travel motor 55 that drives ball-screw 54 rotations.
By driven roller travel motor 55, electronic board 52 moves along guide rail 53, so the emit motor 25 of mounting on electronic board 52 moves along this rotation direction.By driven roller travel motor 55 in this wise, roller 21 is moved along the rotation direction, roller footpath adjusting mechanism 50 can change the roller footpath around the position of hanging wire material 3 of roller 21.
In addition, roller footpath adjusting mechanism 50 also comprises and makes roller 21 be used to prevent the guiding mechanism (omitting diagram) that moves together around the wire rod 3 that is hung on roller 21 and roller 21 when the rotation direction moves.By using guiding mechanism, wire rod 3 is directed and route by regulation, thus roller 21 when the rotation direction moves, around the winding footpath of the wire rod 3 that is hung on roller 21 also along with this gliding smoothing ground change.
Be provided with the speed detector 60 that the speed that supplies to the wire rod 3 of rolling up core 11 from roller 21 is detected between the tension roller 33 of the rotation leading section of tension arm 32 and the volume core 11.
Speed detector 60 comprises the encoder 62 around the anglec of rotation of the pulley 61 of hanging wire material 3 and detection pulley 61.The anglec of rotation by encoder 62 detected pulleys 61 is imported in the controller 70, and controller 70 supplies to the speed of the wire rod 3 of volume core 11 based on this anglec of rotation computing that is transfused to.
At this, on volume core 11, repeat wound wire 3, thereby twine the number of plies when increasing, elongated around the length of the wire rod 3 in volume 11 1 weeks of core, so the speed of wire rod 3 rises.In controller 70, store the 1st reflection of the speed of having stipulated wire rod 3 and the relation of twining the number of plies, this reflection of controller 70 usefulness is judged the present winding number of plies of wire rod 3 according to the speed of the wire rod 3 that calculates, and is wrapped in present winding footpath on the volume core 11 according to the winding number of plies computing of this judgement.
In controller 70, store the 2nd reflection of having stipulated roller 21 around the relation in the roller footpath at the position of hanging wire material 3 along the amount of movement of rotation direction and roller 21.The coning angle of this reflection by roller 21 waits to be stipulated.The amount of movement along the rotation direction of this reflection control roll 21 of controller 70 usefulness makes that the winding around the roller footpath at the position of hanging wire material 3 and the volume core 11 that calculates of roller 21 is directly identical.
Then, the coiling action by the Winder 100 of controller 70 control is described.
(1) preparation before the coiling
The wire rod 3 that takes out from wire rod supply source 2 around hanging roller after 21 1 weeks, around being hung on pulley 16, tension roller 33 and the pulley 61, is bundled in the leading section of wire rod 3 by mechanical hand (omitting diagram) on the terminal of volume core 11 (omitting diagram).
In addition, adjust the initial position of the rotation direction of rollers 21, make that the cross-sectional sizes around the position of hanging wire material 3 of roller 21 is identical with the cross-sectional sizes of the stem portion 11a that rolls up core 11 by roller footpath adjusting mechanism 50.
(2) winding process
Identical with mutual rotating speed, and the identical mode driven in synchronism winding motors of mutual rotatable phase 13 and emit motor 25 rotations.So, by driven in synchronism winding motors 13 with emit motor 25 rotations, the position of rotation of volume core 11 and roller 21 remains on identical position.
By driving winding motors 13 and emit motor 25 rotations, the wire rod 3 of emitting successively from roller 21 fitly is wrapped in the periphery of the stem portion 11a of volume core 11.After the 1st layer the winding of stem portion 11a finished, carry out the 2nd layer winding, after the 2nd layer winding is finished, carry out the 3rd layer winding in the periphery of the 2nd layer wire rod 3 in the periphery of the 1st layer wire rod 3.So, be wrapped on the stem portion 11a to wire rod 3 multilayers, the winding footpath of the wire rod 3 on stem portion 11a that winds the line is along with the increase change of the number of plies is big.
Computing is directly carried out in winding with 70 pairs of wire rods 3 of controller.Specifically, according to judging the present winding number of plies, computing is directly carried out in the present winding that is wound on the volume core 11 according to this winding number of plies that is determined by the speed and above-mentioned the 1st reflection of speed detector 60 detected wire rods 3.
