CN111074939B - Formwork-disassembly-free concrete single-cabin pipe gallery or multi-cabin pipe gallery and construction method thereof - Google Patents

Formwork-disassembly-free concrete single-cabin pipe gallery or multi-cabin pipe gallery and construction method thereof Download PDF

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CN111074939B
CN111074939B CN201811214453.9A CN201811214453A CN111074939B CN 111074939 B CN111074939 B CN 111074939B CN 201811214453 A CN201811214453 A CN 201811214453A CN 111074939 B CN111074939 B CN 111074939B
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steel bar
wall body
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truss
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庄惟敏
侯建群
李江波
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Zhongqingda Technology Co ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/10Tunnels or galleries specially adapted to house conduits, e.g. oil pipe-lines, sewer pipes ; Making conduits in situ, e.g. of concrete ; Casings, i.e. manhole shafts, access or inspection chambers or coverings of boreholes or narrow wells
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
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    • E02D2250/0023Cast, i.e. in situ or in a mold or other formwork

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Abstract

本发明涉及一种免拆模板混凝土单舱管廊或多舱管廊及其建造方法。所述管廊包括相互连接的顶板、底板和墙体,所述墙体包括外墙墙体,还包括或者不包括隔墙墙体,所述墙体均采用现浇钢筋混凝土结构,主要由位于墙体两侧的墙体固模板和浇筑在两侧墙体固模板之间的墙体混凝土层构成,所述墙体固模板采用钢筋桁架固模板,所述钢筋桁架固模板包括面板和位于所述面板一侧的钢筋网及钢筋桁架,所述顶板和底板优选现浇混凝土结构。所述建造方法包括底板施工、墙体施工、顶板施工和必要的混凝土氧化。本发明有利于减少管廊施工的作业量和劳动强度,减小人为因素对建筑质量的影响程度,降低建造成本,减少管廊建造中给环境和社会带来的不利影响。

Figure 201811214453

The invention relates to a formwork-free concrete single-chamber pipe gallery or a multi-chamber pipe gallery and a construction method thereof. The pipe gallery includes a top plate, a bottom plate and a wall that are connected to each other. The wall includes an outer wall, and also includes or does not include a partition wall. The walls are all cast-in-place reinforced concrete structures. The wall solid formwork on both sides of the wall and the wall concrete layer poured between the wall solid formwork on both sides are constituted, and the wall solid formwork adopts a reinforced truss fixed formwork, and the reinforced truss fixed formwork includes a panel and a The steel mesh and steel truss on one side of the panel, and the top and bottom plates are preferably cast-in-place concrete structures. The construction method includes floor construction, wall construction, roof construction and necessary concrete oxidation. The invention is beneficial to reduce the workload and labor intensity of pipe gallery construction, reduce the degree of influence of human factors on building quality, reduce construction costs, and reduce the adverse impact on the environment and society during the construction of the pipe gallery.

Figure 201811214453

Description

一种免拆模板混凝土单舱管廊或多舱管廊及其建造方法A formwork-free concrete single-cabin pipe gallery or multi-cabin pipe gallery and its construction method

技术领域technical field

本发明涉及一种免拆模板混凝土单舱管廊或多舱管廊及这种管廊的建造方法,属建筑技术领域。The invention relates to a formwork-free concrete single-chamber pipe gallery or a multi-chamber pipe gallery and a construction method of the same, belonging to the technical field of construction.

背景技术Background technique

地下综合管廊是城市地下管道的综合走廊,呈隧道状,根据使用需要,可以设计为单舱管廊,也可以设计为多舱管廊,城市电力、通信、燃气、供热、给排水等各种工程管线均可以设置于管廊中,以方便管理和维护,由于承压和防渗等要求较为苛刻,目前地下管廊建造大致可以分为两种技术路线,一是采用现浇钢筋混凝土结构,这种技术路线的现场作业量大,施工复杂,劳动强度高,需要开挖较大的作业场地,需要设计专用模板,现场作业中人为因素对建筑质量的影响相对比较大,且内部质量问题难以检测和修复,在适宜劳动力资源短缺,人工成本日益增高的今天,这些问题导致高昂的建设成本;二是采用预制构件,将预制构件运送现场装配,然后进行连接部位对接修补和密封处理,由于构件预制场地往往离现场较远,运输量大且往往需要专门的运输车辆和运输管理方式,运输成本高,现场需要配备较大的吊装设备,这些同样导致建设成本的升高,特别是预制构件拼装结构易于出现渗漏等现象,防渗处理要求苛刻。The underground comprehensive pipe gallery is a comprehensive corridor of urban underground pipelines, in the shape of a tunnel. According to the needs of use, it can be designed as a single-cabin pipe gallery or as a multi-cabin pipe gallery for urban electricity, communication, gas, heating, water supply and drainage, etc. All kinds of engineering pipelines can be set in the pipe gallery to facilitate management and maintenance. Due to the strict requirements of pressure bearing and anti-seepage, the construction of underground pipe gallery can be roughly divided into two technical routes. One is to use cast-in-place reinforced concrete. Structure, this technical route requires a large amount of on-site work, complex construction, and high labor intensity. It needs to excavate a large work site and design special formwork. The impact of human factors on the quality of the building is relatively large, and the internal quality is relatively large. Problems are difficult to detect and repair. In today's shortage of suitable labor resources and increasing labor costs, these problems lead to high construction costs; the second is to use prefabricated components, transport the prefabricated components to on-site assembly, and then perform butt repair and sealing of the connection parts. Because the prefabricated site is often far away from the site, the transportation volume is large, and special transportation vehicles and transportation management methods are often required. The transportation cost is high, and the site needs to be equipped with larger hoisting equipment, which also leads to an increase in construction costs, especially for prefabrication. The component assembly structure is prone to leakage and other phenomena, and the anti-seepage treatment requirements are strict.

发明内容SUMMARY OF THE INVENTION

本发明针对上述问题,提供了一种免拆模板混凝土单舱管廊或多舱管廊,还提供了这种综合管廊的建造方法,目的是减少建筑施工的工作量和工作强度,减小人为因素对建筑质量的影响程度,降低建造成本,减少因管廊建设给环境和社会带来的影响,并有助于提高管廊质量。Aiming at the above problems, the present invention provides a formwork-free concrete single-chamber pipe gallery or a multi-chamber pipe gallery, and also provides a construction method for such a comprehensive pipe gallery. The purpose is to reduce the workload and work intensity of building construction, reduce the The degree of influence of human factors on the construction quality, reduce the construction cost, reduce the impact on the environment and society caused by the construction of the pipe gallery, and help to improve the quality of the pipe gallery.

