CN101243902A - 将用于容纳罩杯支撑元件的衬套无缝痕贴合到胸罩的设备 - Google Patents

将用于容纳罩杯支撑元件的衬套无缝痕贴合到胸罩的设备 Download PDF

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CN101243902A
CN101243902A CNA2007101274935A CN200710127493A CN101243902A CN 101243902 A CN101243902 A CN 101243902A CN A2007101274935 A CNA2007101274935 A CN A2007101274935A CN 200710127493 A CN200710127493 A CN 200710127493A CN 101243902 A CN101243902 A CN 101243902A
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equipment
lining
cup
brassiere
cohesive material
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乔瓦尼·卡尔大比亚
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Macpi SpA
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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41C—CORSETS; BRASSIERES
    • A41C5/00—Machines, appliances, or methods for manufacturing corsets or brassieres
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41C—CORSETS; BRASSIERES
    • A41C3/00—Brassieres
    • A41C3/12—Component parts
    • A41C3/122—Stay means
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H43/00—Other methods, machines or appliances
    • A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
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    • B29C65/5021—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like being multi-layered
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    • B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/745—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
    • B29C65/7459—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool for continuously and longitudinally welding and severing webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
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    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
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Abstract

一种将用于容纳支撑金属元件的衬套贴合到胸罩的罩杯或者整个胸罩的设备，包括至少两绕线筒，其中一个支撑弹性元件或衬套，和另一个支撑具有保护作用的硅树脂处理的纸的粘合剂，第一热贴合装置，将衬套结合到粘性材料，和可编程张力调整器，对所述粘合剂处理的衬套施加一个可调节的牵引力。

