CN101849599B - Honey pomelo preserved fruit production line - Google Patents
Honey pomelo preserved fruit production line Download PDFInfo
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- CN101849599B CN101849599B CN2010101718162A CN201010171816A CN101849599B CN 101849599 B CN101849599 B CN 101849599B CN 2010101718162 A CN2010101718162 A CN 2010101718162A CN 201010171816 A CN201010171816 A CN 201010171816A CN 101849599 B CN101849599 B CN 101849599B
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- preserved fruit
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Abstract
The invention relates to a honey pomelo preserved fruit production line, which is characterized by being formed by successively connecting an automatic honey pomelo washing machine, an automatic honey pomelo sterilizing and spraying machine, a drier, a chain rod conveyor, a honey pomelo splitting machine, a honey pomelo pulp separator, a honey pomelo peel dicing machine, a first conveying lifter, a honey pomelo fruit dice grading device, a second conveying lifter, a honey pomelo fruit dice debitterizing device, a third conveying lifter, a preserved fruit sugaring device, an automatic separation conveyor, a fourth conveying lifter, a preserved fruit scalding machine, a honey pomelo preserved fruit feed liquid separating device, a fifth conveying lifter, an automatic preserved fruit drier, a honey pomelo preserved fruit cooling device, a sterilizing polisher and a pillow type packer. The invention replaces manual operation to produce honey pomelo preserved fruit, thus increasing productivity effect, shortening processing cycle, meeting the requirements of mass production as well as reducing labor intensity, reducing the involvement of production process, and improving hygienic quality of products.
Description
Technical field
The present invention relates to a kind of food processing machinery, especially relate to a kind of honey pomelo preserved fruit production line that utilizes honey pomelo pericarp to produce preserved fruit.
Background technology
At present, the processing technology of preserved fruit and equipment are extremely backward, are mostly manual operations.Utilizing honey pomelo pericarp to produce preserved fruit still is a newer production technology; Mainly in its production process rely on manual operations and accomplish down like the auxiliary of equipment such as sugaring jar, baking oven, packing machine at some; For sweet shaddock clean, sterilize, cut, pericarp really separates, pericarp is diced and stepping sorting etc. nearly all need rely on workman's manual operations to accomplish; Production efficiency is low, and the preserved fruit process-cycle is long, can't satisfy requirement of mass production; And labor strength is big, the difficult control of product sanitary condition in process of production.
Summary of the invention
The applicant has carried out research and has improved to above-mentioned problem, and a kind of honey pomelo preserved fruit production line is provided; Honey pomelo preserved fruit production is carried out in the instead of manual operation, enhances productivity, and shortens the process-cycle; Satisfy requirement of mass production; Alleviate working strength of workers simultaneously, reduce the participation of people, improve the hygienic quality of product production process.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of honey pomelo preserved fruit production line; Automatically being sterilized by sweet shaddock automatic rinser, sweet shaddock, spray machine, hair dryer, chain bar conveyer, honey pomelo splitting machine, sweet shaddock depulper, honey pomelo pericarp dicer, first conveying hoister, sweet shaddock fruit fourth are divided latch device, second conveying hoister, sweet shaddock fruit fourth debitterize device, the 3rd conveying hoister, preserved fruit sugar soaking device, the feed liquid separator, the 5th conveying hoister, preserved fruit automatic drier, the cooling device of honey pomelo preserved fruit, sterilization polishing machine, the pillow type packing machine that separate conveyer, the 4th conveying hoister, preserved fruit blancher, honey pomelo preserved fruit automatically is linked in sequence and constitutes, and molten sugar bowl is arranged on a side of said preserved fruit sugar soaking device and connects preserved fruit sugar soaking device.
Further:
Said sweet shaddock automatic rinser comprises frame and rack-mounted motor; Two rows brush roll group is installed on the said frame; The brush roll group is connected transmission through gear, chain with motor, forms the flushing channel of sweet shaddock between the said two rows brush roll group, in the below of brush roll group cleaning sink is installed in the frame; Said cleaning sink one end is connected with cyclic water tank; The cyclic water tank bottom connects water pump, and the delivery port of water pump feeds in the said cleaning sink, and said each brush roll group is formed by a plurality of parallel brush roll side by side.
The said sweet shaddock spray machine of sterilizing automatically; Comprise frame and rack-mounted motor, on the said frame conveyer belt is installed, said conveyer belt is connected transmission through gear, chain with motor; The conveyer belt top is provided with shower; Water collecting groove is installed in the frame, and said water collecting groove one end is connected with the thimerosal collection box, and thimerosal collection box bottom connects water pump; The delivery port of water pump is connected with said shower, and said conveyer belt is made up of a plurality of parallel chain bars that connect between two ring chains and two ring chains.
Said honey pomelo splitting machine comprises support, and the top of said support is provided with outer hopper, is provided with cutting pipe in the said outer hopper, and said cutting pipe bottom connects blow tank; The tube wall of said cutting pipe is provided with insert groove; Four dish types cut blade radially, five equilibrium, etc. height be installed in the insert groove of said cutting pipe; Said four dish types are cut blade and are overlooked direction formation " ten " font; Said four dish types are cut blade and are connected drive motors respectively, and the outer rim that said dish type is cut blade is provided with sawtooth.
Said honey pomelo pericarp dicer comprises frame, and conveyer belt is installed on the frame through drive roll and driven voller, and drive roll connects the conveyer belt driving mechanism; Said conveyer belt rear portion is provided with dicing knife, and said dicing knife connects reciprocating mechanism, and reciprocating mechanism drives dicing knife and pumps; Said dicing knife comprises the crosscut blade perpendicular to the conveyer belt direction of motion, and the bottom of crosscut blade is provided with a plurality of rip cutting blades that are parallel to the conveyer belt direction of motion; The rotatable pericarp slicking-in roller that is equipped with on the frame of said dicing knife front side; Said conveyer belt end is provided with hairbrush; The rotating shaft at said pericarp slicking-in roller two ends slides in the chute on the frame, and the pressure regulating mechanism that is arranged on the frame compresses rotating shaft; Said pressure regulating mechanism comprises the sleeve that is fixedly mounted on the frame, and spring housing is contained in the said sleeve, and an end of spring is against in the rotating shaft, and the other end and the regulating wheel of spring offset, and the regulating wheel spiral shell is contained on the sleeve; Said reciprocating mechanism adopts toggle, and the moving bar of its connecting rod and cutting knife is hinged, and the moving bar of cutting knife slides in the guide pin bushing that is fixedly mounted on the conveyer belt machine frame at two sides.
Said sweet shaddock fruit fourth debitterize device comprises tank body, and around the tank body and bottom is surrounded by chuck, is connected with steam input pipe on the chuck; Said tank body is connected with vavuum pump and mixing pump respectively, and said tank body upper and lower side has opening, and the upper opening place is connected with cover; The lower openings place is connected with valve; The outlet of said valve is connected with an end of blowpit, and the other end of said blowpit connects centrifuge, and said cover top connects a depression bar piece through handle.
Said preserved fruit sugar soaking device comprises support and sugaring jar; The outer bottom of said sugaring jar is provided with heating jacket; Sugaring jar and heating jacket are hinged through rotating shaft and support, and the rotating shaft of an end connects first drive unit that drives the rotation of sugaring jar, and the rotating shaft of the other end is a hollow shaft; It is communicated with heating jacket and vapour source, and the heating jacket bottom is provided with the condensed water atmospheric valve; The top of said sugaring jar is provided with charging aperture, and charging aperture is provided with the capping of sealing sugaring jar, and capping is provided with atmospheric valve, and capping connects liquid glucose source and vacuum source respectively through pipeline, and capping connects the capping mechanism for opening/closing; Be provided with paddle in the said sugaring jar, the paddle axle passes said rotating shaft and connects second drive unit that drives the paddle rotation; Said first drive unit comprises the worm-and-wheel gear and first drive motors; Said second drive unit comprises the sprocket wheel link chain mechanism and second drive motors; Said capping mechanism for opening/closing comprises the lifting arm that is connected in the capping, and the two ends of lifting arm connect lift cylinder, and the lifting arm two ends are slidingly mounted in the gathering sill of support.
