CN101230240B - 通过可辐射固化的粘结剂来连接不透明部件的系统和方法 - Google Patents

通过可辐射固化的粘结剂来连接不透明部件的系统和方法 Download PDF

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CN101230240B
CN101230240B CN200810003780XA CN200810003780A CN101230240B CN 101230240 B CN101230240 B CN 101230240B CN 200810003780X A CN200810003780X A CN 200810003780XA CN 200810003780 A CN200810003780 A CN 200810003780A CN 101230240 B CN101230240 B CN 101230240B
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transparent
parts
spare
partially transparent
radiation
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CN101230240A (zh
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B·桑德迈耶
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Erowa AG
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Erowa AG
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/1429—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface
    • B29C65/1435—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. transmission welding
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Abstract

本发明提出一种用以通过可电磁辐射固化的粘结剂连接部分透明件(1，2)的系统和方法。该系统包括至少一个至少部分透明件(3)，该透明件用来插在待连接在一起的部件(1，2)之间，使得射入该透明件(3)中的电磁辐射引发涂在透明件(3)和/或不透明部件(1，2)上的粘结剂膜固化。

Description

通过可辐射固化的粘结剂来连接不透明部件的系统和方法
技术领域
本发明涉及一种通过可电磁辐射固化的粘结剂连接不透明部件的系统，其内容可从权利要求1的前序部分中获知，本发明还涉及一种通过可电磁辐射固化的粘结剂来连接不透明部件的方法，其内容可从权利要求16的前序部分中获知。
背景技术
当通过可电磁辐射固化的粘结剂的表面涂层来连接部件时，两个部件中的至少一个部件对于引发粘结剂固化的辐射必须是透明的，使得粘结剂可以由该辐射激活并被固化。
可以从德国专利DE 10 2005076A1中获知一种用来生产金属框架的玻璃面板组件的方法，在该方法中，用紫外线(UV)可固化的粘结剂把玻璃面板粘接在框架件上。在玻璃面板与框架件之间设有倾斜的缝隙，该缝隙利用毛细管作用由粘结剂充满。当该缝隙被充满后，便通过紫外线照射使粘结剂固化。
本发明的目的在于提出一种用来通过可电磁辐射固化的粘结剂连接不透明部件的系统和方法，用来通过辐射达到粘结剂的快速固化，即使当该粘结剂是涂在不透明部件之间的涂敷表面也行。
发明内容
