CN100594276C - Building panel and construction method - Google Patents
Building panel and construction method Download PDFInfo
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- CN100594276C CN100594276C CN03805030A CN03805030A CN100594276C CN 100594276 C CN100594276 C CN 100594276C CN 03805030 A CN03805030 A CN 03805030A CN 03805030 A CN03805030 A CN 03805030A CN 100594276 C CN100594276 C CN 100594276C
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- 238000010276 construction Methods 0.000 title description 9
- 238000000034 method Methods 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 28
- 239000003351 stiffener Substances 0.000 claims description 24
- 230000002093 peripheral effect Effects 0.000 claims description 23
- 239000004033 plastic Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 230000001788 irregular Effects 0.000 claims description 2
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- 206010039509 Scab Diseases 0.000 description 43
- 239000004567 concrete Substances 0.000 description 26
- 239000011449 brick Substances 0.000 description 10
- 238000005192 partition Methods 0.000 description 10
- 230000003014 reinforcing effect Effects 0.000 description 10
- 239000012634 fragment Substances 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011505 plaster Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000004568 cement Substances 0.000 description 3
- 239000003034 coal gas Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- -1 electric power Substances 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
- E04B2/8623—Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/72—Non-load-bearing walls of elements of relatively thin form with respect to the thickness of the wall
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
- E04B2/8635—Walls made by casting, pouring, or tamping in situ made in permanent forms with ties attached to the inner faces of the forms
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
- Panels For Use In Building Construction (AREA)
- Finishing Walls (AREA)
- Load-Bearing And Curtain Walls (AREA)
Abstract
Building panel (2), with spaced apart walls (4) forming cells (10) and with apertures (12). There is skin (14) that makes a projection (15) that allows the overlapping of one panel (2) with another panel (2).
Description
Invention field
The method that the present invention relates to a kind of building panel and utilize described panel to build.Particularly but not exclusively, the present invention relates to a kind of such building panel, this building panel can be connected with one or more same plates, thereby structure is as the structure of wall, floor, ceiling, enclosure wall or the like.
Background technology
In builing industry, wall, floor, ceiling or the like can utilize technical construction miscellaneous.For example, wall can utilize the traditional fragment of brick structure that keeps together by plaster, and this plaster is placed between the adjacent fragment of brick and adjacent alternately staggering lays bricks between the layer.Yet this process is lost time, labour intensive, cost high and before wall etc. forms frequent a large amount of preparations of needs, and after formation such as wall, need a large amount of finishes.
A kind of selection scheme of traditional fragment of brick is an ashless adobe piece or as the building block of disclosed anhydrous plaster building block in the 6th, 189, No. 282 United States Patent (USP)s of Building Works company.For example, in order to construct wall, this concrete block directly is deposited in the top each other, and does not have alternating layer, thereby runs through the cavities aligned of block thickness.Each building block comprises the pair of locking guide groove in each end.The adjacent layer of adjacent block and building block is fixed together by locking member is inserted in the hole, and to be locking guide groove by adjacent block form in this hole.Concrete or other curable materials then can directly be filled into and strengthen this wall in this cavity.The steel stiffener can insert and/or be inserted horizontally in this wall construction via level and vertically arranged channel vertical ground in addition.
This system allows concrete relatively to pass through via aligned cavity without restrictions, has therefore reduced interstitial danger in the cavity that is not occupied by concrete.Because building block can directly be alignd on each other, and is not needing grey mud layer between the adjacent fragment of brick or between its layer, therefore, this system is also faster such as the above traditional fragment of brick and plaster method.Yet, the spended time on this building block is directly alignd and is inserted into this locking component in this locking guide groove of still having to.Therefore or even finish quite undersized wall and also need the plenty of time in addition, this building block has the size suitable with fragment of brick.Therefore concrete block is compared also very heavy with the conventional size fragment of brick, utilize this building block structure wall etc. still to need the work of intensive.Prior art all is to utilize the locking guide groove and the locking component of different shape, yet all has above-mentioned shortcoming jointly.
Can replace above-mentioned fragment of brick and the building block that is used to construct wall, floor etc. is building panel.Many kinds of building panels have bigger surface area, therefore compare with the engineering time of utilizing fragment of brick and building block, and using an advantage of building panel is that the large tracts of land of wall, ceiling or the like can be constructed in the short period.Yet, utilize building panel and the degree of readiness that needs is especially depended in any minimizing of engineering time of realizing before the fixed building panel.
Traditionally, wooden frame, box or template must at first be configured to the various types of plates that can fix in some way as gypsum plank, verge board or the like.Therefore, wall, ceiling and/or floor or the like can not be set up before this template is located on due position.In addition, fixing and locating of this template and panel needs carefully to adjust, to allow the necessary pipeline of facility process between this template and panel as coal gas, electric power and water.These factors have reduced any time of utilizing the traditional architecture panel and saving significantly.
In the 5th of Thermo Cement engineering company, 397, a kind of building panel and job practices of utilizing this panel disclosed in No. 516 United States Patent (USP)s, wherein this patent disclosure general square shape as the cement panel of wall ectonexine, arrange the skeleton of the reinforcing rib of steel between the walls.So concrete can be poured between the cement panel, therefore encase this steel.
Remove the 5th, 397, in No. 516 United States Patent (USP)s beyond disclosed some heavy panel manufacturing process, the panel of formation is heavy and be difficult in the construction environment lower-pilot, and free words of saving also are to save the minimum time on the panel even cause utilizing.Another shortcoming of this job practices is, owing to form the space, concrete casting is filled in and often can not reaches 100% between the panel in the cavity and be full of cavity.In fact, in many prior art construction systems, reach about 30% cavity and do not fill up concrete.
