TWI743822B - Winding method and equipment - Google Patents

Winding method and equipment Download PDF

Info

Publication number
TWI743822B
TWI743822B TW109119197A TW109119197A TWI743822B TW I743822 B TWI743822 B TW I743822B TW 109119197 A TW109119197 A TW 109119197A TW 109119197 A TW109119197 A TW 109119197A TW I743822 B TWI743822 B TW I743822B
Authority
TW
Taiwan
Prior art keywords
wire
winding
coil
tension
iron core
Prior art date
Application number
TW109119197A
Other languages
Chinese (zh)
Other versions
TW202146321A (en
Inventor
謝滄洲
張巍騰
姚柏宇
Original Assignee
萬潤科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 萬潤科技股份有限公司 filed Critical 萬潤科技股份有限公司
Priority to TW109119197A priority Critical patent/TWI743822B/en
Priority to CN202110259212.1A priority patent/CN113838666B/en
Application granted granted Critical
Publication of TWI743822B publication Critical patent/TWI743822B/en
Publication of TW202146321A publication Critical patent/TW202146321A/en

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/096Dispensing or feeding devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/094Tensioning or braking devices

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本發明提供一種繞線方法及設備,包括:提供一繞線裝置,使複數條線材絞合繞線;提供一線材供給裝置,設有一線捲支撐機構與一張力控制機構;該線捲支撐機構支撐複數個捲繞有線材之線捲;該張力控制機構設有複數個對應各線捲之張力控制器,以控制由各線捲解繞出之線材至該繞線裝置之張力;使該線捲支撐機構與該張力控制機構分別受不同之旋轉機構驅動而分別進行同向旋轉,將該線捲支撐機構之各線捲上捲繞的線材經對應之張力控制器被輸送至該繞線裝置供進行絞合繞線在一鐵芯上;藉此,使複數條線材之絞合與捲繞可符合預期。 The present invention provides a winding method and equipment, including: providing a winding device for twisting and winding a plurality of wires; providing a wire supply device with a coil support mechanism and a force control mechanism; the coil support mechanism Supports a plurality of wire coils for winding the wire; the tension control mechanism is provided with a plurality of tension controllers corresponding to each wire coil to control the tension of the wire unwound from each wire coil to the winding device; to make the wire coil support The mechanism and the tension control mechanism are respectively driven by different rotating mechanisms to rotate in the same direction. The wire wound on each coil of the coil support mechanism is transported to the winding device for twisting through the corresponding tension controller. The twisted wire is wound on an iron core; thereby, the twisting and winding of a plurality of wires can meet expectations.

Description

繞線方法及設備 Winding method and equipment

本發明係有關於一種繞線方法及設備,尤指一種使複數條線材呈絞線狀態捲繞至鐵芯之繞線方法及設備。 The present invention relates to a winding method and equipment, in particular to a winding method and equipment for winding a plurality of wires to an iron core in a stranded state.

隨著科技之進步,電子產品內所裝設的被動元件數量日益增加,故被動元件的體積不但要求更輕薄短小,還需能產生更優異的效能;電感(Inductor)為被動元件的一種,其製程中會在一「工」字型的鐵芯上兩凸緣部間的捲芯部捲繞線材,所使用線材的數量或線材捲繞圈數的不同皆會影響電感之效能,通常效能的大小與線材的數量或線材捲繞圈數成正比;先前技術揭露一種電感線圈,其使鐵芯上捲繞的複數條線材呈絞線狀態,可在相同捲繞圈數下使用更多的線材,以增加電感線圈之效能。 With the advancement of technology, the number of passive components installed in electronic products is increasing. Therefore, the volume of passive components is not only required to be lighter, thinner and shorter, but also to produce better performance. Inductor is a kind of passive components, which During the manufacturing process, wire is wound on the core between the two flanges of an "I"-shaped iron core. The number of wires used or the number of wire windings will affect the performance of the inductor. Generally, the performance is The size is proportional to the number of wires or the number of wire windings; the prior art discloses an inductance coil, which makes a plurality of wires wound on the iron core in a stranded state, and can use more wires with the same number of windings , In order to increase the efficiency of the inductance coil.

先前技術中以絞線方式捲繞的電感線圈在繞線的過程中,不但需使複數條線材絞合在一起並捲繞於捲芯部上,又需防止線材絞合過度而打結,故如何使複數條線材之絞合與捲繞可符合預期,一直係業界持續研發的方向。 In the winding process of the inductance coil wound by twisting in the prior art, not only the plural wires need to be twisted together and wound on the core, but also the wires need to be prevented from being over-twisted and knotted. How to make the stranding and winding of multiple wires meet expectations has always been the direction of continuous research and development in the industry.

爰是,本發明的目的,在於提供一種使複數條線材絞合繞線之繞線方法。 The purpose of the present invention is to provide a winding method in which a plurality of wires are twisted and wound.

本發明的另一目的,在於提供一種用以執行如所述繞線方法之設備。 Another object of the present invention is to provide a device for performing the winding method as described above.

依據本發明目的之繞線方法,包括:提供一繞線裝置,使複數條線材絞合繞線;提供一線材供給裝置,設有一線捲支撐機構與一張力控制機構;該線捲支撐機構支撐複數個捲繞有線材之線捲;該張力控制機構設有複數個對應各線捲之張力控制器,以控制由各線捲解繞出之線材至該繞線裝置之張力;使該線捲支撐機構與該張力控制機構分別受不同之旋轉機構驅動而分別進行同向旋轉,將該線捲支撐機構之各線捲上捲繞的線材經對應之張力控制器被輸送至該繞線裝置供進行絞合繞線在一鐵芯上。 The winding method according to the object of the present invention includes: providing a winding device for twisting and winding a plurality of wires; providing a wire supply device with a coil support mechanism and a force control mechanism; the coil support mechanism supports A plurality of coils for winding wires; the tension control mechanism is provided with a plurality of tension controllers corresponding to each coil to control the tension of the wire unwound from each coil to the winding device; the coil support mechanism The tension control mechanism is driven by different rotating mechanisms to rotate in the same direction, and the wire wound on each coil of the coil support mechanism is transported to the winding device for twisting through the corresponding tension controller. The wire is wound on an iron core.

依據本發明另一目的之繞線設備,包括:用以執行如所述繞線方法之設備。 A winding device according to another object of the present invention includes: a device for performing the winding method as described above.

本發明實施例繞線方法及設備,該線材供給裝置可供給複數條線材至該繞線裝置,並在該繞線裝置將複數條線材一邊絞合、一邊捲繞於該鐵芯時,該線材供給裝置之線捲支撐機構與該張力控制機構可受驅動而進行旋轉,以防止尚未到達繞線裝置之複數條線材絞合過度而打結,使複數條線材之絞合與捲繞可符合預期。 In the winding method and equipment of the embodiment of the present invention, the wire supply device can supply a plurality of wires to the winding device, and when the winding device twists and winds the plurality of wires on the iron core, the wire The coil support mechanism of the supply device and the tension control mechanism can be driven to rotate to prevent the plurality of wires that have not reached the winding device from being over-twisted and knotted, so that the stranding and winding of the plurality of wires can meet expectations .