Said preserved fruit blancher comprises heating tank and blanching tank body, and the blanching tank body is installed in the heating tank top; Said blanching tank body is the cylinder bodily form, and the top of blanching tank body is provided with charging aperture, and a side of blanching tank body is provided with discharging opening, and the bottom of blanching tank body is provided with overfall; Be provided with the rotary drum coaxial with the blanching tank body in the blanching tank body, rotary drum connects drive motors, five equilibrium on the circumference of rotary drum, radially is provided with a plurality of band flitch, and the top of said band flitch is near the inwall of said blanching tank body; Said band flitch is a mesh structure; One side of said heating tank connects steam pipe and hot-water line, and the bottom is provided with condensation-water drain and floss hole.
The feed liquid separator of said honey pomelo preserved fruit comprises a frame; Be arranged with spring on the spike of said frame; Be installed with electromagnetic shaker on the said frame, the length direction along frame in the said frame is provided with a conveyer belt, and said conveyer belt is supported by the gear at frame two ends; Wherein the gear of an end is connected with motor through gear-box; Said conveyer belt is made up of a plurality of parallel chain bars that connect between two ring chains, two ring chains and the screen cloth that is laid on the said parallel chain bar, and there is baffle plate the both sides of said conveyer belt, and filtrate receiver is arranged at the conveyer belt bottom.
Said preserved fruit automatic drier comprises frame, and the baking oven cover is installed on the frame, and the frame under the said baking oven cover is provided with the heating blower of heat air delivery in the baking oven cover; At least three folded layer by layer conveyer belts that are provided with are installed on the frame in the said baking oven cover; The transmission direction of the conveyer belt of adjacent two layers is opposite; The initiating terminal of following one deck conveyer belt exceeds the end of last layer conveyer belt, makes the material of last layer conveyer belt transmission fall into down the initiating terminal of one deck conveyer belt endways automatically; The baking oven cover at top layer conveyer belt initiating terminal place is provided with charging aperture, and the baking oven cover of bottom conveyer belt end is provided with discharging opening; The five folded layer by layer conveyer belts that are provided with are installed on the frame in the said baking oven; Said baking oven cover is provided with portable plate; Said portable plate is provided with observation window; Said conveyer belt is the screen mesh type conveyer belt.
Technique effect of the present invention is:
A kind of honey pomelo preserved fruit production line disclosed by the invention, honey pomelo preserved fruit production is carried out in the instead of manual operation, enhances productivity; Shorten the process-cycle, satisfy requirement of mass production, alleviate working strength of workers simultaneously; Reduce the participation of people, improve the hygienic quality of product production process.
Description of drawings
Fig. 1 is a floor map of the present invention.
Fig. 2 is an elevation of the present invention.
Fig. 3 is the structural representation of sweet shaddock automatic rinser.
Fig. 4 is sterilize the automatically structural representation of spray machine of sweet shaddock.
Fig. 5 is the vertical view of Fig. 4.
Fig. 6 is the structural representation of honey pomelo splitting machine.
Fig. 7 is the vertical view of Fig. 6.
Fig. 8 is the A-A place cutaway view of Fig. 6.
Fig. 9 cuts the structural representation of blade for dish type.
Figure 10 is the structural representation of honey pomelo pericarp dicer.
Figure 11 is the vertical view of Figure 10.
Figure 12 is the structural representation of dicing knife.
Figure 13 is the left view of Figure 12.
Figure 14 is the cutaway view at the B-B place of Figure 10.
Figure 15 divides the structural representation of latch device for sweet shaddock fruit fourth.
Figure 16 is the left view of Figure 15.
Figure 17 is the structural representation of sweet shaddock fruit fourth debitterize device.
Figure 18 is the sketch map of tank body when cover is opened.
Figure 19 is the structural representation of preserved fruit sugar soaking device.
Figure 20 is that the D of Figure 19 is to view.
Figure 21 is the structural representation of preserved fruit blancher.
Figure 22 is the vertical view of Figure 21.
Figure 23 is the structural representation of the feed liquid separator of honey pomelo preserved fruit.
Figure 24 is the cutaway view of E-E among Figure 23.
Figure 25 is the structural representation of preserved fruit automatic drier.
Figure 26 is the vertical view of Figure 25.
Figure 27 is the internal structure sketch map of preserved fruit automatic drier.
Figure 28 is the structural representation of the cooling device of honey pomelo preserved fruit.
Figure 29 is the cutaway view at H-H place among Figure 28.
Among the figure:
1 - pomelo automatic washing machine? 2 - pomelo automatic disinfection spray machine? 3 - blow dryer? 4 - bar chain conveyor machine 5 - pomelo Slitter? 6 - pomelo pulp separator? 7 - pomelo diced fruit machine? 8 - first belt conveyor hoist? 9 - pomelo fruit Ding sub-file device? 10 - second belt conveyor hoist? 11 - pomelo fruit Ding debittering device 12 - melting Sugar Bowl? 13 - the third belt conveyor hoist? 14 - preserved candied device? 15 - automatic separation of feed conveyor 16 - fourth belt conveyor hoist? 17 - Preserves blanching machine? 18 - pomelo preserved liquid separation device? 19 - section five belt conveyor hoist? 20 - Preserves automatic dryer? 21 - preserved fruit pomelo cooling device? 22 - disinfection polishing machine? 23 - Pillow Packaging Machine
The specific embodiment
Do further detailed explanation below in conjunction with the accompanying drawing specific embodiments of the invention.
Like Fig. 1, shown in 2; The present invention is sterilized by two sweet shaddock automatic rinsers 1, sweet shaddock automatically, and spray machine 2, hair dryer 3, chain bar conveyer 4, honey pomelo splitting machine 5, sweet shaddock depulper 6, honey pomelo pericarp dicer 7, first conveying hoister 8, sweet shaddock fruit fourth are divided latch device 9, second conveying hoister 10, sweet shaddock fruit fourth debitterize device 11, the 3rd conveying hoister 13, preserved fruit sugar soaking device 14, the feed liquid separator 18, the 5th conveying hoister 19, preserved fruit automatic drier 20, the cooling device 21 of honey pomelo preserved fruit, sterilization polishing machine 22, the pillow type packing machine 23 that separate conveyer 15, the 4th conveying hoister 16, preserved fruit blancher 17, honey pomelo preserved fruit automatically is linked in sequence and constitutes, and dissolve sugar bowl 12 and are arranged on a side of preserved fruit sugar soaking device 14 and connect preserved fruit sugar soaking device 14.
It is following to adopt the present invention to carry out honey pomelo preserved fruit manufacturing process:
1, sweet shaddock is sent into sweet shaddock automatic rinser 1 by conveyer belt, through the cleaning of twice honey shaddock automatic rinser 1, sends into the sweet shaddock spray machine 2 of sterilizing automatically;
2, in sweet shaddock is sterilized spray machine 2 automatically, sweet shaddock is sent into hair dryer 3 through the spray sterilization (thimerosal is harmless to human non-toxic) of thimerosal;
3, sweet shaddock dries up the thimerosal on surface in hair dryer 3, sends into honey pomelo splitting machine 5 by chain bar conveyer 4;
4, in honey pomelo splitting machine 5, sweet shaddock slitting becomes pintongs and falls into sweet shaddock depulper 6;
5, on sweet shaddock depulper 6, by the operator is manual honey pomelo pericarp is separated with sweet shaddock pulp and the layering placement, the honey pomelo pericarp after the separation is sent into honey pomelo pericarp dicer 7, and sweet shaddock pulp is done his in addition and used;
6, in honey pomelo pericarp dicer 7, honey pomelo pericarp is cut into the fruit fourth, and the fruit fourth is sent into sweet shaddock fruit fourth by first conveying hoister 8 and divided latch device 9;
7, divide latch device 9 go-no-gos to go out excessive or too small sweet shaddock fruit fourth by sweet shaddock fruit fourth, sizeable sweet shaddock fruit fourth is sent into sweet shaddock fruit fourth debitterize device 11 by second conveying hoister 10.