Then, controller 70 uses the amount of movement that advances along the rotation direction of above-mentioned the 2nd reflection control roll 21, makes when the winding of the wire rod 3 that is wound in stem portion 11a directly becomes big, and its roller around the position of hanging wire material 3 that twines footpath and roller 21 is directly identical.
So, the roller footpath around the position of hanging wire material 3 of roller 21 changes in the mode identical with the winding footpath of the wire rod 3 that is wound in stem portion 11a, and the cross sectional shape of roller 21 is similar with the cross sectional shape of rolling up core 11, so identical with the winding shape with the winding footpath of the wire rod 3 that is wound in stem portion 11a around the winding footpath and the winding shape of the wire rod 3 that is hung on roller 21.
In coiling, control like this so that identical with the winding shape with the winding shape with the winding footpath of the wire rod 3 that is wound in stem portion 11a around the winding footpath of the wire rod 3 that is hung on roller 21, and to winding motors 13 with emit motor 25 and carry out Synchronization Control, make that the mutual rotating speed of the two rotation is identical, and mutual rotatable phase is identical.Therefore, when the speed of wire rod 3 was changed, the speed of the wire rod 3 of emitting successively from roller 21 also changed in the same manner with this velocity variations.For this reason, the change of the tension force of the wire rod 3 between core 11 and the roller 21 can be suppressed to roll up, the deflection angle of tension arm 32 can be suppressed.
About this point, with reference to Fig. 2, explanation in further detail.Fig. 2 A is the cutaway view in the cross section of expression volume core 11, and Fig. 2 B is the performance plot of situation of the velocity variations of expression wire rod 3.
Shown in Fig. 2 A, in the cross section of the volume core 11 that is rectangle in the cross section, will length be made as a, the length from pivot O to minor face 11B is made as b, the distance from pivot O to bight 11C is made as c from pivot O to long limit 11A.At this moment, when the angular velocity of rotation of volume core 11 is retained as steady state value ω, shown in Fig. 2 B, be wound in volume core 11 wire rod 3 speed (longitudinal axis) with respect to the anglec of rotation (transverse axis) of volume core 11 produce a ω, c ω, b ω, c ω, a ω ... flex point ground change.
At this, the cross sectional shape of roller 21 is under the situation of circle as in the past, during to volume core 11 wound wires 3, because periodically deflection of tension arm 32, so the angular velocity of rotation of modified line electric motor with speed 17 and the speed of the wire rod 3 shown in Fig. 2 B need be controlled accordingly.Therefore, the Tension Control that is difficult to supply to the wire rod 3 of volume core 11 is constant, when using thin wire rod 3, has because the tension change of wire rod 3 causes the possibility of broken string.
To this, in the present embodiment, so that around the winding of the wire rod 3 that is hung on roller 21 footpath and the winding footpath and the identical mode of winding shape of twining shape and the wire rod 3 that is wound in stem portion 11a control, so by the angular velocity of rotation of roller 21 is kept identical steady state value ω with volume core 11, the speed of the wire rod 3 of emitting successively from roller 21 also changes shown in Fig. 2 B in the same manner with the speed that is wound in the wire rod 3 of rolling up core 11.Therefore, the change of the tension force of the wire rod 3 between core 11 and the roller 21 can be suppressed to roll up, the periodic deflection of tension arm 32 can be suppressed.Thus, the tension force that supplies to the wire rod 3 of volume core 11 can be kept constant accurately, can make high-quality coil.
In addition, as mentioned above, directly suppress to roll up the change of the tension force of the wire rod 3 between core 11 and the roller 21 by the roller that changes roller 21 around the position of hanging wire material 3, yet because roller directly changes the tension force that the delay etc. of control causes the wire rod 3 between volume core 11 and the roller 21 temporarily change takes place sometimes, tension arm 32 deflects.At this moment,, change the linear velocity of the wire rod 3 of emitting successively, with Tension Control (adjusting) the one-tenth desired value of wire rod 3 from pulley 16 by 17 work of modified line electric motor with speed.So, modified line electric motor with speed 17 directly changes the mode of controlling with help roll footpath adjusting mechanism 50 pair rollers and carries out work.
