CN101160270B - 制造半导体瓷组合物的方法 - Google Patents

制造半导体瓷组合物的方法 Download PDF

Info

Publication number
CN101160270B
CN101160270B CN2006800110486A CN200680011048A CN101160270B CN 101160270 B CN101160270 B CN 101160270B CN 2006800110486 A CN2006800110486 A CN 2006800110486A CN 200680011048 A CN200680011048 A CN 200680011048A CN 101160270 B CN101160270 B CN 101160270B
Authority
CN
China
Prior art keywords
semiconductor porcelain
porcelain composition
9ppm
composition
sintering
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2006800110486A
Other languages
English (en)
Other versions
CN101160270A (zh
Inventor
岛田武司
寺尾公一
田路和也
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Proterial Ltd
Original Assignee
Hitachi Metals Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Metals Ltd filed Critical Hitachi Metals Ltd
Publication of CN101160270A publication Critical patent/CN101160270A/zh
Application granted granted Critical
Publication of CN101160270B publication Critical patent/CN101160270B/zh
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/465Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
    • C04B35/468Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on barium titanates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
    • H01G4/1209Ceramic dielectrics characterised by the ceramic dielectric material
    • H01G4/1218Ceramic dielectrics characterised by the ceramic dielectric material based on titanium oxides or titanates
    • H01G4/1227Ceramic dielectrics characterised by the ceramic dielectric material based on titanium oxides or titanates based on alkaline earth titanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/465Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
    • C04B35/468Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on barium titanates
    • C04B35/4682Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on barium titanates based on BaTiO3 perovskite phase
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62695Granulation or pelletising
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/02Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient
    • H01C7/022Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient mainly consisting of non-metallic substances
    • H01C7/023Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient mainly consisting of non-metallic substances containing oxides or oxidic compounds, e.g. ferrites
    • H01C7/025Perovskites, e.g. titanates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N15/00Thermoelectric devices without a junction of dissimilar materials; Thermomagnetic devices, e.g. using the Nernst-Ettingshausen effect
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3201Alkali metal oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3225Yttrium oxide or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3227Lanthanum oxide or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232Titanium oxides or titanates, e.g. rutile or anatase
    • C04B2235/3234Titanates, not containing zirconia
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3298Bismuth oxides, bismuthates or oxide forming salts thereof, e.g. zinc bismuthate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5445Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/658Atmosphere during thermal treatment
    • C04B2235/6583Oxygen containing atmosphere, e.g. with changing oxygen pressures
    • C04B2235/6584Oxygen containing atmosphere, e.g. with changing oxygen pressures at an oxygen percentage below that of air
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Thermistors And Varistors (AREA)

Abstract

课题:本发明的目的是提供一种制造方法,该方法可提供半导体瓷组合物,其可在不使用Pb的情况下在正方向上改变居里温度,并具有显著降低的室温下电阻系数,本发明还提供了一种制造半导体瓷组合物的方法,其即使在具有相对大和厚的形状的材料中仍可提供直到材料内部的均匀性质。解决手段:一种制造由具有组成式[(Bi0.5Na0.5)x(Ba1-yRy)1-x]TiO3的半导体瓷组合物的方法,其中R是La、Dy、Eu、Gd、Y中的至少一种,并且x和y各自满足0<x≤0.14和0.002≤y≤0.02,该方法包括在氧气浓度等于或小于1%的惰性气氛中进行烧结。