The other problem of many prior art panel systems is their somewhat complex design and therefore expensive, disclosed building panel and connected system in the 6th, 314, No. 704 United States Patent (USP)s of these systems such as American Structural Composites company.Many interlock systems also fail to be mutually locked easily and/or neatly.Under many circumstances, the user of this system must revise mutual interlocking gear, so that with satisfied mode parts are embedded in together.In addition, although provide structural integrity, many panels not to comprise inside and/or outside facing for wall, floor or ceiling etc.Therefore, need extra time and expense to obtain finish, decent surface.
Also problem of many prior art systems is that they are non-watertight, so extra waterproof film is necessary.This film is often pierced through easily, and this just makes film useless, therefore need be to the Additional Protection of film itself.
Thereby, needing a kind of like this building system and/or method, this building system and/or method are considered the problems referred to above, if not all the problems referred to above, then consider or improve at least some the problems referred to above at least.Particularly, need a kind of like this building system and/or method that can be used for constructing effectively wall, floor and/or ceiling etc., these walls, floor and/or ceiling etc. are easy to handle and are together chimeric, only need minimum know-how.
Summary of the invention
In one form, although need not be unique or in fact the wideest form, building panel provided by the invention comprises:
Form a plurality of dividing plates of a plurality of cells with spaced apart;
Hole in described dividing plate makes each part of the described dividing plate that forms each described cell comprise at least one hole; A positioned adjacent also is substantially perpendicular to the smooth basically crust of described dividing plate, so that described cell opens wide on described smooth crust opposite;
The projection of crossing at least one peripheral part of described dividing plate and extending; And
Along the recess of at least one peripheral part of described dividing plate, its size and dimension is designed to admit the described projection in abutting connection with panel.
Suitably, described projection is formed by the part of described crust.
These crusts can have limit, a slope.Preferably, this limit, slope is arranged on two opposed edges of this crust at least.
Suitably, recess can comprise one along the length of panel and/or the notch of width peripheral part, and the size and dimension of described notch is designed to admit the described projection in abutting connection with panel.
Suitably, described recess can be provided with partly or continuously along the length and/or the width of panel.
Preferably, this crust covers and the panel area identical, but preferably with respect to the panel skew, forms along the projection and the recess of one or more peripheral part of described dividing plate.
Preferably, this cell has the square-section, but can suitably be the shape of rectangle, hexagon, circle or any other demand.
Suitably, this dividing plate and crust are hard.
Preferably, the hole alignment in this dividing plate simultaneously preferably, is used to be convenient to stiffener, pipeline, conduit, cable etc. and passes through betwixt.
Preferably, the hole in this dividing plate is at one end unlimited, and is roughly the U-shaped shape.
Suitably, panel can comprise dividing plate on every side, and this dividing plate limits a quadrangle together.Specifically, dividing plate limits a rectangle together on every side.
The other feature of building panel will be more apparent from following detailed description.
In another form, it is a kind of by the method for a plurality of building panels with the building structure of special orientation structure that invention provides, and each building panel comprises:
Form a plurality of dividing plates of a plurality of cells with spaced apart;
Hole in described dividing plate makes each part of the described dividing plate that forms each described cell comprise at least one hole;
A positioned adjacent also is substantially perpendicular to the smooth basically crust of described dividing plate, so that described cell opens wide on described smooth crust opposite;
The projection of crossing at least one peripheral part of described dividing plate and extending; And
Along the recess of at least one peripheral part of described dividing plate, its size and dimension is designed to admit the described projection in abutting connection with panel;
The step that described method comprises is:
Fix one first building panel with described orientation; And
One second building panel of adjacency on described first building panel, thereby the recess of the projection of this first building panel and second building panel overlap joint.
Suitably, the crust of this first panel limit, slope abuts against on the limit, a slope of the second panel crust.Alternatively, the notch of second panel holds the projection of first panel.
Preferably, align with corresponding aperture in the described second panel dividing plate in the hole of this first panel dividing plate.
This method can further comprise the step of utilizing fastening devices that described first and second panels are fixed together.
This method can further comprise the 3rd and other panel be fixed to described first and/or the step of described second panel.
Preferably, this method further comprises the step that one or more stiffeners are laid in the hole of passing the alignment of described dividing plate.
Suitably, this method also comprises the step of filling at least one cell with curing materials.
This method is placed into one or more inserts in one or more cells before also being included in and filling this cell with curing materials, thereby stops curing materials to enter into step in the described cell that accommodates this insert.
This method can further comprise the step that one or more pipelines, conduit, cable etc. are laid in the hole of passing the alignment of described dividing plate.
In another form, it is a kind of by the method for a plurality of building panels with the building structure of special orientation structure that invention provides, and each building panel comprises:
Form a plurality of dividing plates of a plurality of cells with spaced apart;
Hole in described dividing plate makes each part of the described dividing plate that forms each described cell comprise at least one hole;
A positioned adjacent also is substantially perpendicular to the smooth basically crust of described dividing plate, so that described cell opens wide on described smooth crust opposite;
The projection of crossing at least one peripheral part of described dividing plate and extending;
The step that described method comprises is:
Fix the first described building panel with described orientation; And
Fix one second described building panel with described orientation and described first building panel with spaced apart.
