CN101396165B - Production technique of removing kernel from the apricot and mechanical production chain - Google Patents
Production technique of removing kernel from the apricot and mechanical production chain Download PDFInfo
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- CN101396165B CN101396165B CN2007101810487A CN200710181048A CN101396165B CN 101396165 B CN101396165 B CN 101396165B CN 2007101810487 A CN2007101810487 A CN 2007101810487A CN 200710181048 A CN200710181048 A CN 200710181048A CN 101396165 B CN101396165 B CN 101396165B
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Abstract
The invention relates to a method for processing fruits, in particular to an apricot (stone fruit) cutting and coring production process and a mechanical production line. The apricot cutting and coring production process comprises the processing procedures of washing, selecting apricots, classifying, lining, automatically directing, cutting and coring, separating the pulp from the stone, turning the pulp, selecting the pulp and the like. The mechanical production line comprises an elevated conveyer, a vapor bubble cleaning machine, a high pressure spray device, a rolling lever fruit selector, a classifier, a cutting and coring machine, a pulp turner, a picking conveyer and the like. The apricot cutting and coring mechanical production line can realize continuous operation of apricot cutting and coring, and cuts apricots into halves along the fruit suture according to the process requirements of food production to obtain unbroken carpel which can be widely used for the production of candied fruit, dried fruit and canned fruit. The apricot cutting and coring production process meets the food safety and sanitation requirements, and the mechanical production line has reasonable link among the procedures and has high production efficiency.
Description
Technical field
The present invention relates to apricot stoning production technology and corresponding mechanical production line, belong to food processing and mechanical manufacturing field.
Background technology
Apricot is the fruit tree that originates in China, and its cultivation history reaches more than 3500 year.At present, apricot all has plantation in the most of provinces and regions of northern China.Be rich in compositions such as carbohydrate, dietary fiber, vitamin A, C and iron, sodium, potassium, calcium in the apricot.Normal food in advance anti-cancer, eliminate tired, keep skin smooth, prevent the wrinkle generation.
Apricot is a kind of stone fruit of eating and processing dual-purpose raw, can be processed into products such as preserved apricot, dehydration (system is done) apricot flesh, apricot juice, apricot sauce, quick-frozen apricot flesh.Stoning is requisite, a most important pre-treating technology in the apricot processing and storage process, no matter produces any apricot converted products, all must in process almond be removed.In producing converted products such as preserved apricot, dehydration (system is done) apricot flesh, quick-frozen apricot flesh, apricot can, require it to be cut around one week of fruit suture, and stoning, to obtain complete fruit lobe and fruit stone.At present, China's apricot stoning technology and corresponding apparatus are in space state, and the cutting stoning of apricot relies on handwork to finish fully, exist problems such as operating efficiency is low, processing charges is high, hygienic quality difference.Apricot is storage tolerance not, processes untimelyly will cause a large amount of fresh fruits to rot.Therefore, press for and solve apricot stoning machinery equalization problem, realize the market demand that fruit extensive place of production processing transforms.
Summary of the invention
The technical problem to be solved in the present invention is, at the deficiencies in the prior art, provide a kind of invest little, mechanization degree is high, meet the apricot stoning production technology and the corresponding mechanical production line thereof of food safety and sanitation requirement.
The present invention solves its technical problem and is achieved by the following technical solution:
Apricot stoning production technology is characterized in that comprising following production process:
A) steam bubble cleans; Fruit raw material to be processed is put into the rinse bath that is provided with the steam bubble generating means by promoting conveyer, inject running water in the rinse bath, fruit is the state of rolling in water under the effect of air-flow, effectively remove the fruit surface dirt, the floating things such as leaf that are entrained in the fruit can overflow from overflow launder, sediment is discharged from sewage draining exit, to reach the cleaning purpose;
B) spray Cleaning for High Capacity; The cleaning machine conveyer belt is transported to the fruit in the rinse bath on the rolling rods type choosing fruit machine, roll shaft on the choosing fruit machine drives fruit and travels forward, and force fruit to do rotation simultaneously around himself at least one week of axis, above choosing fruit machine, be provided with spray equipment, High-Pressure Water is sprayed onto the fruit surface of rotation, further difficult dirt that cleans of fruit surface is washed;
C) choosing fruit; Travel forward under the effect of choosing fruit machine roll shaft by the fruit after the spray Cleaning for High Capacity, and do the rolling at least one week around himself axial line, the operator just finds rot fruit easily like this, and with they from choosing really machine choose;
D) classification; By the fruit size fruit is divided at least 2 grades, fruit grading carries out on roll shaft formula grader, and the fruit of the conveyer belt that is located at classification roll shaft below after with classification is transported to next process;
E) branch's spacing is carried; Fruit after the classification is thus lifted on branch's conveying device of cutting stoner, and is transported to next process by being arranged in order to embark on journey;
F) directed cutting stoning; Fruit enters the automatic orientation passage, orienting device with the fruit orientation after, cutting tool cuts apricot and stoning along fruit suture place;
G) pulp, fruit stone separate and the pulp upset; Fruit after being cut cutter and cutting enters the pulp tipper, and less fruit stone drops the hole from vibrating screen surface, and pulp then successively enters in the different passage of two cross sectional shapes and realizes pulp concave surface unanimity up;
H) pulp letter sorting; The pulp letter sorting is carried out on conveyer belt, and concave surface pulp up at the uniform velocity moves forward on conveyer belt, and the operator chooses the pulp of damaged by vermin and other defective on conveyer belt.