Description

制造半导体瓷组合物的方法
技术领域
本发明涉及用于PTC热敏电阻、PTC加热器、PTC开关、温度检测器等的半导体瓷组合物的制造方法,所述半导体瓷组合物具有正的电阻温度,具有显著降低的室温电阻系数,并能够提供直到材料内部的均匀性质。 
背景技术
通常地,作为显示出正PCTR的材料,已经有人提出了通过向BaTiO3中加入多种半导体形成成分而构成组合物。这些组合物具有约120℃的居里温度,并因此需要根据应用改变该居里温度。 
例如,尽管已经有人提出通过向BaTiO3中加入SrTiO3改变居里温度,但在这种情况下,所述居里温度仅在负方向上改变并且不在正方向上改变。目前,已知仅有PbTiO3作为用于在正方向上改变居里温度的添加剂成分。然而PbTiO3包括引起环境污染的成分,并且因此近年来,希望得到其中不采用PbTiO3的材料。 
在BaTiO3半导体瓷中,为了防止由Pb的替代导致的电阻温度系数降低,以及降低电压依赖性和提高生产率和可靠性的目的,已经有人提出如下制造BaTiO3半导体瓷的方法,其中将通过向如下组合物中加入一种或多种Nb、Ta和稀土元素中的任一种而获得的组合物在氮气中烧结,和之后在氧化气氛中进行热处理,所述组合物中其中BaTiO3 的一部分Ba被Ba-Na替代的Ba1-2x(BiNa)xTiO3中的x被控制在0<x≤0.15的范围内(参见专利文献1)。 
专利文献1:JP-A-56-169301 
在其中所述组合物的化合价控制在其中一部分Ba被Bi-Na替代的体系中进行的情况下,当将三价正离子作为半导体形成成分加入时,由于存在一价Na离子而降低了半导体形成的效果,并且增加了室温下电阻系数。尽管在专利文献1中,作为实施方式,已经公开了通过向作为半导成分的Ba1-2x(BiNa)xTiO3(0<x≤0.15)中加入0.1mo1%的Nd2O3构成的组合物,Nd2O3的添加剂的量不能实现充分用于PTC应用的半导体形成。 
在上述材料中,其电阻值被认为是由晶界的Schottky势垒导致的。作为控制所述Schottky势垒的手段,已经有人提出了晶界的氧化/还原处理,并且有报道称可通过通常经历过在氧气中的氧化处理的材料而获得高的PTC性质(参见非专利文献1)。另外,还有人报道了在所述热处理中的处理速度也影响性质(参见非专利文献2),这样造成的问题是所述材料的热处理变得非常复杂。 
非专利文献1:Titabari kenkyukai Shiryo XVII-95-659(1968) 
非专利文献2:J.Am.Ceram.Soc.48,81(1965) 
另外,根据所述热处理,造成的问题是,尽管当所述材料的形状相对小时,通过所述热处理的作用可均匀作用于所述材料的内部,但在例如PTC加热器的应用中应用相对大的形状(厚的形状)的情况下,难以提供直到所述材料内部的均匀的PTC性质。 
发明内容
本发明的目的是解决上述传统问题并提供一种制造方法,该方法提供一种半导体瓷组合物,其可在不使用Pb的情况下在正方向上改变居里温度,并具有显著降低的室温下电阻系数。 
另外,本发明的另一个目的是提供制造半导体瓷组合物的方法,其即使在材料具有相对大和厚的形状的情况下无需进行复杂的热处理仍可提供直到材料内部的均匀性质。
本发明的发明人注意到当在BaTiO3半导体瓷组合物中用Bi-Na替代Ba时的化合价控制,并且由于深入研究了用于进行最优化化合价控制的添加剂成分的含量,本发明的发明人发现,用特定量的R元素替代Ba可获得最佳的化合价控制并且室温下电阻系数可被显著降低。 
另外,作为对制造所述半导体瓷组合物的方法的研究结果,本发明的发明人发现,通过在氧气浓度等于或小于1%的惰性气氛中进行所述组合物的烧结,可提供直到所述组合物内部的均匀的PTC性质,并且可提供具有优异性质的半导体瓷组合物,而无需进行对气氛、处理速度等的复杂控制。因此完成了本发明。 
根据本发明的制造半导体瓷组合物的方法是制造由组成式[(Bi0.5Na0.5)x(Ba1-yRy)1-x]TiO3表示的半导体瓷组合物的方法,其中R是La、Dy、Eu、Gd和Y中的至少一种元素,并且x和y各自满足0<x≤0.14和0.002≤y≤0.02,该方法包括在氧气浓度等于或小于1%的惰性气氛中进行烧结。 
本发明还提出了根据上述制造半导体瓷组合物的方法的组成,其中氧气浓度等于或小于10ppm,和如下组成,其中Si氧化物的含量为3.0mol%或更小,和Ca氧化物的含量为3.0mol%或更小。 
根据本发明,可以提供一种半导体瓷组合物,其可在不使用引起环境污染的Pb的情况下提高其居里温度,并具有显著降低的室温下电阻系数。 
根据本发明,还可赋予相对大和厚的形状的半导体瓷组合物直到所述材料内部的均匀性质。 
根据本发明,由于不必进行复杂的热处理,可以低成本提供具有优异性能的半导体瓷组合物。 
附图说明
图1是表示根据本发明的半导体瓷组合物的电阻系数的温度变化的图。 
具体实施方式