This method can further comprise such step, promptly fixes described second building panel, thereby described a plurality of cells of described second panel are in the face of described a plurality of cells of described first panel.
This method can further comprise the step of utilizing stiffener that described first and second panels are linked together.
The other feature of the inventive method will be more apparent from following detailed description.
Description of drawings
In order to help to understand invention and make the person skilled in the art become actual effect to invention, the preferred embodiment of invention is only described by means of the example reference accompanying drawing, wherein:
Fig. 1 shows the building panel phantom drawing according to first embodiment of the invention;
Fig. 2 shows first sectional drawing of building panel in Fig. 1;
Fig. 3 shows second sectional drawing of building panel in Fig. 1;
Fig. 4 shows the plan view of building panel in Fig. 1;
Fig. 5 shows the job practices of utilizing the building panel shown in a plurality of Fig. 1;
Fig. 6 shows another job practices of utilizing the building panel shown in a plurality of Fig. 1;
Fig. 7 shows the building panel phantom drawing according to second embodiment of the invention;
Fig. 8 shows the partial side view of building panel among two Fig. 7 that link together;
Fig. 9 shows another job practices of utilizing the building panel shown in a plurality of Fig. 7; With
Figure 10 shows another partial side view of building panel among two Fig. 7 that link together.
The specific embodiment
Illustrated among Fig. 1 according to building panel 2 of the present invention.In first embodiment, building panel comprises a plurality of dividing plates 4 with spaced apart, and this baffle arrangement is shaped as a plurality of cells or cavity 10.For example, this cell 10 can be in the phantom drawing in Fig. 1 and 5 and Fig. 4 be clear that in the plan view of panel.
In the embodiment shown in fig. 1, that this panel comprises is substantially parallel, with first group of 6 dividing plate of spaced apart, and that first group of dividing plate is substantially perpendicular to is substantially parallel, with second group of 8 dividing plate of spaced apart.Figure 2 illustrates a dividing plate example that constitutes first group of 6 dividing plate.A dividing plate example that constitutes second group of 8 dividing plate has been shown among Fig. 3.
Clearly, the present invention is not limited to the dividing plate 4 of the panel of arranging in mode shown in Figure 12.For example, this dividing plate needn't be arranged vertically basically each other, and can arrange by some other relative angle the creativeness effect that keeps panel simultaneously.
In addition, this cell 10 is not limited to and has the square-section.As described below, this cell 10 can have the Any shape that allows pipeline etc. easily to pass through via pore volume.In case should also having, this cell allow this curing materials to be contained in the interior shape of cell when curing materials is placed.Therefore, cell can be designed to the shape of rectangle, triangle, circle, hexagon or any other demand.
Specifically shown in Fig. 2 and 3, the dividing plate 4 of panel 2 comprises a plurality of holes 12.Preferably, this hole 12 is different diameter so that as the stiffener of steel reinforcing rib and the pipeline that is used for sending to, wiring, conduit, cable etc. as coal gas, electric power, water and air-conditioning by wherein.Hole 12 in comprising first group 6 dividing plate is in alignment with each other, with allow straight tube etc. be passed in easily in first group of dividing plate each dividing plate and by panel 2.Hole in comprising second group 8 dividing plate for the same reason also is in alignment with each other.Therefore, the mode that cable, pipeline etc. can any demands is passed via panel.Clearly show that the example of dividing plate 4 mesopores 12 alignment among Fig. 4.
Fig. 2 and Fig. 3 show a class aperture of two kinds of different configurations.Yet, be understandable that the present invention is not limited to the diameter in selected hole, the number in each dividing plate hole or the configuration in this hole.The diameter in this hole, number and configuration can be selected according to specifically should being used for of using of panel, describe second embodiment of the panel of the scheme that comprises different holes and configuration hereinafter.Yet this aperture may be selected to and allows pipeline, conduit etc. easily through wherein, reliably pipeline etc. is remained on the appropriate location simultaneously.In addition, it is circular that this hole is not limited to, and can come design shape according to the pipeline iso-cross-section shape of passing wherein.Therefore, for example, this hole can be rule or irregular polygonal or other shape, passes wherein with the pipeline that allows such shape, conduit, stiffener etc.Yet, correspondence group hole 12 in the first and second dividing plate groups is on differing heights, to allow stiffener and/or government utility pipeline etc. to pass, for example do not passed other stiffener and/or obstruction such as common-use tunnel of panel simultaneously in vertical direction via panel.
Building panel 2 comprises smooth basically crust or smooth surface 14 in addition on skin of panel.This crust 14 can be identical with the area of 16 sealings of dividing plate on every side, but with respect to 16 skews of dividing plate around this, crosses the projection 15 that dividing plate 16 extends around at least one thereby this crust 14 forms.Preferably, for example, as shown in figs. 1 and 4, dividing plate extended around this crust 14 was crossed two.This crust 14 is with respect to dividing plate 4 location, thereby this crust seals a side of many cells 10, and wherein the opposite side of cell opens wide.As shown in Figure 4, some cells as cell 10a are only covered in a side by this crust 14 partly.
In figure description subsequently here, in utilizing building structure such as the wall of panel, floor, ceiling, enclosure wall, this crust 14 allows the alignment exactly each other of a plurality of panels 2 with respect to the skew of this dividing plate 4.In Fig. 3, can almost be clear that, also realize the accurate and neat alignment of panel easily by the limit, slope 18 of this crust 14.This hypotenuse can become miter angle degree inclination basically with the plane of crust 14, but other angle also can be selected.Can be according to incompatible definite other angle of the applied field that panel uses.This limit, slope 18 is arranged on two opposite edges of this crust 14 at least, thereby this limit, slope 18 on this opposed edges is parallel.This limit, slope also can be arranged on other two opposed edges of this crust 14, and the edge angle on these other opposite edges also is parallel.