A:線材供給裝置 A: Wire supply device

A1:線捲支撐機構 A1: Coil support mechanism

A11:線捲架 A11: Wire reel stand

A111:連接件 A111: Connector

A112:支撐架 A112: Support frame

A113:安裝件 A113: Mounting parts

A114:安裝銷 A114: Installation pin

A115:線捲罩 A115: Wire coil cover

A1151:開口 A1151: Opening

A116:固定件 A116: Fixed parts

A12:線材導引機構 A12: Wire guide mechanism

A121:固定座 A121: fixed seat

A122:線材導引件 A122: Wire guide

A1221:導引孔 A1221: Guide hole

A2:張力控制機構 A2: Tension control mechanism

A21:張力控制器 A21: Tension controller

A211:清潔輪 A211: Cleaning wheel

A212:帶線輪 A212: with reel

A213:動滑輪 A213: Movable pulley

A214:定滑輪 A214: Fixed pulley

A215:帶線驅動器 A215: with line driver

A216:擺臂 A216: swing arm

A217:感測器 A217: Sensor

A217:彈性件 A217: Elastic parts

A22:入線架 A22: Into the wire rack

A23:放線架 A23: Pay-off stand

A3:第一旋轉機構 A3: The first rotating mechanism

A31:第一驅動器 A31: The first drive

A32:第一皮帶 A32: The first belt

A33:第一旋轉件 A33: The first rotating part

A4:第二旋轉機構 A4: The second rotating mechanism

A41:第二驅動器 A41: second drive

A42:第二皮帶 A42: Second belt

A43:第二旋轉件 A43: The second rotating part

B:繞線裝置 B: Winding device

B1:繞線機構 B1: Winding mechanism

B11:管嘴旋轉驅動機構 B11: Nozzle rotation drive mechanism

B111:管嘴旋轉驅動器 B111: Nozzle rotation driver

B112:管嘴旋轉驅動皮帶 B112: Nozzle rotation drive belt

B113:管嘴旋轉件 B113: Nozzle rotating part

B1131:管嘴 B1131: Nozzle

B12:Y軸驅動機構 B12: Y-axis drive mechanism

B13:Z軸驅動機構 B13: Z-axis drive mechanism

B14:X軸驅動機構 B14: X-axis drive mechanism

B2:入料機構 B2: Feeding mechanism

B21:震動送料軌道 B21: Vibration feeding track

B3:頂升機構 B3: jacking mechanism

B31:頂升座 B31: jacking seat

B311:階部 B311: Stage

B3111:垂直面 B3111: vertical plane

B3112:水平面 B3112: horizontal plane

B3113:吸氣孔 B3113: Suction hole

B4:轉芯機構 B4: Rotating core mechanism

B41:第一轉軸機構 B41: The first shaft mechanism

B411:第一座體 B411: The first block

B412:第一保持件 B412: The first holder

B4121:第一掛線體 B4121: The first hanging body

B42:第二轉軸機構 B42: The second shaft mechanism

B421:第二座體 B421: The second block

B422:第二保持件 B422: second holder

B4221:第二掛線體 B4221: The second hanging body

B423:轉芯驅動器 B423: Rotary core drive

B424:保持件驅動器 B424: Holder driver

B5:移動夾具 B5: Mobile fixture

C:骨架 C: Skeleton

D1:軸線 D1: axis

D2:旋轉軸線 D2: Rotation axis

D3:旋轉軸線 D3: Rotation axis

L:線捲 L: coil

L1:線材 L1: Wire

L2:線軸 L2: spool

L21:第一固定部 L21: The first fixed part

L22:第二固定部 L22: The second fixed part

L23:軸芯部 L23: Shaft core

L24:安裝孔 L24: Mounting hole

P1:等待位置 P1: Waiting position

P2:作業位置 P2: Working position

T:機台 T: Machine

T1:台面 T1: Countertop

T2:台架 T2: Bench

W:鐵芯 W: iron core

W1:第一凸緣部 W1: First flange

W11:第一電極 W11: first electrode

W12:第二電極 W12: second electrode

W2:第二凸緣部 W2: second flange

W21:第三電極 W21: third electrode

W22:第四電極 W22: Fourth electrode

W3:捲芯部 W3: core part

圖1係本發明實施例中繞線設備之立體示意圖。 Fig. 1 is a three-dimensional schematic diagram of a winding device in an embodiment of the present invention.

圖2係本發明實施例中鐵芯之立體示意圖。 Fig. 2 is a three-dimensional schematic diagram of the iron core in the embodiment of the present invention.

圖3係本發明實施例中線捲之示意圖。 Fig. 3 is a schematic diagram of the coil in the embodiment of the present invention.

圖4係本發明實施例中圖1之前側部分示意圖。 Fig. 4 is a partial schematic diagram of the front side of Fig. 1 in the embodiment of the present invention.

圖5係本發明實施例中圖1之左側部分示意圖。 Fig. 5 is a schematic diagram of the left part of Fig. 1 in the embodiment of the present invention.

圖6係本發明實施例中線捲支撐機構之立體示意圖。 Fig. 6 is a three-dimensional schematic diagram of the wire reel supporting mechanism in the embodiment of the present invention.

圖7係本發明實施例中線捲安裝於線捲架之示意圖。 Fig. 7 is a schematic diagram of the wire reel installed on the wire reel rack in the embodiment of the present invention.

圖8係本發明實施例中繞線裝置之立體示意圖。 Fig. 8 is a three-dimensional schematic diagram of the winding device in the embodiment of the present invention.

圖9係本發明實施例中管嘴旋轉驅動機構設於繞線機構上之示意圖。 Fig. 9 is a schematic diagram of the nozzle rotation driving mechanism provided on the winding mechanism in the embodiment of the present invention.

圖10係本發明實施例中鐵芯至震動送料軌道末端準備進入頂升機構之示意圖。 Fig. 10 is a schematic diagram of the iron core to the end of the vibrating feeding track ready to enter the jacking mechanism in the embodiment of the present invention.

圖11係本發明實施例中鐵芯由等待位置被移載至作業位置之示意圖。 11 is a schematic diagram of the iron core being moved from the waiting position to the working position in the embodiment of the present invention.

圖12係本發明實施例中鐵芯受保持且管嘴旋轉件移動至鐵芯旁之示意圖。 Fig. 12 is a schematic diagram of the iron core being held and the nozzle rotating member moved to the side of the iron core in the embodiment of the present invention.

圖13係本發明實施例中兩條線材分別繞經第一電極與第二電極之示意圖。 FIG. 13 is a schematic diagram of two wires respectively passing through the first electrode and the second electrode in an embodiment of the present invention.

圖14係本發明實施例中複數條線材一邊絞合、一邊捲繞於捲芯部之示意圖。 Fig. 14 is a schematic diagram of a plurality of wires being twisted and wound on the core part of the coil in the embodiment of the present invention.

圖15係本發明實施例中兩條線材分別繞經第三電極與第四電極之示意圖。 15 is a schematic diagram of two wires passing through the third electrode and the fourth electrode respectively in the embodiment of the present invention.

請參閱圖1,本發明實施例之繞線方法可以如圖所示之繞線設備為例進行說明,該繞線設備設有一線材供給裝置A與一繞線裝置B於同一機台T上,該線材供給裝置A受一骨架C懸空架高並與該機台T之一台面T1保持預設間距,該繞線裝置B設於該台面T1上並位於該線材供給裝置A下方之空間。 Please refer to FIG. 1, the winding method of the embodiment of the present invention can be illustrated as an example of the winding device shown in the figure. The winding device is provided with a wire supply device A and a winding device B on the same machine T. The wire supply device A is suspended by a frame C and maintains a predetermined distance from a table T1 of the machine T. The winding device B is arranged on the table T1 and is located in the space below the wire supply device A.