(3) operation after the coiling
The number of plies of wishing is cut off wire rod 3 by mechanical hand after twining and finishing, and the terminal part of wire rod 3 is bundled on the terminal (omitting diagram) of volume core 11.Then, take off volume core 11, new volume core 11 is installed on the main shaft 12 from main shaft 12.Make coil as described above.
In addition, in the present embodiment, roller 21 is formed bulk, but be not limited thereto, also the roller 21 around hanging wire material 3 can be formed the frame shape, change the size of frame by adjuster.That is to say, reach requirement, also can change the shape and the size around the position of hanging wire material 3 of roller 21 in order to make around the winding shape of the wire rod 3 that is hung on roller 21 and to twine the footpath.
Present embodiment shown in more than adopting reaches effect shown below.
When even pair cross-section is shaped as volume core 11 wound wires 3 of different-diameter, also can makes around winding shape and the winding footpath mode identical of the wire rod 3 that is hung on roller 21 and control with winding shape that is wound in the wire rod 3 of rolling up core 11 and winding footpath.Therefore, the tension force of the wire rod 3 that is wound in volume core 11 can be controlled accurately, the change of tension force can be suppressed.Thus, can improve the quality of the different-diameter coil of made.
In addition, roller 21 forms the similar and roller of the cross sectional shape footpath of cross sectional shape and volume core 11 along rotation direction continually varying taper.Therefore, by using roller footpath adjusting mechanism 50 to make roller 21 move and the roller around the position of hanging wire material 3 of roller 21 directly changed over wish the roller footpath along the rotation direction, even and roller 21 is moved along the rotation direction, the cross sectional shape around the position of hanging wire material 3 of roller 21 is always identical with the cross sectional shape of volume core 11.So, similar by the shape that makes roller 21 to the cross sectional shape of core 11, and form taper along the rotation direction, thereby only depend on roller 21 is moved along the rotation direction, just can make around the winding shape and the winding footpath of the wire rod 3 that is hung on roller 21 identical with the winding shape and the winding footpath of the wire rod 3 that is wound in volume core 11.
(the 2nd execution mode)
With reference to Fig. 3, the Winder 200 of the 2nd execution mode of the present invention is described.Fig. 3 is the stereogram of expression Winder 200.
Winder Winder 200 and above-mentioned the 1st execution mode 100 identical structures to present embodiment mark identical Reference numeral, omit explanation.Below, be that the center describes with difference with Winder 100.
The partial structurtes that difference with Winder 100 above-mentioned the 1st execution mode Winder 200 is a tensioning apparatus 15 are different.
In the tensioning apparatus 15 of the Winder 100 of above-mentioned the 1st execution mode, by the rotating speed of control modified line electric motor with speed 17, change the linear velocity of the wire rod 3 of emitting successively from pulley 16, regulate the tension force that supplies to the wire rod 3 of volume core 11 from roller 21.
Relative therewith, the tensioning apparatus 150 of Winder 200 does not comprise pulley 16 and modified line electric motor with speed 17, but regulates the tension force that supplies to the wire rod 3 of volume core 11 from roller 21 by the rotation speed change of emitting motor 25.
In Winder 200, identical with the 1st execution mode, directly suppress to roll up the change of the tension force of the wire rod 3 between core 11 and the roller 21 by the roller that changes roller 21 around the position of hanging wire material 3.But,, when tension arm 32 deflects, control the tension force of (adjusting) wire rod 3 by emitting motor 25 work because roller directly changes the tension force change that the delay etc. of control causes the wire rod 3 between volume core 11 and the roller 21.So, in Winder 200, emit motor 25 and directly change the mode of controlling with help roll footpath adjusting mechanism 50 pair rollers and carry out work.
Emit motor 25 when directly changing the mode of controlling and carry out work with help roll footpath adjusting mechanism 50 pair rollers, the increase and decrease of the rotating speed by emitting motor 25 departs from the rotatable phase of emitting motor 25 and winding motors 13.But this phase deviation is temporary, if the control stabilization that roller footpath adjusting mechanism 50 pair rollers directly change, it is identical once more with the rotating speed and the rotatable phase of winding motors 13 then to emit motor 25.
Present embodiment shown in more than adopting reaches effect shown below.