8, in sweet shaddock fruit fourth debitterize device 11; Remove the bitter principle in the sweet shaddock fruit fourth through debitterize liquid and the mode that vacuumizes; Sweet shaddock fruit fourth behind the debitterize is after separating debitterize liquid; By manual work is auxiliary sweet shaddock fruit fourth is sent into the 3rd conveying hoister 13, and send into preserved fruit sugar soaking device 14 by the 3rd conveying hoister 13;
9, in preserved fruit sugar soaking device 14; Through liquid glucose, heat and the mode that vacuumizes makes sweet shaddock fruit fourth fully hang up sugaring; Liquid glucose is to be mixed in molten sugar bowl 12 by sugar, sweetener and hot water etc.; And carry liquid glucoses to preserved fruit sugar soaking device 14 by molten sugar bowl 12, accomplish the sweet shaddock fruit fourth of hanging stain and be poured on the automatic separation conveyer 15;
10, automatically separating in the course of conveying of conveyer 15, accomplishing separating of sweet shaddock fruit fourth and liquid glucose, sweet shaddock fruit fourth is sent into preserved fruit blancher 17 by the 4th conveying hoister 16, and liquid glucose then reclaims to get into to dissolve in sugar bowl 12 or the preserved fruit sugar soaking device 14 and utilizes;
11, sweet shaddock fruit fourth through hot water moment blanching, is removed liquid glucose too much on the sweet shaddock fruit fourth and the sweet shaddock fruit fourth that bonds together is scatter, and send into the feed liquid separator 18 of honey pomelo preserved fruit in preserved fruit blancher 17; Because the vibration of the feed liquid separator 18 of honey pomelo preserved fruit, realize separating of sweet shaddock fruit fourth and filtrating, the sweet shaddock fruit fourth that bonds together is separated, sweet then shaddock fruit fourth is transported to preserved fruit automatic drier 20 by the 5th conveying hoister 19;
12, sweet shaddock fruit fourth becomes honey pomelo preserved fruit at preserved fruit automatic drier 20 through oven dry, sends into the cooling device 21 of honey pomelo preserved fruit then, and the honey pomelo preserved fruit after the oven dry is cooled off fast;
13, honey pomelo preserved fruit polishes in sterilization polishing machine 22 and through the ozonization sterilization, becomes the honey pomelo preserved fruit finished product, is sent to pillow type packing machine 23 packings;
14, the check warehouse-in is accomplished the making of whole honey pomelo preserved fruit.
Below emphasis device and course of action thereof during the present invention constituted further explain:
As shown in Figure 3; Honey shaddock automatic rinser 1 comprises frame 1-1 and is installed in the motor 1-2 on the frame 1-1; The two rows brush roll group of horizontal (perhaps regulate trend according to the device height of front and back operation, make it into certain angle of inclination) is installed: go up brush roll group 1-3 and following brush roll 1-3 ' on the frame 1-1.Last brush roll group 1-3 forms by a plurality of parallel brush roll with following brush roll 1-3 ' side by side.Last brush roll group 1-3 is connected transmission through gear 1-4, chain 1-5 with motor 1-2 with following brush roll group 1-3 '; Form the flushing channel 1-6 of sweet shaddock between last brush roll group 1-3 and the following brush roll group 1-3 '; In the below of following brush roll group 1-3 ' cleaning sink 1-7 is installed in the frame 1-1; The end of cleaning sink 1-7 is connected with cyclic water tank 1-8, and cyclic water tank 1-8 bottom connects water pump 1-9, and the delivery port of water pump 1-9 feeds in the cleaning sink 1-7.
When using sweet shaddock automatic rinser 1, at first in cleaning sink 1-7, add clear water, water level need not crossed brush roll group 1-3 ' down.The front end of brush roll group 1-3 ' sent into sweet shaddock to be cleaned by conveyer; The motion of motor 1-2 driven gear 1-4, chain 1-5 has driven the relative motion of last brush roll group 1-3 and following brush roll group 1-3 '; Each brush roll that wherein goes up brush roll group 1-3 turns clockwise; Each brush roll of following brush roll 1-3 ' then is rotated counterclockwise; Realize that friction on one side cleans the dirt on the sweet shaddock surface in the flushing channel 1-6, sweet shaddock is fed forward with the motion of last brush roll group 1-3 and following brush roll group 1-3 ', sweet shaddock gets into the sweet shaddock spray machine 2 of sterilizing automatically from targeting port 1-11 at last.Used waste water flows into cyclic water tank 1-8 in the cleaning sink 1-7, in cyclic water tank 1-8, through after the clean filtering, is extracted by water pump 1-9 again and sends in the cleaning sink 1-7, thereby realize recycling of water.
Like Fig. 4, shown in 5; The honey shaddock spray machine 2 of sterilizing automatically comprises frame 2-1 and is installed in the motor 2-2 on the frame 2-1, and conveyer belt 2-3 is installed on the frame 2-1, and conveyer belt 2-3 supports by being fixed on frame 2-1 upper block 2-10; Conveyer belt 2-3 is connected transmission through gear 2-4, chain 2-5 with motor 2-2; Conveyer belt 2-3 top is provided with shower 2-6, and water collecting groove 2-7 is installed in the frame, and the end of water collecting groove 2-7 is connected with thimerosal collection box 2-8; Thimerosal collection box 2-8 bottom connects water pump 2-9, and the delivery port of water pump 2-9 is connected with shower 2-6.Conveyer belt 2-3 forms (like Fig. 5) by a plurality of parallel chain bar 2-13 that connects between ring chain 2-11, ring chain 2-12 and two ring chains, needs the sweet shaddock of sterilization really to be supported between two chain bar 2-13.
When using sweet shaddock to sterilize spray machine 2 automatically, at first in thimerosal collection box 2-8, add thimerosal, the motion that motor 2-2 starts back driven gear 2-4, chain 2-5 has driven the motion of conveyer belt 2-3, and the sweet shaddock on the conveyer belt 2-3 is fed forward.In the process that is fed forward, water pump 2-9 squeezes into shower 2-6 with the thimerosal in the thimerosal collection box 2-8, and thimerosal is through each shower nozzle ejection of shower 2-6, and sprinkle really carries out disinfection to shaddock on shaddock fruit surface uniformly.Because between a plurality of parallel chain bar 2-13 of composition conveyer belt 2-3 is empty, used thimerosal flows into water collecting groove 2-7 through this again, imports thimerosal collection box 2-8 at last, realizes recycling of thimerosal.Shaddock through sterilization really dragged conveyer belt 2-3 to be transported in the hair dryer 3.
Shown in Fig. 6～9, honey pomelo splitting machine 5 comprises support 5-1, and the top of support 5-1 is provided with outer hopper 5-2, is provided with cutting pipe 5-3 in the outer hopper 5-2, and cutting pipe 5-3 bottom connects blow tank 5-4, divides the sweet shaddock that cuts to send into next process from blow tank 5-4.The tube wall of cutting pipe 5-3 is provided with insert groove 5-301; Four dish types cut blade 5-5 radially, five equilibrium, etc. height be installed in the insert groove 5-301 of cutting pipe 5-3; Four dish types are cut blade 5-5 and are overlooked direction formation " ten " font; Four dish types are cut blade 5-5 and are connected drive motors 5-6 respectively, cut blade 5-5 rotation by four dish types of drive motors 5-6 drive respectively and cut the sweet shaddock that falls into cutting pipe 5-3.In preceding working procedure; The honey shaddock is through cleaning, sterilize and dry up, and by chain bar conveyer 4 sweet shaddock sent into cutting pipe 5-3, and sweet shaddock relies on deadweight to fall; And be " ten " font dish type carving knife sheet 5-5 by four and cut into pintongs, the sweet shaddock after cutting falls into blow tank 5-4 and sends into next procedure.In the present embodiment, the outer rim that dish type is cut blade 5-5 is provided with sawtooth 5-501, and sawtooth 5-501 not only can accelerate the cutting of sweet shaddock, and can produce certain propelling movement effect when cutting sweet shaddock, accelerates the whereabouts of sweet shaddock, improves the efficient of cutting.