Description

将用于容纳罩杯支撑元件的衬套无缝痕贴合到胸罩的设备
技术领域
本发明涉及一种将其内用于设置支撑金属元件的衬套贴到胸罩的罩杯或者整个胸罩的设备，该衬套与一种粘性材料配合，不需要进行缝合操作。
背景技术
目标设备选择性地提供了一种不需要进行缝纫或者缝合操作，通过使用一种覆有织物的元件和两侧的粘性带制造的衬套。
包括位于每个罩杯的边缘或边沿以完全支撑和塑造杯形的刚性支撑金属元件的胸罩是已知的。
提供支撑金属元件基座(seat)或凹座(recess)的罩杯边缘部分通常是缝合的，这种缝骨，与金属支撑元件的厚度一起，对使用者是具有刺激性的，而且带给整个胸罩缺乏美感的外表。
发明内容
因此，本发明的目的是提供一种将一支撑金属元件贴合到胸罩的罩杯或者整个胸罩的设备，以克服上述缺点，改进现有技术。
在上述目的的范围中，本发明的一个主要目标是提供这样一种设备，允许很容易的为支撑金属元件形成一凹座，厚度很小，在胸罩使用过程中不会导致刺激。
本发明的一更进一步的目标是提供这样一种设备，允许很容易的将用于容纳上述支撑金属元件的衬套贴合到胸罩，不需要进行缝纫或者缝合操作，只需要使用一种粘性材料。
本发明的另一目标是提供这样一种设备，其操作过程快、准确和安全。
根据本发明的一个方面，上述目的和目标，还有其它目标，将在下文中变得更加明显，由一种设备实现，该设备将用于容纳支撑金属元件的衬套贴合到胸罩的罩杯或者整个胸罩，不需要进行缝合操作，其特征在于，所述设备包括至少两绕线筒，第一绕线筒支撑弹性元件或衬套，和第二绕线筒支撑由硅树脂处理的(silicone processed)纸材料保护的粘性材料，第一热贴合装置，热贴合所述衬套或弹性元件和所述粘性材料，可编程张力调整器，对所述粘合剂处理的衬套或弹性元件施加一个可调节的张力，在将罩杯或整个胸罩贴合弹性元件后，提供一种对象支撑力，第二热贴合装置，用于贴合所述粘合剂处理的衬套或弹性元件到所述胸罩的一罩杯或所述整个胸罩，挤压导向装置，和输送挤压装置，用于输送罩杯或整个胸罩，同时当所述衬套热胶合时，允许所述罩杯自动翻转，和裁切装置，用于裁切所述罩杯或整个胸罩，和切割装置，用于切割所述粘合剂处理的衬套。
附图说明
在下文中，从作为一暗示的但不是限制的例子在附图中进行阐述的本发明的一优选的、可是不是唯一的实施例的详细揭露，本发明的更进一步的特征和优点将变得更加明显，其中：
图1是根据本发明的设备的透视示意图。
图2是根据本发明的设备的第一模块的可编程张力或牵引力调整器的侧视图。
图3是贴合设备的透视示意图。
图4是贴合设备的部分横切的前视图。
图5是贴合设备的部分横切的侧视图。
图6是以详细的方式表示前图的贴合设备的顶部热空气传递装置的放大的详细视图。
图7是贴合设备的热引导件的放大的透视图。
图8是裁切刀或切割刀的侧视图。
图9～图12表示通过使用根据本发明的设备贴合一弹性元件的几种可能的实施例。
具体实施方式
关于上述图中的数字标记，根据本发明的设备，一般用标记数字1表示，包括两个绕线筒，即第一绕线筒3支撑弹性元件6，和第二绕线筒4支撑由“渗硅的(siliconized)”或硅树脂处理的纸材料8保护的第一粘性材料7。
更特别的，所述弹性元件6可以是管状衬套构造或形状。
两个绕线筒3和4，分别支撑粘性材料7和衬套6，允许所述粘性材料7和衬套6被适当的输送，然后由第一贴合设备13的一对挤压辊11和12热贴合。