The construction of the wall that for example utilizes panel of the present invention will be described below.
For example, panel 2 can be embedded on the ordinary concrete basis.First panel can demand theta alignment, wherein in the situation of wall construction, this angle is being vertical traditionally basically.Alternatively, first panel can be in any orientation that forms the orientation of demands such as wall, floor corresponding to last.In the present embodiment, first panel selection orientation that can be embedded in longer side or the vertical shorter side and first panel will determine the orientation of other panel of formation wall.In case first panel location, panel afterwards can be located in abutting connection with first panel.As mentioned above, accurate and neat alignment can realize by means of the projection 15 and the limit, slope 18 of this crust 14.
With reference to figure 5, when two panels are adjacent to each other, crust 14 adjacency of the projection 15 of the first panel 2a and the second panel 2b.The part of panel 2b dividing plate relies on the projection 15 of panel 2a, and this part is as the part of each dividing plate of qualification cell 10a.The part of the dividing plate 4 of panel 2b and structural integrity in abutting connection with overlapping this wall that helps to build of panel 2a, floor etc. according to panel, and be the continuous effectively crusts of these dividing plate 4 formation.
In case the panel of two adjacency is correctly alignd and locatees, they link together with regard to available any traditional fastening devices, and wherein this fastening devices is applicable to the material that forms panel, and these will here be discussed subsequently.For example, panel can utilize any suitable fastening devices bonding, clip, bolt is tight or spin together, wherein this fastening devices remains on the appropriate location to panel securely, the present invention is not limited to the type of the fastening devices that adopted.
According to concrete application scenario, in case many panels by the aforesaid appropriate location that is fixed on, as shown in Figure 5, can pass hole suitable in the panel in vertical and/or horizontal direction as the stiffener of steel reinforcing rib 20.Pipeline, conduit, cable etc. also can pass the hole of expection.For example, need such hole, this hole is according to via the supply facility of panel and for example supply the position of facility exit in panel and select.For example, the hole that is applicable to water pipe can exist at interval with 100mm along panel 2.Therefore, have bigger amount of deflection via the place of each panel, like this, address the problem that the prior art building system of knowing clearly is showed at facility.
Alternatively, in case this stiffener inserts via panel, the relevant service conduit etc. that relevant attendant can select not at that time to pass panel passes panel, and postpones a period of time.In this case, be full of concrete or other curing materials, can be inserted into those as inserts such as polystyrene or polyurethane building blocks and lay in those cells that this facility needs for fear of the cell of demand.Therefore this insert can be removed subsequently easily, therefore stays empty cell.
Lead or cable are being passed under the situation of panel, and when adopting concrete or other curing materials simultaneously, the pipeline that is used for lead can pass relevant hole 12.If therefore lead can pass through this pipeline and replace easily afterwards and in case of necessity.
When using concrete or other curing materials, shown another advantage that the present invention compared with prior art has.All cells 10 of panel 2 open wide in a side, and are unconstrained near concrete etc. to allow, and therefore, make to produce the prior art problem that space and concrete not exclusively be full of in the relevant cell and minimize.Hole 12 in this dividing plate 4 is convenient to pass the perforation that panel 2 enters concrete within the demand cell 10 etc. in addition.
Panel of the present invention can be used for walls single or a plurality of thickness, floor, enclosure wall, ceiling etc.Below with reference to Fig. 6 the application of panel of the present invention in two thickness walls described.
Utilize panel of the present invention, the wall 30,32 of two single thickness can parallel to each otherly be constructed, and each wall is constructed to be used for single thickness wall as mentioned above.The cell 10 that these two walls can be configured to each wall faces with each other, thereby the crust of each wall surface 14 away from each other.Can therefore flatly and/or vertically pass the hole 12 of this dividing plate 4 as the stiffener of steel reinforcing rib 20.With reference to figure 6, can be around stiffener level and/or vertical of each wall 30,32 and the coiled ring as the ring 34 of the reinforcing material of steel reinforcing rib, thereby two wall mounted together, and as the spacer at two between the walls.The ring 34 of reinforcing material can be as shown in the figure around to stop loop bar to move.Also can use traditional connector to draw back to stop ring.This scheme has stoped two wall motions each other, and the cell opening still makes concrete or other curing materials enter simultaneously, and these materials are poured in two between the walls subsequently, further strengthen effect to provide.
Be understandable that invention is not limited to ring 34 and centers on and the concrete stiffener of process.With reference to figure 6, this ring 34 selectively or additionally around the reinforcing rib that passes near the panel of crust 14, this reinforcing rib for example passes the reinforcing rib that hole 36 is arranged.In this case, ring 34 further extends in this cell 10.Therefore, when concrete etc. was filled in this cell, this ring 34 was embedded in the concrete of bigger thickness, and therefore bigger intensity is provided.
Another embodiment of panel of the present invention has been shown in Fig. 7,8 and 10, and has figure 9 illustrates another job practices of utilization these panels according to the present invention.Same label is represented the same characteristic features with first embodiment and job practices.