本发明的一个特征在于通过用Bi-Na替代一部分Ba,在正方向上改变居里温度,以及在于为了最佳控制受所述Bi-Na的替代干扰的化合价,将一部分Ba用特定量的R元素(La、Dy、Eu、Gd和Y中的至少一种元素)替代以得到[(Bi0.5Na0.5)x(Ba1-yRy)1-x]TiO3组合物。限制各组成的原因描述如下。 
在[(Bi0.5Na0.5)x(Ba1-yRy)1-x]TiO3组合物中,R是La、Dy、Eu、Gd和Y中的至少一种元素。在优选的实施方案中,R是La。在所述组成式中,x指Bi+Na的含量,并且其优选的范围是0<x≤0.14。当x是0时,所述居里温度不能移动到高温侧,而当其超过0.14时,室温下电阻系数变得接近于104Ωcm,并且其变得难于应用到PTC加热器等中,这不是优选的。 
另外,y表示R的含量范围,并优选0.002≤y≤0.02。当y小于0.02时,所述组合物的化合价控制变得不充分并且增大了室温下电阻系数。另外,当y超出0.02时,增大了室温下电阻系数,并且因此这不是优选的。y的优选范围是0.005≤y≤0.02,并且室温下电阻系数可被进一步降低。上述的范围0.002≤y≤0.02以mol%表达是0.2mol%至2.0mol%。 
在[(Bi0.5Na0.5)x(Ba1-yRy)1-x]TiO3组合物中,优选加入3.0mol%或更少的Si的氧化物,和加入4.0mol%的或更少的Ca的氧化物。所述Si的氧化物的加入抑制了晶粒的不正常生长并可容易地控制所述电阻系数,和Ca的氧化物的加入可提高低温下的烧结性能。在任何所述氧化物中,当以超过所述限定量的量加入时,所述组合物不显示出半导体形成,并且因此其不是优选的。 
本发明的另一个特征在于,在制造所述[(Bi0.5Na0.5)x(Ba1-yRy)1-x]TiO3组合物的方法中,在氧气浓度等于或小于1%的惰性气氛中进行烧结。进一步优选氧气浓度等于或小于10ppm。从而,常规在氧气气氛中进行的复杂的热处理不再是必须的,并且在可赋予具有相对大和厚的形状的材料中直到所述材料内部的均匀性质。 
当所述氧气浓度超出1%时,不能赋予直到所述材料内部的均匀性质,并且因此其不是优选的。作为惰性气体,可以使用氮气、氩气、氦气、二氧化碳气体等。在烧结过程中,优选使用具有气密性结构的烧结炉。 
将在下文中说明根据本发明的制造半导体瓷组合物的方法的例子。关于除烧结步骤以外的步骤,其不限于如下说明,而是可采用公知的方法。 
(1)分别制备:BaCO3和TiO2的粉末作为主要原料;La2O3、Dy2O3、Eu2O3、Gd2O3和Y2O3的至少一种作为半导体形成成分和化合价控制成分;SiO2和CaO作为烧结助剂;和(Na2CO3·Bi2O3·TiO2)作为居里温度的改变剂。 
(2)以湿法将各粉末混合并然后干燥。在这种情况下,取决于所述原料粉末的粒径,混合过程的同时可进行粉碎。作为在所述混合过程的媒介,优选纯水或乙醇。优选在混合或粉碎后的混合粉末的平均粒径为0.6μm至1.5μm。 
(3)将混合的粉末烧结。优选烧结温度是900℃至1100℃。优选烧结时间是2小时至6小时。优选烧结气氛是在大气中或在氧气中。 
(4)将烧结的产物在烧结后精细粉碎并然后干燥。优选以湿法进行精细粉碎。优选在所述粉碎过程中的媒介是纯水或乙醇。优选被粉碎的粉末在精细粉碎后的平均粒径为0.6μm至1.5μm。 
(5)将被粉碎的粉末在精细粉碎后通过希望的成形装置成形。在成形过程前,可任选将所述粉碎的粉末通过造粒设备造粒。优选成形的产物在成形后的密度是2至3g/cm3。 
(6)烧结成形的产物。关于烧结气氛,如上所述的那样,当所述惰性气体是例如氮气时,在氧气浓度为1%或更低,优选10ppm或更低的包含99%或更高氮气的气氛中进行烧结。优选烧结温度是1200℃至1400℃,并且优选烧结时间是2小时至4小时。当将所述粉末造粒时,优选在300℃至700℃下进行除去粘合剂的处理。 
通过包含上述烧结步骤作为必须的步骤,可提供具有[(Bi0.5Na0.5)x(Ba1-yRy)1-x]TiO3组成的半导体瓷组合物,并且显著降低室温下的电阻系数。 
实施例 
分别制备:BaCO3和TiO2的粉末作为主要原料;La2O3、Dy2O3、Eu2O3、Ga2O3和Y2O3作为半导体形成成分和化合价控制成分;SiO2 和CaO作为烧结助剂;和(Na2CO3·Bi2O3·TiO2)作为居里温度的改变剂。将各粉末如表1所示那样掺混以得到[(Bi0.5Na0.5)x(Ba1-yRy)1-x]TiO3 的组合物,将其与乙醇混合,并然后干燥以得到具有约9.0μm的平均粒径的混合粉末。 
将所述混合粉末在大气中在1000℃下烧结4小时,将形成的烧结过粉末通过湿法粉碎过程进行粉碎至平均粒径为0.9μm,并然后干燥形成的经粉碎的粉末。随后,将PVA加入到所述干燥的粉末中,并将形成的混合物混合,然后通过造粒设备进行造粒。将形成的粒化粉末通过单轴压制设备成形,以得到尺寸为28.5mm×28.5mm,厚度为0.7mm至18mm,和成形密度为2.5至3.5g/cm3的成形产物。 