Shown in Figure 10～14; Honey pomelo pericarp dicer 7 comprises frame 7-1; Conveyer belt 7-2 is installed on the frame 7-1 through drive roll 7-8 and driven voller 7-3, and conveyer belt 7-2 is the belt conveyer belt, and drive roll 7-8 connects conveyer belt driving mechanism 7-13; In the present embodiment, conveyer belt driving mechanism 7-13 is made up of the level Four belt gear.The both sides of frame 7-1 are provided with baffle plate 7-101, and conveyer belt driving mechanism 7-13 drives conveyer belt 7-2 and presses arrow C direction motion among Figure 10.Conveyer belt 7-2 rear portion is provided with dicing knife 7-9, and dicing knife 7-9 connects reciprocating mechanism 7-11, and reciprocating mechanism 7-11 drives dicing knife 7-9 and pumps; In the present embodiment; Reciprocating mechanism 7-11 adopts toggle, and moving bar 7-6 is hinged for the end of connecting rod 7-1101 and cutting knife, and the other end of connecting rod 7-1101 and crankwheel 7-1102 are hinged; Crankwheel 7-1102 connects conveyer belt driving mechanism 7-13; The moving bar 7-6 of cutting knife slides among the guide pin bushing 7-7 that is fixedly mounted on the conveyer belt machine frame at two sides, drives reciprocating mechanism 7-11 simultaneously by conveyer belt driving mechanism 7-13 during work, drives dicing knife 7-9 by the moving bar 7-6 of cutting knife and pumps.Dicing knife 7-9 comprises the crosscut blade 7-901 perpendicular to the conveyer belt 7-2 direction of motion; The bottom of crosscut blade 7-901 is provided with a plurality of rip cutting blade 7-902 that are parallel to the conveyer belt 7-2 direction of motion; The bottom of crosscut blade 7-901 and rip cutting blade 7-902 is equipped with cutting edge, make dice faster.(honey pomelo pericarp does not get into the position of dicing knife on conveyer belt 7-2) rotatable pericarp slicking-in roller 7-4 that is equipped with on the frame of dicing knife 7-9 front side; Honey pomelo pericarp under the nature flattens between pericarp slicking-in roller 7-4 and conveyer belt 7-2, is convenient to dicing knife 7-9 and is cut into the fruit fourth.Like Figure 10,14; The rotating shaft 7-401 at pericarp slicking-in roller 7-4 two ends slides among the chute 7-102 on the frame 7-1; The pressure regulating mechanism 7-5 that is arranged on the both sides on the frame 7-1 compresses the rotating shaft 7-401 at pericarp slicking-in roller 7-4 two ends; Adjust the pressure of pressure regulating mechanism 7-5 scalable pericarp slicking-in roller 7-4, thereby make pericarp slicking-in roller 7-4, reach satisfied pressing effect keeping certain pressure from its honey pomelo pericarp that passes through down to honey pomelo pericarp.Pressure regulating mechanism 7-5 comprises the sleeve 7-502 that is fixedly mounted on the frame; Spring 7-503 is sleeved among the sleeve 7-502; The end of spring 7-503 is against on the rotating shaft 7-401, and the pad 7-504 under the other end of spring 7-503 and the regulating wheel 7-501 offsets, and regulating wheel 7-501 spiral shell is contained on the sleeve 7-502; Adjustment regulating wheel 7-501 changes the length of spring 7-503, thereby changes the pressure of pericarp slicking-in roller 7-4 to honey pomelo pericarp.In the present embodiment; The end of conveyer belt 7-2 is provided with hairbrush 7-10; Hairbrush 7-10 is connected with drive roll 7-8 through sprocket wheel link chain mechanism 7-12; When sweet shaddock fruit fourth when the end of conveyer belt 7-2 falls into the conveyer of carrying fruit fourth to next operation or transport box, the fruit fourth that hairbrush 7-10 rotates and will stick on the conveyer belt 7-2 clears up.
When honey pomelo pericarp is diced; Honey pomelo pericarp is sent to the initiating terminal of the conveyer belt 7-2 of honey pomelo pericarp dicer 7 by last process; By conveyer belt 7-2 the direction of honey pomelo pericarp by arrow C among Figure 10 delivered under the pericarp slicking-in roller 7-4; 7-4 flattens honey pomelo pericarp on conveyer belt 7-2 by the pericarp slicking-in roller; The honey pomelo pericarp that flattens is continued to be fed forward by conveyer belt 7-2, and dicing knife 7-9 pumps and realizes dicing to the honey pomelo pericarp on the conveyer belt 7-2 under reciprocating mechanism 7-11 drives.The rhythm that the speed of conveyer belt 7-2 and dicing knife 7-9 pump is harmonious; When dicing knife 7-9 cuts honey pomelo pericarp downwards; The rip cutting blade 7-902 of dicing knife 7-9 cuts out a plurality of otch longitudinally on honey pomelo pericarp; The crosscut blade 7-901 of dicing knife 7-9 becomes sweet shaddock fruit fourth with the honey pomelo pericarp cut-out of existing longitudinal cut of last time simultaneously; So move in circles, constantly honey pomelo pericarp is cut into sweet shaddock fruit fourth, sweet shaddock fruit fourth falls into conveying fruit fourth to next operation at the end of conveyer belt 7-2.
Like Figure 15, shown in 16; Honey shaddock fruit fourth divides latch device 9 to comprise frame 9-1 and stepping cylinder 9-2; Frame 9-1 is provided with two parallel sloping shaft 9-6, and the two ends of sloping shaft 9-6 are respectively equipped with and drive guide wheel 9-5, and sloping shaft 9-6 connects drive motors 9-8 through sprocket wheel link chain mechanism 9-7.The two ends of stepping cylinder 9-2 are provided with rolls ring 9-203; Stepping cylinder 9-2 tilts to be placed on four driving guide wheel 9-5 of two sloping shaft 9-6 through the ring 9-203 that rolls at two ends; Drive motors 9-8 drives and drives guide wheel 9-5 rotation; And drive stepping cylinder 9-2 and rotate by driving guide wheel 9-5, the stepping cylinder 9-2 of inclination can impel the fruit fourth in it constantly to roll and progressively move forward, and the preferred angle L of stepping cylinder 9-2 is at 1 °～10 °; In the present embodiment, the angle of inclination L of stepping cylinder 9-2 is 3 °.The high-end charging aperture 9-202 that is provided with of stepping cylinder 9-2; The low side of stepping cylinder 9-2 is provided with discharging opening 9-201; The cylinder wall of stepping cylinder 9-2 is provided with two-stage stepping net; First order stepping net 9-4 and second level stepping net 9-3 are the screen cloth of different stage; On the frame under first order stepping net 9-4 and the second level stepping net 9-3 the first blow tank 9-9 and the second blow tank 9-10 are set respectively, pass the fruit fourth of first order stepping net 9-4 and second level stepping net 9-3 and send into next process through the first blow tank 9-9 and the second blow tank 9-10 respectively.