本发明的技术方案是:一种免拆模板混凝土单舱管廊或多舱管廊,包括相互连接的顶板、底板和墙体,所述墙体包括位于管廊两侧的外墙墙体,所述外墙墙体的顶部和底部分别与所述底板和顶板的相应侧连接,所述墙体还包括或者不包括隔墙墙体,所述隔墙墙体位于两侧的外墙墙体之间,其顶部和顶部分别与所述底板和顶板的相连接,所述墙体均采用现浇钢筋混凝土结构,主要由位于墙体两侧的墙体固模板和浇筑在两侧墙体固模板之间的墙体混凝土层构成,所述墙体固模板采用钢筋桁架固模板,所述墙体固模板的面板朝向墙体的外侧,钢筋桁架朝向墙体的内侧,所述墙体固模板上的钢筋网和钢筋桁架固结在该墙体的墙体混凝土层中,所述钢筋桁架固模板包括面板和位于所述面板一侧的钢筋网及钢筋桁架,用作墙体固模板的钢筋桁架固模板的面板构成相应墙体的永久模板,用作墙体固模板的钢筋桁架固模板的钢筋网和钢筋桁架构成相应墙体混凝土层内的钢筋。The technical scheme of the present invention is: a formwork-free concrete single-chamber pipe gallery or multi-chamber pipe gallery, comprising a top plate, a bottom plate and a wall body that are connected to each other, and the wall body includes outer wall bodies located on both sides of the pipe gallery, The top and bottom of the outer wall are respectively connected with the corresponding sides of the bottom plate and the top plate, the wall also includes or does not include partition walls, and the partition walls are located on the outer walls on both sides. In between, the top and the top are respectively connected with the bottom plate and the top plate, and the wall body adopts the cast-in-place reinforced concrete structure, which is mainly composed of the wall body solid formwork located on both sides of the wall body and the solid wall body poured on both sides of the wall body. The wall concrete layer is formed between the formwork, the wall solid formwork adopts the steel truss fixed formwork, the panel of the wall solid formwork faces the outside of the wall, the steel truss faces the inside of the wall, the wall solid formwork The reinforced mesh and reinforced truss above are fixed in the wall concrete layer of the wall, and the reinforced truss fixed formwork includes a panel and the reinforced mesh and reinforced truss located on one side of the panel, used as the reinforcement of the wall fixed formwork The panels of the truss formwork form the permanent formwork of the corresponding wall, and the reinforcing mesh and the reinforced truss of the reinforced truss formwork used as the wall formwork form the reinforcing bars in the concrete layer of the corresponding wall.

优选地,所述钢筋桁架固模板的钢筋网、钢筋桁架和面板固定连接为一体,这种整体的钢筋桁架固模板可以在工厂加工制造。Preferably, the reinforced mesh, the reinforced truss and the panel of the reinforced truss formwork are fixedly connected as a whole, and the integral reinforced truss formwork can be processed and manufactured in the factory.

优选地,所述顶板采用现浇钢筋混凝土结构或者采用预制构件拼接技术建造,当所述顶板采用现浇钢筋混凝土结构时,所述顶板主要由顶板底部固模板和浇筑在所述顶板底部固模板上的顶板混凝土层构成,所述顶板底部固模板采用钢筋桁架固模板,其钢筋网和钢筋桁架位于其面板的上面并固结在所述顶板混凝土层中,所述顶板混凝土层的两侧分别与相应侧的所述墙体混凝土层固结在一起,所述顶板混凝土层中设有或者不设有顶板附加钢筋,所述顶板附加钢筋位于所述顶板底部固模板的钢筋桁架的上面,固结在所述顶板混凝土层中,构成所述顶板混凝土层中的上层钢筋,用作顶板底部固模板的钢筋桁架固模板的面板构成相应顶板的永久模板,用作顶板底部固模板的钢筋桁架固模板的钢筋网和钢筋桁架构成相应顶板混凝土层内的钢筋。Preferably, the roof is constructed using a cast-in-place reinforced concrete structure or a prefabricated component splicing technique. When the roof adopts a cast-in-place reinforced concrete structure, the roof is mainly composed of a fixed formwork at the bottom of the roof and a fixed formwork cast on the bottom of the roof. The top plate concrete layer on the top plate is composed of the top plate concrete layer, and the bottom fixed formwork of the top plate adopts the steel truss fixed formwork, and the steel mesh and the steel bar truss are located on the top of the panel and are consolidated in the top plate concrete layer, and the two sides of the top plate concrete layer are respectively It is consolidated with the wall concrete layer on the corresponding side, the top plate concrete layer is provided with or does not have additional reinforcement bars for the roof plate, and the additional reinforcement bars for the roof plate are located on the top of the reinforcement truss of the fixed formwork at the bottom of the roof plate, and the reinforcement is fixed. Knot in the roof concrete layer, constitute the upper steel reinforcement in the roof concrete layer, the panels of the steel truss fixed formwork used as the fixed formwork at the bottom of the roof form the permanent formwork of the corresponding roof, and the steel truss fixed formwork used as the fixed formwork at the bottom of the roof. The reinforcement mesh and reinforcement truss of the formwork constitute the reinforcement in the concrete layer of the corresponding roof.

优选地,所述底板采用现浇钢筋混凝土结构或者采用预制构件拼接结构,采用现浇钢筋混凝土结构的底板主要由底板底部固模板和浇筑在所述底板底部固模板上的底板混凝土层构成,所述底板底部固模板采用钢筋桁架固模板,其钢筋网和钢筋桁架位于其面板的上面并固结在所述底板混凝土层中,所述底板混凝土层的两侧分别与相应侧的所述墙体混凝土层固结在一起,所述底板混凝土层中设有或者不设有底板附加钢筋,所述底板附加钢筋位于所述底板底部面板的钢筋桁架的上面,固结在所述底板混凝土层中,构成所述底板混凝土层中的上层钢筋,用作底板底部固模板的钢筋桁架固模板的面板构成相应底板的永久模板,用作底板底部固模板的钢筋桁架固模板的钢筋网和钢筋桁架构成相应底板混凝土层内的钢筋。Preferably, the bottom plate adopts a cast-in-place reinforced concrete structure or a prefabricated component splicing structure, and the bottom plate using a cast-in-place reinforced concrete structure is mainly composed of a bottom plate bottom solid formwork and a bottom plate concrete layer cast on the bottom plate bottom solid formwork, so The bottom fixed formwork of the bottom plate adopts a reinforced truss fixed formwork, and the reinforcing mesh and the reinforcing truss are located on the top of the panel and are consolidated in the bottom plate concrete layer, and the two sides of the bottom plate concrete layer are respectively connected with the walls on the corresponding sides. The concrete layers are consolidated together, and the bottom plate concrete layer is provided with or without additional bottom plate reinforcing bars, and the bottom plate additional reinforcing bars are located on the top of the steel truss of the bottom panel of the bottom plate, and are consolidated in the bottom plate concrete layer, Constitute the upper reinforcement in the concrete layer of the bottom plate, the panels of the steel truss fixed formwork used as the fixed formwork at the bottom of the baseplate constitute the permanent formwork of the corresponding baseplate, the reinforcement mesh and the steel truss of the steel truss fixed formwork used as the fixed formwork at the bottom of the baseplate form corresponding Reinforcing bars in the concrete layer of the base plate.

优选采用所述外墙墙体的外侧墙体固模板的下端部位和上端部位分别作为底板和顶板的混凝土浇筑侧模,外墙墙体的外侧墙体固模板的面板下端边缘与相应底板底部固模板的面板相应侧边缘邻接,上端边缘延伸到顶板混凝土层的顶面处。Preferably, the lower and upper end parts of the outer wall solid formwork of the outer wall body are used as the concrete pouring side formwork of the bottom plate and the top plate, respectively, and the lower end edge of the panel of the outer wall solid formwork of the outer wall body is fixed with the bottom of the corresponding bottom plate. The corresponding side edges of the panels of the formwork abut, and the upper edge extends to the top surface of the top slab concrete layer.