对于上述目的，根据分别在权利要求1和权利要求16中所阐述的内容而构成的本发明的系统和方法是可以达到的。
本发明的要点是，至少部分透明件插在待连接在一起的不透明部件之间，通过它引发粘结剂固化的辐射可以传输到涂敷在不透明部件之间的粘结剂表面涂层上，因此，当需要时，快速固化是可能的。在这种结构中，该至少部分透明件可以构形成一个连接件，既把它作为一种连接器插在待连接的部件之间，又在其两侧与各个部件相粘接。在这种情况下，这样的部件必须能承受传递到其他部件上的力。另一种可供选择的结构是，该至少部分透明件可以只是简单地构形成一种辐射分配器，它把引发粘结剂固化的辐射对准需要的位置。这种系统特别适合用于连接不透明部件，在这些部件被精确地定位以后，通过所述粘结剂可以地将它们快速和耐久地相连接。
附图说明
现在参照附图对本发明实施例进行详细的描述，附图中：
图1是形成用来连接两个不透明部件的系统的组件分解图；
图2是该系统的组件的放大图；以及
图3是通过该系统的两个组件的纵向剖面图。
具体实施方式
现在参看图1，图中示出了将两个不透明部件连接在一起的系统的一些组件。在该实施例中，待连接在一起的部件包括金属制成的托盘1和冲头2，因此它们对于可见光或紫外光是不透明的。该系统的主要组件是圆盘形式的透明部件3。这个部件3包括两个平行板(planoparallel)表面，并且作为连接件插在待连接在一起的两个部件之间。该系统的另外的组件是用来使冲头2相对于托盘1对中的对中件4，以及辐射源7，该辐射源可以发射适合用来光引发固化的粘结剂的波长范围内的光，如紫外光。在该实例中，通过两个发光二极管(LEDs)简单地图示的辐射源7用来引发粘结剂的涂膜的固化，从而将部件粘接在所希望的位置。辐射源7最好这样构形成，使得所发射的电磁辐射定向分布到部件3的不同的位置。例如，辐射源7可以包括多个发光二极管，这些发光二极管最好沿圆周配置，以便将辐射最均匀地发射到部件3上。所使用的粘结剂最好是光引发固化的丙烯酸盐粘合剂，该粘合剂用紫外线或可见光辐射只需几秒钟便能达到其最终的强度。
上部和下部卡盘5，6也是可见的。上部卡盘5用来放置精确定位的对中件4，该对中件构形成为一个砧座，而下部卡盘6则用来放置精确定位的托盘1。最好卡盘5，6都固定在一个框架上，或者例如固定在压力机内，使得至少一个卡盘5相对于另一个卡盘6可轴向移动。在该实施例中，上部卡盘5配置成可以相对于下部卡盘6可轴向移动，但是用于此目的的装置在图中没有示出。图中示意地示出的全部就是用于支承两个卡盘5，6的框架8。
现在参看图2，图中示出了尺寸放大的托盘1，冲头2和透明部件3，图中示出了透明部件3是如何配置用来容纳施加到托盘1上的凸出部10的多个通孔9的。凸出部10的特征在于平坦的顶面同时构成用于安装冲头2的表面。但是在任何情况下，该凸出部10都构形成比透明部件3稍高一些，以便当把透明部件3粘接到托盘1上时，它们可以从透明部件3中突出。为了将冲头2固定在托盘1上，在托盘1与透明部件3之间以及在冲头2与透明部件3之间都涂有粘结剂膜，下面将对这些做详细的叙述。这个粘结剂膜的最后厚度由凸出部10的高度与透明部件3的高度或厚度之间的差值来确定。为了获得粘结剂膜的最佳厚度，凸出部10在所有情况下都比透明部件3高出大约粘结剂膜的厚度的两倍。最好凸出部10比透明部件3约高出0.1到0.5毫米，使得在所有情况下，在托盘1与透明部件3的平的底面之间，以及在冲头2与透明部件3的平的顶面之间，都可以涂上或保持其厚度范围在0.05到0.25毫米之间的粘结剂膜。
显然，每个凸出部10的底部都以倾斜面11为特征。在本实施例情况下，这些倾斜面11用来将一部分从侧向引入到透明部件3中的光向上折射，使得必要时涂覆在透明部件3的顶面与冲头2的底面之间的粘结剂膜可以很快固化。除了这些表面11以外，或者作为其替代，透明部件3本身可以构形成，使得从侧向射入其中的至少部分紫外光折射或散射。这可以通过适当地选择材料或者通过在材料中加入可以使光线折射或散射的夹杂物来实现。符合这种目的的材料例如聚碳酸酯(PC)，特别是(泡沫塑料)聚碳酸酯makrolon
