CN101441935A - Biax full-automatic coiling machine - Google Patents

Biax full-automatic coiling machine Download PDF

Info

Publication number
CN101441935A
CN101441935A CNA2008101982257A CN200810198225A CN101441935A CN 101441935 A CN101441935 A CN 101441935A CN A2008101982257 A CNA2008101982257 A CN A2008101982257A CN 200810198225 A CN200810198225 A CN 200810198225A CN 101441935 A CN101441935 A CN 101441935A
Authority
CN
China
Prior art keywords
plate
magnetic core
clip
guide rail
support
Prior art date
Application number
CNA2008101982257A
Other languages
Chinese (zh)
Other versions
CN101441935B (en
Inventor
邬嘉炜
Original Assignee
佛山市南海平洲电子厂有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 佛山市南海平洲电子厂有限公司 filed Critical 佛山市南海平洲电子厂有限公司
Priority to CN2008101982257A priority Critical patent/CN101441935B/en
Publication of CN101441935A publication Critical patent/CN101441935A/en
Application granted granted Critical
Publication of CN101441935B publication Critical patent/CN101441935B/en

Links

Abstract

The present invention discloses a dual spindle full-automatic winding machine which is set on the base and characterized in that, it mainly comprises a feeding mechanisms, a mobile mechanism, a pick-and-place mechanism, a tension control mechanism, a thread drawing mechanism, a wire winding and arranging mechanism, a curing mechanism, and a discharging mechanism who are interactive with each other for coordination under PLC control; the above mechanisms coordinate with each other from imputing to magnetic core in the shape of 'I' to final product outputted according to requirement of winding process. The invention is full-automatic, practical, can improve production efficiency and has good promotion value.