請參閱圖1、2、3,該繞線設備係用於使一鐵芯W上捲繞複數條線材L1;該鐵芯W設有一第一凸緣部W1及一第二凸緣部W2於一捲芯部W3之兩端;該第一凸緣部W1上設有相隔間距之一第一電極W11與一第二電極W12,該第二凸緣部W2上設有相隔間距之一第三電極W21與一第四電極W22; 該線材L1由一線捲L供應,該線捲L設有一線軸L2,該線軸L2設有一第一固定部L21與一第二固定部L22於一軸芯部L23之兩端,並設有一安裝孔L24貫通該第一固定部L21、該第二固定部L22與該軸芯部L23;該線材L1係捲繞於該軸芯部L23上,當需使用該線材L1時,該線材L1將解繞脫離該軸芯部L23。 Please refer to Figures 1, 2, and 3, the winding device is used to wind a plurality of wires L1 on an iron core W; the iron core W is provided with a first flange portion W1 and a second flange portion W2. Two ends of a core portion W3; the first flange portion W1 is provided with a first electrode W11 and a second electrode W12 spaced apart, and the second flange portion W2 is provided with a third space spaced apart Electrode W21 and a fourth electrode W22; The wire L1 is supplied by a wire reel L, the wire reel L is provided with a spool L2, the spool L2 is provided with a first fixing portion L21 and a second fixing portion L22 at both ends of a shaft core portion L23, and is provided with a mounting hole L24 Pass through the first fixing portion L21, the second fixing portion L22, and the shaft core portion L23; the wire L1 is wound on the shaft core portion L23, and when the wire L1 needs to be used, the wire L1 will be unwound and separated The shaft core part L23.

請參閱圖1、4、5,該線材供給裝置A設有:一線捲支撐機構A1,可支撐複數個線捲L且各線捲L中心之軸線D1保持大致水平並平行於該台面T1;本發明實施例以兩個線捲L為例且兩個線捲L之軸線D1呈平行關係,但不以此為限,兩個軸線D1也可呈角度配置或是使用兩個以上的線捲L,例如當設有三個線捲L時,可以正三角形水平配設;一張力控制機構A2,設於該線捲支撐機構A1之下方,該張力控制機構A2設有對應該線捲支撐機構A1上該線捲L數量之複數個(本實施例中為兩個)張力控制器A21,各線捲L解繞出之線材L1可經各張力控制器A21(圖5中因其中一個線捲L與張力控制器A21位於背側,故僅示意前側之線材L1繞經張力控制器A21的態樣)至該繞線裝置B,以控制各線捲L解繞出之線材L1至該繞線裝置B的張力;一第一旋轉機構A3,設於該線捲支撐機構A1之上方,該第一旋轉機構A3可驅動該線捲支撐機構A1以大致垂直於該台面T1之旋轉軸線D2進行旋轉;該第一旋轉機構A3設有一第一驅動器A31、一第一皮帶A32與一第一旋轉件A33,該第一驅動器A31之旋轉驅力可經該第一皮帶A32傳遞至該第一旋轉件A33使其連動該線捲支撐機構A1旋轉;一第二旋轉機構A4,設於該張力控制機構A2之下方,可驅動該張力控制機構A2以大致垂直於該台面T1且與該旋轉軸線D2同軸之旋轉軸線 D3進行旋轉;該第二旋轉機構A4設有一第二驅動器A41、一第二皮帶A42與一第二旋轉件A43,該第二驅動器A41之旋轉驅力可經該第二皮帶A42傳遞至該第二旋轉件A43使其連動該張力控制機構A2旋轉。 Please refer to Figures 1, 4, and 5, the wire supply device A is provided with: a wire coil support mechanism A1, which can support a plurality of wire coils L and the axis D1 of the center of each coil L is kept approximately horizontal and parallel to the table T1; the present invention The embodiment takes two wire coils L as an example, and the axes D1 of the two wire coils L are in a parallel relationship, but not limited to this. The two axis lines D1 can also be arranged at an angle or use more than two wire coils L. For example, when there are three coils L, they can be arranged horizontally; a force control mechanism A2 is located below the coil support mechanism A1, and the tension control mechanism A2 is provided with the corresponding coil support mechanism A1. There are multiple (two in this embodiment) tension controller A21 of the number of coils L. The wire L1 unwound from each coil L can be controlled by each tension controller A21 (in Figure 5 because one of the coils L and tension control The device A21 is located on the back side, so it only indicates that the front side wire L1 is wound through the tension controller A21) to the winding device B to control the tension of the wire L1 unwound from each coil L to the winding device B; A first rotating mechanism A3 is arranged above the wire coil supporting mechanism A1, and the first rotating mechanism A3 can drive the wire coil supporting mechanism A1 to rotate substantially perpendicular to the rotation axis D2 of the table T1; the first rotation The mechanism A3 is provided with a first driver A31, a first belt A32, and a first rotating member A33. The rotational driving force of the first driver A31 can be transmitted to the first rotating member A33 via the first belt A32 to make it link with the first rotating member A33. The coil support mechanism A1 rotates; a second rotation mechanism A4 is located below the tension control mechanism A2, which can drive the tension control mechanism A2 to a rotation axis substantially perpendicular to the table surface T1 and coaxial with the rotation axis D2 D3 rotates; the second rotating mechanism A4 is provided with a second driver A41, a second belt A42, and a second rotating member A43. The rotation driving force of the second driver A41 can be transmitted to the second belt A42 through the second belt A42. The two rotating parts A43 make it rotate in conjunction with the tension control mechanism A2.

