CN101050574A - Modal bave blended yarn and its producing method - Google Patents
Modal bave blended yarn and its producing method Download PDFInfo
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- CN101050574A CN101050574A CN 200710068265 CN200710068265A CN101050574A CN 101050574 A CN101050574 A CN 101050574A CN 200710068265 CN200710068265 CN 200710068265 CN 200710068265 A CN200710068265 A CN 200710068265A CN 101050574 A CN101050574 A CN 101050574A
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Abstract
The present invention relates to a Modal cocoon silk blended knitting yarn and its production method. It is made up by using 50% of Modal fiber and 50% of cocoon silk fiber through the processes of raw material pretreatment, mixing, carding, drawing, roving, spinning, coning, dumpling, double twisting, singeing, reeling, inspection, dyeing and finished product yarn.
Description
Technical field
The present invention relates to a kind of blended yarn, particularly hosiery yarns and the production method thereof that forms by Modal fibre and silk fiber blend.
Background technology
Raising along with development of science and technology and living standards of the people, development new technologies, new technology, to have fibers such as the novel environment friendly fiber of specific function and traditional hair, fiber crops, cotton, silk and carry out blending, make the wool yarn and the lining of various performances, excellent quality, to satisfy the market demand of becoming increasingly prosperous, be the vital task of textile industry.Silk is traditional " fiber queen ", it has outstanding premium properties such as soft and smooth, the close skin of feel, moisture absorption, ventilative, health care, be subjected to city's field boundary and consumer's favor for a long time deeply, but silk and fabric thereof also have not washable, and dyeability, fabric fall is not good enough and shortcoming such as price height.In recent years, Modal fibre newly developed, be a kind of be the high-wet-modulus fibre cellulose fiber that raw material is made with the beech oar dregs of rice, it has soft, moisture absorption, ventilative, dye-uptake is good, the strength and elongation height, its fabric anti-pilling is good, easily outstanding performance such as nursing.Therefore, how silk fiber and Modal fibre being carried out blending, make its performance complement and make more outstanding blended yarn of quality and textile article, is a problem that is worth research.But have not yet to see the successful technology report of this problem of research.
Summary of the invention
One of purpose of the present invention, be for make full use of, reasonable development silk resource, increase the new varieties and the pattern of silk goods, improve the product price ratio, and provide a kind of hosiery yarns that forms by Modal fibre and silk fiber blend, and guarantee that this blended yarn and fabric thereof had both had soft and smooth, the close skin of feel of pure silk fabric product, moisture absorption, ventilative intrinsic good characteristic, also strengthened the intensity of product, drapability, anti-pilling, dyeability and easy care performance simultaneously.
Two of purpose of the present invention provides the production method of the above-mentioned modal bave blended yarn of a kind of cost-effective preparation.
The technical solution that realizes above-mentioned purpose is:
A kind of modal bave blended yarn, it be spun into after by all even hair of Modal fibre, silk fiber the twist be 1126T/m, Z twist with the fingers to one-ply yarn, be plied to the twist then and be 597T/m, S twist with the fingers to number be the bifilar hosiery yarns of 100Nm/2, the component ratio of this blended knitted yarn is by weight percentage: Modal fibre 50%, silk 50%.
The production method of above-mentioned modal bave blended yarn, adopt half spinning technology, comprise pretreatment of raw material → and hair → carding → drafting → rove → spun yarn → winder → doubling → double twisting-→ singe → ceeling → check → reeled yarn washes the processing step of line poststaining → finished cylinder yarn, in the wherein pretreatment of raw material operation, to Modal fibre, the silk fiber sprays antistatic additive respectively, it is 1% of fibrous raw material weight that Modal fibre sprays antistatic dosage, it is 1.2% of fibrous raw material weight that the silk fiber sprays antistatic dosage, stacks nutriment after the sprinkling respectively 24~30 hours; In the carding process, the machine regain is controlled at 13~14% on the carding machine, take light quantitatively, low velocity and the technology of tightly spacing, be specially carding machine shaping Weight control at 3.5 ± 0.5g/m, licker-in rotating speed 980r/min, cylinder rotating speed 330r/min, cover plate speed 98mm/min, doffer speed 19r/min, 70.6 times of drafting multiples, feed plate to the licker-in 0.23mm that spaces, cylinder to cover plate space 0.36,0.30,0.26,0.23,0.26mm; Mixing in doubling step adopts four road drawing processes, and main technologic parameters is:
Project head and two and three and four also
Total draft (doubly) 6.67 8.615 8.095 7.056
Number of doubling (root) 8866
Spin weight (g/m) 4.2 3.88 2.90 2.30
Ratch (mm) 66 * 72 64 * 70 62 * 68 60 * 66
The speed of a motor vehicle (m/min) 110 120 120 120
In the spinning process, the workshop temperature is controlled at 25~28 ℃, and relative humidity is controlled at 75~80%; The operation of singing adopts the secondary singeing.