Description

Biax full-automatic coiling machine
Technical field
The present invention relates to the inductance electronic production technical field, the coiling production equipment of the inductor product of a kind of full-automatic high precision of more specifically saying so.
Background technology
At present, the most inductance enterprise of China, mostly user of service's manual operations, a people one machine, efficient is lower; Around spiral tension force people hand control, the volume appearance can't guarantee; Spiral line tail people hand control is wasted the wire rod resource easily; The input reel winder is more, occupied ground; Existing automatic coil winding machine electricity consumption usefulness gas is more, and consumption of natural resource is big, can not accurate spiral defective etc.Change by the automated production mode of labor-intensive in order to promote China's process industry, drive the technology upgrading and the technological progress of industry, research and develop this type of full-automatic high precision reel winder and have very important significance to man-machine combination.
Summary of the invention
Purpose of the present invention is exactly in order to solve the deficiency of prior art, and a kind of Biax full-automatic coiling machine that reduces cost, enhances productivity that provides.
The present invention adopts following technical solution to realize above-mentioned purpose:
This Biax full-automatic coiling machine, be arranged on the support, it is characterized in that it mainly constitutes by being arranged on feed mechanism, travel mechanism, fetching device, tension control mechanism, hanging wire mechanism, eight mechanisms such as volume wire-arranging mechanism, curing mechanism and dispatch mechanism of coordinating mutually successively on the support platform to connect; Feed mechanism is arranged on a jiao of support platform, tension control mechanism is arranged on the left side of support platform by support, dispatch mechanism is arranged on the support platform of feed mechanism offside, all the other mechanisms connect on the frame surface that is arranged between feed mechanism and the dispatch mechanism successively, and fetching device is arranged in the travel mechanism;
(1), feed mechanism: the electromagnet and " worker " font magnetic core that are produced two kinds of different frequency pulse current control vibrations by controller constitute.
(2), travel mechanism: mainly be made up of servomotor, shaft coupling, ball screw mounting assembly, precise ball screw, transducer, fixed frame is provided with the spiral shift unit that is connected with fetching device;
(3), fetching device: vacuum generator and vacuum cup by PLC control are formed;
(4), tension control mechanism: form by accurate angle locater, stepping motor, guide roller;
(5), hanging wire mechanism: accurate linear bearing of guiding and the magnetic core of being controlled both direction or axle motion by stepping motor are simultaneously formed, and magnetic core also is connected with the clamp thread cutting mechanism;
(6), spiral wire-arranging mechanism: control two servomotors and above-mentioned " worker " font magnetic core that carry out the different directions motion simultaneously by PLC and constitute, one of this servomotor motion is to guarantee that enamelled wire does not have the gap and do not have the rectilinear motion that overflows arrangement, and one is to guarantee the circular motion of wire rod on " worker " font magnetic core;
(7), curing mechanism: form by electro-heat equipment and the temperature controller of realizing the adhesion of wire rod and wire rod;
(8), dispatch mechanism, can constitute by the conveyer belt that motor drives.
As further specifying of such scheme, described feed mechanism comprises the vibrating disc base plate, is fixed on the vibrating disc on the vibrating disc base plate, vibrating disc is rounded, its inside is provided with stepped chimb, the upper limb of this circle vibrating disk is connected with the main straight shake of by straight shake guide rail, directly shaking the guide rail backing plate and directly shaking the conveying magnetic core that guide rail clip constitutes, and directly shakes guide rail and is fixed on the straight shake guide rail backing plate.
The end of the pressing plate that described and straight shake guide rail is connected is provided with straight shake outlet rebound and the connecting plate that cooperatively interacts, the bottom of straight shake outlet rebound is connected with straight shake outlet DOCK LEVELER, the outer periphery of straight shake outlet is equipped with the row's magnetic core part that cooperates with its roof pressure, this part assembly comprises cylinder, the cylinder connector, guide rail, the cylinder alignment piece, the cylinder connecting plate, the magnetic core location-plate, magnetic core location-plate pressing plate and magnetic core baffle plate, wherein, the cylinder connector is connected between cylinder and the cylinder alignment piece, the magnetic core baffle plate is connected with the cylinder alignment piece by the cylinder connecting plate, this magnetic core baffle plate is positioned at a side of straight shake outlet, magnetic core location-plate and magnetic core location-plate pressing plate are arranged on the opposite side of straight shake outlet, and cooperatively interact with this magnetic core baffle plate; Straight shake outlet connecting plate is fixed on the guide rail actuator connecting plate, the other end of guide rail actuator connecting plate is provided with the spiral shift unit that is connected with travel mechanism, the middle part fluting of spiral shift unit, the row's of being movably set with magnetic core suction plate in it, this row's magnetic core suction plate and guide rail actuator connecting plate are connected as a single entity.
Described fetching device is provided with the rail groove, travel mechanism is provided with guide rail, fetching device flexibly connects by the fastening and the travel mechanism of rail groove and guide rail, this rail groove is arranged on the travel(l)ing rest vertical with support platform plane, vacuum generator, vacuum cup lay respectively at the upper and lower part of this travel(l)ing rest, and the port of vacuum generator is by pipeline and adapter assembly external gas press pump.
The periphery of described adapter assembly is connected with pressure sensor, and adapter assembly comprises air pressure with manifold blocks, several snap joints and micro connector, and air pressure is fixed on the below of travel(l)ing rest with manifold blocks by connecting plate, and pressure sensor is connected with manifold blocks with pressure.
The outer periphery of described vacuum cup is equipped with fixed support, drives power set, the guiding mechanism of the upper and lower motion of fixed support, and power set are moved by servomotor, shaft joint and the screw mandrel bearing, screw mandrel, screw rod and the screw rod that are connected with shaft joint and constitute.