Building panel 2 comprises a plurality of dividing plates 4 with spaced apart, and these dividing plates 4 are arranged to form a plurality of cells or cavity 10.Almost parallel, with first group of 6 dividing plate of spaced apart be substantially perpendicular to substantially parallel, with second group of 8 dividing plate of spaced apart.Basically locate with respect to this dividing plate 4 on smooth crust or smooth basically surface 14, thereby this crust seals a side of many cells 10, and wherein the opposite side of this cell opens wide.As shown in Figure 7, some cells as cell 10a are only covered in a side by this crust 17 partly.
The dividing plate 4 of panel 2 comprises a plurality of holes 12.This hole can be the form of second partition group 8 mesopores 40, and have the shape and/or a size of any demand, as mentioned above, so that as the stiffener of steel reinforcing rib and be used for pipeline, wiring, conduit, cable etc. by wherein as coal gas, electric power, water and air-conditioning supply.This hole selectively is the form at second partition group 8 mesopores 42, and hole 42 is at one end opened wide, and is roughly the U-shaped shape.The hole 44 of analogous shape also can be present in the first dividing plate group 6.This U-shaped shape hole can be clear that in Fig. 8-10.Yet this hole 42,44 is not limited to form the U-shaped shape basically far and away, and can have the shape of any demand, to hold this stiffener by panel and/or government utility pipeline or the like.
Form outer field smooth basically crust 14 of panel and cross peripheral part extension of first dividing plate 6 and/or second partition 8.In this embodiment, peripheral part is the end 46 of first dividing plate 6 and end 48 forms of second partition 8.This crust 14 can be crossed peripheral part extension of first dividing plate 6 at least at an end of panel.Selectively or additionally, crust 14 peripheral part that can be at least cross second partition 8 at an end of panel extends.
With reference to figure 7 and 8, peripheral part that projection 15 is crossed first dividing plate 6 and/or second partition 8 extends.Projection 15 can be provided with partly or continuously along corresponding length of panel one side or width.Preferably, as shown in Figure 7, peripheral part that projection 15 is crossed two first and second dividing plates 6,8 respectively extends.Preferably, as shown in Figure 7, projection 15 is along the whole length and the whole width setting of panel.
With reference to figure 7 and 8, notch 50 is formed in the panel along peripheral part of panel 2 length and/or width.As shown in Figure 8, the size and shape of notch 50 is arranged to admit the projection 15 of another panel, so that the panel of adjacency is entrenched togather and aligns.Notch 50 can be respectively be provided with partly or continuously along the length of panel and/or width, and corresponding to the continuous or local feature of projection 15.
With reference to Figure 10, the notch 50 in panel 2a holds the projection 15 of the panel 2b of adjacency.The notch 50a of panel 2b holds the projection 15a of panel 2a.The groove 52 of panel 2b holds the projection 15b of panel 2a.
Referring to the embodiment among Fig. 8, the panel of adjacency is entrenched togather, thereby is identical at first dividing plate, 6 mesopores, 44 numbers for each cell 10.Similarly, with reference to Figure 10, be identical for each cell 10 at second partition 8 mesopores 40,42 numbers.The shape of the end 46 of first dividing plate 6 and the end 48 of second partition 8 be designed to when the panel of two adjacency in abutting connection with the time, as shown in Figure 8, hole 44a is formed in first dividing plate 6, and as shown in figure 10, and/or hole 42a is formed in the second partition 8, the panel adjacency of two adjacency wherein.The panel of second embodiment can be by being fixed together with the same apparatus of first embodiment as mentioned above.
Fig. 9 shows the construction of dividing plate of the panel that utilizes second embodiment etc.In this example, hole 40 overlap joints of second partition 8.Stiffener and/or government utility pipeline etc. can pass these holes.Da Jie panel provides firm wall etc. in such a way.In this wall, this wall does not occupy the prior art wall as much volume with some similar strength, has therefore realized bigger room space.Be understandable that the panel of second embodiment needn't overlap in such a way makes wall, ceiling etc.Panel can separate, and selectively uses reinforcing ring simultaneously.Certainly, wall, floor etc. can utilize the single sheathing manufacturing according to second embodiment.
Panel can manufacture the size and dimension that needs by concrete application decision.For example, although show in the drawings at the panel that is essentially rectangle in shape, dividing plate 16 can limit square, quadrangle or any other shape that is suitable for using around the panel 2, wherein lays aforesaid stiffener, pipeline or the like for panel provides inlay pattern and allows to pass easily.
The crust 14 of panel can manufacture the thickness of any demand, and this thickness also can be according to the incompatible selection of applied field.Particularly, because the crust of panel can be used as the surface of having repaired, be exposed in case construction is finished, according to known method, this outer micromicro prevents ultraviolet ray, can hinder the crust degeneration when being exposed to the DT.Outer micromicro comprises any type of finish, as comprises the powdery paints of the color and/or the quality of any demand.Concrete finish will depend on the application scenario and make the material of panel.The compatibility of finish and material is known for those skilled in the relevant art.
Therefore, panel of the present invention has solved another problem of prior art.Because this crust can be used as the surface of decoration,, perhaps on this crust, use other material so do not need to carry out other work.This crust is waterproof also, has therefore exempted the waterproof film of extra waterproof film with relevant protection.
When panel was formed by for example plastics or metal, panel did not for example absorb from the moisture of the curing materials that uses with panel, and this is the problem in some prior art panels.Therefore, curing materials can solidify naturally, and from wherein extracting moisture, panel does not absorb intensity and the integrality that moisture can harm curing materials to panel.