The invention has the beneficial effects as follows: the present invention has selected appropriate blending proportioning, number and the twist of modal bave blended yarn, has taked model, silk raw material are carried out antistatic preliminary treatment; Emphasis improves evenness quality, strengthens dividing comb to reduce card nailing neps; Four road draftings; Secondary is singed and is waited some special production technologies and preferred technological parameter, thereby successfully make model silk half spinning knitting blended yarn, it not only kept the silk goods intrinsic feel soft and smooth, close skin, lead good characteristic wet, health care, and more possessed the intensity height, shunk little, wash resistant, new premium properties such as ANTIPILLING, antistatic and easy nursing.Therefore, the present invention provides a new varieties product and a spinning method for genuine thereof of fine qualities, that cost performance is high for the silk goods, and is the silk resource that makes full use of, reasonable development is well sold and in short supply, increases silk goods designs and varieties, and the demand that satisfies market contributes.
The specific embodiment
The invention will be further described with embodiment below.
A, the blended yarn raw material is selected for use, and the Modal fibre specification adopts 1.25D * 38mm; It is 40~42mm that the silk fiber is selected shearing length for use, silk grain 60/below the gram, residual gum content is 4~8%.Its blending proportion of composing is by weight percentage: Modal fibre 50%, silk fiber 50%.
B, spinning, be spun into the twist and be 1126T/m, Z twist with the fingers to one-ply yarn, be plied to the twist then and be 597T/m, S twist with the fingers to bifilar knitting blended yarn, yam count is 100Nm/2.Its processing step is:
(1), pretreatment of raw material is laterally evenly spread thin layer with the silk fiber, on thin layer, spray antistatic additive, spread the second layer then, spray antistatic additive again, lay so successively, nutriment 3 hours after the been sprayed, vertically cut therebetween and stir secondary, squeezed into mao storehouse nutriment after the shredding 24 hours.The FK-300 that the present embodiment antistatic additive adopts China Textile Academy textile auxiliary development centre to produce, consumption is 1.2% of a fibrous raw material weight, adds 25~36 ℃ of demineralized waters and is mixed with flushing liquor, the mixed proportion of antistatic additive and water is 1: 3~5.The preprocess method of Modal fibre is identical with silk, and just the consumption of antistatic additive is 1.0% of a fibrous raw material weight.
(2), and hair, with the raw material behind the nutriment of each mao storehouse, send in proportion that mixing willow B261A carries out and hair, and carry out secondary and hair.
(3), A186F type carding machine is adopted in carding.For the card nailing neps number of guaranteeing machine under the comb and parallel cotton fibers prior to spinning less than 12/gram, make it that bar is done evenly, fleece is clear, the carding process conditions are formulated: the machine regain is controlled at 13~14% on the carding machine, take light quantitatively, low velocity and the technology of tightly spacing, be specially carding machine shaping Weight control at 3.5 ± 0.5g/m, licker-in rotating speed 980r/min, cylinder rotating speed 330r/min, cover plate speed 98mm/min, doffer speed 19r/min, 70.6 times of drafting multiples, feed plate to the licker-in 0.23mm that spaces, cylinder to cover plate space 0.36,0.30,0.26,0.23,0.26mm;
(4), drafting fully mixes for making two kinds of fibers, and controls the inhomogeneous rate of weight and stretch hooked fibre well, adopts A272F drawing frame 4 road draftings, and main technologic parameters is:
Project head and two and three and four also
Total draft (doubly) 6.67 8.615 8.095 7.056
Number of doubling (root) 8866
Spin weight (g/m) 4.2 3.88 2.90 2.30
Ratch (mm) 66 * 72 64 * 70 62 * 68 60 * 66
The speed of a motor vehicle (m/min) 110 120 120 120
In the spinning process, the workshop temperature is controlled at 25~28 ℃, and relative humidity is controlled at 75~80%.
(5), rove adopts the A454G Speed frames, spins weight 0.22g/m, always stretch oneself and yawn 10.53 times of multiples, the back zone is stretched oneself and yawn 1.18 times, twist 48t/m, ratch 58 * 62mm, ingot speed 585r/min, axial winding density 5.733 circle/cm, roller pressure: preceding red, medium green, back green.