Described vacuum cup comprises that two suctions that are movably arranged on the slide block chew, chew the round line helical spring of socket and to install and fix the clasp that suction is chewed with inhaling, be furnished with to inhale between the slide block chew and the travel(l)ing rest and be provided with the slide block mounting panel, suction is chewed and is vertically passed the slide block mounting panel, clasp is connected in inhales the top of chewing, this slide block mounting panel surface distributed has two chutes that are slidingly connected with slide block, the both sides of slide block are provided with the axis of guide, forming axle sleeve on the slide block mounting panel slips with it, the periphery of slide block also is provided with the last item mounting panel, has last item on the last item mounting panel.
The underside of described fetching device is provided with turntable, and this turntable mainly is made of turntable panel, turntable flange, the rotate center rotation of deck plate of turntable flange; Be fixed with motor, the rope more than four on the turntable panel and chew and be connected in motor and the rope pulley transmission mechanism between chewing; The center that rope is chewed is provided with rotation axis, rope is chewed the surface and is socketed with spring, the two ends of spring are connected with back-up ring respectively, rope is chewed bearing pedestal, be connected with rope between the back-up ring that two ropes are chewed and chew briquetting, the middle part that rope is chewed briquetting is provided with the axis of guide that is slidingly connected with it, the two ends that rope is chewed briquetting form button bit, the top snapping of chewing with two ropes respectively, and this button bit roof pressure is on back-up ring.
Described clamp thread cutting mechanism comprises tension seat and goes up the clip assembly that is provided with, tension seat is provided with the guide rail that is slidingly connected with the clip assembly, the clip assembly places on the guide rail, clip by clip cylinder, clip support and clip bracket end constitutes, be connected with joint between clip cylinder and the clip, be connected with spanner between this joint and clip support, the end of clip support is provided with groove, clip is movably installed in the groove, the end of clip is provided with open slot, is provided with another clip in this open slot and is rotationally connected with it.
Two servomotors of described spiral wire-arranging mechanism are separately positioned on two motor brackets that flexibly connect mutually, this motor bracket comprises X-axis motor bracket and Y-axis motor bracket, two motor brackets are slidingly connected mutually, the edge of Y-axis motor bracket is provided with guide rail, and the X-axis motor bracket is provided with the slide block that is slidingly connected with this slide rail; The bottom of Y-axis motor bracket is fixed with U type support, is provided with axle between two side levers of U type support and the Y-axis motor bracket, and two side levers that this vertically passes U type support are socketed with linear bushing in the axis hole; The middle part of Y-axis motor bracket is provided with support unit, this support unit inside is provided with feed screw nut, screw mandrel, optical flame detector and optical flame detector catch, the external PLC circuit of transducer, the machine shaft of servomotor passes the side of support unit, and by shaft joint connecting band movable wire stem nut and screw mandrel, feed screw nut's periphery is connected with the nut contiguous block; The bottom of X-axis motor bracket is that lead is chewed fixed head, servomotor is vertically set on lead and chews solid surface, this lead is chewed fixed head and is provided with axis hole, the end of axis hole is equipped with bearing and bearing cap, correspondence is provided with a line needle power transmission shaft in the axis hole, and the top of this power transmission shaft is anti-jumper wire device, and the periphery of anti-jumper wire device is fixedly connected with the guide roller carrier base, the end of guide roller carrier base has hole slot, is provided with the rotation axis that is slidingly connected with this hole slot in the anti-jumper wire device.
Above-mentioned each mechanism under the control of PLC, according to the requirement of spiral operation, from sending into " worker " font magnetic core to the end from dispatch mechanism output products, carries out co-ordination.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1, can cut payroll to improve efficiency, change the fully-automatic production of machine into by manual operations, people's unit, 3 machines of one man operation, man-hour by 6.5 seconds/only drop to 1.2 seconds/only.
2, can reduce artificial defective products and occur, improve rate of finished products, rate of finished products can reach 99.96%, therefore, can save the production raw material, improve utilization ratio of raw materials greatly, reduce production costs, embodied national the green production of advocating and requiring and the policy of economic sustainable development.
3, R﹠D and promotion full-automatic, the high accuracy reel winder is used, helping promoting process industry is changed by the automated production mode of labor-intensive to man-machine combination, good demonstration and driving role is played in technology upgrading and technological progress to industry, and good economic benefit is arranged.
Description of drawings
Fig. 1 is a plan structure schematic diagram of the present invention;
Fig. 2 is a perspective view of the present invention;
Fig. 3 is row's magnetic core of the present invention, inhales magnetic core, arranges product final assemble part-structure schematic diagram;
Fig. 4 is the forward sight structural representation of Fig. 3;
Fig. 5 is the plan structure schematic diagram of Fig. 3;
Fig. 6 is the side-looking structural representation of Fig. 3;
Fig. 7 is row's core section separation structure schematic diagram of the present invention;
Fig. 8 divides the stereochemical structure schematic diagram for row's core section of the present invention;
Fig. 9 is a suction core section separation structure schematic diagram of the present invention;
Figure 10 is the side-looking structural representation of Fig. 9;
Figure 11 divides the stereochemical structure schematic diagram for suction core section of the present invention;
Figure 12 is a turntable structure schematic diagram of the present invention;
Figure 13 is a clamp thread cutting mechanism structural representation of the present invention;
Figure 14 is a clip assembly structural representation of the present invention;
Figure 15 is a volume wire-arranging mechanism structural representation of the present invention.
Description of reference numerals: 1, feed mechanism 1-1, vibrating disc base plate 1-2, vibrating disc 1-3, straight shake guide rail 1-4, straight shake guide rail backing plate 1-5, pressing plate 1-6, straight shake outlet rebound 1-7, connecting plate 1-8, DOCK LEVELER 1-9, guide rail actuator connecting plate 1-10, adjustable screw shift unit 1-11, row's magnetic core suction plate 2, the 2-1 of travel mechanism, guide rail 3, fetching device 3-1, rail groove 3-2, travel(l)ing rest 3-3, vacuum generator 3-4, vacuum cup 3-41, slide block 3-42,3-43 is chewed in suction, circle line helical spring 3-44, clasp 3-45, slide block mounting panel 3-46, axis of guide 3-47, axle sleeve 3-48, last item mounting panel 3-49, last item 3-5, pressure sensor 3-6, air pressure manifold blocks 3-7, snap joint 3-8, micro connector 3-9, fixed support 3-10, servomotor 3-11, shaft joint 3-12, screw mandrel bearing 3-13, screw mandrel 3-14, screw rod 3-15, screw rod moves seat 4, tension control mechanism 5, hanging wire mechanism 6, volume wire-arranging mechanism 6-1, slide rail 6-2, slide block 6-3, U type support 6-4, side lever 6-5, axle 6-6, linear bushing 6-7, support unit 6-8, shaft joint 6-9, feed screw nut 6-10, nut contiguous block 6-11, optical flame detector 6-12, optical flame detector catch 6-13, lead is chewed fixed head 6-14, bearing cap 6-15, axle line needle power transmission shaft 6-16, anti-jumper wire device 6-17, guide roller carrier base 7, curing mechanism 8, dispatch mechanism 9, clamp thread cutting mechanism 9-1, tension seat 9-2, clip assembly 9-3, guide rail 9-4, clip cylinder 9-5, clip support 9-6, clip 9-7, joint 9-8, spanner 9-9, groove 9-10, open slot 10, turntable 10-1, turntable panel 10-2, turntable flange 10-3, motor 10-4, rope is chewed 10-5, pulley transmission mechanism 10-6, briquetting 10-7, spring 10-8, back-up ring 10-9, rope is chewed bearing pedestal 10-10, the axis of guide