請參閱圖5、6、7,該線捲支撐機構A1設有兩個線捲架A11,各線捲架A11分別支撐一個線捲L,兩個該線捲架A11在Y軸向上對應組架設置於該第一旋轉件A33下方,各線捲架A11設有一X軸向的連接件A111、一Y軸向之支撐架A112、一安裝件A113、一安裝銷A114與一呈筒狀之線捲罩A115;該線捲架A11藉由該連接件A111固設於該第一旋轉件A33上,該安裝件A113呈片狀且具有八個等距環列佈設之凸緣,該安裝銷A114由該安裝件A113中心朝一側水平凸出;該線軸L2之該安裝孔L24供該安裝銷A114穿經,並藉由一例如螺固件之固定件A116將該線捲L固定於該固定件A116與該安裝件A113之間,使該線捲L無法脫離該安裝銷A114;該線捲罩A115之一端可藉由螺固件(圖未示)固定於該安裝件A113上,使該線捲罩A115可罩覆於該線捲L外,以防止該線捲L上的線材L1在解繞時不至於因鬆脫而於垂落至下方其它機構影響作業;該線捲罩A115之另一端具有一鏤空之開口A1151,可供該線捲L上的線材L1在解繞後經該開口A1151牽引出;其中,該開口A1151之內周緣可設置例如毛束之擋件(圖未示),以防止該線捲L上的線材L1在該線捲支撐機構A1旋轉時由該開口A1151甩出;該支撐架A112之一端供背向設置之該線捲架A11的該安裝件A113固設,另一端固設於該連接件A111上;該支撐架A112與該連接件A111連結之一端設有一線材導引機構A12,其設有一固定座A121與一Y軸向長條狀之線材導引件A122,該固定座A121固設於該支撐架A112之一端,該線材導 引件A122之一端樞設於該固定座A121上,另一端水平延伸至該線捲罩A115的該開口A1151約略中心處;當需拆裝該線捲L時,該線材導引件A122可相對該固定座A121樞擺,使該線材導引件A122不干涉該線捲L進出該開口A1151;該線材導引件A122設於該開口A1151處之一端設有一導引孔A1221供解繞後之該線材L1穿經。 Please refer to Figures 5, 6, and 7, the coil support mechanism A1 is provided with two coil racks A11, each coil rack A11 supports a coil L, and the two coil racks A11 are arranged in the Y axis corresponding to the frame Below the first rotating member A33, each wire reel A11 is provided with an X-axis connection member A111, a Y-axis support frame A112, a mounting member A113, a mounting pin A114, and a cylindrical wire reel cover A115; The wire reel A11 is fixed on the first rotating part A33 by the connecting piece A111. The mounting piece A113 is in the form of a sheet and has eight flanges arranged in an equally spaced ring. The mounting pin A114 is formed by the The center of the mounting member A113 protrudes horizontally toward one side; the mounting hole L24 of the spool L2 is for the mounting pin A114 to pass through, and the coil L is fixed to the fixing member A116 and the fixing member A116 by a fixing member A116 such as a screw. Between the mounting parts A113, the wire coil L cannot be separated from the mounting pin A114; one end of the wire coil cover A115 can be fixed to the mounting member A113 by screws (not shown), so that the wire coil cover A115 can be Cover the wire coil L to prevent the wire L1 on the wire coil L from being loosened and falling to the lower part to affect the operation; the other end of the wire coil cover A115 has a hollow The opening A1151 allows the wire L1 on the wire coil L to be drawn out through the opening A1151 after being unwound; wherein the inner periphery of the opening A1151 can be provided with a stopper (not shown) such as hair bundles to prevent the wire L1 from being unwound. The wire L1 on the coil L is thrown out from the opening A1151 when the coil support mechanism A1 rotates; one end of the support frame A112 is fixed to the mounting piece A113 of the coil frame A11 set back, and the other end is fixed On the connecting piece A111; one end of the support frame A112 and the connecting piece A111 is provided with a wire guide mechanism A12, which is provided with a fixing seat A121 and a Y-axis elongated wire guide A122, the fixing The seat A121 is fixed at one end of the support frame A112, and the wire guide One end of the guide member A122 is pivoted on the fixing seat A121, and the other end extends horizontally to approximately the center of the opening A1151 of the wire coil cover A115; when the wire coil L needs to be disassembled, the wire guide member A122 can be opposite to The fixing seat A121 pivots so that the wire guide A122 does not interfere with the wire coil L entering and exiting the opening A1151; the wire guide A122 is provided at one end of the opening A1151 with a guide hole A1221 for unwinding The wire L1 is threaded.

請參閱圖4、5,該張力控制機構A2設有兩個張力控制器A21、一入線架A22與一放線架A23,各張力控制器A21分別控制由該線捲支撐機構A1之各對應之線捲L解繞出之線材L1的張力,兩個該張力控制器A21以背向設置於該第二旋轉件A43之上方並位於該入線架A22與該放線架A23之間,該放線架A23設於該第二旋轉件A43之下方;各張力控制器A21設有一清潔輪A211、一帶線輪A212、一動滑輪A213與複數個定滑輪A214;其中,該清潔輪A211可藉由夾壓該線材L1之方式清潔該線材L1表面髒汙;該帶線輪A212可受一帶線驅動器A215驅動而旋轉帶動線材L1移動;該動滑輪A213設於一擺臂A216之一端並隨該擺臂A216上下擺動,該擺臂A216之擺動角度可受一例如編碼器(Encoder)之感測器A217感測,當該擺臂A216擺動至預設角度時,該感測器A217可傳遞訊號給該帶線驅動器A215,使其控制該帶線輪A212轉動或停止;該擺臂A216受一彈性件A218作用,該彈性件A218提供該擺臂A216向上擺動後之向下復位力。 Please refer to Figures 4 and 5, the tension control mechanism A2 is provided with two tension controllers A21, a wire-in frame A22 and a wire-paying frame A23. Each tension controller A21 respectively controls the corresponding wires of the wire reel support mechanism A1. For the tension of the wire L1 unwound from the coil L, the two tension controllers A21 are set back above the second rotating member A43 and located between the wire inlet frame A22 and the wire pay-off frame A23. The wire pay-off frame A23 is provided Below the second rotating member A43; each tension controller A21 is provided with a cleaning wheel A211, a wire wheel A212, a moving pulley A213 and a plurality of fixed pulleys A214; wherein the cleaning wheel A211 can be pressed by the wire L1 The surface of the wire L1 is cleaned from dirt; the wire pulley A212 can be driven by a wire drive A215 to rotate and drive the wire L1 to move; the movable pulley A213 is arranged at one end of a swing arm A216 and swings up and down with the swing arm A216. The swing angle of the swing arm A216 can be sensed by a sensor A217 such as an encoder. When the swing arm A216 swings to a preset angle, the sensor A217 can transmit a signal to the tape driver A215. It controls the reel A212 to rotate or stop; the swing arm A216 is acted on by an elastic member A218, and the elastic member A218 provides the downward restoring force of the swing arm A216 after it swings upward.

請參閱圖8、9、10,該繞線裝置B設有:一繞線機構B1,接收由該線材供給裝置A(圖1)供給之複數條該線材L1並絞合複數條該線材L1;一入料機構B2,設於該台面T1上,該入料機構B2設有一震動送料軌道B21,複數個鐵芯W經該震動送料軌道B21之直線送料流路排序整列後排出該震動送料軌道B21; 一頂升機構B3,設於該震動送料軌道B21之排出端承接該鐵芯W;一轉芯機構B4,設於該台面T1上,可保持該鐵芯W並旋轉該鐵芯W。 Referring to Figures 8, 9, and 10, the winding device B is provided with: a winding mechanism B1, which receives a plurality of the wires L1 supplied by the wire supply device A (Figure 1) and twists a plurality of the wires L1; A feeding mechanism B2 is arranged on the table T1. The feeding mechanism B2 is provided with a vibrating feeding track B21, and a plurality of iron cores W are sorted and arranged by the linear feeding flow path of the vibrating feeding track B21 and then discharged from the vibrating feeding track B21 ; A lifting mechanism B3 is provided at the discharge end of the vibrating feed rail B21 to receive the iron core W; a core turning mechanism B4 is provided on the table T1, which can hold the iron core W and rotate the iron core W.

請參閱圖9、10,該繞線機構B1設有:一管嘴旋轉驅動機構B11,設有一管嘴旋轉驅動器B111、一管嘴旋轉驅動皮帶B112與一管嘴旋轉件B113;該管嘴旋轉件B113上設有複數個對應該線捲L(圖4)數量之管嘴B1131且各管嘴B1131保持成大致平行,該管嘴B1131係能供線材L1(圖5)通過並排出之管狀體;該管嘴旋轉驅動器B111之旋轉驅力可經該管嘴旋轉驅動皮帶B112傳遞至該管嘴旋轉件B113,使複數f個管嘴B1131繞該管嘴旋轉件B113垂直之旋轉中心的軸線旋轉;該管嘴旋轉驅動機構B11受一Y軸驅動機構B12驅動進行Y軸向之位移,該Y軸驅動機構B12受一Z軸驅動機構B13驅動進行Z軸向之位移,該Z軸驅動機構B13受一設於與該台面T1保持預設間距之一台架T2上之X軸驅動機構B14驅動進行X軸向之位移;該管嘴旋轉驅動機構B11藉由該Y軸驅動機構B12、Z軸驅動機構B13與X軸驅動機構B14進行XYZ三軸方向之位移。 9 and 10, the winding mechanism B1 is provided with: a nozzle rotation driving mechanism B11, a nozzle rotation driver B111, a nozzle rotation driving belt B112, and a nozzle rotation member B113; the nozzle rotation The piece B113 is provided with a plurality of nozzles B1131 corresponding to the number of coils L (Figure 4), and each nozzle B1131 is kept approximately parallel. The nozzle B1131 is a tubular body that can pass and discharge the wire L1 (Figure 5) The rotation driving force of the nozzle rotation driver B111 can be transmitted to the nozzle rotation member B113 via the nozzle rotation drive belt B112, so that a plurality of f nozzles B1131 rotate around the axis of the vertical rotation center of the nozzle rotation member B113 ; The nozzle rotation drive mechanism B11 is driven by a Y-axis drive mechanism B12 for Y-axis displacement, the Y-axis drive mechanism B12 is driven by a Z-axis drive mechanism B13 for Z-axis displacement, the Z-axis drive mechanism B13 It is driven by an X-axis drive mechanism B14 on a stage T2 that maintains a preset distance from the stage T1 to perform X-axis displacement; the nozzle rotation drive mechanism B11 is driven by the Y-axis drive mechanism B12 and Z-axis The driving mechanism B13 and the X-axis driving mechanism B14 perform displacement in the XYZ directions.