所述外墙墙体的内侧墙体固模板的两侧墙体固模板的面板的下端边缘可以位于底板底部固模板的钢筋桁架或底板附加钢筋的上方,优选与底板底部固模板的钢筋桁架或底部附加钢筋相接触,支撑在底板底部固模板的钢筋桁架上或底底板附加钢筋上并浇筑底板混凝土层中。The lower end edges of the panels of the inner wall solid formwork on both sides of the outer wall solid formwork can be located above the steel truss of the solid formwork at the bottom of the base plate or the additional steel bars of the base plate, preferably the same as the steel truss of the fixed formwork at the bottom of the base plate or The additional steel bars at the bottom are in contact with each other, supported on the steel trusses of the fixed formwork at the bottom of the base plate or on the additional steel bars of the base plate, and poured into the concrete layer of the base plate.

所述外墙墙体的内侧墙体固模板的面板的上端边缘优选与相应部位的顶板底部固模板的面板的相应侧边缘邻接。The upper end edge of the panel of the inner wall solid formwork of the outer wall body is preferably adjacent to the corresponding side edge of the panel of the top panel bottom solid formwork at the corresponding position.

所述外墙墙体的墙体固模板的钢筋网和钢筋桁架的两端端部可以分别与底部底部固模板和顶板底部固模板的钢筋网和钢筋桁架的相应端相互交错分布或者垂直邻接。The two ends of the steel mesh and the steel truss of the wall solid formwork of the outer wall can be staggered or vertically adjacent to the corresponding ends of the steel mesh and the steel truss of the bottom bottom fixed formwork and the top plate bottom fixed formwork, respectively.

当设有隔墙墙体时,所述隔墙墙体的两侧墙体固模板的面板的下端边缘可以位于底板底部固模板的钢筋桁架或底板附加钢筋的上方,优选与底板底部固模板的钢筋桁架或底部附加钢筋相接触,支撑在底板底部固模板的钢筋桁架上或底底板附加钢筋上并浇筑底板混凝土层中。When there is a partition wall, the lower end edges of the panels of the solid formwork on both sides of the partition wall can be located above the steel truss of the solid formwork at the bottom of the bottom plate or the additional reinforcing bars of the bottom plate, preferably the same as the bottom of the bottom plate. The steel bar trusses or the additional steel bars at the bottom are in contact, supported on the steel bar trusses of the fixed formwork at the bottom of the base plate or on the additional steel bars of the bottom base plate and poured into the concrete layer of the base plate.

所述隔墙墙体两侧的墙体固模板的面板的上端边缘优选与相应部位的顶板底部固模板的面板的相应侧边缘邻接。The upper end edges of the panels of the wall solid formwork on both sides of the partition wall are preferably adjacent to the corresponding side edges of the panels of the top plate bottom solid formwork at the corresponding position.

所述隔墙墙体的墙体固模板的钢筋网和钢筋桁架的两端端部可以分别与底部底部固模板和顶板底部固模板的钢筋网和钢筋桁架的相应端相互交错分布或者垂直邻接。The two ends of the steel mesh and the steel truss of the wall solid formwork of the partition wall can be staggered or vertically adjacent to the corresponding ends of the steel mesh and the steel truss of the bottom bottom fixed formwork and the top plate bottom fixed formwork respectively.

优选地,所述钢筋桁架固模板的钢筋网和钢筋桁架与面板之间留有间距。Preferably, there is a space between the steel mesh and the steel truss and the panel of the steel truss fixed formwork.

优选地,所述钢筋桁架固模板中的钢筋网位于钢筋桁架和面板之间,所述钢筋网与面板之间设有用于限定两者之间间距的垫块,所述垫块设置在所述钢筋桁架的下弦筋与面板之间,同一下弦筋与面板之间的垫块数量通常为多个。Preferably, the reinforced mesh in the reinforced truss template is located between the reinforced truss and the panel, a spacer is provided between the reinforced mesh and the panel to define the distance between the two, and the spacer is arranged on the Between the bottom chord bar and the panel of a reinforced truss, the number of spacers between the same bottom chord bar and the panel is usually multiple.

优选地,所述钢筋桁架固模板的钢筋网由若干纵向钢筋和若干横向钢筋连接而成,同一钢筋网上的各纵向钢筋位于同一平面且相互平行,各横向钢筋位于同一平面且相平行,所述钢筋网的横向钢筋位于纵向钢筋的近面板侧,与所述钢筋桁架的下弦筋相接触。Preferably, the reinforcement mesh of the reinforcement truss formwork is formed by connecting a plurality of longitudinal reinforcement bars and a number of transverse reinforcement bars, the longitudinal reinforcement bars on the same reinforcement mesh are located on the same plane and parallel to each other, and the transverse reinforcement bars are located in the same plane and parallel to each other. The transverse reinforcement of the reinforcement mesh is located on the near-panel side of the longitudinal reinforcement, and is in contact with the lower chord reinforcement of the reinforcement truss.

所述钢筋桁架通常可以纵向设置,其下弦筋位于其上弦筋的近面板侧并与所述钢筋网的纵向钢筋平行,所述钢筋桁架固模板中的钢筋桁架数量为一个或多个,当数量为多个时,各所述钢筋桁架相互平行。The steel bar truss can usually be arranged longitudinally. When there are more than one, the steel bar trusses are parallel to each other.

当所述钢筋网与所述面板之间设有用于限定两者间距的垫块时,所述垫块的钢筋网侧表面优选设有横向钢筋定位槽,所述横向钢筋设置在与其接触的所述垫块上的横向钢筋定位槽上。When a spacer is provided between the reinforcing mesh and the panel to define the distance between the two, the lateral surface of the reinforcing mesh of the spacer is preferably provided with a transverse reinforcement positioning groove, and the transverse reinforcement is arranged in all contact with it. on the transverse reinforcement locating grooves on the spacers.

优选地,所述钢筋桁架固模板中,所述钢筋网、钢筋桁架和面板的固定连接方式可以为下列任一种:Preferably, in the reinforced truss fixed formwork, the fixed connection method of the reinforced mesh, the reinforced truss and the panel can be any of the following:

所述钢筋桁架通过连接件与所述面板固定连接;或者,The steel truss is fixedly connected to the panel through a connector; or,

当所述钢筋网与所述面板之间设有用于限定间距的垫块时,所述钢筋桁架通过连接件与所述垫块固定连接且所述垫块固定连接在所述面板上。When a spacer is provided between the reinforcing mesh and the panel, the reinforcing bar truss is fixedly connected to the spacer through a connecting piece, and the spacer is fixedly connected to the panel.