Embodiment
As Fig. 1-shown in Figure 15, Biax full-automatic coiling machine of the present invention, it mainly is included in the mechanisms such as feed mechanism 1, travel mechanism 2, fetching device 3, tension control mechanism 4, hanging wire mechanism 5, spiral wire-arranging mechanism 6, curing mechanism 7 and dispatch mechanism 8 of the down mutual coordination connection of PLC control; Feed mechanism 1 is arranged on a jiao of support platform, dispatch mechanism 8 is arranged on the support platform of feed mechanism 1 offside, travel mechanism 2 is arranged on the right side of board, fetching device 3 is connected with travel mechanism 2, tension control mechanism 4 is arranged on the left side of support platform by support, hanging wire, spiral wire-arranging mechanism (5,6) be connected with tension control mechanism 4 and be arranged on the centre of support platform, curing mechanism 7 is connected with spiral wire-arranging mechanism 6, described fetching device is provided with the rail groove, travel mechanism is provided with guide rail, and fetching device is even movable by the fastening and the travel mechanism of rail groove and guide rail.
(1), feed mechanism 1: produce the vibration of the pulse current control electromagnet of two kinds of different frequencies by controller, thereby form certain direction of vibration, " worker " font magnetic core is arranged in order; It comprises vibrating disc base plate 1-1, be fixed on the vibrating disc 1-2 on the vibrating disc base plate 1-1, vibrating disc 1-2 is rounded, its inside is provided with stepped chimb, the upper limb of this circle vibrating disk 1-2 is connected with mainly by straight shake guide rail 1-3, straight shake guide rail backing plate 1-4 and the straight shake of directly shaking the conveying magnetic core of guide rail clip 1-5 formation, straight shake guide rail 1-3 is fixed on the straight shake guide rail backing plate 1-4, the end of the pressing plate 1-5 that is connected with straight shake guide rail 1-3 is provided with straight shake outlet rebound 1-6 and the connecting plate 1-7 that cooperatively interacts, the bottom of straight shake outlet rebound 1-6 is connected with straight shake outlet DOCK LEVELER 1-8, the outer periphery of straight shake outlet is equipped with the row's magnetic core part that cooperates with its roof pressure, this part assembly comprises cylinder, the cylinder connector, guide rail, the cylinder alignment piece, the cylinder connecting plate, the magnetic core location-plate, magnetic core location-plate pressing plate and magnetic core baffle plate, wherein, the cylinder connector is connected between cylinder and the cylinder alignment piece, the magnetic core baffle plate is connected with the cylinder alignment piece by the cylinder connecting plate, this magnetic core baffle plate is positioned at a side of straight shake outlet, magnetic core location-plate and magnetic core location-plate pressing plate are arranged on the opposite side of straight shake outlet, and cooperatively interact with this magnetic core baffle plate; Straight shake outlet connecting plate is fixed on the guide rail actuator connecting plate 1-9, the other end of guide rail actuator connecting plate 1-9 is provided with spiral shift unit 1-10, the middle part fluting of spiral shift unit 1-10, the row's of being movably set with magnetic core suction plate 1-11 in it, this row's magnetic core suction plate 1-11 and guide rail actuator connecting plate 1-9 are connected as a single entity, can move together with the chute of row's magnetic core part by driving guide rail actuator connecting plate by adjustable screw shift unit 1-10 along the spiral shift unit, wherein, the spiral shift unit is fixed in the travel mechanism.
(2), travel mechanism 2: be arranged on the fixed frame vertical with support platform plane, mainly form by servomotor, shaft coupling, ball screw mounting assembly, precise ball screw, transducer, fixed frame is provided with the spiral shift unit that is connected with fetching device, in the course of work, the rotation of certain umber of pulse control servomotor is sent in PLC control, realizes rectilinear motion.
(3), fetching device 3: form by vacuum generator 3-3, vacuum cup 3-4,, produce vacuum by PLC control vacuum generator and inhale or vacuum breaking, realize picking and placeing of " worker " font magnetic core by miniature electronic formula pressure switch detection signal; Be provided with rail groove 3-1 as Fig. 3 fetching device, travel mechanism is provided with guide rail 2-1, fetching device flexibly connects by fastening and the travel mechanism of rail groove 3-1 and guide rail 2-1, this rail groove 3-1 is arranged on the travel(l)ing rest 3-2 vertical with support platform plane, vacuum generator 3-3, vacuum cup 3-4 lay respectively at the upper and lower part of this travel(l)ing rest 3-2, and the port of vacuum generator 3-3 is by pipeline and adapter assembly external gas press pump.Wherein, the periphery of adapter assembly is connected with pressure sensor 3-5, adapter assembly comprises air pressure manifold blocks 3-6, several snap joint 3-7 and micro connector 3-8, air pressure is fixed on the below of travel(l)ing rest 3-2 with manifold blocks 3-6 by connecting plate, and pressure sensor 3-5 is connected with manifold blocks 3-6 with pressure.The outer periphery of vacuum cup 3-4 is equipped with fixed support 3-9, drives power set, the guiding mechanism of the upper and lower motion of fixed support 3-9, wherein, power set mainly contain servomotor 3-10, shaft joint 3-11 and screw mandrel bearing 3-12, the screw mandrel 3-13, screw rod 3-14 and the screw rod that are connected with shaft joint 3-11 move a 3-15 and constitute; Vacuum cup 3-4 comprises that two suctions that are movably arranged on the slide block 3-41 chew 3-42, chew the round line helical spring 3-43 of 3-42 socket with suction and install and fix the clasp 3-44 that suction is chewed, be furnished with to inhale between the slide block 3-41 chew 3-42 and the travel(l)ing rest 3-2 and be provided with slide block mounting panel 3-45, suction is chewed 3-42 and is vertically passed slide block mounting panel 3-45, clasp 3-44 is connected in and inhales the top of chewing, slide block mounting panel 3-45 surface distributed has two chutes that are slidingly connected with slide block, the both sides of slide block are provided with axis of guide 3-46, forming axle sleeve 3-47 on the slide block mounting panel 3-45 slips with it, screw mandrel bearing 3-12 is between two axle sleeve 3-47, screw mandrel 3-13 passes screw mandrel bearing 3-47 and is connected with the slide block that is equipped with suction to chew, the periphery of this slide block also is provided with last item mounting panel 3-48, has last item 3-49 on the last item mounting panel.