将所述成形产物在300℃至700℃下进行粘合剂除去处理,之后在具有表1所示的氧气浓度的氮气气氛中,根据各个组成将所述成形产物在1280℃至1380℃下烧结4小时,得到尺寸为23.0mm×23.0mm,厚度为0.5mm至15mm,和烧结密度为5.5g/cm3的烧结产物。将形成的烧结产物加工成10mm×10mm×1mm的板状(前提为排除所述烧结产物的厚度等于或小于1mm的情况)以得到测试片。 
各测试片的电阻值的热变化通过电阻测量仪在室温至270℃的范围内进行测量。测量结果示于表1中。在表1中,第52号样品是利用Dy作为R的例子,第53号样品是利用Eu作为R的例子,第54号样品是利用Gd作为R的例子,第55号样品是利用Y作为R的例子。 
另外,在表1中,对比例在样品编号侧带有*号。图1是显示在各情况下电阻系数的热变化的图,所述情况为在[(Bi0.5Na0.5)x(Ba1-yRy)1-x]TiO3组合物中,y的值被设定在0.006,和x的值被设定在0.02(黑圈a),0.075(黑圈b),0.875(黑菱形c),0.1(黑正方形d),0.1375(黑三角形e),或0.2(白圈f)。 
如从表1和图1中可知,根据通过本发明的实施例提供的半导体瓷组合物,可在不使用Pb的情况下提高居里温度,并且可显著降低室温下电阻系数。 
另外,如从表1和图1中可知,在x满足0<x≤0.14和y满足0.002≤y≤0.02的范围内提供了优异的性能。 
另外,如从表1中可知,应理解的是,当在氧气浓度等于或小于1%的气氛中烧结时,获得了优异的性能,并且进一步地,甚至在厚度为15mm的相对大的材料中获得了优异的性能。这是因为可通过在氧气浓度等于或小于1%的惰性气氛中进行烧结而赋予直到所述材料内部的均匀性质。 
表1 
  No.   x   y SiO2 (mol%)   CaO   (mol%) ρ30(Ωcm)   Tc  (℃) 烧结体厚度(mm) 氧气浓度(ppm,%)
  1*   0   0     1     1.9   绝缘物   -     4.0   9ppm
  2*   0   0.005     1     1.9   10127   110     4.0   9ppm
  3   0.02   0.002     1     1.9   320   132     4.0   9ppm
  4   0.02   0.005     1     1.9   288   132     4.0   9ppm
  5   0.02   0.008     1     1.9   246   132     4.0   9ppm
  6   0.02   0.02     1     1.9   228   134     4.0   9ppm
  7   0.075   0.002     1     1.9   666   161     4.0   9ppm
  8   0.075   0.005     1     1.9   545   162     4.0   9ppm
  9   0.075   0.008     1     1.9   439   161     4.0   9ppm
  10   0.075   0.02     1     1.9   387   162     4.0   9ppm
  11   0.0875   0.002     1     1.9   2601   170     4.0   9ppm
  12   0.0875   0.005     1     1.9   2556   170     4.0   9ppm
  13   0.0875   0.008     1     1.9   2421   171     4.0   9ppm
  14   0.0875   0.02     1     1.9   2132   173     4.0   9ppm
  15   0.1   0.002     1     1.9   3109   170     4.0   9ppm
  16   0.1   0.005     1     1.9   3003   170     4.0   9ppm
  17   0.1   0.008     1     1.9   2985   171     4.0   9ppm
  18   0.1   0.02     1     1.9   2867   173     4.0   9ppm
  19   0.1375   0.002     1     1.9   5006   170     4.0   9ppm
  20   0.1375   0.005     1     1.9   4911   170     4.0   9ppm
  21   0.1375   0.008     1     1.9   4827   171     4.0   9ppm