When using sweet shaddock fruit fourth to divide latch device 9; Sweet shaddock fruit fourth after dicing is sent into the charging aperture 9-202 of stepping cylinder 9-2 by conveyer; Stepping cylinder 9-2 constantly rotates, because stepping cylinder 9-2 is obliquely installed, the fruit fourth is constantly rolled in stepping cylinder 9-2 and progressively moved forward; At first order stepping net 9-4 place; A part flows out stepping cylinder 9-2 and gets into next process through the first blow tank 9-9 less than the fruit fourth of first order stepping net 9-4 mesh, and another part fruit fourth is big but stepping net 9-3 flows out from the second level less than the fruit fourth of second level stepping net 9-3 mesh, and the warp second blow tank 9-10 sends into next process.Remaining fruit fourth greater than second level stepping net 9-3 mesh flows out from the discharging opening 9-201 of stepping cylinder 9-2 low side, after dicing once more, carries out stepping again.
Like Figure 17, shown in 18, sweet shaddock fruit fourth debitterize device 11 comprises a tank body 11-1, and around the tank body 11-1 and bottom is surrounded by chuck 11-2; Chuck 11-2 is a hollow, is connected with steam input pipe 11-3 on it; Tank body 11-1 is connected with vavuum pump 11-4 and mixing pump 11-5 respectively; The upper and lower side of tank body 11-1 all has opening; Upper opening 11-6 place is connected with cover 11-7; Lower openings 11-8 place is connected with valve 11-9, and the outlet of valve 11-9 is connected with the end of blowpit 11-10, and the other end of blowpit 11-10 connects centrifuge 11-11.Cover 11-7 top connects a depression bar piece 11-13 through handle 11-12.Depression bar piece 11-13 can move at its length direction of handle 11-12 upper edge.When needs are opened cover 11-7; Move to the distal-most end of handle 11-12 from cover 11-7 to depression bar piece 11-13, this moment, depression bar piece 11-13 pressed down under the gravity effect owing to lever principle; Can easily cover 11-7 be opened, cover 11-7 is opened into 70～80 degree.Under the state that cover 11-7 opens, depression bar piece 11-13 also can play and avoid cover 11-7 to close suddenly, causes the effect of personnel's injury accident.Above-mentioned vavuum pump 11-4, mixing pump 11-5 and centrifuge 11-11 are the commercial goods, and it connects and working method all adopts prior art.
When the sweet shaddock fruit of use fourth debitterize device 11, at first in chuck 11-2, import vapours through steam input pipe 11-3,11-1 heats to tank body; Close shaddock fruit fourth is transplanted in the tank body 11-1, closes cover 11-7; Start mixing pump 11-5 simultaneously and in the debitterize jar, carry debitterize liquid (debitterize resin); Start vavuum pump 11-4 to vacuumizing in the tank body 11-1, in tank body 11-1, form negative pressure.Fruit fourth and debitterize liquid (debitterize resin) carry out debitterize in tank body 11-1 under the state of negative pressure that is heated, remove the bitter principle in the fruit fourth.After debitterize finishes, Open valve 11-9, fruit fourth and debitterize liquid flow out from the outlet of valve 11-9, flow into centrifuge 11-11 through blowpit 11-10.Centrifuge 11-11 carries out centrifugal treating, and the fruit fourth is separated with debitterize liquid.
Like Figure 19, shown in 20, preserved fruit sugar soaking device 14 comprises support 14-1 and sugaring jar 14-3, and the outer bottom of sugaring jar 14-3 is provided with heating jacket 14-5, and heating jacket 14-5 is the container of big envelope outside sugaring jar 14-3, is sugaring jar 14-3 heating.Sugaring jar 14-3 and heating jacket 14-5 are hinged through rotating shaft 14-8 and support 14-1; The right spindle 14-801 of right-hand member connects the first drive unit 14-11; The first drive unit 14-11 drives sugaring jar 14-3 and rotates; After sweet shaddock fruit fourth was accomplished sugaring, the first drive device drives sugaring jar 14-3 rotated and pours out sweet shaddock fruit fourth, and the first drive unit 14-11 comprises the worm-and-wheel gear 14-1101 and the first drive motors 14-1102; The left rotary shaft 14-802 of left end is a hollow shaft; It is communicated with heating jacket 14-5 and connects vapour source through pipeline 14-16; It is sugaring jar 14-3 heating that steam gets into heating jacket 14-5, and heating jacket 14-5 bottom is provided with condensed water atmospheric valve 14-17, can emit condensed water.The top of sugaring jar 14-3 is provided with charging aperture; Charging aperture is provided with the capping 14-2 of sealing sugaring jar 14-3, and capping 14-2 is provided with atmospheric valve 14-14, in sugaring jar 14-3, carry out vacuum infusing after; Open atmospheric valve 14-14, remove the vacuum state in the sugaring jar 14-3; Capping 14-2 connects the liquid glucose source through pipeline 14-15, and the liquid glucose that is used for sugaring adds sugaring jar 14-3 through pipeline 14-15; Capping 14-2 connects vacuum source (vavuum pump) through pipeline 14-13, to vacuumizing in the sugaring jar 14-3, can accelerate the process to sweet shaddock fruit tetrose stain, improves the efficient of sugaring.Capping 14-2 connects capping mechanism for opening/closing 14-4; Capping mechanism for opening/closing 14-4 comprises lifting arm 14-402, and lifting arm 14-402 is connected on the capping 14-2, and the two ends of lifting arm 14-402 connect lift cylinder 14-401; The cylinder body of lift cylinder 14-401 is installed on the support 1; The piston rod of lift cylinder 14-401 connects lifting arm 14-402, and lifting arm 14-402 two ends are slidingly mounted in the gathering sill of support 14-1 (not drawing in the drawings), are the unlatching of capping 14-2 and are closed guiding by gathering sill.Be provided with paddle 14-6 in the sugaring jar 14-3; Paddle axle 14-7 passes right spindle 14-801 and connects the second drive unit 14-9; The second drive unit 14-9 drives paddle 14-6 and rotates; Sweet shaddock fruit fourth to carrying out sugaring stirs, and the second drive unit 14-9 comprises the sprocket wheel link chain mechanism 14-901 and the second drive motors 14-902.
When using preserved fruit sugar soaking device 14 to carry out sweet shaddock fruit tetrose stain; Open capping 14-2 through capping mechanism for opening/closing 14-4, sweet shaddock fruit fourth is sent among the sugaring jar 14-3 through conveyer, makes the charging aperture of capping 14-2 sealing sugaring jar 14-3 through capping mechanism for opening/closing 14-4; Liquid glucose is delivered among the sugaring jar 14-3 through delivery pump and pipeline 14-15; The second drive unit 14-9 drives paddle 14-6 and rotates, and fully stirs, and makes sweet shaddock fruit fourth fully hang stain; In heating jacket 14-5, send into steam to sugaring jar 14-3 heating through pipeline 14-16, make to keep certain temperature in the sugaring jar 14-3; Vavuum pump, makes to keep negative pressure in the sugaring jar 14-3 to vacuumizing in the sugaring jar 14-3 through pipeline 14-13, quickens the sugaring process to sweet shaddock fruit fourth.After sugaring is accomplished; Close vavuum pump and open atmospheric valve 14-14, remove the vacuum state in the sugaring jar 14-3, open capping 14-2 through capping mechanism for opening/closing 14-4; Starting the first drive unit 14-11 makes sugaring jar 14-3 turn over an angle; Pour sweet shaddock fruit fourth and liquid glucose into automatic separation conveyer 15, sweet shaddock fruit fourth and liquid glucose are separated, and will send into next procedure through the sweet shaddock fruit fourth of sugaring by automatic separation conveyer 15.