The underside of fetching device 3 is provided with turntable 10, and this turntable 10 mainly is made of turntable panel 10-1, turntable flange 10-2, the rotate center rotation of deck plate 10-1 of turntable flange 10-2.Be fixed with motor 10-3, rope on the turntable panel 10-1 and chew 10-4 and be connected in motor and the pulley transmission mechanism 10-5 of rope between chewing, wherein, the place, four angles of turntable panel 10-1 is provided with rope and chews 10-4, briquetting 10-6 is set between two ropes are chewed connects combination.In the present embodiment, turntable panel 10-1 is provided with and chews two groups of ropes that 10-4 and two briquetting 10-6 constitute by four ropes and chew group, be positioned over the both sides of turntable panel respectively, the center that rope is chewed 10-4 is provided with rotation axis, rope is chewed the surface and is socketed with spring 10-7, the two ends of spring are connected with back-up ring 10-8 respectively, rope is chewed bearing pedestal 10-9, the middle part that rope is chewed briquetting is provided with the axis of guide 10-10 that is slidingly connected with it, the two ends that rope is chewed briquetting form button bit, the top snapping of chewing with two ropes respectively, this button bit presses on back-up ring 10-8, under the roof pressure effect of back-up ring 10-8 compression block, can drive the lifting that rope is chewed with the flexible of spring.Fetching device picks up magnetic core and move to directly over rope chews during use, and the rope of accurately magnetic core being put on the rotating disk is chewed then.
(4), tension control mechanism 4: form by accurate angle locater, stepping motor, guide roller,, keep certain force of strain by step motor control wire rod angle;
(5), hanging wire mechanism 5: as guiding, control both direction or axle motion simultaneously by stepping motor by accurate linear bearing, wire rod is suspended on the magnetic core, magnetic core also is connected with clamp thread cutting mechanism 9, wire rod is clamped the back cut off; This clamp thread cutting mechanism 9 comprises tension seat 9-1 and goes up the clip assembly 9-2 that is provided with, tension seat 9-1 is provided with the guide rail 9-3 that is slidingly connected with clip assembly 9-2, the clip assembly places on the guide rail, by clip cylinder 9-4, clip support 9-5, and the clip 9-6 of clip support 9-5 end constitutes, be connected with joint 9-7 between clip cylinder 9-4 and the clip 9-6, be connected with spanner 9-8 between this joint 9-7 and clip support 9-5, the end of clip support 9-5 is provided with groove 9-9, clip 9-6 is movably installed in the groove 9-9, the end of clip 9-6 is provided with open slot 9-10, is provided with clip 9-11 in this open slot 9-10 and is rotationally connected with it.During use, drive the clip action, clamp wire rod by the clip cylinder.
(6), the spiral wire-arranging mechanism 6: be arranged on clamp thread cutting mechanism top, control two servomotors simultaneously by PLC and carry out the motion of different directions, one is rectilinear motion, guarantees that enamelled wire does not have the gap and do not have the arrangement of overflowing, one is circular motion, guarantees that wire rod is on " worker " font magnetic core; Two servomotors are separately positioned on two motor brackets that flexibly connect mutually, this motor bracket is divided into X-axis motor bracket and Y-axis motor bracket, two motor brackets are slidingly connected mutually, the edge of Y-axis motor bracket is provided with guide rail 6-1, the X-axis motor bracket is provided with the slide block 6-2 that is slidingly connected with this slide rail 6-1, wherein, the bottom of Y-axis motor bracket is fixed with U type support 6-3, be provided with a 6-5 between the two side lever 6-4 of U type support 6-3 and the Y-axis motor bracket, this 6-5 vertically passes the two side lever 6-4 of U type support 6-3, be socketed with linear bushing 6-6 in the axis hole, the Y-axis motor bracket can be slided up and down along two side levers of U type support 6-3; The middle part of Y-axis motor bracket is outwards protruded and is formed support unit 6-7, this support unit inside is provided with cavity, the machine shaft of servomotor passes the side of support unit 6-7, by shaft joint 6-8 connecting band movable wire stem nut 6-9 and screw mandrel, the periphery of feed screw nut 6-9 is connected with nut contiguous block 6-10, its installed inside has optical flame detector 6-11 and optical flame detector catch 6-12, by transducer signal feedback is arrived PLC, and by the action of PLC control servomotor.The bottom of X-axis motor bracket is that lead is chewed fixed head 6-13, servomotor is vertically set on lead and chews fixed head 6-13 surface, this lead is chewed fixed head and is provided with axis hole, the end of axis hole is equipped with bearing and bearing cap 6-14, correspondence is provided with a line needle power transmission shaft 6-15 in the axis hole, the top of this power transmission shaft is anti-jumper wire device 6-16, the periphery of anti-jumper wire device 6-16 is fixedly connected with guide roller carrier base 6-17, the end of guide roller carrier base 6-17 has hole slot, is provided with the rotation axis that is slidingly connected with this hole slot among the anti-jumper wire device 6-16.
(7), curing mechanism 7: temperature controller control heating wire remains on certain temperature, and gas flows out from electro-heat equipment, has the gas of uniform temperature to blow on wire rod, is melting layer fusing wire rod is outermost, thereby is reaching the adhesion of wire rod and wire rod;
(8), dispatch mechanism 8: drive belt conveyor commentariess on classics of not stopping transport by motor by certain orientation, thereby the output of product is finished in realization.
Above-mentioned each mechanism under the control of PLC, according to the requirement of spiral operation, from sending into " worker " font magnetic core output products to the end, carries out co-ordination.Its reel winder action is set as follows:
1, " worker " font magnetic core is by orderly being aligned on the magnetic core platform of vibrator;
2, by manipulator " worker " font magnetic core is picked up and moves to directly over rope chews;
3, manipulator rope that " worker " font magnetic core is put on the rotating disk is accurately chewed;
4, stop at the spiral side after the positive turnback of rotating disk and carry out hanging wire and spiral operation, the while opposite side is finished the product discharge and " worker " font magnetic core is put into the operation that rope is chewed once more;
5, the rotating disk initial point that reverses was back promptly finished a production cycle after spiral was finished.
As mentioned above, the present invention is not limited to the foregoing description, and those skilled in the art can do numerous modifications and variations, under the spirit that does not break away from patent of invention, all in the claimed scope of patent of the present invention.

