A kind of component and its assemble method for assembling mobile tunnel cave
Technical field
The invention belongs to agglomerating plant technical field, it is related to fire the mobile tunnel furnace of building brick, is one specifically
Plant the component and its assemble method for assembling mobile tunnel cave.
Background technology
The both sides that mobile tunnel furnace has annular kiln bottom, kiln bottom set two guide rails of concentric circles, circular arc kiln body
Both sides kilns wall drive device and walking mechanism be set it is moved on annulus guide rail.Mobile tunnel furnace is imitated because of its heat utilization
Rate is high, is widely used in firing building brick.
Be continuously increased the need for building brick yield, mobile tunnel furnace, particularly tunnel kiln body be built it is more next
It is bigger, thus mobile tunnel furnace construction to construction period, equipment mobility and automated production aspect be proposed more
Requirement high.
Existing mobile tunnel furnace is built, and take carries out picture in raw material such as the live steel to building kiln of firing
Line, blanking, cut, bend, the technique such as welding assembly, manufacturing process is long, and process equipment is simple and crude.Because assembled in situ is made by all
Multifactor restriction, the construction period of kiln is long, and the welding deformation of body of heater is larger, and correction is also difficult;The mobile tunnel furnace of completion
It is extremely difficult to the technical requirements of design drawing.Quality has been buried in these problems for producing, the safe operation after also being gone into operation to equipment
Hidden danger.
The content of the invention
Blocking criteria production, the unification of tunnel cave each unit manufacturing specification can be carried out it is an object of the invention to provide one kind
Mobile tunnel furnace component.
To realize above-mentioned technical purpose, the technical solution adopted by the present invention is as follows:
A kind of component for assembling mobile tunnel cave, including multiple kiln bottom modules continuously arrange the annular kiln of formation
Bottom and multiple tunnel cave modules continuously arrange the circular arc kiln body of formation, and guide rail, guide rail inner side are installed in the kiln bottom module both sides
With sand sealing slot, the tunnel cave module includes two kiln wall lateral bodys and Yao Ding, and kiln wall lateral body lower end is installed and the guide rail
The walking mechanism matched somebody with somebody, the kiln bottom module at least includes a pair kiln bottom units being laterally fixedly connected, and each kiln wall lateral body includes
The support frame insulation side board inboard with support frame is fixed on, the upper and lower side of insulation side board is installed with structure upper beam respectively
With structure underbeam, walking mechanism is fixedly mounted on structure underbeam, the front and back end of insulation side board is installed with for connecting respectively
The structural upright of lateral body is incubated in adjacent tunnel kiln module, the kiln top includes insulation top board and top girder, and insulation top board leads to
Support frame is crossed installed in top girder lower end, laterally bridging is fixed on two structure upper beams of kiln wall lateral body at top girder two ends
On.
Furthermore, it is understood that the insulation side board and the inside panel that separates by bushing of insulation top board and exterior panel are constituted, spiral shell
Bolt is fixed through inside panel, bushing, exterior panel and support frame, and all side seals of insulation side board form cavity, are incubated side
Plate inboard is provided with refractory masses.The package assembly of above-mentioned kiln wall lateral body can improve the heat-insulating property in kiln.
Furthermore, it is understood that the insulation top board is docked by left and right side top board and fixed, two top girder docking are fixed, and
Left and right side top board and two top girders are sloped downwardly to form reverse V-shaped structure with merging along two.The package assembly of above-mentioned restriction
Kiln inner volume can not only be increased, moreover it is possible to improve the security on kiln top.
Furthermore, it is understood that the fixed support frame in the insulation top board upside includes top secondary beam and the longitudinal direction of lateral arrangement
Through the top straining beam of top secondary beam, wherein top secondary beam is fixed on insulation top board, top straining beam is fixed on the girder of top.
Furthermore, it is understood that described two top girders include girder body, two girder body junctions are by relative
The girder connecting plate of setting is fixed, and girder connecting plate is provided with girder connecting rib with girder body junction.Above-mentioned package assembly
Restriction further improve kiln roof construction steadiness.
It is a further object to provide a kind of assemble method of conveniently mobile tunnel furnace component, bag
The stage of assembling kiln bottom module and tunnel cave module is included, and continuously arrangement forms annular kiln bottom and incites somebody to action by multiple kiln bottom modules
Multiple tunnel cave modules continuously arrange the circular arc kiln body stage to be formed for firing adobe, comprise the following steps:
A, kiln bottom laying:First at least one pair of kiln bottom unit transverse is docked to form kiln bottom module, then by several kiln bottom moulds
Continuously arrangement forms annular kiln bottom to block, and guide rail is installed in kiln bottom both sides, and guide rail sets sand sealing slot in the inner part;
The assembling of B, kiln wall lateral body and kiln top:First pass through mounting hole and insulation side board is fixed on support frame inner side formation kiln
Wall lateral body, then the upper and lower side in insulation side board fixedly mount structure upper beam and structure underbeam respectively, front and back end fixed peace respectively
Assembling structure column;Then by top girder, laterally bridging is fixed on two structure upper beams of kiln wall lateral body, and insulation top board passes through
Support frame is arranged on top girder lower end, so as to form kiln top to seal kiln wall lateral body upper opening;
C, kiln body assembling:Plate is first fixedly mounted on the structure underbeam of kiln wall lateral body, then walking mechanism is fixed on installation
On plate, multiple tunnel cave modules are finally moved into continuous arrangement on guide rail and forms circular arc kiln body.