Like Figure 21, shown in 22; Preserved fruit blancher 17 comprises heating tank 17-1 and blanching tank body 17-2; Blanching tank body 17-2 is installed in heating tank 17-1 top, and the side of heating tank 17-1 connects steam pipe 17-10 and hot-water line 17-9, and the bottom is provided with condensation-water drain 17-11 and floss hole 17-12; Add or additional hot water in heating tank 17-1 by hot-water line 17-9, heat the hot water among the heating tank 17-1 and make it remain on certain temperature by steam pipe 17-10.Blanching tank body 17-2 is the cylinder bodily form, and the top of blanching tank body 17-2 is provided with charging aperture 17-3, and the side of blanching tank body 17-2 is provided with discharging opening 17-5, and the bottom of blanching tank body 17-2 is provided with overfall 17-8.Be provided with the rotary drum 17-4 coaxial in the blanching tank body 17-2 with blanching tank body 17-2; Rotary drum 17-4 connects drive motors 17-7; Driving rotary drum 17-4 by drive motors 17-7 rotates; Five equilibrium on the circumference of rotary drum 17-4, radially be provided with a plurality of band flitch 17-6, band flitch 17-6 is a mesh structure, and the top of band flitch 17-6 is near the inwall of blanching tank body 17-2; That is to say; Leave less clearance between the top of band flitch 17-6 and the inwall of blanching tank body 17-2, thereby rotary drum 17-4 and band flitch 17-6 are rotated freely in blanching tank body 17-2, and be with flitch 17-6 can take away all and carry out the fruit fourth of blanching and can not make the fruit fourth stay the bottom of blanching tank body 17-2.
When using preserved fruit blancher 17; Add a certain amount of hot water that is used for blanching at blanching tank body 17-2; Overfall 17-8 makes the certain hot water amount of maintenance among the blanching tank body 17-2; In heating tank 17-1, add hot water through hot-water line 17-9, and in heating tank 17-1, feed steam, constantly heat the hot water of heating tank 17-1 and make the hot water among the blanching tank body 17-2 keep certain temperature thus through steam pipe 17-10.Send into the charging aperture 17-3 on blanching tank body 17-2 top by conveyer through the sweet shaddock fruit fourth behind the sugaring; Drive motors 17-7 drives rotary drum 17-4 and rotates (the arrow K among rotation direction such as Figure 21); Honey shaddock fruit fourth is brought into the bottom of blanching tank body 17-2 by the band flitch 17-6 on the rotary drum 17-4; After the bottom hot water moment blanching through blanching tank body 17-2, sweet shaddock fruit fourth is with flitch 17-6 to take discharging opening 17-5 to, sends into next process by conveyer.Because band flitch 17-6 is a mesh structure, band flitch 17-6 only can take sweet shaddock fruit fourth out of discharging opening 17-5, and can not take the hot water among the blanching tank body 17-2 out of.
Like Figure 23, shown in 24; The feed liquid separator 18 of honey pomelo preserved fruit comprises frame 18-1; All be arranged with spring 18-2 on each spike of frame 18-1; Be installed with electromagnetic shaker 18-3 on the frame 18-1; Length direction along frame 18-1 in the frame 18-1 is provided with a conveyer belt 18-4, and conveyer belt 18-4 is supported by the gear 18-5 and the gear 18-5 ' at frame 18-1 two ends, and wherein the gear 18-5 of an end is connected (seeing Figure 24) through gear-box 18-6 with motor 18-7; Conveyer belt 18-4 forms (seeing Figure 24) by a plurality of parallel chain bar 18-10 that connect between ring chain 18-8 and ring chain 18-9, ring chain 18-8 and the ring chain 18-9 and the screen cloth 18-11 that is laid on the parallel chain bar 18-10; There is baffle plate 18-12 the both sides of conveyer belt 18-4, and filtrate receiver 18-13 is arranged at conveyer belt 18-4 bottom, and the end of filtrate receiver 18-13 has filtrate (liquid 18-14.
When using the feed liquid separator 18 of honey pomelo preserved fruit; To be transported to the end of conveyer belt 18-4 through the sweet shaddock fruit fourth of blanching, starter motor 18-7 drives conveyer belt 18-4 through gear 18-5 and rotates; Sweet shaddock fruit fourth is fed forward; Connect the power supply of electromagnetic shaker 18-3 simultaneously, make whole frame 18-1 be in vibrating state, the vibrations of frame 18-1 also make conveyer belt 18-4 be in vibrating state.Baffle plate 18-12 can prevent that the fruit fourth on conveyer belt 18-4 from dropping in vibrations.The effect of spring 18-2 on the frame 18-1 spike is a power of offsetting vibrations, makes whole device not produce horizontal displacement.Through shaking, filtrating is then separated with sweet shaddock fruit fourth, falls into the filtrate receiver 18-13 of below, and at last from filtrate (liquid 18-14 discharging or recovery, sweet shaddock fruit fourth is conveyed into next process by conveyer belt 18-4.
Like Figure 25,26, shown in 27, preserved fruit automatic drier 20 comprises frame 20-1, and baking oven cover 20-2 is installed on the frame 20-1, and the side plate of baking oven cover 20-2 is provided with a plurality of portable plate 20-4, can keep in repair easily after unloading portable plate 20-4.On some portable plate 20-4, be provided with observation window 20-3, can in the process of honey pomelo preserved fruit oven dry, observe the situation and the equipment operation situation of honey pomelo preserved fruit oven dry.Frame 20-1 under the baking oven cover 20-2 is provided with heating blower 20-5, and heating blower 20-5 is heat air delivery in baking oven cover 20-2, is used for the honey pomelo preserved fruit oven dry.At least three folded layer by layer conveyer belt 20-8 that are provided with are installed on the frame 20-1 in the baking oven cover 20-2; The transmission direction of the conveyer belt 20-8 of adjacent two layers is opposite; The initiating terminal of following one deck conveyer belt exceeds the end of last layer conveyer belt, makes the material of last layer conveyer belt transmission fall into down the initiating terminal of one deck conveyer belt endways automatically, in the present embodiment; On the frame 20-1 in the baking oven cover 20-2 five layers of conveyer belt 20-8 are installed; Five layers of conveyer belt 20-8 connect dynamical system through sprocket wheel link chain mechanism 20-9 respectively, arrow F direction among the transmission direction of ground floor conveyer belt 20-801, the 3rd layer of conveyer belt 20-803, layer 5 conveyer belt 20-805 such as Figure 27, arrow G direction among the transmission direction of second layer conveyer belt 20-802, the 4th layer of conveyer belt 20-804 such as Figure 27; The initiating terminal of second layer conveyer belt 20-802 exceeds the end of ground floor conveyer belt 20-801; The initiating terminal of the 3rd layer of conveyer belt 20-803 exceeds the end of second layer conveyer belt 20-802, by that analogy, and like this; Honey pomelo preserved fruit on the conveyer belt 20-8 is successively carried downwards, and constantly oven dry in the process of carrying.The baking oven cover 20-2 at ground floor conveyer belt 20-801 initiating terminal place is provided with charging aperture 20-6, and the baking oven cover 20-2 of layer 5 conveyer belt 20-8 end is provided with discharging opening 20-7.In the present invention, conveyer belt 20-8 is the screen mesh type conveyer belt, helps hot-air distributing in baking oven cover 20-2, makes the temperature in the baking oven cover 20-2 even.
When using preserved fruit automatic drier 20; The honey pomelo preserved fruit that need dry is sent into charging aperture 20-6 by conveyer continuously and is fallen the initiating terminal of ground floor conveyer belt 20-801; Arrow F direction transmits honey pomelo preserved fruit in ground floor conveyer belt 20-801 upper edge; Drop into the initiating terminal of second layer conveyer belt 20-802 by deadweight at the terminal honey pomelo preserved fruit of ground floor conveyer belt 20-801; The arrow G direction transmits honey pomelo preserved fruit in second layer conveyer belt 20-802 upper edge, drops into the initiating terminal of the 3rd layer of conveyer belt 20-803 at the end of second layer conveyer belt 20-802, by that analogy; Terminal honey pomelo preserved fruit until layer 5 conveyer belt 20-805 is accomplished oven dry, and honey pomelo preserved fruit is sent into next process.Honey pomelo preserved fruit from ground floor conveyer belt 20-801 to the transport process of layer 5 conveyer belt 20-805, heating blower 20-5 is heat air delivery in baking oven cover 20-2, makes to keep certain temperature in the baking oven cover 20-2, and the honey pomelo preserved fruit on the conveyer belt 20-8 is dried.