請參閱圖10、11,該頂升機構B3設有一頂升座B31,其可受驅動器(圖未示)驅動而進行上下位移;該頂升座B31設有一階部B311可承接由該入料機構B2送入之該鐵芯W,該階部B311設有一垂直面B3111與一水平面B3112且該階部B311之寬度小於該第一凸緣部W1至該第二凸緣部W2之距離,使該鐵芯W在該階部B311上時,該第一凸緣部W1與該第二凸緣部W2懸空,僅該捲芯部W3的兩相鄰表面貼靠於該垂直面B3111與該水平面B3112上;該垂直面B3111上開設有一吸氣孔B3113可吸附該鐵芯W進行定位。 10, 11, the jacking mechanism B3 is provided with a jacking seat B31, which can be driven by a driver (not shown) to move up and down; the jacking seat B31 is provided with a step B311 that can accept the feeding For the iron core W sent by the mechanism B2, the step portion B311 is provided with a vertical surface B3111 and a horizontal plane B3112, and the width of the step portion B311 is smaller than the distance from the first flange portion W1 to the second flange portion W2, so that When the iron core W is on the step portion B311, the first flange portion W1 and the second flange portion W2 are suspended, and only the two adjacent surfaces of the winding core portion W3 abut the vertical surface B3111 and the horizontal plane On B3112; the vertical surface B3111 is provided with a suction hole B3113 that can absorb the iron core W for positioning.

請參閱圖8、12,該轉芯機構B4設有兩相對設置之第一轉軸機構B41與一第二轉軸機構B42,該第一轉軸機構B41設有一第一座體B411與一第一保持件B412,該第二轉軸機構B42設有一第二座體B421與一第二保持件B422,該第一保持件B412與該第二保持件B422可分別相對該第一座體B411與該第二座體B421進行旋轉或水平位移;該第一保持件B412之上側表面設有複數個第一掛線體B4121,該第二保持件B422之上側表面設有複數個第二掛線體B4221;該第二轉軸機構B42設有一例如馬達之轉芯驅動器B423可驅動該第二保持件B422相對該第二座體B421旋轉,且該轉芯驅動器B423之驅力可藉由聯軸器(圖未示)傳遞至該第一轉軸機構B41,使該第一保持件B412與該第二保持件B422同步旋轉;該第二轉軸機構B42設有一例如汽缸之保持件驅動器B424,可驅動該第二保持件B422朝該第一保持件B412方向靠近或遠離。 Please refer to Figures 8, 12, the core rotating mechanism B4 has two oppositely disposed first rotating shaft mechanism B41 and a second rotating shaft mechanism B42, and the first rotating shaft mechanism B41 has a first base body B411 and a first retaining member. B412. The second shaft mechanism B42 is provided with a second seat B421 and a second holder B422. The first holder B412 and the second holder B422 can be opposed to the first seat B411 and the second seat, respectively. The body B421 rotates or shifts horizontally; the upper surface of the first holding member B412 is provided with a plurality of first hanging bodies B4121, and the upper surface of the second holding member B422 is provided with a plurality of second hanging bodies B4221; The two rotating shaft mechanism B42 is provided with a rotating core driver B423, such as a motor, which can drive the second holder B422 to rotate relative to the second base body B421, and the driving force of the rotating core driver B423 can be driven by a coupling (not shown) It is transmitted to the first shaft mechanism B41 to make the first holder B412 and the second holder B422 rotate synchronously; the second shaft mechanism B42 is provided with a holder driver B424 such as a cylinder, which can drive the second holder B422 Approach or move away from the first holder B412.

請參閱圖10、11,該鐵芯W可受該頂升機構B3之作用在不同高度之一等待位置P1與一作業位置P2間移動;該等待位置P1為該頂升座B31尚未向上位移且該階部B311恰可承接由該入料機構B2送入之該鐵芯W的位置;該作業位置P2為該頂升座B31向上位移使該鐵芯W被移載至該第一保持件B412與該第二保持件B422間之位置。 10, 11, the iron core W can be moved by the lifting mechanism B3 between a waiting position P1 and a working position P2 at different heights; the waiting position P1 is that the lifting seat B31 has not yet moved upward and The step B311 can just accept the position of the iron core W fed by the feeding mechanism B2; the working position P2 is the upward displacement of the jacking seat B31 so that the iron core W is transferred to the first holder B412 And the second holder B422.