Furthermore, it is understood that insulation side board described in step B is identical with the assemble method of insulation top board, comprise the following steps:
Bushing is set to be supported between inside panel and exterior panel the mounting hole that bushing is aligned on inside panel and exterior panel first, bolt is successively
Through inside panel, bushing, exterior panel be fixed to correspondence support frame on, inside panel, exterior panel surrounding sealing make insulation side board and
Insulation top board forms the hollow structure with inner chamber, and insulation side board and insulation top board inboard are installed with refractory masses.
Furthermore, it is understood that the assemble method of the insulation top board is that to form both sides downward by left and right side top board docking fixation
Inclined reverse V-shaped structure, the reverse V-shaped structure that the two fixed formation of top girder docking coordinates with insulation top board.
Furthermore, it is understood that the assemble method of the support frame of fixation is first by the top of lateral arrangement on the upside of the insulation top board
Portion's secondary beam is fixed on insulation top board, then will be fixed on top girder lower end longitudinally through the top straining beam of top secondary beam.
Furthermore, it is understood that the assemble method of described two top girders is first to be set respectively in the joint of two girder bodies
Girder connecting plate is put, then girder connecting rib is provided with girder connecting plate and girder body junction, connected finally by girder
Mounting hole on fishplate bar fixedly mounts two top girders.
The mobile tunnel furnace assembling component that the present invention is provided resolves into the manufacturing process of whole mobile tunnel furnace
The assembling of several tunnel cave modules, and each component both can be with live individually assembling, it is also possible to the automated production in factory,
The workmanship of kiln has been obtained reliable control, the scene dress of mobile tunnel furnace is caused by assemble method of the invention
With easier for installation, quick, shorten dramatically the construction period of mobile tunnel furnace, and the overall of mobile tunnel furnace is filled
Can be ensured well with quality.
Brief description of the drawings:
Fig. 1 is the structural representation after tunnel cave module assembled of the present invention;
Fig. 2 is kiln bottom assembly structure diagram of the present invention;
Fig. 3 is the assembling schematic diagram for being incubated lateral body and support frame;
Fig. 4 is the structural representation after Fig. 3 assemblings;
Fig. 5 is the assembly structure diagram for carrying out kiln wall lateral body;
Fig. 6 is the structural representation after Fig. 5 assemblings;
Fig. 7 is the rear perspective structural representation of kiln wall lateral body;
Fig. 8 is the overlooking the structure diagram of kiln wall lateral body;
Fig. 9, Figure 10 are respectively the structural representation of left side top board and right side top board;
Figure 11 is the A direction views on right side top board shown in Figure 10(Upward view);
Figure 12 is the B direction views on right side top board shown in Figure 10(Right view);
Figure 13 is the structural representation of left side top girder;
Figure 14 is the C direction views of left side top girder shown in Figure 13(Upward view);
Figure 15 is the D direction views of left side top girder shown in Figure 13(Right view);
Figure 16 is the mounting structure schematic diagram of walking mechanism;
Figure 17 is Figure 16 walking mechanism left views.
In accompanying drawing:1- kiln bottom modules;11st, 12- kiln bottoms unit;13- guide rails;14- walking mechanisms;15- sand sealing slots;16- pacifies
Dress plate;
2- kiln wall lateral bodys;21- support frames;22- insulation side boards;221- inside panels;222- exterior panels;223- bushings;
224- bolts;23- structure upper beams;24 structure underbeams-;25- structural uprights;26- sand seal knives;
3- kilns top;31- is incubated top board;311- left sides top board;312- right sides top board;32- tops girder;321- girder sheets
Body;322- girder connecting plates;323- girder connecting ribs;33- support frames;331- tops straining beam;332- tops secondary beam.
Specific embodiment:
In order that those skilled in the art may be better understood the present invention, with reference to the accompanying drawings and examples to this hair
Bright technical scheme is further illustrated.