所述连接件可以为下列任一种:The connector can be any of the following:

所述连接件为倒V形连接件,用于实现所述钢筋桁架与所述面板的固定连接,或者用于实现所述钢筋桁架与所述垫块的固定连接,所述倒V形连接件呈倒V形,扣在相应的钢筋桁架上,其底部的两个支脚分别固定连接在所述面板或者相应的所述垫块上;The connecting piece is an inverted V-shaped connecting piece, which is used to realize the fixed connection between the steel bar truss and the panel, or for realizing the fixed connection between the steel bar truss and the cushion block. It is in the shape of an inverted V and is buckled on the corresponding steel truss, and the two legs at the bottom are respectively fixed and connected to the panel or the corresponding pad;

所述连接件为U形连接件或C形连接件,用于实现所述钢筋桁架与所述垫块的固定连接,所述U形连接件设有相互对称的左、右卡板,所述左、右卡板连接在用作所述垫块的一体化底座或独立底座上,所述左、右卡板分别卡在所述钢筋桁架相应侧下弦筋的横向外侧;所述C形连接件包括相互对称的左连接件和右连接件两种形式,且这两种形式的C形连接件配套使用,所述左连接件和右连接件分别设有各自相应侧的单侧卡板,所述单侧卡板连接在一体化底座或独立底座上,所述一体化底座与所述垫块是一体,所述独立底座是单独的件且固定连接的所述垫块上,所述左连接件和右连接件在竖向上交替布置或者对称布置,所述左连接件和右连接件的单侧卡板分别卡在所述钢筋桁架相应侧下弦筋的横向外侧。The connecting piece is a U-shaped connecting piece or a C-shaped connecting piece, which is used to realize the fixed connection between the steel bar truss and the cushion block. The U-shaped connecting piece is provided with mutually symmetrical left and right clamping plates. The left and right clamping plates are connected to the integrated base or independent base used as the spacer, and the left and right clamping plates are respectively clamped on the lateral outer sides of the lower chord bars on the corresponding sides of the steel truss; the C-shaped connecting piece It includes two forms of symmetrical left connecting piece and right connecting piece, and these two forms of C-shaped connecting piece are used together. The single-sided card board is connected to an integrated base or an independent base, the integrated base is integrated with the cushion block, the independent base is a separate piece and is fixedly connected to the cushion block, and the left connection The pieces and the right connecting pieces are vertically alternately arranged or symmetrically arranged, and the one-sided clamping plates of the left connecting piece and the right connecting piece are respectively clamped on the lateral outer sides of the lower chord bars on the corresponding sides of the steel truss.

优选地,所述墙体固模板采用若干钢筋桁架固模板沿管廊长度方向排列而成且钢筋桁架固模板的横向沿管廊长度方向,墙体两侧的钢筋桁架固模板对称布置,两侧相对的钢筋桁架固模板大小相等,同侧横向相邻的钢筋桁架固模板之间留有间隙。Preferably, the wall solid formwork is formed by using several steel truss solid formwork arranged along the length of the pipe gallery, and the transverse direction of the steel truss solid formwork is along the length of the pipe gallery, and the steel truss solid formwork on both sides of the wall is symmetrically arranged, and the two sides of the wall are symmetrically arranged. The size of the opposite steel truss fixed formwork is equal, and there is a gap between the horizontally adjacent steel truss fixed formwork on the same side.

墙体上横向相邻的钢筋桁架固模板的连接部位构成墙体的一字型节点,所述一字型节点的墙体内优选设有一字型钢筋连接架,所述一字型钢筋连接架包括连接侧竖向钢筋和箍筋,所述箍筋的垂直投影呈矩形,所述连接侧竖向钢筋分别位于箍筋的矩形垂直投影的四角处并与所述箍筋固定连接,所述一字型钢筋连接架固结在墙体的混凝土层中,其横向上的左右两部分分别构成相应方向上的两个矩形连接部,各所述矩形连接部分别延伸至该连接节点相应方向墙体两侧的钢筋桁架固模板的钢丝网之间;The connection parts of the horizontally adjacent steel truss fixed formwork on the wall constitute the in-line node of the wall. The wall of the in-line node is preferably provided with a in-line steel connection frame. The in-line steel connection frame The vertical projection of the stirrup is a rectangle, and the vertical bars on the connection side are respectively located at the four corners of the vertical projection of the stirrup and are fixedly connected to the stirrup. The shaped steel bar connecting frame is fixed in the concrete layer of the wall, and its left and right parts in the lateral direction respectively form two rectangular connecting parts in the corresponding direction, and each said rectangular connecting part respectively extends to the wall body in the corresponding direction of the connecting node Between the steel meshes of the reinforced trusses on both sides of the formwork;

当存在T型墙体时,相应T型节点的墙体内优选设有T型钢筋连接架,所述T型钢筋连接架呈T型,包括T型分布的三个矩形连接部,三个所述矩形连接部的交汇部位设有分布在同一矩形四角处的暗柱竖向钢筋,各所述矩形连接部的外端均设有分布在其端部两角处的连接侧竖向钢筋,所述连接侧竖向钢筋和暗柱竖向钢筋通过相应的箍筋连接为一体,所述箍筋的垂直投影呈矩形,分别箍在各自对应的连接侧竖向钢筋上、暗柱竖向钢筋上、或连接侧竖向钢筋和暗柱竖向钢筋上,所述T型钢筋连接架固结在墙体的混凝土层中,各所述矩形连接部分别延伸至T型节点相应方向墙体两侧的钢筋桁架固模板的钢丝网之间;When there is a T-shaped wall, the wall of the corresponding T-shaped node is preferably provided with a T-shaped steel connection frame. The T-shaped steel connection frame is T-shaped and includes three rectangular connection parts distributed in the T-shaped. The intersecting parts of the rectangular connecting parts are provided with vertical steel bars of dark columns distributed at the four corners of the same rectangle, and the outer ends of each of the rectangular connecting parts are provided with vertical steel bars on the connecting side distributed at the two corners of the ends, so The vertical steel bars on the connecting side and the vertical steel bars on the hidden column are connected together by corresponding stirrups, and the vertical projection of the stirrups is rectangular, which are respectively hooped on the corresponding vertical steel bars on the connecting side and on the vertical steel bars on the dark column. , or on the connecting side vertical steel bar and the dark column vertical steel bar, the T-shaped steel bar connecting frame is consolidated in the concrete layer of the wall, and each of the rectangular connecting parts extends to the two sides of the wall body in the corresponding direction of the T-shaped node. between the steel meshes of the reinforced truss fixed formwork;

当存在L型墙体时,相应L型节点的墙体内优选设有L型钢筋连接架,所述L型钢筋连接架呈L型,包括L型分布的两个矩形连接部,两个所述矩形连接部的交汇部位设有分布在同一矩形四角处的暗柱竖向钢筋,各所述矩形连接部的外端均设有分布在其端部两角处的连接侧竖向钢筋,所述连接侧竖向钢筋和暗柱竖向钢筋通过相应的箍筋连接为一体,所述箍筋的垂直投影呈矩形,分别箍在各自对应的所述连接侧竖向钢筋和暗柱竖向钢筋上或者所述暗柱竖向钢筋上,所述L型钢筋连接架固结在墙体的混凝土层中,各所述矩形连接部分别延伸至L型节点相应方向墙体两侧的钢筋桁架固模板的钢丝网之间;When there is an L-shaped wall, the wall of the corresponding L-shaped node is preferably provided with an L-shaped steel bar connecting frame. The L-shaped steel bar connecting frame is L-shaped and includes two rectangular connecting parts distributed in the L-shape. The intersecting parts of the rectangular connecting parts are provided with vertical steel bars of dark columns distributed at the four corners of the same rectangle, and the outer ends of each of the rectangular connecting parts are provided with vertical steel bars on the connecting side distributed at the two corners of the ends, so The vertical steel bars on the connecting side and the vertical steel bars on the hidden column are connected together by corresponding stirrups, and the vertical projection of the stirrups is rectangular, which is respectively hooped on the corresponding vertical steel bars on the connecting side and the vertical steel bars on the hidden column. or on the vertical steel bars of the dark column, the L-shaped steel bar connecting frame is fixed in the concrete layer of the wall, and each of the rectangular connecting parts extends to the steel trusses on both sides of the wall in the corresponding direction of the L-shaped node. Between the steel meshes of the formwork;