本發明實施例在實施上,該線材供給裝置A將供給由兩個該線捲L解繞出之兩條該線材L1至該繞線裝置B,使兩條該線材L1在絞合後可捲繞於該鐵芯W;該鐵芯W經該震動送料軌道B21之直線送料流路至該等待位置P1後,該頂升座B31向上位移使位於該等待位置P1之該鐵芯W被移載至該作業位置P2,並使該第二保持件B422朝該第一保持件B412方向靠近,使該第一保持 件B412與該第二保持件B422分別接觸該鐵芯W之該第一凸緣部W1與該第二凸緣部W2對該鐵芯W進行夾持作業;在該第一保持件B412與該第二保持件B422夾持該鐵芯W後,該頂升座B31向下位移回到可承接該鐵芯W之等待位置P1,使留置於該作業位置P2之該鐵芯W的該第一凸緣部W1及該第二凸緣部W2被保持且該捲芯部W3懸空以準備進行繞線作業;當準備進行繞線作業時,請配合參閱圖12、13,該管嘴旋轉件B113可移動至該鐵芯W旁並使其上之兩個該管嘴B1131分別排出兩條該線材L1,兩條該線材L1在藉由一移動夾具B5與複數個該第一掛線體B4121作用後,可分別繞經該第一凸緣部W1之該第一電極W11與該第二電極W12上並將兩條該線材L1以點焊方式固定於該第一電極W11與該第二電極W12;在兩條該線材L1點焊固定於該第一電極W11與該第二電極W12後,請配合參閱圖14,該管嘴旋轉件B113開始旋轉,使兩個該管嘴B1131至該鐵芯W間的兩條該線材L1開始絞合;且該第一保持件B412與該第二保持件B422同時夾持著該鐵芯W以該捲芯部W3為旋轉中心之軸線進行旋轉,使兩條該線材L1一邊絞合、一邊藉由該鐵芯W之旋轉使兩條該線材L1捲繞於該捲芯部W3之外周;在兩條該線材L1捲繞於該捲芯部W3之過程中,該管嘴旋轉件B113可從該捲芯部W3靠近該第一凸緣部W1之一端朝靠近該第二凸緣部W2之另一端移動,使該捲芯部W3的長度方向上均勻捲繞絞合後的兩條該線材L1;在兩條該線材L1均勻捲繞於該捲芯部W3後,請配合參閱圖15,兩條該線材L1藉由該移動夾具B5與複數個該第二掛線體B4221作用後,分別繞經該第二凸緣部W2之該第三電極W21與該第四電極W22上並將兩條該線材L1點焊固定於該第三電極W21與該第四電極W22,以完成繞線作業; 在該鐵芯W旋轉使兩條該線材L1捲繞於該捲芯部W3時,因兩條該線材L1持續被捲繞於該捲芯部W3,所以兩條該線材L1持續被向下拉動,使兩個該線捲L上的該線材L1持續解繞出該線捲L,並使解繞出之該線材L1先朝該線捲L之一端移動由該開口A1151牽引出,再穿經該導引孔A1221,穿經該導引孔A1221後之線材L1向下朝對應之張力控制器A21移動;由該線捲L解繞出之線材L1在穿經該入線架A22至對應之該張力控制器A21後,依序繞經該清潔輪A211、部分之定滑輪A214、該帶線輪A212、該動滑輪A213與其餘之定滑輪A214,再向下穿經該放線架A23至該繞線裝置B之繞線機構B1;該線材L1被向下拉動時,該帶線輪A212與位於該動滑輪A213左側之該定滑輪A214(圖5)間的線材L1將被拉緊,使線材L1拉提該動滑輪A213向上移動並帶動該擺臂A216向上擺動蓄積該彈性件A218之彈性回復力,當該感測器A217感測該擺臂A216擺動至預設角度時,該帶線驅動器A215控制該帶線輪A212逆時針轉動將該線材L1拉引輸入該張力控制器A21,此時,該帶線輪A212與位於該動滑輪A213左側之該定滑輪A214間的線材L1將由拉緊轉換成鬆弛,使該擺臂A216受該彈性件A218之彈性回復力作用而向下擺動,當該感測器A217感測該擺臂A216擺動至預設角度時,該帶線驅動器A215控制該帶線輪A212停止轉動,如此往復控制該帶線輪A212之轉動以控制由線捲L解繞出之線材L1至該繞線裝置B之張力;當該繞線機構B1之該管嘴旋轉驅動機構B11在進行旋轉以絞合兩條該線材L1時,為了避免該管嘴旋轉件B113至該張力控制機構A2之兩條該線材L1絞合在一起,該第二旋轉機構A4將驅動該張力控制機構A2配合該管嘴旋轉驅動機構B11之旋轉方向與旋轉速度進行旋轉;當該張力控制機構A2進行旋轉時,為了避免該張力控制機構A2至該線捲支撐機構A1之兩條該線材L1絞合在一起,該第一旋轉機構A3將驅動該線捲支撐機構A1配合該張力控 制機構A2之旋轉方向與旋轉速度進行旋轉;其中,該管嘴旋轉驅動機構B11、該張力控制機構A2與該線捲支撐機構A1可同步同向旋轉或相隔預設時間同向旋轉,但相隔預設時間控制在該管嘴旋轉驅動機構B11與該張力控制機構A2、該張力控制機構A2與該線捲支撐機構A1之間的兩條該線材L1不至於絞合在一起,如該管嘴旋轉驅動機構B11之該管嘴旋轉件B113開始順時針旋轉1/4圈後,該張力控制機構A2才開始順時針旋轉,並在該張力控制機構A2旋轉1/4圈後,該線捲支撐機構A1才開始順時針旋轉。 In the implementation of the embodiment of the present invention, the wire supply device A will supply the two wires L1 unwound from the two wire coils L to the winding device B, so that the two wires L1 can be wound after being twisted. Wound around the iron core W; after the iron core W reaches the waiting position P1 via the linear feeding path of the vibrating feed rail B21, the jacking seat B31 moves upward so that the iron core W at the waiting position P1 is transferred To the working position P2, and make the second holder B422 approach the first holder B412, so that the first holder The first flange portion W1 and the second flange portion W2 of the iron core W are respectively in contact with the first flange portion W1 and the second flange portion W2 of the iron core W to clamp the iron core W; After the second holder B422 clamps the iron core W, the jacking seat B31 moves downwards and returns to the waiting position P1 that can receive the iron core W, so that the first iron core W stayed in the working position P2 The flange portion W1 and the second flange portion W2 are held and the winding core portion W3 is suspended in the air to prepare for the winding operation; when preparing for the winding operation, please refer to Figures 12 and 13, the nozzle rotating part B113 It can move to the side of the iron core W and make the two nozzles B1131 on it discharge two of the wires L1 respectively. The two wires L1 are used by a moving clamp B5 to interact with a plurality of the first wire hanging bodies B4121 Afterwards, the first electrode W11 and the second electrode W12 of the first flange portion W1 can be wound respectively, and the two wires L1 can be spot-welded to the first electrode W11 and the second electrode W12 After the two wires L1 are spot-welded and fixed to the first electrode W11 and the second electrode W12, please refer to FIG. 14, the nozzle rotating member B113 starts to rotate, so that the two nozzles B1131 to the iron core The two wires L1 between W begin to twist; and the first holder B412 and the second holder B422 simultaneously clamp the iron core W to rotate on the axis of the winding core W3 as the center of rotation, so that the two While twisting the wires L1, the two wires L1 are wound around the outer circumference of the winding core W3 by the rotation of the iron core W; in the process of winding the two wires L1 around the winding core W3 The nozzle rotating member B113 can move from one end of the winding core W3 close to the first flange W1 to the other end close to the second flange W2, so that the length of the winding core W3 is uniform. Wind the twisted two wires L1; after the two wires L1 are evenly wound on the winding core W3, please refer to FIG. After the second wire-hanging body B4221 acts, it respectively passes through the third electrode W21 and the fourth electrode W22 of the second flange portion W2 and fixes the two wires L1 to the third electrode W21 and the third electrode W21 and the fourth electrode W22 by spot welding. The fourth electrode W22 to complete the winding operation; When the iron core W rotates and the two wires L1 are wound around the winding core portion W3, since the two wires L1 are continuously wound around the winding core portion W3, the two wires L1 are continuously pulled down , The wire L1 on the two coils L is continuously unwound out of the coil L, and the unwound wire L1 is first moved toward one end of the coil L and pulled out by the opening A1151, and then passed through The guide hole A1221, after passing through the guide hole A1221, the wire L1 moves downward toward the corresponding tension controller A21; After the tension controller A21, it passes through the cleaning wheel A211, part of the fixed pulley A214, the belt pulley A212, the movable pulley A213 and the rest of the fixed pulley A214 in sequence, and then passes through the pay-off rack A23 to the winding Winding mechanism B1 of device B; when the wire L1 is pulled down, the wire L1 between the wire pulley A212 and the fixed pulley A214 (Figure 5) on the left side of the movable pulley A213 will be tensioned, causing the wire L1 to be pulled Lift the movable pulley A213 to move upward and drive the swing arm A216 to swing upward to accumulate the elastic restoring force of the elastic member A218. When the sensor A217 senses that the swing arm A216 swings to a preset angle, the belt drive A215 controls the The wire pulley A212 rotates counterclockwise to pull the wire L1 into the tension controller A21. At this time, the wire L1 between the wire pulley A212 and the fixed pulley A214 located on the left side of the movable pulley A213 will be changed from tension to slack. The swing arm A216 is actuated by the elastic restoring force of the elastic member A218 to swing downward. When the sensor A217 senses the swing arm A216 to swing to a preset angle, the wire drive A215 controls the wire pulley A212 Stop the rotation, and control the rotation of the spool A212 reciprocally to control the tension of the wire L1 unwound from the coil L to the winding device B; when the nozzle rotation driving mechanism B11 of the winding mechanism B1 is in progress When rotating to twist the two wires L1, in order to prevent the two wires L1 from the nozzle rotating member B113 to the tension control mechanism A2 from being twisted together, the second rotation mechanism A4 will drive the tension control mechanism A2 to cooperate The rotation direction and rotation speed of the nozzle rotation driving mechanism B11 rotate; when the tension control mechanism A2 rotates, in order to prevent the two wires L1 from the tension control mechanism A2 to the coil support mechanism A1 from being twisted together , The first rotating mechanism A3 will drive the coil support mechanism A1 to cooperate with the tension control The rotation direction of the control mechanism A2 and the rotation speed are rotated; wherein the nozzle rotation drive mechanism B11, the tension control mechanism A2 and the coil support mechanism A1 can rotate in the same direction synchronously or rotate in the same direction at a predetermined time interval, but separated The preset time controls the two wires L1 between the nozzle rotation driving mechanism B11 and the tension control mechanism A2, the tension control mechanism A2 and the coil support mechanism A1 so as not to be twisted together, such as the nozzle After the nozzle rotating member B113 of the rotary drive mechanism B11 starts to rotate 1/4 turn clockwise, the tension control mechanism A2 starts to rotate clockwise, and after the tension control mechanism A2 rotates 1/4 turn, the coil supports The mechanism A1 only began to rotate clockwise.