  22   0.1375   0.02     1     1.9   4695   173     4.0   9ppm
  23*   0.2   0.002     1     1.9   8323   230     4.0   9ppm
  24*   0.2   0.005     1     1.9   8122   231     4.0   9ppm
  25*   0.2   0.008     1     1.9   7834   234     4.0   9ppm
  26*   0.2   0.02     1     1.9   7619   236     4.0   9ppm
  27   0.0875   0.002     1     1.9   1532   173     0.5   9ppm
  28   0.0875   0.002     1     1.9   2285   173     8.0   9ppm
  29   0.0875   0.002     1     1.9   2331   173     12.0   9ppm
  30   0.0875   0.002     1     1.9   2894   173     15.0   9ppm
  31   0.0875   0.002     1     1.9   2761   171     4.0   100ppm
  32   0.0876   0.002     1     1.9   2947   171     4.0   1%
  33*   0.0875   0.002     1     1.9   72   156     0.5   3%
  34*   0.02   0.002     1     1.9   7134   142     4.0   3%
  35*   0.02   0.02     1     1.9   4309   144     4.0   3%
  36*   0.075   0.002     1     1.9   10023   159     4.0   3%
  37*   0.075   0.02     1     1.9   8209   159     4.0   3%
  38*   0.0875   0.002     1     1.9   34297   171     4.0   3%
  39*   0.0875   0.02     1     1.9   12224   170     4.0   3%
  40*   0.1   0.002     1     1.9   不能测定   170     4.0   3%
  41*   0.1   0.02     1     1.9   198563   不能确定     4.0   3%
  42*   0.1375   0.002     1     1.9   不能测定       4.0   3%
  43*   0.1375   0.02     1     1.9   不能测定       4.0   3%
  44*   0.2   0.002     1     1.9   不能测定       4.0   3%
  45*   0.2   0.02     1     1.9   不能测定       4.0   3%
  46*   0.25   0.002     1     1.9   不能测定       4.0   9ppm
  47*   0.0875   0.025     1     1.9   43285   160     4.0   9ppm
  48   0.0875   0.005     0     0   61   161     4.0   9ppm
  49   0.0875   0.005     0     1   102   159     4.0   9ppm
  50   0.0875   0.005     1     0   92   161     4.0   9ppm
  51   0.0875   0.005     0.5     1.9   84   160     4.0   9ppm
  52   0.0875   0.005     1     1.9   108   156     4.0   9ppm
  53   0.0875   0.005     1     1.9   62   166     4.0   9ppm
  54   0.0875   0.005     1     1.9   82   155     4.0   9ppm
  55   0.0875   0.005     1     1.9   76   161     4.0   9ppm
工业实用性 
通过本发明提供的半导体瓷组合物最适合作为用于PTC热敏电阻、PTC加热器、PTC开关、温度检测器等的材料。 