A kind of mobile tunnel furnace includes the annular kiln bottom and multiple tunnel caves of the continuous arrangement formation of multiple kiln bottom modules 1
Module continuously arranges the circular arc kiln body of formation, and as shown in Figure 1 and Figure 2, kiln bottom module 1 is spelled by two kiln bottom units 11,12 are relative
Composition is connect, guide rail 13 is fixedly mounted on the outside of two kiln bottom unit 11,12, and the inner side of guide rail 13 has sand sealing slot 15, the tunnel cave
Module includes two kiln wall lateral bodys 2 and kiln top 3, and the walking mechanism 14 matched with the guide rail 13 is installed in the lower end of kiln wall lateral body 1.
As shown in Fig. 3 ~ 8, kiln wall lateral body 2 is fixed and formed by the support frame 21 in outside and the insulation side board 22 of inner side, is propped up
Support frame frame 21 is fixed by four channel-section steels and forms intersecting parallels structure, and the inboard of insulation side board 22 is also equipped with refractory masses(In figure
It is not shown).
Fig. 3, Fig. 4 show the package assembly of insulation side board, including inside panel 221 and exterior panel 222, and centre is by open circles
Post bushing 223 separates, bolt 224 sequentially pass through mounting hole on the mounting hole of inside panel 221, bushing 223, exterior panel 222 with
And the mounting hole in support frame 21, fix inside panel 221, exterior panel 222 and support frame 21, the wherein He of inside panel 221
Sealing cavity is formed between exterior panel 222, is the very low dead air of thermal conductivity factor in cavity, greatly reduce kiln from inside to outside
The heat for spreading out of.Due to support frame 21 for the mounting hole in intersecting parallels structure, therefore inside panel 221, exterior panel 222 should also have
There is intersecting parallels structure, it is convenient to be fixedly mounted with support frame 21.
Fig. 5 ~ 8 show the package assembly of kiln wall lateral body and the overall schematic of kiln wall lateral body, insulation side board 22 it is upper
Bolt fastening structure upper beam 23 and structure underbeam 24 are used in lower end respectively, and the lower section of structure underbeam 24 is fixed with what is matched with sand sealing slot 15
Sand seal knife 26, to prevent the bottom hot gas of kiln wall lateral body 2 from revealing, fixed structure column 25 is distinguished in the front and back end of insulation side board 22, its
Middle structure upper beam 23, structure underbeam 24 and structural upright 25 use H profile steel, and the structure upper beam 23 of two kiln wall lateral bodys 3 is for solid
Surely kiln top 3 is connected, structure underbeam 24 is used to be fixedly connected walking mechanism 14, and structural upright 25 is bolted adjacent tunnel kiln
Insulation lateral body in module.
The kiln top 3 includes insulation top board 31 and top girder 32, and insulation top board 31 is installed by channel steel support framework 33
The lower end of girder 32 at top, the two ends of top girder 32 are bolted the structure upper beam for being laterally bridged at two kiln wall lateral bodys 2
On 23.
As shown in Fig. 9 ~ 12, insulation top board 31 is docked fixed by left side top board 311, right side top board 312 and formed along both sides
Downward-sloping reverse V-shaped structure, Figure 10 ~ 12 are the structure of right side top board, wherein the fixed support frame in the upside of insulation top board 31
The 33 top secondary beams 332 for including lateral arrangement and the top straining beam 331 being longitudinally arranged, wherein top straining beam 331 is through top time
Beam 332 is fixed on the girder 32 of top.
Needs are explanations, are incubated the mounting structure of top board 31 and inside panel 221, the exterior panel 222 of insulation side board 22
Mounting structure is identical, is simply incubated on top board 31 and is reserved with the corresponding different pipelines from row's mouth and matching heat circulating system
Reserved opening.
Figure 13 ~ 15 show the structure of left side top girder 32, and it includes girder body 321 and girder connecting plate 322, main
Beam connecting plate 322 sets girder connecting rib 323, the structure phase of top girder 32 of the left and right sides with the junction of girder body 321
Together, the girder connecting plate 322 that both pass through to be oppositely arranged is fixed, and forms the reverse V-shaped structure matched with reverse V-shaped insulation top board 31,
The setting of girder connecting rib 323 can strengthen improving the intensity of top girder 32.
As shown in Figure 16,17, walking mechanism 14 is fixed on structure underbeam 24 by installing plate 16, wherein walking mechanism 14
Again by what is be completed, do not repeat here.
For previously described annular kiln bottom and circular arc kiln body, can carry out in accordance with the following steps:
1st, the making of each component prepares
(1)Kiln bottom module:As building trade is improved constantly to the yield and quality of building brick, tunnel cave is all accordingly carried out
Expand, such as increase tunnel cave length, width etc., because the mobile tunnel furnace width of big cross section is all in more than 5m, to keep away
Exempt from the excessive kiln bottom of manufacture, each kiln bottom module 1 is spliced to form by the way that two kiln bottom units 11,12 are relative.