Figure 200810003780X_0
或甲基丙烯酸甲酯(PMMA)。
为了把冲头2固定在托盘1上，最好首先将透明部件3与托盘1相连接。为此，先将粘结剂膜施加到托盘1上，该粘结剂最好只涂在托盘1的平表面11和/或透明部件3的底面上，但不要涂在凸出部10上。然后将透明部件3放在托盘1上，使得凸出部10延伸到透明部件3的通孔9内，在此以后，通过使粘结剂膜经过透明部件3暴露于引发固化的光线下而使粘结剂固化。如果还有冲头2放在托盘1上，光线也可以射入透明部件3的上下表面位置(或面宽顶部向下)。
将透明部件3定位在托盘1上可以在任何地方完成，但在任何情况下托盘1都不需要夹紧在卡盘内。在将冲头2定位在透明部件3上之前，应首先将托盘1在卡盘6(图1)上定位，然后将粘结剂涂在透明部件3的平的顶面和/或冲头2的底面上，且将冲头2放在透明部件3上。由于凸出部10略微突伸到透明部件3的顶面以外，因而冲头2的底面只支撑在凸出部10上而不是支撑在透明部件3上，因此冲头2就可以相对于托盘1沿Z方向，也就是沿纵向中心线L的方向，精确地定位。
在粘接剂固化以前，还应将冲头2沿X和Y方向相对于托盘1精确对中地定位。为此，使对中件4向下移动，从而使冲头2的圆柱形的前部2a进入砧座的中心孔4a(图1)中，从而将冲头2沿X和Y方向定位。然后，通过将引发固化的辐射从侧向射入透明部件3中而使粘结剂固化。
现在参看图3，图中示出了通过托盘1和粘结于其上的透明部件3的纵向剖面。从该图可以特别明显的看出，凹槽形的凹口13是怎样在托盘1的凸出部10与透明部件3内的通孔9之间形成的。每个凹口都围绕着相对应的通孔9，以用来容纳过量的粘结剂。必要时，这样的凹口13也可以配置在透明部件3的底面上。
以这样的方法提供透明部件3具有的优点是，不透明部件现在可以通过涂有被可辐射固化的粘结剂的表面而相互连接，该辐射在射入透明部件中时需要沿涂粘结剂的方向至少部分地被折射或散射。
但是，在任何情况下，用来实现或引发粘结剂固化的辐射都可以通过透明部件被引导到用其他方法光所不可能达到的位置。
在上面描述的分段式进行的方法中，首先把透明部件3粘接在托盘1上，然后把冲头2粘接在透明部件3上，作为上述方法的替代，也可以将托盘1和冲头2同时粘接在透明部件3上。为此，所列举的三个部件——托盘1，透明部件3和冲头2——都需要用相对应的粘结剂膜连接在一起，并且冲头2要相对于托盘1对正，此后，两个粘结剂膜，即托盘1与透明部件3之间的膜以及透明部件3与冲头2之间的膜，通过射入透明部件3中的引发固化的光被同时固化。在这种情况下，所有这一切都需要保证从侧向射入透明部件3中的光都向两侧，即沿托盘1的方向以及沿冲头2的方向折射或散射。
谈及所述透明件，应该理解，每个部件对于能引发粘结剂固化的光的都至少是部分地透明，使得射入该透明部件中的辐射可以通过这个部件再传送到相对应的粘结剂膜上，而不透明部件在这种情况下应理解成对于引发粘结剂固化的辐射不是那么透明，即该光线可以引入到面状的粘结剂涂膜中，但在任何情况下都不能只作为完全不能透光的部件理解。
存在有几种可能的方法用来使从侧向射入透明部件3中的辐射沿涂粘结剂的方向折射。为达到此目的的一种方法是适当地选择透明部件的材料。另一种方法是在两个待连接在一起的部件中的至少一个部件上提供如上所述的折射面。
与将冲头2机械地固定在托盘1上的常规的系统不同，本发明所述系统的显著优点在于，将冲头2定位在托盘1上现在非常快而且非常准确。与机械定位相反，粘接使得几乎不用力就将冲头2固定成为可能，因此现在可以将冲头2快速地固定到托盘1上并且具有很高的绝对准确度。用这种方法将冲头2定位在托盘上，现在可以使下述情况成为可能，即在必要的场合可以简单而快速地将它更换，并且精确定位地放置在压力机中。