(6), spun yarn adopts EJM461 type fine spining machine, stretch oneself and yawn part and be the Suessen reel cage, spin weight 1.087g/100m, always stretch oneself and yawn 20.3 times, the back zone is stretched oneself and yawn 1.21 times, twist 1126t/m, Z to, ratch is 54 * 58mm, ingot speed 7700r/min, nip gauge 3.0mm, No. 17, steel traveler, recording the dried CV% value of spun yarn bar is 14.42%.
(7), winder adopts automatic winder ESPERO, speed of a motor vehicle 500m/min, and electronic clearing scope: N 5.0, DS 1.9, and LS 2.0, and DL 1.3, and LL 30, and-D 30, and-L 35.
(8), doubling is adopted doubling frame AES, and is closed 2, speed of a motor vehicle 300m/min, and tension piece is not put.
(9), double twisting adopts GEMINIS type two-for-one twister, speed of a motor vehicle 8896r/m, twist 597t/m, twist with the fingers to be S to, thigh yarn CV% value 10.20%.
(10), singe, adopt the secondary singeing.
(11), ceeling
(12), check
(13), dyeing after the blended knitting yarn X-ray inspection X is qualified, cleans up with detergent earlier before dyeing, and do to come unstuck processing, and promptly add refining agent 1.85% and soda ash 28%, be heated to 100 ℃, be incubated 30 minutes, wash clean adds softener 2% and carries out soft treatment after the dyeing then.
(14), the finished product yarn is rolled into a yarn.
Above-mentioned finished product model silk blended knitting yarn detects through Zhejiang Provincial Textile Testing Center, and fracture strength reaches 14.7cN/tex, 4~5 grades of anti-fuzz balls, 4 grades of dyefastness, yarn unevenness CV% value 10.8%.
Claims (6)
1, a kind of modal bave blended yarn, it is characterized in that being spun into after it is by all even hair of Modal fibre, silk fiber the twist and be 1126T/m, Z twist with the fingers to one-ply yarn, be plied to the twist then and be 597T/m, S twist with the fingers to number be the bifilar hosiery yarns of 100Nm/2, the component ratio of this blended knitted yarn is by weight percentage: Modal fibre 50%, silk 50%.
2, by the described modal bave blended yarn of claim 1, it is characterized in that blended yarn raw material specification, quality select for use for, the Modal fibre specification adopts 1.25D * 38mm; It is 40~42mm that the silk fiber is selected shearing length for use, silk grain 60/below the gram, residual gum content is 4~8%.
3, a kind of production method of modal bave blended yarn as claimed in claim 1, adopt half spinning technology, comprise that pretreatment of raw material → and hair → carding → drafting → rove → spun yarn → winder → doubling → double twisting → singe → ceeling → check → reeled yarn washes the processing step of line poststaining → finished cylinder yarn, it is characterized in that in the pretreatment of raw material operation, to Modal fibre, the silk fiber sprays antistatic additive respectively, it is 1% of fibrous raw material weight that Modal fibre sprays antistatic dosage, it is 1.2% of fibrous raw material weight that the silk fiber sprays antistatic dosage, stacks nutriment after the sprinkling respectively 24~30 hours; In the carding process, the machine regain is controlled at 13~14% on the carding machine, take light quantitatively, low velocity and the technology of tightly spacing, be specially carding machine shaping Weight control at 3.5 ± 0.5g/m, licker-in rotating speed 980r/min, cylinder rotating speed 330r/min, cover plate speed 98mm/min, doffer speed 19r/min, 70.6 times of drafting multiples, feed plate to the licker-in 0.23mm that spaces, cylinder to cover plate space 0.36,0.30,0.26,0.23,0.26mm; The doubling operation adopts four road drawing processes, and main technologic parameters is:
Project head and two and three and four also
Total draft (doubly) 6.67 8.615 8.095 7.056
Number of doubling (root) 8866
Spin weight (g/m) 4.2 3.88 2.90 2.30
Ratch (mm) 66 * 72 64 * 70 62 * 68 60 * 66
The speed of a motor vehicle (m/min) 110 120 120 120
In the spinning process, the workshop temperature is controlled at 25~28 ℃, and relative humidity is controlled at 75~80%; The operation of singing adopts the secondary singeing.