当存在十字型墙体时,相应十字型节点的墙体内优选设有十字型钢筋连接架,所述十字型钢筋连接架呈十字型,包括十字型分布的四个矩形连接部,四个所述矩形连接部的交汇部位设有分布在同一矩形四角处的暗柱竖向钢筋,各所述矩形连接部的外端均设有分布在其端部两角处的连接侧竖向钢筋,所述连接侧竖向钢筋和暗柱竖向钢筋通过相应的箍筋连接为一体,所述箍筋的垂直投影呈矩形,分别箍在各自对应的连接侧竖向钢筋上、暗柱竖向钢筋上、或连接侧竖向钢筋和暗柱竖向钢筋上,所述十字型钢筋连接架固结在墙体的混凝土层中,各所述矩形连接部分别延伸至十字型节点相应方向墙体两侧的钢筋桁架固模板的钢丝网之间。When there is a cross-shaped wall, the wall of the corresponding cross-shaped node is preferably provided with a cross-shaped steel bar connection frame. The intersecting parts of the rectangular connecting parts are provided with vertical steel bars of dark columns distributed at the four corners of the same rectangle, and the outer ends of each of the rectangular connecting parts are provided with vertical steel bars on the connecting side distributed at the two corners of the ends, so The vertical steel bars on the connecting side and the vertical steel bars on the hidden column are connected together by corresponding stirrups, and the vertical projection of the stirrups is rectangular, which are respectively hooped on the corresponding vertical steel bars on the connecting side and on the vertical steel bars on the dark column. , or on the connecting side vertical steel bar and the dark column vertical steel bar, the cross-shaped steel bar connecting frame is consolidated in the concrete layer of the wall, and each of the rectangular connecting parts respectively extends to the two sides of the wall body in the corresponding direction of the cross-shaped node The steel trusses are fixed between the steel mesh of the formwork.

在节点处设有相应钢筋连接架(例如,一字型钢筋连接架等)的情形下,所述钢筋桁架固模板的钢筋网中的横向钢筋的两端均不超出面板的相应端边缘,以方便储运和现场安装。In the case where a corresponding reinforcing bar connecting frame (for example, a straight-line reinforcing bar connecting frame, etc.) is provided at the node, both ends of the transverse reinforcing bars in the reinforcing mesh of the reinforcing bar truss formwork shall not exceed the corresponding end edges of the panel, so that Convenient storage and on-site installation.

当节点处不设置相应的钢筋连接架时,可以使所述钢筋桁架固模板的钢筋网中的横向钢筋的两端均超出面板的相应端边缘,形成连接部位的连接钢筋。When there is no corresponding reinforcing bar connecting frame at the node, both ends of the transverse reinforcing bar in the reinforcing mesh of the reinforcing bar truss template can be made to extend beyond the corresponding end edge of the panel to form the connecting bar at the connecting part.

一种免拆模板混凝土单舱管廊或多舱管廊的建造方法,包括下列施工:A method for constructing a formwork-free concrete single-cabin pipe gallery or multi-cabin pipe gallery, comprising the following constructions:

A)底板施工,包括下列步骤:A) Base plate construction, including the following steps:

1)设置底板混凝土浇筑模板:将底板底部固模板固定设置在基础上,或者不设置底板底部固模板,直接以布置好的基础作为浇筑底部混凝土的底面,支设底板侧模,所述底板底部固模板采用钢筋桁架固模板,其钢筋桁架朝上,面板位于钢筋桁架的下面;1) Setting the concrete pouring formwork for the bottom plate: fix the bottom plate bottom formwork on the foundation, or do not set the bottom plate bottom solid formwork, directly use the laid foundation as the bottom surface for pouring the bottom concrete, and set up the bottom plate side formwork. The fixed formwork adopts the steel truss fixed formwork, the steel truss faces upward, and the panel is located under the steel truss;

2)设置底板钢筋:在不设底板底部固模板的情况下,配置底板钢筋,在设置底板底部固模板的情况下,根据设计要求,在底板底部固模板的钢筋桁架的上面设置或者不设置底板附加钢筋;2) Set the bottom plate reinforcement: in the case of not setting the bottom plate bottom plate reinforcement, configure the bottom plate reinforcement, in the case of setting the bottom plate bottom plate plate reinforcement, according to the design requirements, set or not set the bottom plate above the steel truss of the bottom plate bottom plate plate additional reinforcement;

3)浇筑底板混凝土:在底板模板内浇筑底板混凝土,3) Pour the bottom plate concrete: pour the bottom plate concrete in the bottom plate formwork,

B)墙体施工,包括下列步骤:B) Wall construction, including the following steps:

1)设置墙体混凝土浇筑模板:支设墙体两侧的墙体固模板,所述墙体固模板采用钢筋桁架固模板,所述墙体固模板的面板朝外,钢筋桁架朝内;1) Setting the wall concrete pouring formwork: Support the wall solid formwork on both sides of the wall, the wall solid formwork adopts the reinforced truss solid formwork, the panel of the wall solid formwork faces outwards, and the reinforced truss faces inward;

2)固定墙体模板:进行两侧墙体固模板的拉结固定;2) Fix the wall formwork: carry out the tie fixing of the wall solid formwork on both sides;

3)浇筑墙体混凝土:在墙体的两侧墙体固模板之间浇筑混凝土,墙体混凝土的浇筑可以先于顶板混凝土浇筑,也可以与顶板混凝土一起浇筑,所述墙体混凝土与底板混凝土浇筑为一体,3) Pouring the wall concrete: pour concrete between the wall solid formwork on both sides of the wall. The wall concrete can be poured before the roof concrete, or it can be poured together with the roof concrete. The wall concrete and the bottom concrete cast as one,

所述墙体包括管廊两侧的外墙墙体,还包括或者不包括隔墙墙体,The wall body includes the outer wall body on both sides of the pipe gallery, and also includes or does not include the partition wall body,

C)顶板施工,包括下列步骤:C) roof construction, including the following steps:

1)设置顶板混凝土浇筑模板:设置顶板底模支撑体系,支设顶板底部固模板,支设顶板侧模,所述顶板底部固模板采用钢筋桁架固模板,其钢筋桁架朝上,面板朝下;1) Set the roof concrete pouring formwork: set the roof bottom formwork support system, support the bottom fixed formwork of the roof, and set the top side formwork.