本發明實施例繞線方法及設備,該線材供給裝置A可供給複數條線材L1至該繞線裝置B,並在該繞線裝置B將複數條線材L1一邊絞合、一邊捲繞於該鐵芯W時,該線材供給裝置A之線捲支撐機構A1與該張力控制機構A2可受驅動而進行旋轉,以防止尚未到達繞線裝置B之複數條線材L1絞合過度而打結,使複數條線材L1之絞合與捲繞可符合預期;該線材供給裝置A與該繞線裝置B呈上、下配置關係且該線捲支撐機構A1之旋轉軸線D2與該張力控制機構A2之旋轉軸線D3大致垂直各線捲L之軸線D1,不但方便更換線捲L又可減少繞線設備所佔面積。 In the winding method and equipment of the embodiment of the present invention, the wire supply device A can supply a plurality of wires L1 to the winding device B, and in the winding device B, the plurality of wires L1 are twisted and wound on the iron When the core W, the coil support mechanism A1 and the tension control mechanism A2 of the wire supply device A can be driven to rotate to prevent the plurality of wires L1 that have not reached the winding device B from being over-twisted and knotted. The stranding and winding of the wire L1 can meet expectations; the wire supply device A and the winding device B are in an up and down configuration, and the rotation axis D2 of the coil support mechanism A1 and the rotation axis of the tension control mechanism A2 D3 is approximately perpendicular to the axis D1 of each coil L, which not only facilitates the replacement of the coil L, but also reduces the area occupied by the winding equipment.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention, that is, simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the description of the invention, All are still within the scope of the invention patent.

A:線材供給裝置 A: Wire supply device

A3:第一旋轉機構 A3: The first rotating mechanism

A31:第一驅動器 A31: The first drive

A32:第一皮帶 A32: The first belt

A33:第一旋轉件 A33: The first rotating part

A4:第二旋轉機構 A4: The second rotating mechanism

B:繞線裝置 B: Winding device

C:骨架 C: Skeleton

T:機台 T: Machine

T1:台面 T1: Countertop

Claims (10)

一種繞線方法,包括:提供一繞線裝置,使複數條線材絞合繞線;提供一線材供給裝置,設有一線捲支撐機構與一張力控制機構;該線捲支撐機構支撐複數個捲繞有線材之線捲;該張力控制機構設有複數個對應各線捲之張力控制器,以控制由各線捲解繞出之線材至該繞線裝置之張力;使該線捲支撐機構與該張力控制機構分別受不同之旋轉機構驅動而分別進行同向旋轉,將該線捲支撐機構之各線捲上捲繞的線材經對應之張力控制器被輸送至該繞線裝置供進行絞合繞線在一鐵芯上。 A winding method includes: providing a winding device for twisting and winding a plurality of wires; providing a wire supply device with a coil support mechanism and a force control mechanism; the coil support mechanism supports a plurality of coils Wire coil of wire material; the tension control mechanism is provided with a plurality of tension controllers corresponding to each coil to control the tension of the wire unwound from each coil to the winding device; make the coil support mechanism and the tension control The mechanisms are respectively driven by different rotating mechanisms to rotate in the same direction. The wires wound on the coils of the coil support mechanism are transported to the winding device through the corresponding tension controller for twisting and winding. On the iron core. 如請求項1所述繞線方法,其中,該線捲支撐機構之旋轉軸線與該張力控制機構之旋轉軸線大致垂直各線捲之軸線。 The winding method according to claim 1, wherein the rotation axis of the coil support mechanism and the rotation axis of the tension control mechanism are substantially perpendicular to the axis of each coil. 如請求項2所述繞線方法,其中,該線捲支撐機構之旋轉軸線與該張力控制機構之旋轉軸線同軸。 The winding method according to claim 2, wherein the rotation axis of the coil support mechanism is coaxial with the rotation axis of the tension control mechanism. 如請求項1所述繞線方法,其中,該線捲解繞出之線材經一線材導引件導引後向下朝該張力控制器移動。 The winding method according to claim 1, wherein the wire unwound from the wire coil is guided by a wire guide and then moves downward toward the tension controller. 如請求項4所述繞線方法,其中,該線捲解繞出之線材在該張力控制器中依序繞經一清潔輪、一帶線輪與一隨一擺臂擺動之動滑輪後,穿經一放線架至該繞線裝置。 The winding method according to claim 4, wherein the unwound wire from the coil is passed through a cleaning wheel, a reel and a movable pulley that swings with a swing arm in the tension controller in sequence, and then passes through A pay-off rack to the winding device. 如請求項1所述繞線方法,其中,該鐵芯設有一第一凸緣部及一第二凸緣部於一捲芯部之兩端;使該鐵芯的該第一凸緣部及該第二凸緣部被保持且該捲芯部懸空,以該捲芯部為旋轉之中心軸線進行旋轉;使複數條線材一邊絞合、一邊捲繞於該捲芯部之外周。 The winding method according to claim 1, wherein the iron core is provided with a first flange part and a second flange part at both ends of a winding core part; the first flange part of the iron core and The second flange part is held and the winding core part is suspended, and the winding core part is used as the center axis of rotation to rotate; the plurality of wires are twisted and wound around the outer circumference of the winding core part. 如請求項6所述繞線方法,其中,該鐵芯先經一直線送料流路至一等待位置並使位於該等待位置之該鐵芯被移載至一作業位置被保持。 The winding method according to claim 6, wherein the iron core is first passed through a linear feeding flow path to a waiting position and the iron core in the waiting position is transferred to a working position to be held. 如請求項7所述繞線方法,其中,該鐵芯至該等待位置後,由一頂升機構頂升至該作業位置,並在該作業位置受一轉芯機構之兩個相對之第一保持件與第二保持件分別靠抵於該第一凸緣部及該第二凸緣部,使該鐵芯保持於該轉芯機構上並受其驅動而旋轉。 The winding method according to claim 7, wherein, after the iron core reaches the waiting position, it is lifted to the working position by a lifting mechanism, and is subjected to two opposite first positions of a core rotating mechanism at the working position The holding member and the second holding member abut against the first flange portion and the second flange portion, respectively, so that the iron core is held on the core rotating mechanism and driven to rotate. 如請求項1所述繞線方法,其中,該線材供給裝置與該繞線裝置設於同一機台上;該線材供給裝置受一骨架懸空架高與該機台之一台面保持預設間距;該繞線裝置設於該台面上並位於該線材供給裝置下方之空間;該線捲支撐機構設於該張力控制機構之上方。 The winding method according to claim 1, wherein the wire supply device and the winding device are provided on the same machine platform; the wire supply device is maintained at a predetermined distance from a table surface of the machine platform by a suspended frame height; The winding device is arranged on the table and in the space below the wire supply device; the wire coil supporting mechanism is arranged above the tension control mechanism. 一種繞線設備,包括:用以執行如請求項1至9中任一項所述繞線方法之設備。 A winding device includes: a device for executing the winding method according to any one of claims 1 to 9.
TW109119197A 2020-06-08 2020-06-08 Winding method and equipment TWI743822B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
TW109119197A TWI743822B (en) 2020-06-08 2020-06-08 Winding method and equipment
CN202110259212.1A CN113838666B (en) 2020-06-08 2021-03-10 Winding method and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW109119197A TWI743822B (en) 2020-06-08 2020-06-08 Winding method and equipment