Like Figure 28, Figure 29; The cooling device 21 of honey pomelo preserved fruit comprises the cooler bin 21-1 of hollow and both ends open; Between opening 21-2 and opening 21-3, belt conveyor 21-4 is installed in the cooler bin 21-1, the below of belt conveyor 21-4 is equipped with many refrigeration machine 21-5.There are a plurality of inspection door 21-6 the side of cooler bin 21-1.The both sides of belt conveyor 21-4 are provided with baffle plate 21-7.Like Figure 28, Figure 29, belt conveyor 21-4 is by screen mesh type belt 21-8, chain 21-9, chain 21-9 ', chain 21-9 ", chain bar 21-10, cylinder 21-11, cylinder 21-11 ', gear 21-12 and motor 21-13 form.Cylinder 21-11 and cylinder 21-11 ' are arranged at the opening 21-2 and the opening 21-3 place of cooler bin respectively; The chain 21-9 of annular and chain 21-9 ' are on the gear 21-12 at cylinder 21-11 and cylinder 21-11 ' two ends; The a plurality of parallel chain bar 21-10 that connect between chain 21-9 and the chain 21-9 '; Screen mesh type belt 21-8 is covered on the chain bar 21-10, and motor 21-13 is through chain 21-9 " be connected with the gear 21-12 of a cylinder 21-11 ' end.
When using the cooling device 21 of honey pomelo preserved fruit, honey pomelo preserved fruit is transported to the end of belt conveyor 21-4, starter motor 21-13 drives screen mesh type belt 21-8 through gear 21-12 and rotates, and honey pomelo preserved fruit is fed forward.Connect refrigeration machine 21-5 power supply simultaneously, honey pomelo preserved fruit is cooled off.Cooler bin 21-1 seals when work, and the inspection door 21-6 that can open the side when needing inspection checks inner case.The baffle plate 21-7 of belt conveyor 21-4 both sides is used for preventing that the honey pomelo preserved fruit on the screen mesh type belt 21-8 from dropping in cooling procedure.
Claims (10)
1. honey pomelo preserved fruit production line; It is characterized in that: being sterilized automatically by sweet shaddock automatic rinser, sweet shaddock, spray machine, hair dryer, chain bar conveyer, honey pomelo splitting machine, sweet shaddock depulper, honey pomelo pericarp dicer, first conveying hoister, sweet shaddock fruit fourth are divided latch device, second conveying hoister, sweet shaddock fruit fourth debitterize device, the 3rd conveying hoister, preserved fruit sugar soaking device, the feed liquid separator, the 5th conveying hoister, preserved fruit automatic drier, the cooling device of honey pomelo preserved fruit, sterilization polishing machine, the pillow type packing machine that separate conveyer, the 4th conveying hoister, preserved fruit blancher, honey pomelo preserved fruit automatically is linked in sequence and constitutes, and molten sugar bowl is arranged on a side of said preserved fruit sugar soaking device and connects preserved fruit sugar soaking device;
Honey pomelo preserved fruit manufacturing process is following:
1, sweet shaddock is sent into sweet shaddock automatic rinser by conveyer belt, through the cleaning of twice honey shaddock automatic rinser, sends into the sweet shaddock spray machine of sterilizing automatically;
2, in sweet shaddock is sterilized the spray machine automatically, sweet shaddock is sent into hair dryer through the spray sterilization of thimerosal;
3, sweet shaddock dries up the thimerosal on surface in hair dryer, sends into honey pomelo splitting machine by chain bar conveyer;
4, in honey pomelo splitting machine, sweet shaddock slitting becomes pintongs and falls into sweet shaddock depulper;
5, on sweet shaddock depulper, by the operator is manual honey pomelo pericarp is separated with sweet shaddock pulp and the layering placement, the honey pomelo pericarp after the separation is sent into honey pomelo pericarp dicer, and sweet shaddock pulp is done his in addition and used;
6, in honey pomelo pericarp dicer, honey pomelo pericarp is cut into the fruit fourth, and the fruit fourth is sent into sweet shaddock fruit fourth by first conveying hoister and divided latch device;
7, divide the latch device go-no-go to go out excessive or too small sweet shaddock fruit fourth by sweet shaddock fruit fourth, sizeable sweet shaddock fruit fourth is sent into sweet shaddock fruit fourth debitterize device by second conveying hoister;
8, in sweet shaddock fruit fourth debitterize device; Remove the bitter principle in the sweet shaddock fruit fourth through debitterize liquid and the mode that vacuumizes; Sweet shaddock fruit fourth behind the debitterize is sent sweet shaddock fruit fourth into the 3rd conveying hoister by manual work is auxiliary, and is sent into preserved fruit sugar soaking device by the 3rd conveying hoister after separating debitterize liquid;
9, in preserved fruit sugar soaking device; Through liquid glucose, heat and the mode that vacuumizes makes sweet shaddock fruit fourth fully hang up sugaring; Liquid glucose is to be mixed in dissolving sugar bowl by sugar, sweetener and hot water; And carry liquid glucose to preserved fruit sugar soaking device by molten sugar bowl, accomplish the sweet shaddock fruit fourth of hanging stain and be poured on the automatic separation conveyer;
10, automatically separating in the course of conveying of conveyer, accomplishing separating of sweet shaddock fruit fourth and liquid glucose, sweet shaddock fruit fourth is sent into preserved fruit blancher by the 4th conveying hoister, and liquid glucose then reclaims to get into to dissolve in sugar bowl or the preserved fruit sugar soaking device and utilizes;
11, sweet shaddock fruit fourth through hot water moment blanching, is removed liquid glucose too much on the sweet shaddock fruit fourth and the sweet shaddock fruit fourth that bonds together is scatter, and send into the feed liquid separator of honey pomelo preserved fruit in preserved fruit blancher; Because the vibration of the feed liquid separator of honey pomelo preserved fruit, realize separating of sweet shaddock fruit fourth and filtrating, the sweet shaddock fruit fourth that bonds together is separated, sweet then shaddock fruit fourth is transported to the preserved fruit automatic drier by the 5th conveying hoister;
12, sweet shaddock fruit fourth becomes honey pomelo preserved fruit at the preserved fruit automatic drier through oven dry, sends into the cooling device of honey pomelo preserved fruit then, and the honey pomelo preserved fruit after the oven dry is cooled off fast;
13, honey pomelo preserved fruit polishes in the sterilization polishing machine and through the ozonization sterilization, becomes the honey pomelo preserved fruit finished product, is sent to the pillow type packing machine packing.
2. according to the described honey pomelo preserved fruit production line of claim 1; It is characterized in that: said sweet shaddock automatic rinser comprises frame and rack-mounted motor, and two rows brush roll group is installed on the said frame, and the brush roll group is connected transmission through gear, chain with motor; Form the flushing channel of sweet shaddock between the said two rows brush roll group; In the below of brush roll group cleaning sink is installed in the frame, said cleaning sink one end is connected with cyclic water tank, and the cyclic water tank bottom connects water pump; The delivery port of water pump feeds in the said cleaning sink, and said each brush roll group is formed by a plurality of parallel brush roll side by side.
3. according to the described honey pomelo preserved fruit production line of claim 1, it is characterized in that: the said sweet shaddock spray machine of sterilizing automatically comprises frame and rack-mounted motor; On the said frame conveyer belt is installed; Said conveyer belt is connected transmission through gear, chain with motor, and the conveyer belt top is provided with shower, and water collecting groove is installed in the frame; Said water collecting groove one end is connected with the thimerosal collection box; Thimerosal collection box bottom connects water pump, and the delivery port of water pump is connected with said shower, and said conveyer belt is made up of a plurality of parallel chain bars that connect between two ring chains and two ring chains.