Claims (10)

1, a kind of Biax full-automatic coiling machine, be arranged on the support, it is characterized in that it is mainly controlled feed mechanism, travel mechanism, fetching device, tension control mechanism, hanging wire mechanism, volume wire-arranging mechanism, curing mechanism and the dispatch mechanism that mutual coordination connects successively by PLC and constitutes; Feed mechanism is arranged on a jiao of support platform, tension control mechanism is arranged on the left side of support platform by support, dispatch mechanism is arranged on the support platform of feed mechanism offside, all the other mechanisms connect on the frame surface that is arranged between feed mechanism and the dispatch mechanism successively, and fetching device is arranged in the travel mechanism; Wherein,
Described feed mechanism: electromagnet and " worker " font magnetic core by controller control vibration constitute;
Described travel mechanism: be made up of servomotor, shaft coupling, ball screw mounting assembly, precise ball screw, transducer, the ball screw bearing is fixed on the support platform, and fixed frame is provided with the spiral shift unit that is connected with fetching device;
Described fetching device: vacuum generator and vacuum cup by PLC control are formed;
Described tension control mechanism: form by accurate angle locater, stepping motor, guide roller;
Described hanging wire mechanism: accurate linear bearing of guiding and the magnetic core of being controlled both direction or axle motion by above-mentioned stepping motor are simultaneously formed;
Described spiral wire-arranging mechanism: two servomotors and above-mentioned " worker " font magnetic core controlled simultaneously by PLC constitute;
Described curing mechanism: form by electro-heat equipment and the temperature controller of realizing the adhesion of wire rod and wire rod;
Described dispatch mechanism: the conveyer belt that is driven by motor constitutes.
2, Biax full-automatic coiling machine according to claim 1, it is characterized in that, described feed mechanism comprises the vibrating disc base plate, is fixed on the vibrating disc on the vibrating disc base plate, vibrating disc is rounded, its inside is provided with stepped chimb, the upper limb of this circle vibrating disk is connected with the main straight shake of by straight shake guide rail, directly shaking the guide rail backing plate and directly shaking the conveying magnetic core that guide rail clip constitutes, and directly shakes guide rail and is fixed on the straight shake guide rail backing plate.
3, Biax full-automatic coiling machine according to claim 2, it is characterized in that, the end of the pressing plate that described and straight shake guide rail is connected is provided with straight shake outlet rebound and the connecting plate that cooperatively interacts, the bottom of straight shake outlet rebound is connected with straight shake outlet DOCK LEVELER, the outer periphery of straight shake outlet is equipped with the row's magnetic core part that cooperates with its roof pressure, this part assembly comprises cylinder, the cylinder connector, guide rail, the cylinder alignment piece, the cylinder connecting plate, the magnetic core location-plate, magnetic core location-plate pressing plate and magnetic core baffle plate, wherein, the cylinder connector is connected between cylinder and the cylinder alignment piece, the magnetic core baffle plate is connected with the cylinder alignment piece by the cylinder connecting plate, this magnetic core baffle plate is positioned at a side of straight shake outlet, magnetic core location-plate and magnetic core location-plate pressing plate are arranged on the opposite side of straight shake outlet, and cooperatively interact with this magnetic core baffle plate; Straight shake outlet connecting plate is fixed on the guide rail actuator connecting plate, the other end of guide rail actuator connecting plate is provided with the spiral shift unit that is connected with travel mechanism, the middle part fluting of spiral shift unit, the row's of being movably set with magnetic core suction plate in it, this row's magnetic core suction plate and guide rail actuator connecting plate are connected as a single entity.
4, Biax full-automatic coiling machine according to claim 1, it is characterized in that, described fetching device is provided with the rail groove, travel mechanism is provided with guide rail, fetching device flexibly connects by the fastening and the travel mechanism of rail groove and guide rail, this rail groove is arranged on the travel(l)ing rest vertical with support platform plane, and vacuum generator, vacuum cup lay respectively at the upper and lower part of this travel(l)ing rest, and the port of vacuum generator is by pipeline and adapter assembly external gas press pump.
5, Biax full-automatic coiling machine according to claim 4, it is characterized in that, the periphery of described adapter assembly is connected with pressure sensor, adapter assembly comprises air pressure manifold blocks, several snap joints and micro connector, air pressure is fixed on the below of travel(l)ing rest with manifold blocks by connecting plate, and pressure sensor is connected with manifold blocks with pressure.
6, Biax full-automatic coiling machine according to claim 4, it is characterized in that, the outer periphery of described vacuum cup is equipped with fixed support, drives power set, the guiding mechanism of the upper and lower motion of fixed support, and power set are moved by servomotor, shaft joint and the screw mandrel bearing, screw mandrel, screw rod and the screw rod that are connected with shaft joint and constitute.
7, Biax full-automatic coiling machine according to claim 4, it is characterized in that, described vacuum cup comprises that two suctions that are movably arranged on the slide block chew, chew the round line helical spring of socket with suction and install and fix the clasp that suction is chewed, be furnished with to inhale between the slide block chew and the travel(l)ing rest and be provided with the slide block mounting panel, suction is chewed and is vertically passed the slide block mounting panel, clasp is connected in inhales the top of chewing, this slide block mounting panel surface distributed has two chutes that are slidingly connected with slide block, the both sides of slide block are provided with the axis of guide, forming axle sleeve on the slide block mounting panel slips with it, the periphery of slide block also is provided with the last item mounting panel, has last item on the last item mounting panel.
8, Biax full-automatic coiling machine according to claim 1 is characterized in that, the underside of described fetching device is provided with turntable, and this turntable mainly is made of turntable panel, turntable flange, the rotate center rotation of deck plate of turntable flange; Be fixed with motor, the rope more than four on the turntable panel and chew and be connected in motor and the rope pulley transmission mechanism between chewing; The center that rope is chewed is provided with rotation axis, rope is chewed the surface and is socketed with spring, the two ends of spring are connected with back-up ring respectively, rope is chewed bearing pedestal, be connected with rope between the back-up ring that two ropes are chewed and chew briquetting, the middle part that rope is chewed briquetting is provided with the axis of guide that is slidingly connected with it, the two ends that rope is chewed briquetting form button bit, the top snapping of chewing with two ropes respectively, and this button bit roof pressure is on back-up ring.
9, Biax full-automatic coiling machine according to claim 1, it is characterized in that, described hanging wire mechanism outer periphery is equipped with the clamp thread cutting mechanism, this clamp thread cutting mechanism comprises tension seat and goes up the clip assembly that is provided with, tension seat is provided with the guide rail that is slidingly connected with the clip assembly, the clip assembly places on the guide rail, by the clip cylinder, the clip support, and the clip of clip bracket end constitutes, be connected with joint between clip cylinder and the clip, be connected with spanner between this joint and clip support, the end of clip support is provided with groove, clip is movably installed in the groove, the end of clip is provided with open slot, is provided with another clip in this open slot and is rotationally connected with it.
10, Biax full-automatic coiling machine according to claim 1, it is characterized in that, two servomotors of described spiral wire-arranging mechanism are separately positioned on two motor brackets that flexibly connect mutually, this motor bracket comprises X-axis motor bracket and Y-axis motor bracket, two motor brackets are slidingly connected mutually, the edge of Y-axis motor bracket is provided with guide rail, and the X-axis motor bracket is provided with the slide block that is slidingly connected with this slide rail; The bottom of Y-axis motor bracket is fixed with U type support, is provided with axle between two side levers of U type support and the Y-axis motor bracket, and two side levers that this vertically passes U type support are socketed with linear bushing in the axis hole; The middle part of Y-axis motor bracket is provided with support unit, this support unit inside is provided with feed screw nut, screw mandrel, optical flame detector and optical flame detector catch, the external PLC circuit of transducer, the machine shaft of servomotor passes the side of support unit, and by shaft joint connecting band movable wire stem nut and screw mandrel, feed screw nut's periphery is connected with the nut contiguous block; The bottom of X-axis motor bracket is that lead is chewed fixed head, servomotor is vertically set on lead and chews solid surface, this lead is chewed fixed head and is provided with axis hole, the end of axis hole is equipped with bearing and bearing cap, correspondence is provided with a line needle power transmission shaft in the axis hole, and the top of this power transmission shaft is anti-jumper wire device, and the periphery of anti-jumper wire device is fixedly connected with the guide roller carrier base, the end of guide roller carrier base has hole slot, is provided with the rotation axis that is slidingly connected with this hole slot in the anti-jumper wire device.
CN2008101982257A 2008-09-01 2008-09-01 Biax full-automatic coiling machine CN101441935B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2008101982257A CN101441935B (en) 2008-09-01 2008-09-01 Biax full-automatic coiling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2008101982257A CN101441935B (en) 2008-09-01 2008-09-01 Biax full-automatic coiling machine