Publications (2)

Publication Number Publication Date
TWI743822B true TWI743822B (en) 2021-10-21
TW202146321A TW202146321A (en) 2021-12-16

Family

ID=78962604

Family Applications (1)

Application Number Title Priority Date Filing Date
TW109119197A TWI743822B (en) 2020-06-08 2020-06-08 Winding method and equipment

Country Status (2)

Country Link
CN (1) CN113838666B (en)
TW (1) TWI743822B (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101441935A (en) * 2008-09-01 2009-05-27 佛山市南海平洲电子厂有限公司 Biax full-automatic coiling machine
CN104779049A (en) * 2015-05-07 2015-07-15 奥泰医疗系统有限责任公司 Coil winding paying-off device
CN104952611A (en) * 2015-07-13 2015-09-30 深圳市诺德机器人有限公司 Winding machine and winding method
TW201545180A (en) * 2014-05-26 2015-12-01 All Ring Tech Co Ltd Winding method and device
US20170069425A1 (en) * 2014-05-19 2017-03-09 Murata Manufacturing Co., Ltd. Method of manufacturing winding-type electronic component
CN109119243A (en) * 2017-06-23 2019-01-01 株式会社村田制作所 The manufacturing method and bobbin winder device of coil component

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001076556A (en) * 1999-09-01 2001-03-23 Nittoku Eng Co Ltd Winding device
EP2031610A1 (en) * 2006-05-26 2009-03-04 Nittoku Engineering Co., Ltd. Wire winding system, tension device, and wire winding method
JP3989948B1 (en) * 2006-06-17 2007-10-10 株式会社小田原エンジニアリング Multi-wire simultaneous winding method and winding device therefor
JP5130098B2 (en) * 2008-04-04 2013-01-30 トヨタ自動車株式会社 Winding device
CN202214087U (en) * 2011-08-24 2012-05-09 西安启源机电装备股份有限公司 Multiaxial tension control wire-withdrawable wire laying rack
CN202796426U (en) * 2012-04-06 2013-03-13 中国计量学院 Wire supplying device of coiling equipment
CN202957133U (en) * 2012-12-12 2013-05-29 厦门米特自动化设备有限公司 Winding and rubber-coating all-in-one machine for electromagnetic coil
JP6370538B2 (en) * 2013-09-03 2018-08-08 日特エンジニアリング株式会社 Coil manufacturing apparatus and coil manufacturing method
CN203456279U (en) * 2013-09-25 2014-02-26 三变科技股份有限公司 Unwinding tensioning equipment with vertically wound transformer coil
JP6218326B2 (en) * 2014-03-04 2017-10-25 日特エンジニアリング株式会社 Winding device and winding method
JP6669127B2 (en) * 2017-05-12 2020-03-18 株式会社村田製作所 Winding device
JP6589934B2 (en) * 2017-05-12 2019-10-16 株式会社村田製作所 Winding device and method of manufacturing coil component
CN111971244B (en) * 2018-04-26 2022-04-05 三菱电机株式会社 Tension adjusting device, winding device, and method for manufacturing rotating electric machine
TWI687347B (en) * 2018-09-07 2020-03-11 萬潤科技股份有限公司 Carrier belt conveying method and device
CN109545540B (en) * 2018-10-29 2020-12-15 东莞市智感机械电子科技有限公司 Full-automatic multi-wire winding machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101441935A (en) * 2008-09-01 2009-05-27 佛山市南海平洲电子厂有限公司 Biax full-automatic coiling machine
US20170069425A1 (en) * 2014-05-19 2017-03-09 Murata Manufacturing Co., Ltd. Method of manufacturing winding-type electronic component
TW201545180A (en) * 2014-05-26 2015-12-01 All Ring Tech Co Ltd Winding method and device
CN104779049A (en) * 2015-05-07 2015-07-15 奥泰医疗系统有限责任公司 Coil winding paying-off device
CN104952611A (en) * 2015-07-13 2015-09-30 深圳市诺德机器人有限公司 Winding machine and winding method
CN109119243A (en) * 2017-06-23 2019-01-01 株式会社村田制作所 The manufacturing method and bobbin winder device of coil component

Also Published As

Publication number Publication date
CN113838666B (en) 2024-02-23
TW202146321A (en) 2021-12-16
CN113838666A (en) 2021-12-24

Similar Documents

Publication Publication Date Title
CN101035730B (en) Continuous yarn delivery creel
CN105442295B (en) Multilayer layout machine and multi-compartment bed distribution system
CN205602821U (en) Six coiling machines of high efficiency
US9206014B2 (en) Wire bundling device and wire bundling method
JP6436569B2 (en) Coil manufacturing equipment
EP2650070A1 (en) Wire-type cutting device
TWI743822B (en) Winding method and equipment
CN1872647A (en) Yarn traversing device for a winding device of a textile machine producing cross-wound bobbins
JP4492464B2 (en) Fiber bundle array device
CN205645532U (en) Electromagnetic wire winding device
CN109510413A (en) A kind of coil winding system of motor coil
JP7178856B2 (en) Wire winding device and winding method
US4880173A (en) Wire supply method and apparatus
JP2014073549A (en) Curved surface processing method and wire saw for curved surface processing
CN109616318B (en) Multi-axis winding machine for open type workpiece and using method thereof
JP2007111823A (en) Wire-type cutting device
EP0294978B1 (en) Wire supply method and apparatus
JP2012069678A (en) Winding device and winding method
CN215815590U (en) Wire feeding mechanism for magnetic ring wire hooking machine
KR20220082476A (en) Wire winding apparatus
CN102774707A (en) Silk winder
CN216945627U (en) Branching clamping mechanism of horizontal winding machine
CN217468199U (en) Coil winding forming device
JPH07194075A (en) Method and device for winding coil wire to core
CN220886464U (en) Multi-station elastic wire supply equipment of excitation rotor winding machine