Do not need the tension force that special device is regulated the wire rod 3 between volume core 11 and the roller 21 is set, can utilize simple structure to obtain and the same action effect of above-mentioned the 1st execution mode.
In addition, if roller footpath adjusting mechanism 50 is applied to control the device of tension force that supplies to the wire rod 3 of volume core 11 from roller 21 by the rotating speed that motor 25 is emitted in change, even then pair cross-section is that the volume core 11 of different-diameter is when winding the line, also can suppress to emit the rotation speed change of motor 25 by the control that roller footpath adjusting mechanism 50 pair rollers directly change, can control the tension force of the wire rod 3 that is wound in volume core 11 accurately.
The present invention is not limited to above-mentioned execution mode, obviously can carry out various changes in the scope of this technological thought.
Industrial applicibility
The present invention is applicable to the Winder of volume core wound wire to rotation.
Claims (6)
1. a Winder to volume core wound wire, is characterized in that, comprising: the volume core that twines for wire rod around the shaft centre line rotation; Around shaft centre line rotation above-mentioned volume core is emitted roller around the wire rod of hanging successively; Adjusting supplies to the tensioning apparatus of tension force of the wire rod of above-mentioned volume core from above-mentioned roller; Winding shape and winding footpath around the wire rod that is hung on above-mentioned roller are roughly the same with the winding shape and the winding footpath of the wire rod that is wound in above-mentioned volume core.
2. Winder according to claim 1, it is characterized in that, the controller that also comprises control coiling action, the wire rod that can change above-mentioned roller is around the size of hanging the position, above-mentioned controller is set the wire rod of above-mentioned roller around the size of hanging the position, so that roughly the same with the winding footpath of the wire rod that is wound in above-mentioned volume core around the winding footpath of the wire rod that is hung on above-mentioned roller.
3. Winder according to claim 2, it is characterized in that, also comprise and make above-mentioned roller along roller travel mechanism that the rotation direction moves, above-mentioned roll forming becomes cross sectional shape and cross-sectional sizes similar to the cross sectional shape of above-mentioned volume core along rotation direction continually varying taper, above-mentioned controller utilizes above-mentioned roller travel mechanism to control the amount of movement of above-mentioned roller, makes around the winding footpath of the wire rod that is hung on above-mentioned roller roughly the same with the winding footpath of the wire rod that is wound in above-mentioned volume core.
4. Winder according to claim 3, it is characterized in that, also comprise the speed detector that the speed that supplies to the wire rod of above-mentioned volume core from above-mentioned roller is detected, above-mentioned controller is based on the speed by the wire rod that above-mentioned speed detector detected, computing is wound in the winding footpath of the wire rod of above-mentioned volume core, utilize above-mentioned roller travel mechanism to control the amount of movement of above-mentioned roller, make that the wire rod of above-mentioned roller is directly roughly the same with the winding of the above-mentioned wire rod that calculates around the cross-sectional sizes of hanging the position.
5. tensioning apparatus, in the Winder of the volume core wound wire that the opposing connection shaft centre line rotates, regulate the tension force of wire rod, it is characterized in that, this tensioning apparatus comprises around shaft centre line rotation and to above-mentioned volume core emits roller around the wire rod of hanging successively, around the winding shape of the wire rod that is hung on above-mentioned roller and twine the winding shape of footpath and the wire rod that is wound in above-mentioned volume core and twine the footpath roughly the same.