2)设置顶板钢筋:根据设计要求,在顶板底部固模板的钢筋桁架的上面设置或者不设置顶板附加钢筋;2) Set roof reinforcement: According to the design requirements, set or not set additional reinforcement for the roof above the reinforcement truss of the fixed formwork at the bottom of the roof;

3)浇筑顶板混凝土;在顶板模板内浇筑顶板混凝土,所述顶板混凝土与墙体混凝土建筑为一体,3) Pour the roof concrete; pour the roof concrete in the roof formwork, the roof concrete and the wall concrete building are integrated,

D)混凝土养护:根据需要进行现浇混凝土的养护。D) Concrete curing: curing of cast-in-place concrete as needed.

优选地,所述钢筋桁架固模板包括面板和位于所述面板一侧的钢筋网及钢筋桁架,所述钢筋桁架固模板的钢筋网、钢筋桁架和面板固定连接为一体,Preferably, the reinforced truss formwork comprises a panel, a reinforced mesh and a reinforced truss located on one side of the panel, and the reinforced mesh, the reinforced truss and the panel of the reinforced truss formwork are fixedly connected as a whole,

优选地,用作墙体固模板的所述钢筋桁架固模板竖向设置,用作顶板底部固模板和底板底部固模板的所述钢筋桁架固模板横向设置。Preferably, the reinforced truss fixed formwork used as the wall solid formwork is arranged vertically, and the reinforced truss fixed formwork used as the top plate bottom fixed formwork and the bottom plate bottom fixed formwork is arranged horizontally.

优选地,外墙墙体的外侧墙体固模板在浇筑底板混凝土层之前支设,以所述外墙墙体的外侧墙体固模板的下部作为相应侧的底板侧模,其面板延伸至底板混凝土层浇筑区域的外侧且面板的底边与底板底部固模板的面板的相应侧边邻接,以所述外墙墙体的外侧墙体固模板的上部作为相应侧的顶板侧模,其面板延伸至顶板混凝土层浇筑区域的外侧且面板的顶边延伸至顶板混凝土层的顶面处。Preferably, the outer wall solid formwork of the outer wall body is supported before the concrete layer of the base plate is poured, and the lower part of the outer wall solid formwork of the outer wall body is used as the base plate side formwork of the corresponding side, and its panel extends to the base plate The outer side of the concrete layer pouring area and the bottom edge of the panel is adjacent to the corresponding side edge of the panel of the bottom plate bottom solid formwork, and the upper part of the outer wall solid formwork of the outer wall is used as the top plate side form of the corresponding side, and the panel extends to the outside of the pouring area of the roof concrete layer and the top edge of the panel extends to the top surface of the roof concrete layer.

优选地,所述墙体上横向相邻的墙体固模板的连接部位构成墙体的一字型节点,在墙体的一字型节点处设置一字型钢筋连接架,在支设节点部位的墙体固模板前先将所述一字型钢筋连接架安装到位,使所述一字型钢筋连接架的两个矩形连接部分别置于该节点相应方向墙体两侧的墙体固模板的钢丝网之间,Preferably, the connecting parts of the horizontally adjacent wall solid formwork on the wall constitute the in-line nodes of the wall, and the in-line steel connecting frames are arranged at the in-line nodes of the wall, and the supporting nodes are arranged at the joints. Before installing the wall solid formwork, install the in-line steel bar connecting frame in place, so that the two rectangular connecting parts of the in-line steel bar connecting frame are respectively placed on the wall solid formwork on both sides of the wall in the corresponding direction of the node. between the wire meshes,

当所述墙体中存在T型墙体时,在T型墙体节点处设置T型节点钢筋连接架,在支设相邻墙体固模板前先将所述T型节点钢筋连接架安装到位,使所述T型节点钢筋连接架的三个矩形连接部分别置于该节点相应方向墙体两侧的墙体固模板的钢丝网之间,When there is a T-shaped wall in the wall, a T-shaped node steel connection frame is arranged at the T-shaped wall node, and the T-shaped node steel connection frame is installed in place before the adjacent wall solid formwork is supported. , so that the three rectangular connecting parts of the T-joint steel connecting frame are respectively placed between the steel meshes of the wall solid formwork on both sides of the wall in the corresponding direction of the node,

当所述墙体中存在L型墙体时,在L型墙体节点处设置L型节点钢筋连接架,在支设相邻墙体固模板前先将所述L型节点钢筋连接架安装到位,使所述L型节点钢筋连接架的两个矩形连接部分别置于该节点相应方向墙体两侧的墙体固模板的钢丝网之间,When there is an L-shaped wall in the wall, an L-shaped node steel connecting frame is arranged at the L-shaped wall node, and the L-shaped node steel connecting frame is installed in place before supporting the adjacent wall solid formwork , so that the two rectangular connecting parts of the L-shaped node steel connecting frame are respectively placed between the steel meshes of the wall solid formwork on both sides of the wall in the corresponding direction of the node,

当所述墙体中存在十字型墙体时,在十字型墙体节点处设置十字型节点钢筋连接架,在支设相邻墙体固模板前先将所述十字型节点钢筋连接架安装到位,使所述十字型节点钢筋连接架的四个矩形连接部分别置于该节点相应方向墙体两侧的墙体固模板的钢丝网之间,When there is a cross-shaped wall in the wall, a cross-shaped node steel bar connecting frame is arranged at the cross-shaped wall node, and the cross-shaped node steel bar connecting frame is installed in place before supporting the adjacent wall solid formwork , so that the four rectangular connecting parts of the cross-shaped node steel connecting frame are respectively placed between the steel meshes of the wall solid formwork on both sides of the wall in the corresponding direction of the node,

在固定墙体模板步骤中,以或主要以位于两侧墙体固模板的钢丝网之间的相应钢筋连接架为支撑件进行两侧墙体固模板之间间距的限定,所述矩形连接部的宽度不大于相应部位两侧墙体固模板的钢筋网之间的间距,同一钢筋连接架的各侧矩形连接部分别支撑在节点相应侧墙体的内外侧墙体固模板的钢筋网之间,当所述矩形连接部的厚度小于相应部位两侧墙体固模板的钢丝网间距时,加设附加支撑件。In the step of fixing the wall formwork, the distance between the wall solid formwork on both sides is defined by using or mainly using the corresponding steel bar connecting frame located between the steel wire meshes of the wall solid formwork on both sides as the support member to define the distance between the two side wall solid formwork. The width is not greater than the spacing between the reinforcing meshes of the wall solid formwork on both sides of the corresponding part, and the rectangular connecting parts of each side of the same reinforcing bar connection frame are respectively supported between the reinforcing meshes of the inner and outer wall solid formwork of the corresponding side wall of the node. , when the thickness of the rectangular connecting part is smaller than the wire mesh spacing of the wall solid formwork on both sides of the corresponding part, an additional support is added.