Above-mentioned apricot stoning production technology realizes working continuously by following mechanical production line equipment:
Promote conveyer → steam bubble cleaning machine → spraying and cleaning apparatus → rolling rods type choosing fruit machine → fruit size classifier → lifting conveyer → fruit cutting stoner → pulp, fruit stone separation and pulp tipper → pulp selection conveyer; Wherein:
(1) conveying device that is provided with the steam bubble generating means and fruit is taken out of rinse bath in the bubble type cleaning machine;
(2) the high pressure water jets shower device is arranged on rolling rods type choosing fruit machine top;
(3) grader can be divided into 2 grades by size with fruit at least, and the fruit conveyer belt is equipped with in classification roll shaft below;
(4) the cutting stoner is equipped with branch's conveying, automatic orientation, diced system, has 2 service aisles at least;
(5) pulp, fruit stone separation are equipped with by the shaft-driven reciprocating oscillating screen of off-centre with the pulp tipper, and dashing at the vibratory sieve front end has circular hole, rear end to be provided with two sections pulp turning grooves that cross sectional shape is different.
The present invention compares with existing technology, has following characteristics:
1. the cutting stoning of apricot is changed into the mechanization operation by handwork, reduces the handwork link, has improved production efficiency, has reduced labour intensity and processing cost;
2. apricot cutting stoning process realizes mechanizeding continuous operation, and staff contacts with fruit hardly, and the food safety and sanitation quality is improved;
3. apricot cutting stoning realizes mechanizeding continuous operation, the apricot lobe size of acquisition evenly, the system that can be widely used for is done, system dried meat and make canned food;
4. after cutting stoning apricot lobe overturn by machinery, the apricot lobe concave surface unanimity on the selection conveyer belt was convenient to the fruit lobe that operating personnel discern damaged by vermin or other defective, and they is chosen up, and food hygiene quality is guaranteed.
Description of drawings
Accompanying drawing 1 is an apricot stoning mechanization production-line technique flow chart of the present invention.
The specific embodiment
Apricot cutting stoning production technology of the present invention, it mainly comprises, and steam bubble cleans, high-pressure spraying cleans, choosing fruit, classification, branch's conveying, automatic orientation, cutting stoning, pulp fruit stone separate, pulp overturns and operations such as pulp selection.Below in conjunction with accompanying drawing, introduce each operation in detail:
A) steam bubble cleans; Promoting conveyer is transported to apricot in the rinse bath that is provided with the steam bubble generating means, inject running water in the rinse bath, apricot is the state of rolling in water under the effect of air-flow, effectively remove the fruit surface dirt, the floating things such as leaf that are entrained in the fruit can overflow from overflow launder, sediment is discharged from sewage draining exit, to reach the cleaning purpose;
B) spray Cleaning for High Capacity; The cleaning machine conveyer belt is sent into apricot on the rolling rods type choosing fruit machine, roll shaft on the choosing fruit machine drives fruit and travels forward, and force fruit to do rotation simultaneously around himself at least one week of axis, above rolling rods type choosing fruit machine, be provided with spray equipment, High-Pressure Water is sprayed onto the fruit surface of rotation, further difficult dirt that cleans of fruit surface is washed;
C) choosing fruit; Travel forward under the effect of choosing fruit machine roll shaft and do the rolling at least one week around himself axial line by the fruit after the spray Cleaning for High Capacity, the operator just finds rot fruit easily like this, and with they from choosing really machine choose;
D) classification: by the fruit size fruit is divided at least 2 grades, fruit grading carries out on roll shaft formula grader, and the fruit of the conveyer belt that is located at classification roll shaft below after with classification is transported to next process;
E) branch's spacing is carried; Fruit after the classification is thus lifted in the branch's conveying device that is arranged on the cutting stoner, and branch's conveying device is divided into 2 row at least with fruit, and the fruit in every row is arranged in order with a determining deviation and is transported to next process;
F) directed cutting stoning; Fruit enters the automatic orientation passage, orienting device with the fruit orientation after, cutting tool cuts apricot and stoning along fruit suture place;
G) pulp, fruit stone separate and the pulp upset: the fruit that is cut after cutter cuts enters the pulp tipper, and less fruit stone drops the hole from vibrating screen surface, and pulp then successively enters in the different passage of two cross sectional shapes and realizes pulp concave surface unanimity up;
H) pulp letter sorting: the pulp letter sorting is carried out on conveyer belt, and concave surface pulp up at the uniform velocity advances on conveyer belt, and the operator finds to have the pulp of insect pest and other defective easily, and they are chosen.