Claims (3)

1.一种制造具有组成式[(Bi0.5Na0.5)x(Ba1-yRy)1-x]TiO3的半导体瓷组合物的方法,其中R是La、Dy、Eu、Gd和Y中的至少一种元素,并且x和y各自满足0<x≤0.14和0.002≤y≤0.02,
所述方法包括在氧气浓度等于或小于1%的惰性气氛中进行烧结,并且不进行在氧气气氛中的热处理。
2.根据权利要求1的制造半导体瓷组合物的方法,其中所述的氧气浓度等于或小于10ppm。
3.根据权利要求1的制造半导体瓷组合物的方法,其中所述的组合物包含3.0mol%或更少的Si的氧化物和4.0mol%或更少的Ca的氧化物。
CN2006800110486A 2005-03-31 2006-03-31 制造半导体瓷组合物的方法 Expired - Fee Related CN101160270B (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2005103721 2005-03-31
JP103721/2005 2005-03-31
PCT/JP2006/306816 WO2006106910A1 (ja) 2005-03-31 2006-03-31 半導体磁器組成物の製造方法

Publications (2)

Publication Number Publication Date
CN101160270A CN101160270A (zh) 2008-04-09
CN101160270B true CN101160270B (zh) 2012-04-04

Family

ID=37073461

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2006800110486A Expired - Fee Related CN101160270B (zh) 2005-03-31 2006-03-31 制造半导体瓷组合物的方法

Country Status (6)

Country Link
US (1) US7700509B2 (zh)
EP (2) EP1873130A4 (zh)
JP (2) JP5163118B2 (zh)
KR (1) KR101039951B1 (zh)
CN (1) CN101160270B (zh)
WO (1) WO2006106910A1 (zh)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007097462A1 (ja) * 2006-02-27 2007-08-30 Hitachi Metals, Ltd. 半導体磁器組成物
EP2077256B1 (en) * 2006-10-27 2013-09-04 Hitachi Metals, Ltd. Semiconductor ceramic composition and method for producing the same
EP2077257A4 (en) * 2006-10-27 2011-05-18 Hitachi Metals Ltd SEMICONDUCTOR CERAMIC COMPOSITION AND MANUFACTURING METHOD THEREFOR
JP5228917B2 (ja) * 2006-10-27 2013-07-03 日立金属株式会社 半導体磁器組成物とその製造方法
CN101395100B (zh) * 2006-10-27 2013-03-27 日立金属株式会社 半导体陶瓷组合物及其制备方法
KR20090082198A (ko) * 2006-11-01 2009-07-29 히다찌긴조꾸가부시끼가이사 반도체 자기 조성물과 그 제조 방법
WO2008152976A1 (ja) * 2007-06-14 2008-12-18 Murata Manufacturing Co., Ltd. 半導体セラミック材料
JP5251119B2 (ja) * 2007-12-26 2013-07-31 日立金属株式会社 半導体磁器組成物
KR100941522B1 (ko) 2008-01-17 2010-02-10 한국세라믹기술원 납성분을 포함하지 않는 ptc 써미스터용 세라믹 조성물및 이에 의해 제조되는 ptc 세라믹 써미스터
JP5844507B2 (ja) 2008-03-19 2016-01-20 日立金属株式会社 半導体磁器組成物の製造方法及び半導体磁器組成物を用いたヒータ
JP5263668B2 (ja) * 2008-10-02 2013-08-14 日立金属株式会社 半導体磁器組成物
KR20120093834A (ko) * 2009-10-06 2012-08-23 히다찌긴조꾸가부시끼가이사 반도체 자기 조성물 및 그 제조 방법, ptc 소자 및 발열 모듈
DE102010045597B4 (de) * 2010-09-16 2021-11-04 Tdk Electronics Ag Keramischer Werkstoff, piezoelektrischer Aktor enthaltend den keramischen Werkstoff und Verfahren zur Herstellung des keramischen Werkstoffs
WO2013157649A1 (ja) * 2012-04-20 2013-10-24 日立金属株式会社 半導体磁器組成物、その製造方法、およびptc素子
JP6337689B2 (ja) * 2013-10-03 2018-06-06 Tdk株式会社 半導体磁器組成物およびptcサーミスタ
JP6424728B2 (ja) * 2014-07-03 2018-11-21 Tdk株式会社 半導体磁器組成物およびptcサーミスタ