4, press the production method of the described modal bave blended yarn of claim 3, it is characterized in that the rove operation adopts the A454G Speed frames, its main technologic parameters is for spinning weight 0.22g/m, always stretch oneself and yawn 10.53 times of multiples, the back zone is stretched oneself and yawn 1.18 times, twist 48T/m, ratch 58 * 62mm, ingot speed 585r/min, axial winding density 5.733 circle/cm, roller pressure: preceding red, medium green, back green.
5, press the production method of the described modal bave blended yarn of claim 3, it is characterized in that spinning process adopts EJM461 type fine spining machine, its main technologic parameters is: spin weight 1.087g/100m, always stretch oneself and yawn 20.3 times, the back zone is stretched oneself and yawn 1.21 times, twist 1126T/m, Z to, ratch is 54 * 58mm, ingot speed 7700r/min, nip gauge 3.0mm, No. 17, steel traveler.
6, press the production method of the described modal bave blended yarn of claim 3, it is characterized in that dyeing process is after the blended knitting yarn X-ray inspection X is qualified, clean up with detergent earlier before the dyeing, and the processing of doing to come unstuck, promptly add refining agent 1.85% and soda ash 28%, be heated to 100 ℃, be incubated 30 minutes, wash clean adds softener 2% and carries out soft treatment after the dyeing then.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102936757A (en) * | 2012-11-16 | 2013-02-20 | 南阳市民兴茧丝绸有限责任公司 | Refining technology of silkworm oil rotten cocoons |
CN106012145A (en) * | 2016-05-27 | 2016-10-12 | 王亚彬 | Glove yarn and manufacturing method and application thereof |
CN106801281A (en) * | 2017-01-17 | 2017-06-06 | 魏桥纺织股份有限公司 | Mulberry silk long fibre and modal fiber blended yarn and its spinning process |
CN108866707A (en) * | 2018-09-18 | 2018-11-23 | 巢湖信泰纺织有限公司 | A kind of manufacture craft of woven cotton yarn |
CN109208325A (en) * | 2018-08-20 | 2019-01-15 | 福建凤竹纺织科技股份有限公司 | A kind of preparation process of softness Anti-static textile fabric |
CN111797695A (en) * | 2020-06-10 | 2020-10-20 | 盐城工业职业技术学院 | Automatic identification method and system for twisted yarn |
CN113737342A (en) * | 2021-10-15 | 2021-12-03 | 灵犀(河北)供应链有限责任公司 | Preparation process of elastic plied yarn and preparation process of fabric and bandage |
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CN100462490C (en) * | 2003-07-24 | 2009-02-18 | 山西绿洲纺织有限责任公司 | Multe-component hemp blended spinning products and textile technology thereof |
CN100540771C (en) * | 2005-12-21 | 2009-09-16 | 浙江华孚色纺有限公司 | Fine-denier Modal fiber blended color yarn and production method thereof |
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- 2007-04-29 CN CN2007100682655A patent/CN101050574B/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102936757A (en) * | 2012-11-16 | 2013-02-20 | 南阳市民兴茧丝绸有限责任公司 | Refining technology of silkworm oil rotten cocoons |
CN102936757B (en) * | 2012-11-16 | 2014-04-23 | 南阳市民兴茧丝绸有限责任公司 | Refining technology of silkworm oil rotten cocoons |
CN106012145A (en) * | 2016-05-27 | 2016-10-12 | 王亚彬 | Glove yarn and manufacturing method and application thereof |
CN106801281A (en) * | 2017-01-17 | 2017-06-06 | 魏桥纺织股份有限公司 | Mulberry silk long fibre and modal fiber blended yarn and its spinning process |
CN106801281B (en) * | 2017-01-17 | 2018-12-14 | 魏桥纺织股份有限公司 | Mulberry silk long fibre and modal fiber blended yarn and its spinning process |
CN109208325A (en) * | 2018-08-20 | 2019-01-15 | 福建凤竹纺织科技股份有限公司 | A kind of preparation process of softness Anti-static textile fabric |
CN108866707A (en) * | 2018-09-18 | 2018-11-23 | 巢湖信泰纺织有限公司 | A kind of manufacture craft of woven cotton yarn |
CN111797695A (en) * | 2020-06-10 | 2020-10-20 | 盐城工业职业技术学院 | Automatic identification method and system for twisted yarn |
CN111797695B (en) * | 2020-06-10 | 2023-09-29 | 盐城工业职业技术学院 | Automatic identification method and system for twist of folded yarn |
CN113737342A (en) * | 2021-10-15 | 2021-12-03 | 灵犀(河北)供应链有限责任公司 | Preparation process of elastic plied yarn and preparation process of fabric and bandage |
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