Claims (21)

1.一种用来通过可电磁辐射固化的粘结剂连接不透明部件(1，2)的系统，其特征在于，所述系统包括至少一个至少部分透明件(3)，所述至少部分透明件用来插在待连接在一起的所述不透明部件(1，2)之间，使得射入所述至少部分透明件(3)中的电磁辐射引发涂在所述至少部分透明件(3)和/或所述不透明部件(1，2)上的粘结剂膜固化。
2.根据权利要求1所述的系统，其特征在于，所述至少部分透明件(3)是盘形的，所述粘结剂涂在它的表面上。
3.根据权利要求2所述的系统，其特征在于，所述至少部分透明件(3)包括两个平行板表面，每个所述表面分别粘接在所述不透明部件(1，2)上。
4.根据权利要求2或3所述的系统，其特征在于，所述至少部分透明件(3)由一种材料制成，所述材料使从侧向引入所述至少部分透明件中的至少一部分辐射向涂在所述至少部分透明件(3)和/或所述不透明部件(1，2)上的粘结剂膜的方向折射或散射。
5.根据权利要求1-3中任一项所述的系统，其特征在于，所述至少部分透明件(3)是由玻璃或塑料制成的。
6.根据权利要求1-3中任一项所述的系统，其特征在于，所述至少部分透明件(3)上设有凹口或通孔(9)。
7.根据权利要求1-3中任一项所述的系统，其特征在于，待连接在一起的所述不透明部件中的至少一个部件(1)包括有凸出部(10)，以及所述至少部分透明件(3)设有通孔(9)，所述通孔(9)配置成与所述凸出部(10)相对应，所述凸出部(10)沿所述不透明部件(1，2)的连接方向伸入所述通孔中。
8.根据权利要求7所述的系统，其特征在于，所述凸出部(10)配置在待连接的所述两不透明部件中的至少一个部件(1)上，所述凸出部(10)的高度高于所述至少部分透明件(3)，并且作为另一个所述不透明部件(2)的固定件或挡块。
9.根据权利要求7所述的系统，其特征在于，所述凸出部(10)包括这样构形成的表面(11)，使得它们可将射入所述至少部分透明件(3)中的至少部分辐射沿着涂在所述透明件和/或所述不透明部件 (1，2)上的粘性剂表面膜的方向折射或散射。
10.根据权利要求7所述的系统，其特征在于，所述至少部分透明件(3)和/或所述不透明部件(1，2)上设有用来容纳过量的粘结剂的凹口(13)。
11.根据权利要求1-3中任一项所述的系统，其特征在于，所述系统包括至少一个辐射源(7)，通过所述辐射源，引发粘结剂固化的辐射可以射入所述至少部分透明件(3)中。
12.根据权利要求11所述的系统，其特征在于，所述辐射源(7)包括多个发光二极管。
13.根据权利要求1-3中任一项所述的系统，其特征在于，所述系统包括用来使一个所述不透明部件(2)相对于另一个所述不透明部件(1)对准的装置(4，4a)。
14.根据权利要求1-3中任一项所述的系统，其特征在于，所述不透明部件中的一个部件是由卡盘(6)所限定的托盘(1)。
15.根据权利要求1-3中任一项所述的系统，其特征在于，所述不透明部件中的一个部件是工具(2)或工件。
16.一种用来通过可电磁辐射固化的粘结剂连接不透明部件(1，2)的方法，其特征在于，至少部分透明件(3)被插在待连接在一起的两个不透明部件(1，2)之间，以及通过将引发固化的辐射射入所述至少部分透明件(3)中来引发涂在待连接的所述不透明部件(1，2)上的粘结剂膜的固化。
17.根据权利要求16所述的方法，其特征在于，首先将粘结剂膜涂在所述至少部分透明件(3)和/或待连接的所述不透明部件(1，2)上，然后将引发固化的辐射通过所述至少部分透明件(3)导入所述粘结剂膜中使所述粘结剂膜固化。
18.根据权利要求16或17所述的方法，其特征在于，首先将所述至少部分透明件(3)粘接到第一不透明部件(1)上，然后将粘结剂膜涂在第二不透明部件(2)和/或涂在所述至少部分透明件(3)上，并且通过将电磁辐射射入所述至少部分透明件(3)中来引发所述粘结剂膜的固化。
19.根据权利要求16-17中任一项所述的方法，其特征在于，在发射引发粘结剂固化的辐射之前，先将待连接在一起的所述不透明部 件(1，2)精确对中地定位。
20.根据权利要求16-17中任一项所述的方法，其特征在于，所述至少部分透明件(3)通过第一粘结剂膜与所述第一不透明部件(1)相连接，以及通过第二粘结剂膜与所述第二不透明部件(2)相连接，在两个待连接在一起的所述不透明部件精确对中地定位之前，所述两个粘结剂膜中的至少一个粘结剂膜不被通过所述至少部分透明件(3)的辐射照射。
21.一种根据权利要求1-15中任一项所述的系统的用途，用于把工具(2)或工件精确定位地配置在由卡盘限定的托盘(1)上。 
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IL188311A (en) 2011-05-31
AU2007254691A1 (en) 2008-08-07
US20080173394A1 (en) 2008-07-24
TW200918627A (en) 2009-05-01
RU2008102229A (ru) 2009-07-27
CA2618327A1 (en) 2008-07-22
EP1947156A1 (de) 2008-07-23
KR101290495B1 (ko) 2013-07-26
DE502008000229D1 (de) 2010-01-21
RU2377268C2 (ru) 2009-12-27
KR20080069134A (ko) 2008-07-25
ATE451434T1 (de) 2009-12-15
PL1947156T3 (pl) 2010-05-31
JP2008173633A (ja) 2008-07-31
SG144811A1 (en) 2008-08-28
HK1120068A1 (en) 2009-03-20
JP5214983B2 (ja) 2013-06-19
CN101230240A (zh) 2008-07-30
TWI432545B (zh) 2014-04-01
EP1947156B1 (de) 2009-12-09
CA2618327C (en) 2012-11-20
US8062462B2 (en) 2011-11-22

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