4. according to the described honey pomelo preserved fruit production line of claim 1, it is characterized in that: said honey pomelo splitting machine comprises support, and the top of said support is provided with outer hopper, is provided with cutting pipe in the said outer hopper, and said cutting pipe bottom connects blow tank; The tube wall of said cutting pipe is provided with insert groove; Four dish types cut blade radially, five equilibrium, etc. height be installed in the insert groove of said cutting pipe; Said four dish types are cut blade and are overlooked direction formation " ten " font; Said four dish types are cut blade and are connected drive motors respectively, and the outer rim that said dish type is cut blade is provided with sawtooth.
5. according to the described honey pomelo preserved fruit production line of claim 1, it is characterized in that: said honey pomelo pericarp dicer comprises frame, and conveyer belt is installed on the frame through drive roll and driven voller, and drive roll connects the conveyer belt driving mechanism; Said conveyer belt rear portion is provided with dicing knife, and said dicing knife connects reciprocating mechanism, and reciprocating mechanism drives dicing knife and pumps; Said dicing knife comprises the crosscut blade perpendicular to the conveyer belt direction of motion, and the bottom of crosscut blade is provided with a plurality of rip cutting blades that are parallel to the conveyer belt direction of motion; The rotatable pericarp slicking-in roller that is equipped with on the frame of said dicing knife front side; Said conveyer belt end is provided with hairbrush; The rotating shaft at said pericarp slicking-in roller two ends slides in the chute on the frame, and the pressure regulating mechanism that is arranged on the frame compresses rotating shaft; Said pressure regulating mechanism comprises the sleeve that is fixedly mounted on the frame, and spring housing is contained in the said sleeve, and an end of spring is against in the rotating shaft, and the other end and the regulating wheel of spring offset, and the regulating wheel spiral shell is contained on the sleeve; Said reciprocating mechanism adopts toggle, and the moving bar of its connecting rod and cutting knife is hinged, and the moving bar of cutting knife slides in the guide pin bushing that is fixedly mounted on the conveyer belt machine frame at two sides.
6. according to the described honey pomelo preserved fruit production line of claim 1, it is characterized in that: said sweet shaddock fruit fourth debitterize device comprises tank body, and around the tank body and bottom is surrounded by chuck; Be connected with steam input pipe on the chuck; Said tank body is connected with vavuum pump and mixing pump respectively, and said tank body upper and lower side has opening, and the upper opening place is connected with cover; The lower openings place is connected with valve; The outlet of said valve is connected with an end of blowpit, and the other end of said blowpit connects centrifuge, and said cover top connects a depression bar piece through handle.
7. according to the described honey pomelo preserved fruit production line of claim 1; It is characterized in that: said preserved fruit sugar soaking device comprises support and sugaring jar, and the outer bottom of said sugaring jar is provided with heating jacket, and sugaring jar and heating jacket are hinged through rotating shaft and support; The rotating shaft of one end connects first drive unit that drives the rotation of sugaring jar; The rotating shaft of the other end is a hollow shaft, and it is communicated with heating jacket and vapour source, and the heating jacket bottom is provided with the condensed water atmospheric valve; The top of said sugaring jar is provided with charging aperture, and charging aperture is provided with the capping of sealing sugaring jar, and capping is provided with atmospheric valve, and capping connects liquid glucose source and vacuum source respectively through pipeline, and capping connects the capping mechanism for opening/closing; Be provided with paddle in the said sugaring jar, the paddle axle passes said rotating shaft and connects second drive unit that drives the paddle rotation; Said first drive unit comprises the worm-and-wheel gear and first drive motors; Said second drive unit comprises the sprocket wheel link chain mechanism and second drive motors; Said capping mechanism for opening/closing comprises the lifting arm that is connected in the capping, and the two ends of lifting arm connect lift cylinder, and the lifting arm two ends are slidingly mounted in the gathering sill of support.
8. according to the described honey pomelo preserved fruit production line of claim 1, it is characterized in that: said preserved fruit blancher, comprise heating tank and blanching tank body, the blanching tank body is installed in the heating tank top; Said blanching tank body is the cylinder bodily form, and the top of blanching tank body is provided with charging aperture, and a side of blanching tank body is provided with discharging opening, and the bottom of blanching tank body is provided with overfall; Be provided with the rotary drum coaxial with the blanching tank body in the blanching tank body, rotary drum connects drive motors, five equilibrium on the circumference of rotary drum, radially is provided with a plurality of band flitch, and the top of said band flitch is near the inwall of said blanching tank body; Said band flitch is a mesh structure; One side of said heating tank connects steam pipe and hot-water line, and the bottom is provided with condensation-water drain and floss hole.
9. according to the described honey pomelo preserved fruit production line of claim 1; It is characterized in that: the feed liquid separator of said honey pomelo preserved fruit comprises a frame, is arranged with spring on the spike of said frame, is installed with electromagnetic shaker on the said frame; Length direction along frame in the said frame is provided with a conveyer belt; Said conveyer belt is supported by the gear at frame two ends, and wherein the gear of an end is connected with motor through gear-box, and said conveyer belt is made up of a plurality of parallel chain bars that connect between two ring chains, two ring chains and the screen cloth that is laid on the said parallel chain bar; There is baffle plate the both sides of said conveyer belt, and filtrate receiver is arranged at the conveyer belt bottom.
10. according to the described honey pomelo preserved fruit production line of claim 1, it is characterized in that: said preserved fruit automatic drier comprises frame, and the baking oven cover is installed on the frame, and the frame under the said baking oven cover is provided with the heating blower of heat air delivery in the baking oven cover; At least three folded layer by layer conveyer belts that are provided with are installed on the frame in the said baking oven cover; The transmission direction of the conveyer belt of adjacent two layers is opposite; The initiating terminal of following one deck conveyer belt exceeds the end of last layer conveyer belt, makes the material of last layer conveyer belt transmission fall into down the initiating terminal of one deck conveyer belt endways automatically; The baking oven cover at top layer conveyer belt initiating terminal place is provided with charging aperture, and the baking oven cover of bottom conveyer belt end is provided with discharging opening; The five folded layer by layer conveyer belts that are provided with are installed on the frame in the said baking oven; Said baking oven cover is provided with portable plate; Said portable plate is provided with observation window; Said conveyer belt is the screen mesh type conveyer belt.
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| CN2010101718162A CN101849599B (en) | 2010-05-14 | 2010-05-14 | Honey pomelo preserved fruit production line |
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| CN2010101718162A CN101849599B (en) | 2010-05-14 | 2010-05-14 | Honey pomelo preserved fruit production line |
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| CN101849599B true CN101849599B (en) | 2012-08-01 |
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| CN109874901B (en) * | 2019-03-14 | 2024-02-06 | 江阴市盛田机械制造有限公司 | Prune production system |
| CN112616981B (en) * | 2020-12-23 | 2023-07-21 | 山东航冠食品有限公司 | Automatic caramel treats production device for food production |
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| CN101380051A (en) * | 2007-09-07 | 2009-03-11 | 宋大伟 | Sugarcoated haw production chain |
| CN101396165A (en) * | 2007-09-29 | 2009-04-01 | 新疆农业科学院农业机械化研究所 | Production technique of removing kernel from the apricot and mechanical production chain |
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| CN101380051A (en) * | 2007-09-07 | 2009-03-11 | 宋大伟 | Sugarcoated haw production chain |
| CN101396165A (en) * | 2007-09-29 | 2009-04-01 | 新疆农业科学院农业机械化研究所 | Production technique of removing kernel from the apricot and mechanical production chain |
| CN201667954U (en) * | 2010-05-14 | 2010-12-15 | 福建南海食品有限公司 | Honey-pomelo preserved fruit production line |
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