RU2453427C1 - Automatic line to assemble framed wooden panels - Google Patents

Abstract

FIELD: wood working industry.

SUBSTANCE: automatic line to assemble framed wooden panels comprises robotic modules: a module to assemble a frame of wall panels; a module to install and knit together outer and inner lining; a module to install a heat insulating material with an integrated automated line of insulating material production; a module to cut window and door openings. A roller conveyor connects to each other all robotic modules and an assembly portal robot arranged above a roller conveyor. A line is equipped with an additional robotic module to install elements of water supply, heating and power networks and a module to install insulating material. A module to install and to knit together outer and inner lining, and also a module to cut window and door openings have an assembly portal robot arranged under the roller conveyor.

EFFECT: increased efficiency of a line, higher power effectiveness of a technological process and mobility of process equipment, reduced prime cost of a produced item.

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Description

The invention relates to automated lines for the production of frame wood panels.

A known line for the manufacture of wooden panels (USSR Author's Certificate No. 1247290 of 07/30/1986), including conveyors for assembling and supplying panels, a site for introducing a heat-insulating composition with a composition pouring pipeline and a drive, a device for orienting the panels and a closed chain conveyor for them displacement, as well as the seal assembly.

The disadvantages of the known analogue are the low quality of the assembly of panels and the stationary equipment.

There is also a production line for wood-framed wooden panels (http://www.makron.fi/Porussian/Products/Equipment for frame-panel-year building / Semi-automatic lines / tabid / 8318/language/ru-RU/Default.aspx, we include a description of the prototype), including functional interconnected modules - module for assembling the frame of wall panels; module for laying and knocking the outer and inner lining; module laying thermal insulation material; a cut-out module for window and door openings, each of which has a roller conveyor that interconnects all robotic modules and an assembly portal robot located above the roller conveyor.

The disadvantages of the known prototype are a high percentage of manual labor, a high rate of occupied production space.

The objective of the invention is to improve the quality of the manufactured product, reducing the cost of the manufactured product, as well as reducing the rate occupied by the technological equipment of the production area, increasing productivity.

EFFECT: full automation of the technological process, increased energy efficiency of the technological process, mobility of technological equipment.

This is achieved due to the fact that the automatic assembly line for the assembly of frame wood panels contains robotic modules: a module for assembling the frame of wall panels; module for laying and knocking the outer and inner lining; module laying thermal insulation material; a cut-out module for window and door openings, each of which has a roller conveyor connecting all the robotic modules to each other, and an assembly portal robot located above the roller conveyor, in addition, the automated line is equipped with an additional robotic module for installing water supply, heating and electrical networks, and a module laying of steam and waterproofing material, a robotic module for laying and knocking external and internal cladding, as well as a robotic module for window cut-out and doorways have an assembly portal robot located under the roller conveyor.

Figure 1 shows a General diagram of an automatic assembly line of frame wood panels;

figure 2 presents a robotic module for mounting elements of water supply, heating and electrical networks;

figure 3 presents the robotic module laying sheathing, as well as the cut-out module of window and door openings;

figure 4 presents the robotic module laying thermal insulation material, as well as the module laying vapor barrier membrane.

An automatic line for the production of wood-framed wooden panels includes interconnected functional robotic modules: a frame assembly module 1, module 2 for mounting water supply, heating and electrical networks, a module for laying internal and external cladding 3, a cut-out module for window and door openings 4, a module for laying heat-insulating material 5, a module for laying a vapor barrier membrane 6, while module 2 is equipped with an automated storage device 7 of water supply and heating elements, automatic with an accumulated drive 8 of assembly elements of electric networks, an assembly portal robot 9 located above the roller conveyor 10, the module for laying the inner and outer skin 3 includes a portal robot 11 for laying the inner skin located above the roller conveyor 13 and a portal robot 12, which is located under the roller conveyor 13, for laying external cladding, the cutout module for window and doorways 3 comprises a portal robot 14, and is also equipped with a portal robot 15 located under the roller conveyor 13, the module of the masonry of the heat-insulating material 5 is equipped with a portal robot 16 located above the roller conveyor 17, a flexible pipe 18 connected to the executive body of the portal robot 16, the waterproofing installation mechanism 19 is located under the roller conveyor 17, opposite the portal robot 16, the vapor barrier installation module 5 is made in the form of a portal robot 20.

The automatic line is as follows.

In the assembly module of the frame 1, prefabricated elements are knocked together, the finished frame is supplied to module 2 for the installation of water supply, heating and electrical networks, the assembly elements of an automated storage device 7 water supply elements and an automated storage device 8 power supply elements are fed into the working area of the assembly portal robot 9 and they are mounted on a finished wooden frame with the help of a roller conveyor 10, the semi-finished panel is moved to the panel 3 of the sheathing, where the hearth tea and knocking together the sheathing material with the wooden frame by means of the portal robots 11 and 12, along the roller conveyor 13 the prefabricated panel is sent to the module 4 of window and door openings, where, with the help of the portal robots 14 and 15, the openings of a certain configuration are cut, and then in the laying module 5 the insulation is cut out a hole in the casing and through a flexible pipe 16, the positioning of which is carried out by the portal robot 17, the cellulose insulation is blown in the cavity of the panel, at the same time under the rollers conveyor 18 by a mechanism 19 occurs laying the waterproofing membrane after this panel by the roller conveyor 18 is moved to the stacking unit 6 vapor barrier membrane, wherein through gantry robot 20 is carried out and blow-nailing vapor barrier membrane to the inside of the panel, after which the cycle is repeated.

The use of portal robots allows you to fully automate the technological process of assembling frame wooden panels. In addition, due to additional portal robots installed under the roller conveyor, the energy efficiency of the process is increased. Thanks to the modular structure of the line, the mobility of technological equipment is ensured.

Claims (1)

An automatic assembly line for the assembly of frame wood panels containing robotic modules: a module for assembling the frame of wall panels; module for laying and knocking the outer and inner skins; module laying thermal insulation material; a cut-out module for window and door openings, each of which has a roller conveyor connecting each other with all the robotic modules and an assembly portal robot located above the roller conveyor, characterized in that it additionally contains a robotic module for installing water supply, heating and power supply elements, a steam-laying module and waterproofing material, in addition, a robotic module for laying and knocking the outer and inner skins, as well as a robotic module for cutting out window and door x openings has an additional assembly portal robot located under the roller conveyor.

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