Publications (2)

Publication Number Publication Date
CN101441935A true CN101441935A (en) 2009-05-27
CN101441935B CN101441935B (en) 2011-06-29

Family

ID=40726312

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2008101982257A CN101441935B (en) 2008-09-01 2008-09-01 Biax full-automatic coiling machine

Country Status (1)

Country Link
CN (1) CN101441935B (en)

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102360937A (en) * 2011-08-26 2012-02-22 深圳市双环全新机电股份有限公司 Automatic winding machine
CN102436926A (en) * 2011-04-18 2012-05-02 广西梧州市平洲电子有限公司 Automatic coil winder
CN102530648A (en) * 2012-02-07 2012-07-04 杭州奥士玛数控设备有限公司 Coiling machine synchronization initiative wire feeding tension control system
CN102556761A (en) * 2012-02-07 2012-07-11 西北工业大学 Flexible material winding equipment
CN102594049A (en) * 2011-01-07 2012-07-18 山东中际电工装备股份有限公司 Line shaking device
CN102737830A (en) * 2012-06-05 2012-10-17 广东昭信平洲电子有限公司 Automatic winder for inductor
CN102832041A (en) * 2012-09-25 2012-12-19 上海克睿互感器科技有限公司 Runway-shaped and square coil winding machine
CN102980568A (en) * 2012-11-28 2013-03-20 武汉长盈通光电技术有限公司 Multi-stage sleeve shaft transmission device
CN103219149A (en) * 2012-01-20 2013-07-24 厦门天迈节能照明有限公司 Multi-group multi-station magnet ring winding machine
CN103903852A (en) * 2014-04-14 2014-07-02 东莞市柯睿自动化科技有限公司 Full-automatic inductance winding machine and winding method thereof
CN103943353A (en) * 2013-01-22 2014-07-23 上海华银电器有限公司 Full-automatic thermosetting wire winding machine
CN104319090A (en) * 2014-07-18 2015-01-28 东莞市智感机械电子科技有限公司 Full-automatic wireless charge coil four-axis winding machine and wire drawing mechanism thereof
CN104551402A (en) * 2015-01-05 2015-04-29 惠州市杰普特电子技术有限公司 Laser spot welding device
CN104952608A (en) * 2015-06-12 2015-09-30 广西梧州市平洲电子有限公司 Inductor wire winding device
CN105110071A (en) * 2015-08-27 2015-12-02 苏州市圣玛特电机设备制造有限公司 Single-head and double-station rotating disc type winding machine
CN105129522A (en) * 2015-06-17 2015-12-09 广西梧州市平洲电子有限公司 Winding product taking and discharging machine
CN105390277A (en) * 2015-12-10 2016-03-09 合肥市菲力克斯电子科技有限公司 Copper wire storage and feeding and tension adjustment system of transformer bobbin
CN105420958A (en) * 2015-11-18 2016-03-23 惠州神田精密机械有限公司 Automatic and synchronous bottom line winding and unwinding device
CN105417276A (en) * 2015-12-21 2016-03-23 中山市三礼电子有限公司 Double-shaft externally winding machine
CN105551793A (en) * 2015-12-02 2016-05-04 无锡研中科技有限公司 Loading and feeding device
CN105690060A (en) * 2016-04-15 2016-06-22 苏州鸿普精密模具有限公司 Socket feeding device of power strip assembling machine
CN105762603A (en) * 2016-04-15 2016-07-13 苏州鸿普精密模具有限公司 Power strip switch feeding device for power strip assembling machine
CN106952722A (en) * 2017-04-06 2017-07-14 中山市威定机械制造有限公司 A kind of Novel winding machine
CN107215724A (en) * 2017-06-12 2017-09-29 福州市星旺成信息科技有限公司 A kind of information scanning device
CN107424838A (en) * 2017-09-11 2017-12-01 广东昭信智能装备有限公司 A kind of I-type magnetic core bus cable device
CN110010340A (en) * 2019-04-28 2019-07-12 龙泉市中泰汽车空调有限公司 A kind of Multiple coil automatic coil winding machine of clutch coil

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4568032A (en) * 1983-07-26 1986-02-04 Kabushiki Kaisha Toshiba Winding apparatus
CN2831365Y (en) * 2005-08-12 2006-10-25 连康电子股份有限公司 Coil winder of electronic component
CN201045716Y (en) * 2007-05-28 2008-04-09 西安启源机电装备股份有限公司 Multi-cover, independent bus cable device of full-automatic winding machine