(2)Support frame:The support frame 21 of kiln wall lateral body 2 has two, and groined type structure is formed by four U-steels,
U-steel is provided with mounting hole;Support frame 33 on kiln top 3 is by a horizontal top secondary beam 332 and the six roots of sensation longitudinally through top
The top straining beam 331 of portion's secondary beam 332 is fixed and formed, and the support frame 33 has two, is respectively used to left side top board 311 and right side top
The fixation of plate 312.
(3)Insulation side board:Insulation side board 22 has two, and respective assemble method is as follows, and bushing 223 is directed at into inwall first
Mounting hole on plate 221 and exterior panel 222 makes bushing 223 be supported between inside panel 221 and exterior panel 222, and bolt 224 is successively
Insulation side board 22 is fixed in support frame 21 through the mounting hole on inside panel 221, bushing 223, exterior panel 222, is incubated
Side plate side seal in 22 weeks forms hollow structure.
(4)Insulation top board and top girder:Insulation top board 31 has 312 two pieces of left side top board 311 and right side top board, with guarantor
Warm side plate 22 is equally assembled by the structure of inside and outside wallboard, it is also possible to be manufactured directly to hollow structure in production;Top girder
32 have two, are respectively provided with girder body 321, and girder connecting plate 322, girder connecting plate are fixed vertically in the one end of girder body 321
322 with the diagonally-installed girder connecting rib 323 in the junction of girder body 321.
2nd, the assembling of tunnel cave module
(1)Kiln wall lateral body:Needed simultaneously to be directed at support frame 21 on insulation side board 22 before insulation side board 22 is assembled
Mounting hole carry out it is simultaneously fixed, in the inboard fixed installation refractory masses of insulation side board 22, then in insulation side board 22
Upper and lower side fixedly mounts structure upper beam 23 and structure underbeam 24 respectively, and structure underbeam installs sand seal knife 26, front and back end difference for 24 times
Fixed installation structural upright 25, mounted two kiln walls lateral body 2 is respectively placed in kiln bottom both sides and is opened to seal the top of kiln top 3
Mouthful.
(2)Kiln top:Two top girders 32, the every fixed shape of the docking of girder connecting plate 322 of top girder 32 are first installed
Into the reverse V-shaped structure being sloped downwardly along two, then by the two ends of top girder 32, laterally bridging is fixed on two kiln wall lateral bodys 2
On structure upper beam 23;Insulation top board 31 is installed again, insulation top board 31 docks fixed formation by left side top board 311, right side top board 312
The reverse V-shaped structure coordinated with top girder 32, left side top board 311 and right side top board 312 are fixed on by support frame 33 respectively
The top secondary beam 332 of the lower end of top girder 32, wherein support frame 33 is arranged on insulation top board 31, and top straining beam 331 is installed
The lower end of girder 32 at top, while in the inboard fixed installation refractory masses of insulation top board 31.
(3)Walking mechanism:It is first fixed on the structure underbeam 24 of kiln wall lateral body 2 after kiln wall lateral body 2 and kiln top 3 assemble
Installing plate 16, then walking mechanism 14 is fixed on installing plate 16, finally adjust the corresponding relation between road wheel and guide rail 13.
3rd, the assembling of mobile tunnel furnace
(1)Kiln bottom is assembled:After choosing fabricating yard, the kiln that the size according to ring kiln bottom splices multiple kiln bottom modules 1
Bottom is layed in correct position, and ring-shaped guide rail 13 is installed in kiln bottom both sides, and sand seal is pre-set in the kiln body of the inner side of guide rail 13
Groove 15.
(2)Kiln body is assembled:The several tunnel cave modules with walking mechanism 14 that will be assembled push to guide rail 13, and continuously
Arrangement is assembled into the circular arc kiln body for meeting length needs.
Above-mentioned kiln bottom and kiln body constitute the basic framework of mobile tunnel furnace, in addition it is also necessary to pacify again on this mobile tunnel furnace
Dress thermal cycle pipe-line system, including supply air system, exhausting system and dehumidification system etc., has the mobile tunnel furnace and fires
The ability of adobe, and these spare systems to the kiln bottom and kiln body that above describe without making any change.
It should be added that, because kiln bottom is annular, kiln body is only a part of arc-shaped structure walked in kiln bottom,
Therefore dimensionally there are some difference in portion to kiln bottom and kiln body or so two parts, by the part on the inside of annulus less than by annulus outside
A part, these are designers needs to consider in advance when each basic module is manufactured.
Detailed Jie has been carried out to the component and its assemble method provided by the present invention for assembling mobile tunnel cave above
Continue.The explanation of specific embodiment is only intended to help and understands the method for the present invention and its core concept.It should be pointed out that for this skill
For the those of ordinary skill in art field, under the premise without departing from the principles of the invention, some changing can also be carried out to the present invention
Enter and modify, these are improved and modification is also fallen into the protection domain of the claims in the present invention.