In addition, that the neat and accurate aligning of panel only forms is thin, in fact invisible difference is in abutting connection with the straight line of panel, therefore is formed on aesthstic charming surface finish.Panel also can be prevented damaging by worms, and this is the main Consideration in many environment.
Because have lightweight structures and simple design, the problem of the alignment and the interlocking of prior art is handled and avoided to panel of the present invention easily.
Job practices according to double thickness wall of the present invention also makes entire wall thickness less than traditional double thickness wall, has realized bigger inside floor space.This can be by means of realizing around stiffener or by the overlap joint to as shown in Figure 9 panel in mode as mentioned above.
The intensity of panel realizes by means of panel dividing plate combination, the grid that passes this dividing plate stiffener and cell effectively are full of concrete or other curing materials, the space of the reduction intensity that exists in this concrete is minimized.
Another advantage that panel of the present invention is compared with many prior aries is the simple and practical of them.Utilize panel of the present invention erect walls etc. effectively, and do not need the know-how of higher level.Therefore, utilize panel of the present invention according to describing method, the applicant estimates can erect every day the wall of about 50 meters about 3 meters height.
In whole manual, purpose is to describe invention, rather than is limited in invention among any one embodiment or the concrete set of feature.Those skilled in the pertinent art can realize changing from specific embodiment, and this variation will still belong to scope of the present invention.
Claims (33)
1. building panel comprises:
Form a plurality of dividing plates of a plurality of cells with spaced apart;
Hole in described dividing plate makes each part of the described dividing plate that forms each described cell comprise at least one hole;
A positioned adjacent also is substantially perpendicular to the smooth basically crust of described dividing plate, so that described cell opens wide on described smooth crust opposite;
The projection of crossing at least one peripheral part of described dividing plate and extending; And
Along the recess of at least one peripheral part of described dividing plate, its size and dimension is designed to admit the described projection in abutting connection with panel.
2. building panel as claimed in claim 1, wherein said projection is formed by the part of described crust.
3. building panel as claimed in claim 2, wherein this crust comprises limit, a slope.
4. building panel as claimed in claim 3, wherein this limit, slope is arranged on two opposed edges of this crust at least.
5. building panel as claimed in claim 1, wherein said recess comprise a notch along panel length peripheral part.
6. building panel as claimed in claim 1, wherein said recess comprise a notch along panel width peripheral part.
7. building panel as claimed in claim 1, wherein this crust covers and the panel area identical, but with respect to the panel skew, forms along the projection and the recess of one or more peripheral part of described dividing plate.
8. building panel as claimed in claim 1, wherein this cell has the cross section of one of following shape: the polygon of square, rectangle, hexagon, circle, Else Rule, other irregular polygon.
9. building panel as claimed in claim 1, wherein said dividing plate and crust are hard.
10. building panel as claimed in claim 1, wherein said panel is formed by plastic material.
11. building panel as claimed in claim 1, wherein said panel is formed by metal.
12. building panel as claimed in claim 1, wherein said panel is formed by aluminium.
13. building panel as claimed in claim 1, wherein said dividing plate with spaced apart comprise first group of substantially parallel dividing plate and second group of substantially parallel dividing plate with spaced apart with spaced apart.
14. as the building panel of claim 13, wherein said first group of dividing plate with spaced apart is basically perpendicular to described second group of dividing plate with spaced apart.
15. as the building panel of claim 13, wherein the hole on described substantially parallel dividing plate is aligned.
16. building panel as claimed in claim 1, wherein this hole is convenient to following one or more and is passed through: stiffener, pipeline, conduit, flexible pipe, rod, cable.
17. building panel as claimed in claim 1, wherein this hole is at one end unlimited, and is roughly the U-shaped shape.
18. building panel as claimed in claim 1, wherein panel comprises dividing plate on every side, and this dividing plate limits a quadrangle together.
19. as the building panel of claim 18, wherein dividing plate limits a rectangle together on every side.
20. one kind by the method for a plurality of building panels with the building structure of special orientation structure, each building panel comprises:
Form a plurality of dividing plates of a plurality of cells with spaced apart;
Hole in described dividing plate makes each part of the described dividing plate that limits each described cell comprise at least one hole;
A positioned adjacent also is substantially perpendicular to the smooth basically crust of described dividing plate, so that described cell opens wide on described smooth crust opposite; And
The projection of crossing at least one peripheral part of described dividing plate and extending; And
Along the recess of at least one peripheral part of described dividing plate, its size and dimension is designed to admit the described projection in abutting connection with panel;
The step that described method comprises is:
Fix one first building panel with described orientation; And
One second building panel of adjacency on described first building panel, thereby the projection of this first building panel and second building panel recess overlap joint.
21. as the method for claim 20, wherein the crust of first panel limit, slope abuts against on the limit, a slope of the second panel crust.
22. as the method for claim 20, wherein second panel notch holds the projection of this first panel.
23. as the method for claim 20, wherein in the dividing plate of the hole in the dividing plate of first panel and described second panel align in corresponding hole.
24., also comprise the step of utilizing fastening devices that described first and second panels are fixed together as the method for claim 20.
25., also comprise one or more other panels are fixed to described first and/or the step of described second panel as the method for claim 20.
26., comprise that also the hole of the alignment of passing described dividing plate lays the step of one or more stiffeners as the method for claim 20.
27., comprise that also one or more steps with lower device are laid in the hole of the alignment of passing described dividing plate: pipeline, conduit, flexible pipe, rod, cable as the method for claim 20.
28., also comprise the step of filling at least one cell with curing materials as the method for claim 20.