按照已陈述的，这样一种贴合是一种热贴合。
更特别的，粘性材料或粘性带7是这样输送以便与一具有可变温度的被加热的板14接触，根据所使用的粘性材料，所述温度较佳的从70℃到200℃变化。
所述挤压辊对11和12运行使得所述衬套6和贴合到所述衬套的粘性材料或粘性带7连接或绑定。
贴合所述材料或元件后，立即移走覆盖在粘性层上的具保护作用的渗硅的纸材料8。
然后，在用粘性层7部分或全部包被衬套6后，所述衬套6被输送至一摆动元件15，用于移除在前述的处理操作中由弹性元件导致的一种可能的压力。
然后，粘合剂处理的衬套进入可编程张力调整器16，给所述衬套或弹性元件施加一种可调节的张力或牵引力，以在将罩杯或整个胸罩贴合弹性元件后提供一种对象支撑力。
更特别的，为了将衬套6贴合到由标记数字27所表示的罩杯或整个胸罩，在这里使用了第二热贴合装置，一般用标记数字17表示。
具体的，所述热贴合装置17包括热引导件18，在那里设置有顶部热空气输送元件19。
所述顶部热空气输送元件19包括摆动块20，包括热空气输送管21，与顶部空气过热器22耦联。
所述摆动块20具有包括输送喷口23的底部末端部分，以输送单型或双型的朝前的热空气流24至所述衬套6/7上。
所述热引导件18包括一调节装置，用于使所述热引导件置于中心，所述调节装置包括一旋钮31，操作耦合到所述热引导件的螺纹元件。
这样，随着螺纹元件被手动转动，热引导件横向移动。
因此，罩杯或整个胸罩27是由底部空气过热器26提供的底部热空气输送元件25加热。
更特别的，粘合剂处理的衬套热贴合到罩杯或整个胸罩是在一耦联的底部面板或基板上进行，那里除了所述可调节的引导件18，还提供了挤压元件5和输送挤压装置30，用于输送所述罩杯或整个胸罩，同时在衬套热胶合操作过程中允许罩杯自动旋转。
在这种连接关系中，需要指出的是所述输送挤压装置30包括两个挤压辊28和29，其中一个包括一底部旋转反向刀32，而另一个包括一顶部摆动刀33。
所述两挤压辊被设计用于裁切或切割掉罩杯或整个胸罩的边缘部分。
更特别的，底部辊29在它的外部上支撑一旋转的切割反向刀32，与一顶部刀33配合，顶部刀33用一种往复运动驱动，实现多余布料的切割。
两辊或轮28和29，形成压光处理辊，包括一弹性覆盖层。
根据本发明的设备进一步包括一切割装置34，用于切开衬套和粘性材料或粘性带。
在这种连接关系中，需要指出的是定位挤压元件5，设置在机器的工作基板或工作台上，包括一可移动的杆9，能被降低，由一展开的弹簧驱动向下。
更具体的，所述定位挤压元件包括一圆盘状构件10，具有一向下的凸面，可被旋转驱动以便使得罩杯实现相应的旋转运动。
图9表示通过粘性材料或粘性带7，贴合弹性衬套6至罩杯27的一示范实施例。
当贴合后，弹性衬套6允许支撑金属元件37设置于其中。
通过改变引导装置，可以实现如图11所示的贴合操作。
如果上述弹性衬套是由比如如图10所示的一种覆有织物的元件和两种粘性材料带制造，那么发明的设备能够和两个绕线筒一起使用，这两个绕线筒设计成用于分别输送一覆有织物的元件和一贴合了合适的隔开的粘性珠或粘性带的渗硅的纸材料带。
然后，通过改变引导装置和加热装置的位置，可以实现如图12所示的贴合操作。
已发现本发明完全实现了预期的目的和目标。
在实施本发明时，所用的材料及其大小和形状根据需要可以任意选择。