6. method for winding to volume core wound wire, is characterized in that, comprising: rotate and above-mentioned volume core is emitted operation around the wire rod that is hung on above-mentioned roller successively around shaft centre line by making roller; To be wrapped in the operation on the above-mentioned volume core that shaft centre line rotates from the wire rod that above-mentioned roller is emitted successively; Adjusting supplies to the operation of tension force of the wire rod of above-mentioned volume core from above-mentioned roller; Twine making around the winding shape of the wire rod that is hung on above-mentioned roller and twine the winding shape of footpath and the wire rod that is wound in above-mentioned volume core and twine under the roughly the same state in footpath.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006146477 | 2006-05-26 | ||
| JP146477/2006 | 2006-05-26 | ||
| PCT/JP2007/060080 WO2007138863A1 (en) | 2006-05-26 | 2007-05-10 | Wire winding system, tension device, and wire winding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101454850A CN101454850A (en) | 2009-06-10 |
| CN101454850B true CN101454850B (en) | 2011-08-31 |
Family
ID=38778383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200780019151XA Expired - Fee Related CN101454850B (en) | 2006-05-26 | 2007-05-10 | Wire winding system, tension device, and wire winding method |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP2031610A1 (en) |
| JP (1) | JP4734409B2 (en) |
| KR (1) | KR101118857B1 (en) |
| CN (1) | CN101454850B (en) |
| TW (1) | TWI383942B (en) |
| WO (1) | WO2007138863A1 (en) |
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| EP2485227B1 (en) * | 2011-02-02 | 2017-08-16 | Siemens Aktiengesellschaft | Method for controlling a process for coiling an eccentric coil body and device functioning according to the method |
| ITFI20110087A1 (en) * | 2011-04-28 | 2012-10-29 | Marco Nuti | PROCEDURE FOR CARRYING OUT WINDING MATERIALS ON A POLAR CORE |
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| ITMI20112414A1 (en) | 2011-12-28 | 2013-06-29 | Btsr Int Spa | SYSTEM AND METHOD PERFORMED FOR POWERING CONSTANT VOLTAGE METAL WIRES |
| CN102534895B (en) * | 2012-01-05 | 2015-04-29 | 黄山市信达丝线有限公司 | Thread guiding device |
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| WO2016117038A1 (en) * | 2015-01-20 | 2016-07-28 | 三菱電機株式会社 | Tension roller, tension adjustment device, and electric-motor production method |
| CN104803223A (en) * | 2015-04-16 | 2015-07-29 | 苏州盛达织带有限公司 | Automatic braid production equipment |
| KR101587229B1 (en) * | 2015-10-08 | 2016-01-20 | 최전길 | Apparatus for transferring trapezoid wire |
| IT201600127236A1 (en) * | 2016-12-16 | 2018-06-16 | Marsilli S P A | Device for automatic adjustment of the tension of the wire during the various winding phases in machines for winding electric coils. |
| FR3064991B1 (en) * | 2017-04-06 | 2019-08-16 | Schneider Electric Industries Sas | WINDING HEAD FOR A TOROIDAL WINDING MACHINE, TOROIDAL WINDING MACHINE COMPRISING SUCH A WINDING HEAD AND METHOD |
| JP6906695B2 (en) * | 2018-04-26 | 2021-07-21 | 三菱電機株式会社 | Manufacturing method of tension adjusting device, winding device and rotary electric machine |
| JP2020004750A (en) | 2018-06-25 | 2020-01-09 | Ｎｉｔｔｏｋｕ株式会社 | Coil winding apparatus and coil winding method using the same |
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- 2007-05-10 EP EP07743515A patent/EP2031610A1/en not_active Withdrawn
- 2007-05-10 WO PCT/JP2007/060080 patent/WO2007138863A1/en active Application Filing
- 2007-05-10 KR KR1020087031354A patent/KR101118857B1/en not_active IP Right Cessation
- 2007-05-10 CN CN200780019151XA patent/CN101454850B/en not_active Expired - Fee Related
- 2007-05-15 TW TW096117181A patent/TWI383942B/en not_active IP Right Cessation
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| US5321965A (en) * | 1991-11-22 | 1994-06-21 | Texas Instruments Incorporated | Inductor winding apparatus and method |
| CN1178510A (en) * | 1995-11-17 | 1998-04-08 | 日特机械工程株式会社 | Take-up device for filament material |
| EP0926090A2 (en) * | 1997-12-05 | 1999-06-30 | Nittoku Engineering Kabushiki Kaisha | Winding device and method of winding |
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Also Published As
| Publication number | Publication date |
|---|---|
| KR20090016026A (en) | 2009-02-12 |
| TW200811024A (en) | 2008-03-01 |
| EP2031610A1 (en) | 2009-03-04 |
| JPWO2007138863A1 (en) | 2009-10-01 |
| JP4734409B2 (en) | 2011-07-27 |
| WO2007138863A1 (en) | 2007-12-06 |
| TWI383942B (en) | 2013-02-01 |
| KR101118857B1 (en) | 2012-03-19 |
| CN101454850A (en) | 2009-06-10 |
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