As shown in Figure 1, the corresponding apricot stoning of the above-mentioned apricot stoning production technology mechanical production line of employing of the present invention, the fruit that the operator will be contained in the former hopper (16) is poured in the hopper (1) that promotes conveyer (2), promoting conveyer (2) is transported to fruit in the rinse bath (4) of steam bubble cleaning machine (3), the conveyer belt (5) that is set in the steam bubble cleaning machine through the fruit after the steam bubble cleaning is transported on the rolling rods type choosing fruit machine (7), high-pressure spraying device (6) be arranged on go into before the fruit of rolling rods type choosing fruit machine (7) the place ahead end directly over, High-Pressure Water is sprayed onto on the fruit surface that is between rolling rods type choosing fruit machine (7) two roll shafts, because fruit forces the rotation of doing down around himself at least one week of axis at roll shaft, attach at the difficult dirt that cleans of fruit surface and rinsed out by High-Pressure Water, fruit after the cleaning moves forward, meanwhile, the operator will be rotted or defectiveness fruit chooses, rolling rods type choosing fruit machine (7) is transported to grader (8) with qualified fruit, press the fruit size, grader (8) is divided into 2 grades at least with fruit, fruit after the classification drops on the conveyer belt (9) that is located on the grader (8), deliver to lifting conveyer (10 by conveyer belt (9),) promote conveyer (10) fruit of different stage is transported to respectively in the branch's conveying device (11) that is arranged on the cutting stoner (12), finishing branch's spacing of fruit on cutting stoner (12) respectively carries, automatic orientation and cutting stoning operation, pulp, fruit stone enters into pulp tipper (13) from the discharging opening of cutting stoner (12), drop out the eyelet of fruit stone from the vibrating screen surface of pulp tipper (13), pulp then successively enters into the different turning groove of cross sectional shape, realize that pulp concave surface unanimity and be transported on the conveyer belt of selection conveyer (14) up, the operator chooses the pulp of damaged by vermin or other defective from conveyer belt, qualified pulp is packed into from the discharging opening of selection conveyer (14) in the finished product case (15).
Claims (6)
1. apricot stoning production technology is characterized in that comprising following operation:
A) steam bubble cleans: apricot raw material to be processed is put into the rinse bath that is provided with the steam bubble generating means by promoting conveyer, inject running water in the rinse bath, apricot is the state of rolling under the effect of air-flow, effectively remove the fruit surface dirt, the leaf floating thing that is entrained in the fruit can overflow from overflow launder, sediment is discharged from sewage draining exit, and to reach the cleaning purpose, the conveyer belt that is arranged in the cleaning machine is transported to next process with fruit;
B) spray Cleaning for High Capacity: steam bubble cleaning machine conveyer belt is transported to the apricot in the rinse bath on the rolling rods type choosing fruit machine, roll shaft on the rolling rods type choosing fruit machine drives fruit and travels forward, and force fruit to do rotation simultaneously around himself at least one week of axis, the high-pressure spraying device is arranged on the top of rolling rods type choosing fruit machine, current are sprayed onto fruit surface with elevated pressures, will wash than the difficult dirt that cleans;
C) choosing fruit: the fruit after the spray Cleaning for High Capacity travels forward under the effect of rolling rods type choosing fruit machine roll shaft, and does the rolling at least one week around himself axial line, and the operator just finds rot fruit easily like this, and with they from the rolling rods type choosing really machine choose;
D) classification: by the fruit size fruit is divided at least 2 grades, fruit grading carries out on roll shaft formula size classifier, and the fruit of the conveyer belt that is located at roll shaft formula size classifier roll shaft below after with classification is transported to next process;
E) branch's spacing is carried: the fruit after the classification is thus lifted on branch's conveying device, and fruit is divided into 2 row at least on branch's conveying device, and the fruit in every row is arranged in order with a determining deviation and is transported to next process;
F) directed cutting stoning: fruit enters the automatic orientation transfer passage, realizes the orientation of fruit in the automatic orientation transfer passage, and cutting tool cuts apricot and stoning along fruit suture place;
G) pulp, fruit stone separate and the pulp upset: the fruit that is cut after cutter cuts enters separation of pulp fruit stone and pulp tipper, less fruit stone drops the hole from vibrating screen surface, and pulp then successively enters in the different passage of two cross sectional shapes and realizes pulp concave surface unanimity up;
H) pulp letter sorting: the pulp letter sorting is carried out on the letter sorting conveyer belt, and concave surface pulp up average rate on conveyer belt is advanced, and the operator finds to have the pulp of insect pest or other defective easily, and they are chosen.