29. as the method for claim 20, also be included in fill this cell with curing materials before, one or more inserts are placed in one or more cells, thereby stop curing materials to enter in the described cell that accommodates this insert.
30. one kind by the method for a plurality of building panels with the building structure of special orientation structure, each building panel comprises:
Form a plurality of dividing plates of a plurality of cells with spaced apart;
Hole in described dividing plate makes each part of the described dividing plate that limits each described cell comprise at least one hole;
A positioned adjacent also is substantially perpendicular to the smooth basically crust of described dividing plate, so that described cell opens wide on described smooth crust opposite;
The projection of crossing at least one peripheral part of described dividing plate and extending; And
Along the recess of at least one peripheral part of described dividing plate, its size and dimension is designed to admit the described projection in abutting connection with panel;
The step that described method comprises is:
Fix the first described building panel with described orientation; And
Fix one second described building panel with described orientation and described first building panel with spaced apart.
31. as the method for claim 30, also comprise such step, thereby promptly fix the described a plurality of cells of described a plurality of cells of described second panel of described second building panel in the face of described first panel.
32., also comprise the step of utilizing stiffener that described first and second panels are linked together as the method for claim 30.
33., also be included in the step of perfusion curing materials between described first and second panels as the method for claim 30.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AUPS0840 | 2002-03-01 | ||
| AUPS0840A AUPS084002A0 (en) | 2002-03-01 | 2002-03-01 | Building panel and construction method |
| PCT/AU2003/000245 WO2003074804A1 (en) | 2002-03-01 | 2003-02-28 | Building panel and construction method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1639430A CN1639430A (en) | 2005-07-13 |
| CN100594276C true CN100594276C (en) | 2010-03-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN03805030A Expired - Fee Related CN100594276C (en) | 2002-03-01 | 2003-02-28 | Building panel and construction method |
Country Status (15)
| Country | Link |
|---|---|
| US (1) | US20050204695A1 (en) |
| EP (1) | EP1490560A4 (en) |
| JP (1) | JP4339695B2 (en) |
| KR (1) | KR20040101252A (en) |
| CN (1) | CN100594276C (en) |
| AU (1) | AUPS084002A0 (en) |
| BR (1) | BR0308107A (en) |
| CA (1) | CA2497156A1 (en) |
| EG (1) | EG23522A (en) |
| IL (1) | IL163678A0 (en) |
| MX (1) | MXPA04008457A (en) |
| NZ (1) | NZ535324A (en) |
| RU (1) | RU2304672C2 (en) |
| WO (1) | WO2003074804A1 (en) |
| ZA (1) | ZA200406855B (en) |
Families Citing this family (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100735945B1 (en) * | 2005-04-27 | 2007-07-06 | 동원시스템즈 주식회사 | Broad band circulator using optical filter and narrow band circulator |
| US20070266667A1 (en) * | 2006-05-17 | 2007-11-22 | Antonio Rapaz | Multi-purpose construction module |
| US7914228B2 (en) * | 2006-05-17 | 2011-03-29 | Antonio Rapaz | Multi-purpose construction module |
| US20080276557A1 (en) * | 2007-05-09 | 2008-11-13 | Antonio Rapaz | Construction panel |
| US9010060B2 (en) | 2007-05-09 | 2015-04-21 | Antonio Rapaz | Construction panel |
| US8464490B2 (en) * | 2007-05-09 | 2013-06-18 | Antonio Rapaz | Construction panel |
| US20110099932A1 (en) * | 2008-07-11 | 2011-05-05 | Roger Saulce | Panel interlocking system |
| WO2010138993A1 (en) * | 2009-06-03 | 2010-12-09 | Djd Projects Pty Ltd | Modular building system |
| US8973313B2 (en) * | 2010-03-04 | 2015-03-10 | Michael Bettiol | Building envelope member with internal water reservoir |
| US8490355B2 (en) * | 2010-08-24 | 2013-07-23 | James Walker | Ventilated structural panels and method of construction with ventilated structural panels |
| US9091049B2 (en) | 2010-08-24 | 2015-07-28 | James Walker | Ventilated structural panels and method of construction with ventilated structural panels |
| US9050766B2 (en) | 2013-03-01 | 2015-06-09 | James Walker | Variations and methods of producing ventilated structural panels |
| US8534018B2 (en) * | 2010-08-24 | 2013-09-17 | James Walker | Ventilated structural panels and method of construction with ventilated structural panels |
| US8615945B2 (en) * | 2010-08-24 | 2013-12-31 | James Walker | Ventilated structural panels and method of construction with ventilated structural panels |
| US9604428B2 (en) | 2010-08-24 | 2017-03-28 | James Walker | Ventilated structural panels and method of construction with ventilated structural panels |
| RU2453427C1 (en) * | 2010-12-24 | 2012-06-20 | Государственное образовательное учреждение высшего профессионального образования "Южно-Российский государственный технический университет (Новочеркасский политехнический институт)" | Automatic line to assemble framed wooden panels |