Cited By (43)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102594049B (en) * 2011-01-07 2013-11-06 山东中际电工装备股份有限公司 Line shaking device
CN102594049A (en) * 2011-01-07 2012-07-18 山东中际电工装备股份有限公司 Line shaking device
CN102436926A (en) * 2011-04-18 2012-05-02 广西梧州市平洲电子有限公司 Automatic coil winder
CN102436926B (en) * 2011-04-18 2013-02-27 广西梧州市平洲电子有限公司 Automatic coil winder
CN102360937A (en) * 2011-08-26 2012-02-22 深圳市双环全新机电股份有限公司 Automatic winding machine
CN102360937B (en) * 2011-08-26 2012-10-31 深圳市双环全新机电股份有限公司 Automatic winding machine
CN103219149B (en) * 2012-01-20 2015-08-05 厦门天迈节能照明有限公司 Many groups multistation magnetic toroid winding machine
CN103219149A (en) * 2012-01-20 2013-07-24 厦门天迈节能照明有限公司 Multi-group multi-station magnet ring winding machine
CN102556761A (en) * 2012-02-07 2012-07-11 西北工业大学 Flexible material winding equipment
CN102530648B (en) * 2012-02-07 2013-07-10 杭州奥士玛数控设备有限公司 Coiling machine synchronization initiative wire feeding tension control system
CN102530648A (en) * 2012-02-07 2012-07-04 杭州奥士玛数控设备有限公司 Coiling machine synchronization initiative wire feeding tension control system
CN102737830A (en) * 2012-06-05 2012-10-17 广东昭信平洲电子有限公司 Automatic winder for inductor
CN102737830B (en) * 2012-06-05 2014-03-19 广东昭信平洲电子有限公司 Automatic winder for inductor
CN102832041A (en) * 2012-09-25 2012-12-19 上海克睿互感器科技有限公司 Runway-shaped and square coil winding machine
CN102832041B (en) * 2012-09-25 2018-05-29 上海克睿互感器科技有限公司 A kind of track type and square winding machine
CN102980568A (en) * 2012-11-28 2013-03-20 武汉长盈通光电技术有限公司 Multi-stage sleeve shaft transmission device
CN102980568B (en) * 2012-11-28 2015-07-01 武汉长盈通光电技术有限公司 Multi-stage sleeve shaft transmission device
CN103943353A (en) * 2013-01-22 2014-07-23 上海华银电器有限公司 Full-automatic thermosetting wire winding machine
CN103943353B (en) * 2013-01-22 2016-08-03 上海华银电器有限公司 A kind of full-automatic heat stationary coil winding machine
CN103903852B (en) * 2014-04-14 2016-05-18 东莞市柯睿自动化科技有限公司 A kind of full-automatic inductance coil winding machine and method for winding thereof
CN103903852A (en) * 2014-04-14 2014-07-02 东莞市柯睿自动化科技有限公司 Full-automatic inductance winding machine and winding method thereof
CN104319090B (en) * 2014-07-18 2017-06-20 东莞市智感机械电子科技有限公司 Full-automatic wireless charge coil four axle coil winding machine and its thread drawing mechanism
CN104319090A (en) * 2014-07-18 2015-01-28 东莞市智感机械电子科技有限公司 Full-automatic wireless charge coil four-axis winding machine and wire drawing mechanism thereof
CN104551402A (en) * 2015-01-05 2015-04-29 惠州市杰普特电子技术有限公司 Laser spot welding device
CN104952608A (en) * 2015-06-12 2015-09-30 广西梧州市平洲电子有限公司 Inductor wire winding device
CN105129522A (en) * 2015-06-17 2015-12-09 广西梧州市平洲电子有限公司 Winding product taking and discharging machine
CN105110071B (en) * 2015-08-27 2017-10-20 苏州市圣玛特电机设备制造有限公司 Single head double rotating disc type coil winding machine
CN105110071A (en) * 2015-08-27 2015-12-02 苏州市圣玛特电机设备制造有限公司 Single-head and double-station rotating disc type winding machine
CN105420958A (en) * 2015-11-18 2016-03-23 惠州神田精密机械有限公司 Automatic and synchronous bottom line winding and unwinding device
CN105551793A (en) * 2015-12-02 2016-05-04 无锡研中科技有限公司 Loading and feeding device
CN105390277A (en) * 2015-12-10 2016-03-09 合肥市菲力克斯电子科技有限公司 Copper wire storage and feeding and tension adjustment system of transformer bobbin
CN105390277B (en) * 2015-12-10 2017-10-03 合肥市菲力克斯电子科技有限公司 Regulation tension system is sent in the copper cash storage of transformer framework
CN105417276A (en) * 2015-12-21 2016-03-23 中山市三礼电子有限公司 Double-shaft externally winding machine
CN105417276B (en) * 2015-12-21 2019-04-02 中山市三乐电子有限公司 Twin shaft is outer around coil winding machine
CN105762603B (en) * 2016-04-15 2018-06-05 库卡智能机械江苏有限公司 The insert row switch feeding device of insert row kludge
CN105762603A (en) * 2016-04-15 2016-07-13 苏州鸿普精密模具有限公司 Power strip switch feeding device for power strip assembling machine
CN105690060A (en) * 2016-04-15 2016-06-22 苏州鸿普精密模具有限公司 Socket feeding device of power strip assembling machine
CN106952722B (en) * 2017-04-06 2018-06-19 中山市威定机械制造有限公司 A kind of Novel winding machine
CN106952722A (en) * 2017-04-06 2017-07-14 中山市威定机械制造有限公司 A kind of Novel winding machine
CN107215724A (en) * 2017-06-12 2017-09-29 福州市星旺成信息科技有限公司 A kind of information scanning device
CN107424838A (en) * 2017-09-11 2017-12-01 广东昭信智能装备有限公司 A kind of I-type magnetic core bus cable device
CN110010340B (en) * 2019-04-28 2021-01-15 龙泉市中泰汽车空调有限公司 Multi-winding automatic winding machine for clutch coil
CN110010340A (en) * 2019-04-28 2019-07-12 龙泉市中泰汽车空调有限公司 A kind of Multiple coil automatic coil winding machine of clutch coil

Also Published As

Publication number Publication date
CN101441935B (en) 2011-06-29

Similar Documents

Publication Publication Date Title
CN204093669U (en) Full-automatic spot gluing pressing line
CN203158711U (en) Automatic nut feeding device
CN201446057U (en) Full-automatic spot gluing and curing integral machine
CN201932877U (en) Device for controlling automatic lifting according to weight changes
CN103212985B (en) A kind of jump ring charging apparatus of ball valve automatic assembling
DE60203991T2 (en) Basic machine for automatic assembly of parts
CN201015099Y (en) Multihead full-automatic coiling machine for coiling framework coil
CN202295375U (en) Automatic wire winding machine
CN103801935B (en) Connecting joint automatic assembly equipment
CN101722738B (en) Marking method of material strips and compact type full-automatic IC (integrated circuit) material strip laser marking machine
CN201952006U (en) Automatic feeding and discharging device for glass processing
CN104314938B (en) Cutting device for manufacturing of LED (light emitting diode) kits and LED kit automatic assembly machine
CN202585103U (en) Annular high-speed winding machine capable of automatically stranding wires
CN101286461B (en) Chip mounting apparatus and changing method for separation facilitation head in chip mounting apparatus
CN202414193U (en) Automatic braiding machine applicable to sheet type element
CN201140329Y (en) Automatic screw nail locking machine
CN103369951B (en) LCD automatic chip mounting production line and LCD automatic chip mounting production method thereof
CN102658958A (en) Method and equipment for automatically feeding badminton feathers
CN202507051U (en) Screw locking device
CN202153477U (en) Multifunctional full automatic annular winding machine
CN202197184U (en) Full automatic micro motor stator assembling and controlling equipment
CN202894343U (en) Automatic feeding device of lathe
CN202145424U (en) Full automatic multifunctional high-precision ring-type winding machine with stranded wires
CN203292818U (en) O-ring installing device of ball valve automatic assembling machine
CN203649816U (en) Circumferential positioning feeding device for round product

Legal Events

Date Code Title Description
PB01 Publication
C06 Publication
SE01 Entry into force of request for substantive examination
C10 Entry into substantive examination
GR01 Patent grant
C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110629

Termination date: 20160901

CF01 Termination of patent right due to non-payment of annual fee