2. adopt the apricot stoning mechanical production line of above-mentioned apricot stoning production technology, it is characterized in that: apparatus for production line comprises steam bubble cleaning machine, rolling rods type choosing fruit machine, roll shaft formula size classifier, promotes at least 8 (cover) equipment of conveyer, cutting stoner, the separation of pulp fruit stone and pulp tipper, pulp selection conveyer, these equipment organically are engaged togather, can realize the lifting conveying, cleaning, classification of fruit, in lines, orientation, cutting stoning, the pulp fruit stone separates and the mechanization operation of pulp upset.
3. apricot stoning mechanical production line according to claim 2 is characterized in that: supporting 2 above cutting stoning equipment on the apricot stoning mechanical production line, carry out cutting stoning operation to different classification dimensions fruit respectively; This equipment has and fruit is carried out the branch spacing carries, automatic orientation, and the function of cutting stoning realizes along suture apricot being divided into two and is cut into two lobes, and stoning, obtains the technology requirement of complete pulp and fruit stone.
4. apricot stoning mechanical production line according to claim 2, it is characterized in that: roll shaft formula size classifier supporting on the apricot stoning mechanical production line can be by the fruit size, be divided into 2 grades to major general's fruit, this grader has adopted that classification dimensions is adjustable, effectiveness of classification is high, has not hindered the roll shaft formula size classifier of fruit surface.
5. apricot stoning mechanical production line according to claim 2, it is characterized in that: supporting on the apricot stoning mechanical production line have steam bubble cleaning machine and a high-pressure spraying device, cleans by the steam bubble current and clean the method that combines with High-Pressure Water and reach fruit cleaning purpose.
6. apricot stoning mechanical production line according to claim 2 is characterized in that: high-pressure spraying cleans with choosing fruit operation and finishes on same rolling rods type choosing fruit machine, and rolling rods type choosing fruit machine front portion is the high-pressure spraying cleaning area, and the rear portion is choosing fruit district.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101810487A CN101396165B (en) | 2007-09-29 | 2007-09-29 | Production technique of removing kernel from the apricot and mechanical production chain |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2007101810487A CN101396165B (en) | 2007-09-29 | 2007-09-29 | Production technique of removing kernel from the apricot and mechanical production chain |
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| CN101396165A CN101396165A (en) | 2009-04-01 |
| CN101396165B true CN101396165B (en) | 2011-11-23 |
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| CN2007101810487A Expired - Fee Related CN101396165B (en) | 2007-09-29 | 2007-09-29 | Production technique of removing kernel from the apricot and mechanical production chain |
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| CN112603145B (en) * | 2020-11-25 | 2022-04-08 | 淮北朗泰机械科技有限公司 | Equipment for cutting apples and removing kernels |
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|---|---|---|---|---|
| US3869041A (en) * | 1972-08-25 | 1975-03-04 | Atlas Pacifik Eng Co | Machine for seed celling previously cored apples |
| US4036123A (en) * | 1975-08-29 | 1977-07-19 | Kibbey Machine Company, Incorporated | Machine of cutting cores of vegetables |
| US4646632A (en) * | 1983-04-06 | 1987-03-03 | Sociedad Anonima De Racionalizacion Y Mechanizacion (Sadrym) | Fruit slicing machine |
| CN2719422Y (en) * | 2004-01-16 | 2005-08-24 | 新疆农业科学院农业机械化研究所 | Dry fruit grading machine |
| CN1994120A (en) * | 2007-01-05 | 2007-07-11 | 中国农业大学 | A dried apricot processing method |
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2007
- 2007-09-29 CN CN2007101810487A patent/CN101396165B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3869041A (en) * | 1972-08-25 | 1975-03-04 | Atlas Pacifik Eng Co | Machine for seed celling previously cored apples |
| US4036123A (en) * | 1975-08-29 | 1977-07-19 | Kibbey Machine Company, Incorporated | Machine of cutting cores of vegetables |
| US4646632A (en) * | 1983-04-06 | 1987-03-03 | Sociedad Anonima De Racionalizacion Y Mechanizacion (Sadrym) | Fruit slicing machine |
| CN2719422Y (en) * | 2004-01-16 | 2005-08-24 | 新疆农业科学院农业机械化研究所 | Dry fruit grading machine |
| CN1994120A (en) * | 2007-01-05 | 2007-07-11 | 中国农业大学 | A dried apricot processing method |
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| CN101396165A (en) | 2009-04-01 |
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