| CN104213654A (en) * | 2013-06-05 | 2014-12-17 | 杨遂震 | Novel method for synchronously building walls, frame and floors of house |
| CN106149974B (en) * | 2016-06-29 | 2019-01-29 | 深圳时代装饰股份有限公司 | A kind of keel shoe for cement foamed heat-insulation wall plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1501986A (en) * | 1921-07-27 | 1924-07-22 | Jr William Lewis Evans | Building construction |
| US2276071A (en) * | 1939-01-25 | 1942-03-10 | Johns Manville | Panel construction |
| GB625037A (en) * | 1946-06-24 | 1949-06-21 | Walter Frederick Baker | Improvements in or relating to cellular panelling or like cellular constructional work |
| GB1206395A (en) * | 1966-10-25 | 1970-09-23 | Colin Henry Davidson | Improvements relating to cast or moulded building units |
| US3895152A (en) * | 1973-12-26 | 1975-07-15 | Continental Oil Co | A composite cellular construction |
| US4241555A (en) * | 1978-05-30 | 1980-12-30 | Radva Plastics Corporation | Composite panel structure and method of manufacture |
| AU573297B2 (en) * | 1985-01-02 | 1988-06-02 | Johansson, G.E. | Prefab. wall module |
| US5180619A (en) * | 1989-12-04 | 1993-01-19 | Supracor Systems, Inc. | Perforated honeycomb |
| US5157892A (en) * | 1990-07-27 | 1992-10-27 | Ryther Ronald R | Structural interlocking joint system |
| US5092093A (en) * | 1990-12-31 | 1992-03-03 | Lu Shin Yuang | Panel forms having panel reinforcing means |
| US5397516A (en) | 1993-03-25 | 1995-03-14 | Thermo Cement Engineering Corp. | Process for making building panels |
| US5396750A (en) * | 1993-11-08 | 1995-03-14 | Kleyn Die Engravers, Inc. | Modular building panel |
| CA2121965C (en) * | 1994-04-22 | 2002-05-28 | Paul Mayrand | Composite structural steel wall reinforced with concrete and mold therefor |
| US5701710A (en) * | 1995-12-07 | 1997-12-30 | Innovative Construction Technologies Corporation | Self-supporting concrete form module |
| US5809722A (en) * | 1997-02-06 | 1998-09-22 | Keith M. Wright | Girder supported reinforced concrete slab building structures with shearing connectors, and methods of constructing the building structures and connectors |
| US6233892B1 (en) * | 1997-10-25 | 2001-05-22 | The Namlyt Company | Structural panel system |
| US6189282B1 (en) * | 1998-06-24 | 2001-02-20 | Building Works, Inc. | Mortarless concrete block |
| AU6296699A (en) | 1998-10-09 | 2000-05-01 | American Structural Composites, Inc. | Composite structural building panels and connection systems |
| AU777949B2 (en) * | 1999-09-03 | 2004-11-04 | Michael H. Niemann | Improved concrete form wall building system |
| US6871462B2 (en) * | 2001-07-09 | 2005-03-29 | Board Of Regents Of University Of Nebraska | Composite action system and method |
-
2002
- 2002-03-01 AU AUPS0840A patent/AUPS084002A0/en not_active Abandoned
-
2003
- 2003-02-28 CN CN03805030A patent/CN100594276C/en not_active Expired - Fee Related
- 2003-02-28 EP EP03702210A patent/EP1490560A4/en not_active Withdrawn
- 2003-02-28 KR KR10-2004-7013515A patent/KR20040101252A/en not_active Application Discontinuation
- 2003-02-28 JP JP2003573238A patent/JP4339695B2/en not_active Expired - Fee Related
- 2003-02-28 RU RU2004129312/03A patent/RU2304672C2/en not_active IP Right Cessation
- 2003-02-28 WO PCT/AU2003/000245 patent/WO2003074804A1/en active IP Right Grant
- 2003-02-28 IL IL16367803A patent/IL163678A0/en unknown
- 2003-02-28 US US10/506,465 patent/US20050204695A1/en not_active Abandoned
- 2003-02-28 BR BR0308107-9A patent/BR0308107A/en not_active IP Right Cessation
- 2003-02-28 NZ NZ535324A patent/NZ535324A/en unknown
- 2003-02-28 CA CA002497156A patent/CA2497156A1/en not_active Abandoned
- 2003-02-28 MX MXPA04008457A patent/MXPA04008457A/en not_active Application Discontinuation
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2004
- 2004-08-27 ZA ZA200406855A patent/ZA200406855B/en unknown
- 2004-08-29 EG EGNA2004000083 patent/EG23522A/en active
Also Published As
| Publication number | Publication date |
|---|---|
| EP1490560A1 (en) | 2004-12-29 |
| AUPS084002A0 (en) | 2002-03-21 |
| WO2003074804A1 (en) | 2003-09-12 |
| NZ535324A (en) | 2005-12-23 |
| JP2005519209A (en) | 2005-06-30 |
| CN1639430A (en) | 2005-07-13 |
| US20050204695A1 (en) | 2005-09-22 |
| BR0308107A (en) | 2005-01-04 |
| JP4339695B2 (en) | 2009-10-07 |
| MXPA04008457A (en) | 2005-07-13 |
| IL163678A0 (en) | 2005-12-18 |
| EG23522A (en) | 2006-03-22 |
| RU2004129312A (en) | 2005-04-10 |
| ZA200406855B (en) | 2005-09-20 |
| KR20040101252A (en) | 2004-12-02 |
| RU2304672C2 (en) | 2007-08-20 |
| CA2497156A1 (en) | 2003-09-12 |
| EP1490560A4 (en) | 2009-04-15 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20090220 Address after: Queensland, Australia Applicant after: Panifeng System Pte. Ltd. Address before: Queensland, Australia Applicant before: Blazevic Paul |
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Owner name: PANNAIFENG SYSTEMS PRIVATE CO., LTD. Free format text: FORMER OWNER: BLAZEVIC PAUL Effective date: 20090220 |
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