Claims (31)

1. 一种无需进行缝合操作而将用于容纳支撑金属元件的衬套贴合到胸罩的罩杯或者整个胸罩的设备，其特征在于，所述设备包括至少两绕线筒，第一绕线筒支撑弹性元件或衬套，和第二绕线筒支撑由硅树脂处理的纸材料保护的粘性材料，第一热贴合装置，热贴合所述衬套或弹性元件至所述粘性材料，可编程张力调整器，对所述粘合剂处理的衬套或弹性元件施加一个可调节的张力，在将罩杯或整个胸罩贴合弹性元件后，用于提供一种对象支撑力。
2. 如权利要求1所述的设备，其特征在于，所述设备包括第二热贴合装置，用于贴合所述粘合剂处理的衬套或弹性元件到所述胸罩的罩杯或所述整个胸罩，挤压导向装置，和输送挤压装置，用于输送罩杯或整个胸罩，同时当所述衬套热胶合时，允许所述罩杯自动翻转。
3. 如权利要求1所述的设备，其特征在于，所述设备还包括裁切装置，用于裁切所述罩杯或整个胸罩，和切割装置，用于切割所述粘合剂处理的衬套。
4. 如权利要求1所述的设备，其特征在于，所述弹性元件是管状衬套元件。
5. 如权利要求1所述的设备，其特征在于，支撑所述粘性材料和所述衬套的所述两个绕线筒使得所述粘性材料和衬套被输送至所述第一贴合设备的一对挤压辊进行热贴合。
6. 如权利要求1所述的设备，其特征在于，所述粘性材料或粘性带是这样输送以便与一被加热的板接触，所述被加热的板根据所使用的粘性材料类型加热到一可变的温度，所述温度较佳的为70℃～200℃。
7. 如权利要求1所述的设备，其特征在于，采用所述挤压辊对去连接所述衬套和贴合到所述衬套的所述粘性材料。
8. 如权利要求7所述的设备，其特征在于，贴合所述衬套和粘性材料后，立即移走覆盖在所述粘性层上的具保护作用的渗硅的纸材料。
9. 如权利要求1所述的设备，其特征在于，在用粘性层部分或全部覆盖所述衬套后，所述衬套被输送至一摆动元件，用于释放由所述弹性元件导致的一种可能的压力。
10. 如权利要求1所述的设备，其特征在于，所述粘合剂处理的衬套进入所述可编程张力调整器，给所述粘合剂处理的衬套施加一种可调节的张力或牵引力，提供给所述罩杯或整个胸罩一种所需的支撑力。
11. 如权利要求10所述的设备，其特征在于，通过包括热引导件的第二热贴合装置，所述衬套被贴合到所述罩杯或整个胸罩。
12. 如权利要求11所述的设备，其特征在于，所述热引导件包括顶部热空气输送元件。
13. 如权利要求12所述的设备，其特征在于，所述顶端热空气输送元件包括摆动块，包括与顶部空气过热器耦联的热空气输送管，所述摆动块具有包括输送喷口的底部末端部分，用于输送单型或双型的朝前的热空气流至所述衬套上。
14. 如权利要求11所述的设备，其特征在于，所述热引导件包括热引导件置中调节装置，包括置中旋钮，所述置中旋钮驱动耦合到所述热空气引导件的螺纹元件。
15. 如权利要求1所述的设备，其特征在于，所述罩杯或整个胸罩是由底部空气过热器提供的底部热空气输送元件加热。
16. 如权利要求1所述的设备，其特征在于，在一耦联台上，所述粘合剂处理的衬套被贴合到所述罩杯或所述胸罩，所述耦联台上除了所述可调节的相邻的引导件，还设置了挤压元件，所述输送挤压装置，用于输送所述罩杯或整个胸罩，在衬套热胶合时使罩杯自动旋转。
17. 如权利要求16所述的设备，其特征在于，所述输送挤压装置包括一对挤压辊，其中一个所述挤压辊包括一底部旋转反向刀，另一个所述挤压辊包括一顶部摇摆刀，所述两辊裁切所述罩杯或所述整个胸罩的边缘部分。
18. 如权利要求17所述的设备，其特征在于，所述底部辊具有一外部，其上设置有一旋转的切割反向刀，与一顶部刀配合，所述顶部刀用一种往复运动驱动，用于切割多余的布料。
19. 如权利要求17所述的设备，其特征在于，所述两辊是包括一弹性覆盖层的压光处理辊。
20. 如权利要求1所述的设备，其特征在于，所述设备进一步包括切割装置，用于切开所述衬套和粘性材料。
21. 如权利要求15所述的设备，其特征在于，设置在所述设备的所述工作台上的所述挤压元件包括一可下降的杆，所述杆由一展开的弹簧促使向下。
22. 如权利要求21所述的设备，其特征在于，所述定位挤压元件包括具有向下凸面的圆盘元件，可被旋转驱动以便使所述罩杯实现相应的旋转运动。
23. 如权利要求1所述的设备，其特征在于，所述衬套用一种覆有织物的元件和两种粘性材料带制造，所述设备包括两绕线筒用于分别输送一种覆有织物的元件和两渗硅的纸材料带，其上贴合了两隔开的粘性带。
24. 如权利要求1所述的设备，其特征在于，所述设备包括用于改变所述引导装置和加热位置，去调整所述衬套对于所述罩杯或整个胸罩的边缘部分的位置。
25. 一种无需进行缝合操作而将用于容纳支撑金属元件的衬套贴合到胸罩的罩杯或者整个胸罩的方法，其特征在于，所述方法包括以下步骤：
贴合第一粘性层至弹性衬套或元件上；
从所述第一粘性层上移除渗硅的纸材料包被层；
通过热空气底部加热，朝向预加热，辊挤压和多余材料切割，将粘性剂处理的衬套贴合到罩杯或整个胸罩；
将支撑金属元件插进贴合到所述罩杯或所述整个胸罩的所述衬套内。
26. 一罩杯或一整个胸罩，其特征在于，所述罩杯或整个胸罩包括罩杯边缘，所述罩杯边缘包括通过粘性材料贴合到所述罩杯边缘的支撑金属元件，没有缝痕，所述衬套在其内容纳支撑金属元件。
27. 如权利要求26所述的罩杯或整个胸罩，其特征在于，所述衬套包括通过粘性材料贴合到罩杯边缘部分的管状元件。
28. 如权利要求26所述的罩杯或整个胸罩，其特征在于，所述衬套包括通过两隔开的粘性材料带从而贴合到所述边缘的覆有织物的元件。
29. 根据上述一项或多项权利要求所述的设备，其特征在于，所述设备包括一个或多个揭露的和/或阐明的特征。
30. 根据上述一项或多项权利要求所述的方法，其特征在于，所述方法包括一个或多个揭露的和/或阐明的特征。
31. 根据上述一项或多项权利要求所述的罩杯或整个胸罩，其特征在于，所述罩杯或整个胸罩包括一个或多个揭露的和/或阐明的特征。
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