本发明的有益效果是:由于墙体及顶板和底板都可以采用钢筋桁架固模板作为永久模板,省去了现有技术下作业复杂且易于出现人为质量问题的墙体钢筋设置和绑扎,模板支设简便且无需拆模;墙体的两侧表面和顶板的底面均由钢筋桁架板的面板构成,表面平整,易于进行表面防护处理和装修;钢筋桁架固模板及其各组成部分都可以在工厂制造,不仅自动化程度高,生产效率高,而且产品质量和加工精度均远高于现场人工作业;所用钢筋桁架固模板整体性好,便于吊装,且支撑要求相对较低,有助于减少作业工具和辅助设施,有利于减少作业场地要求;钢筋桁架固模板的重量远低于预制混凝土构件,可以采用普通运输车辆运输,有助于减少运输量,并避免因特殊车辆运输给城市交通带来的干扰;各部分结构均采用现浇混凝土结构,且适应于整体浇筑,有利于提高管廊整体强度和防渗性能。The beneficial effects of the invention are as follows: since the wall body, the top plate and the bottom plate can use the steel truss fixed formwork as the permanent formwork, the setting and binding of the wall steel bars which are complicated in operation and prone to artificial quality problems under the prior art are omitted, and the formwork supports It is easy to set up and does not need to be demolded; both sides of the wall and the bottom surface of the top plate are composed of panels of reinforced truss panels, the surface is flat, and it is easy to carry out surface protection treatment and decoration; reinforced truss solid formwork and its components can be made in the factory Manufacturing, not only has a high degree of automation, high production efficiency, but also product quality and processing accuracy are much higher than on-site manual operations; the steel truss fixed formwork used has good integrity, easy to hoist, and relatively low support requirements, helping to reduce operations. Tools and auxiliary facilities are beneficial to reduce the requirements of the work site; the weight of the reinforced truss solid formwork is much lower than that of the precast concrete components, and can be transported by ordinary transport vehicles, which helps to reduce the transport volume and avoids the transportation of special vehicles to urban traffic. The structure of each part adopts the cast-in-place concrete structure, and is suitable for the overall pouring, which is conducive to improving the overall strength and anti-seepage performance of the pipe gallery.

附图说明Description of drawings

图1是单舱管廊的断面构造示意图;Figure 1 is a schematic diagram of the cross-sectional structure of a single-cabin pipe gallery;

图2是多舱(双舱)管廊的断面构造示意图;Figure 2 is a schematic diagram of the cross-sectional structure of a multi-cabin (double-cabin) pipe gallery;

图3是带有一字节点的墙体俯视剖面构造示意图;Fig. 3 is a schematic view of the top-view sectional structure of a wall with a one-byte point;

图4是T型墙体的构造示意图;Fig. 4 is the structural representation of T-shaped wall;

图5是L型墙体的构造示意图;Fig. 5 is the structural schematic diagram of L-shaped wall;

图6是十字型墙体的构造示意图;Figure 6 is a schematic structural diagram of a cross-shaped wall;

图7是钢筋桁架固模板的示意图;Fig. 7 is the schematic diagram of reinforcement truss fixed formwork;

图8是与图7对应的A-A示意图;Fig. 8 is the A-A schematic diagram corresponding to Fig. 7;

图9是与图7对应的B-B示意图;Fig. 9 is the B-B schematic diagram corresponding to Fig. 7;

图10是与图9对应的C局部放大图;Figure 10 is an enlarged view of part C corresponding to Figure 9;

图11是倒V形连接件相关连接构造的示意图;Figure 11 is a schematic diagram of the related connection structure of the inverted V-shaped connector;

图12是U形连接件相关连接构造的示意图;FIG. 12 is a schematic diagram of the related connection structure of the U-shaped connector;

图13是U形连接件构造示意图;Figure 13 is a schematic diagram of the structure of a U-shaped connector;

图14是左右对称的两种C形连接件(正C形和反C形)构造对照示意图。Figure 14 is a schematic diagram showing the comparison of two C-shaped connectors (positive C-shape and reverse C-shape) with left-right symmetry.

具体实施方式Detailed ways

参见图1-2,管廊可以为单舱管廊(图1所示),也可以多舱管廊(图2所示)。当为单舱管廊时,管廊内不设置隔墙,当为多舱管廊时,管廊内设有隔墙。Referring to Figure 1-2, the pipe gallery can be a single-cabin pipe gallery (as shown in Figure 1) or a multi-cabin pipe gallery (as shown in Figure 2). When it is a single-cabin pipe gallery, there is no partition wall in the pipe gallery, and when it is a multi-cabin pipe gallery, there is a partition wall in the pipe gallery.

管廊由墙体和底板、顶板构成,相互将连为一体。The pipe gallery is composed of a wall, a bottom plate and a top plate, which will be connected to each other as a whole.

管廊的墙体包括外墙墙体,当设有隔墙时,还包括隔墙墙体。外墙墙体和顶板、底板围成封闭的管道状,横截面通常呈矩形。隔墙墙体(如果有的话,下同)与外墙体平行,将管廊的内部空间分隔为多个区域,形成多舱管廊。The wall of the pipe gallery includes the outer wall, and when there is a partition wall, it also includes the partition wall. The outer wall and the top and bottom plates are enclosed in a closed pipe shape, and the cross-section is usually rectangular. The partition wall (if any, the same below) is parallel to the outer wall, dividing the inner space of the pipe gallery into multiple areas to form a multi-cabin pipe gallery.

墙体采用现浇钢筋混凝土结构,顶板和底板优选现浇钢筋混凝土结构,也可以根据设计和施工要求,采用其他施工方式或其他结构,例如,采用预制构件拼接结构或其他现有技术建造。The wall adopts a cast-in-place reinforced concrete structure, and the top and bottom plates are preferably cast-in-place reinforced concrete structures. Other construction methods or other structures can also be used according to design and construction requirements, for example, prefabricated component splicing structures or other existing technologies.

当采用现浇钢筋混凝土结构时(如图1、图2所示),以钢筋桁架固模板作为墙体两侧的永久模板和底板底部永久模板(如果采用的话,下同)或顶板底部的永久模板(如果采用的话,下同),钢筋桁架固模板的钢筋构成相应建筑结构内的钢筋,钢筋桁架固模板的面板构成墙面或顶板底面、底部底面。When the cast-in-place reinforced concrete structure is used (as shown in Figure 1 and Figure 2), the reinforced truss formwork is used as the permanent formwork on both sides of the wall and the permanent formwork at the bottom of the bottom plate (if adopted, the same below) or the permanent formwork at the bottom of the top plate. Formwork (if adopted, the same below), the steel bars of the steel truss-fixed formwork constitute the steel bars in the corresponding building structure, and the panels of the steel-reinforced truss-fixed formwork constitute the bottom surface of the wall or the bottom surface of the top plate and the bottom surface of the bottom.

所述墙体包括位于管廊两侧的外墙墙体,所述外墙墙体的顶部和底部分别与所述底板和顶板的相应侧连接,其墙体混凝土层的上、下两端与底部混凝土层和顶部混凝土层固结为一体,形成混凝土整体结构。对于多舱管廊,所述墙体还包括隔墙墙体,所述隔墙墙体位于两侧的外墙墙体之间,其顶部和顶部分别与所述底板和顶板的相连接,其墙体混凝土层的上、下两端与底部混凝土层和顶部混凝土层固结为一体,形成混凝土整体结构。The wall includes outer walls located on both sides of the pipe gallery, the top and bottom of the outer wall are respectively connected with the corresponding sides of the bottom plate and the top plate, and the upper and lower ends of the concrete layer of the wall are connected to the corresponding sides of the bottom plate and the top plate respectively. The bottom concrete layer and the top concrete layer are consolidated into one, forming a concrete overall structure. For the multi-cabin pipe gallery, the wall body further includes a partition wall body, the partition wall body is located between the outer wall bodies on both sides, and the top and the top thereof are respectively connected with the bottom plate and the top plate. The upper and lower ends of the wall concrete layer are consolidated with the bottom concrete layer and the top concrete layer to form a concrete overall structure.