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5444797A (en) * 1977-09-16 1979-04-09 Murata Manufacturing Co Barium titanate semiconductor porcelain
JPS56169301A (en) 1980-06-02 1981-12-26 Tohoku Metal Ind Ltd Method of producing barium titanate semiconductor porcelain
US4384989A (en) * 1981-05-06 1983-05-24 Kabushiki Kaisha Toyota Chuo Kenyusho Semiconductive barium titanate
JPS5916303A (ja) * 1982-07-19 1984-01-27 松下冷機株式会社 半導体磁器材料の製造方法
JPH06251903A (ja) * 1993-02-26 1994-09-09 Murata Mfg Co Ltd 正の抵抗温度特性を有する積層型半導体磁器
JP2000003802A (ja) * 1998-06-16 2000-01-07 Matsushita Electric Ind Co Ltd 正特性サーミスタの製造方法
JP3482394B2 (ja) 2000-11-20 2003-12-22 松下電器産業株式会社 圧電磁器組成物
JP2004323315A (ja) * 2003-04-25 2004-11-18 Nec Tokin Corp 誘電体磁器組成物及びその製造方法並びにそれを用いた積層セラミックコンデンサ
JP4765258B2 (ja) 2004-03-12 2011-09-07 日立金属株式会社 半導体磁器組成物

Also Published As

Publication number Publication date
US20080286185A1 (en) 2008-11-20
EP2502893B1 (en) 2014-07-30
EP1873130A1 (en) 2008-01-02
KR20080010388A (ko) 2008-01-30
EP2502893A3 (en) 2013-04-03
EP1873130A9 (en) 2012-06-27
JP5445640B2 (ja) 2014-03-19
JP5163118B2 (ja) 2013-03-13
WO2006106910A1 (ja) 2006-10-12
JP2013014508A (ja) 2013-01-24
JPWO2006106910A1 (ja) 2008-09-11
CN101160270A (zh) 2008-04-09
EP2502893A2 (en) 2012-09-26
EP1873130A4 (en) 2012-01-04
US7700509B2 (en) 2010-04-20
KR101039951B1 (ko) 2011-06-09

Similar Documents

Publication Publication Date Title
CN101160270B (zh) 制造半导体瓷组合物的方法
EP1921052B1 (en) Semiconductor ceramic composition
CN101213155B (zh) 半导体陶瓷组合物及其制备方法
JP4765258B2 (ja) 半導体磁器組成物
JP5218042B2 (ja) 半導体磁器組成物
JP5228915B2 (ja) 半導体磁器組成物とその製造方法
EP2371789B1 (en) Semiconductor ceramic and positive temperature coefficient thermistor
WO2009081933A1 (ja) 半導体磁器組成物
CN101528633A (zh) 半导体陶瓷组合物及其制备方法
EP0810611A1 (de) Seltener metallhaltiger Hochtemperatur-Thermistor
WO2009116452A1 (ja) 半導体磁器組成物の製造方法及び半導体磁器組成物を用いたヒータ
CN101395100A (zh) 半导体陶瓷组合物及其制备方法
JP5267505B2 (ja) 半導体磁器組成物
US7714695B2 (en) Method for manufacturing SrTiO3 series varistor using grain boundary segregation
JP2010168265A (ja) 半導体磁器組成物の製造方法

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120404

Termination date: 20170331