所述外墙墙体采用现浇钢筋混凝土结构,主要由位于墙体两侧的墙体固模板和浇筑在两侧墙体固模板之间的空间180内的墙体混凝土层构成,所述墙体固模板采用钢筋桁架固模板,所述墙体固模板的面板1110、2110朝向墙体的外侧,钢筋桁架1130、2130朝向墙体的内侧,所述墙体固模板上的钢筋网1120、2120和钢筋桁架固结在所述墙体混凝土层中。The outer wall adopts a cast-in-place reinforced concrete structure, which is mainly composed of wall solid formwork located on both sides of the wall and a wall concrete layer poured in the space 180 between the wall solid formwork on both sides. The solid formwork adopts steel truss formwork, the panels 1110, 2110 of the wall solid formwork face the outside of the wall, the steel trusses 1130, 2130 face the inside of the wall, and the steel meshes 1120, 2120 on the wall solid formwork And the steel truss is fixed in the concrete layer of the wall.

所述隔墙墙体采用现浇钢筋混凝土结构,主要由位于墙体两侧的墙体固模板和浇筑在两侧墙体固模板之间的墙体混凝土层构成,所述墙体固模板采用钢筋桁架固模板,所述墙体固模板的面板5110朝向墙体的外侧,钢筋桁架5130朝向墙体的内侧,所述墙体固模板上的钢筋网5120和钢筋桁架固结在所述墙体混凝土层中。The partition wall adopts a cast-in-place reinforced concrete structure, which is mainly composed of wall solid formwork located on both sides of the wall and a wall concrete layer poured between the wall solid formwork on both sides. Reinforcing steel truss formwork, the panel 5110 of the wall solid formwork faces the outside of the wall, the steel truss 5130 faces the inside of the wall, and the steel mesh 5120 and the steel truss on the wall solid formwork are fixed on the wall body in the concrete layer.

采用现浇钢筋混凝土结构的底板优选主要由底板底部固模板和浇筑在所述底板底部固模板上的底板混凝土层构成,所述底板底部固模板优选采用钢筋桁架固模板,其钢筋网4120和钢筋桁架4130位于其面板4110的上面并固结在所述底板混凝土层中,所述底板混凝土层的两侧分别与相应侧的所述墙体混凝土层固结在一起。The bottom plate using the cast-in-place reinforced concrete structure is preferably mainly composed of the bottom plate bottom solid formwork and the bottom plate concrete layer poured on the bottom plate bottom solid formwork, the bottom plate bottom fixed formwork preferably adopts the steel truss fixed formwork, the steel mesh 4120 and the steel bar The truss 4130 is located above its face plate 4110 and is consolidated in the floor concrete layer, and both sides of the floor concrete layer are respectively consolidated with the wall concrete layer on the corresponding side.

根据需要,所述底板混凝土层中还设有或者不设有底板附加钢筋,所述底板附加钢筋位于所述底板底部固模板的钢筋桁架的上面,固结在所述底板混凝土层中,构成所述底板混凝土层中的上层钢筋。According to needs, the concrete layer of the bottom plate is also provided with additional reinforcing bars for the bottom plate, and the additional reinforcing bars for the bottom plate are located on the top of the reinforced trusses of the fixed formwork at the bottom of the bottom plate, and are consolidated in the concrete layer of the bottom plate to form the structure of the bottom plate. The upper reinforcement in the concrete layer of the bottom plate.

当所述顶板采用现浇钢筋混凝土结构时,所述顶板主要由顶板底部固模板和浇筑在所述顶板底部固模板上的顶板混凝土层构成,所述顶板底部固模板采用钢筋桁架固模板,其钢筋网3120和钢筋桁架3130位于其面板3110的上面并固结在所述顶板混凝土层中,所述顶板混凝土层的两侧分别与相应侧的所述墙体混凝土层固结在一起。When the roof adopts a cast-in-place reinforced concrete structure, the roof is mainly composed of a fixed formwork at the bottom of the roof and a roof concrete layer cast on the fixed formwork at the bottom of the roof. The fixed formwork at the bottom of the roof adopts a steel truss fixed formwork, which The steel mesh 3120 and the steel truss 3130 are located on the upper surface of the panel 3110 and are consolidated in the roof concrete layer, and both sides of the roof concrete layer are respectively consolidated with the wall concrete layer on the corresponding side.

根据需要,所述顶板混凝土层中还设有或者不设有顶板附加钢筋,所述顶板附加钢筋位于所述顶板底部固模板的钢筋桁架的上面,固结在所述顶板混凝土层中,构成所述顶板混凝土层中的上层钢筋。According to needs, the roof concrete layer is also provided with additional roof reinforcement bars, the roof additional reinforcement bars are located on the top of the steel trusses of the fixed formwork at the bottom of the roof slab, and are consolidated in the roof slab concrete layer to form the structure of the roof. The upper reinforcement in the concrete layer of the roof.

采用钢筋桁架固模板作为墙体或顶板、底板相应表面的永久模板,将原本需要在建筑施工现场布置的钢筋和模板在工厂中制成一体,生产效率高,且质量好,现场使用也很方便。建成后无需拆除固模板中的面板,并可以以位于墙体表面的面板为基础进行装修或相关结构设置。The steel truss solid formwork is used as the permanent formwork for the corresponding surface of the wall or the top and bottom plates, and the steel bars and formwork that originally need to be arranged on the construction site are made into one in the factory. The production efficiency is high, the quality is good, and the on-site use is also very convenient. . After completion, there is no need to remove the panels in the solid formwork, and the panels on the wall surface can be used as the basis for decoration or related structural settings.

参见图3-6,所述墙体中,同侧横向相邻(管廊延伸方向上的相邻)的钢筋桁架固模板之间优选留有间隙118,以用作伸缩缝,并方便现场装配,在此情形下,相邻钢筋桁架固模板的面板之间和横向钢筋之间的连接方式均为留有缝隙的对接。Referring to Figures 3-6, in the wall, a gap 118 is preferably left between the reinforced truss fixed formwork on the same side laterally adjacent (the adjacent in the extension direction of the pipe gallery), so as to be used as an expansion joint and facilitate on-site assembly , In this case, the connection between the panels of the adjacent steel truss fixed formwork and the transverse steel bars are all butt joints with gaps.

同侧横向相邻面板之间的间距通常不大于10mm,可用依据现有技术设置伸缩缝垫条等。为浇筑混凝土,只需用胶带将该缝隙贴住就行,无需另外设置模板。The distance between adjacent panels on the same side in the transverse direction is usually not more than 10 mm, and expansion joint gaskets and the like can be provided according to the prior art. To place the concrete, just tape the gap, no additional formwork is required.

横向相邻的钢筋桁架固模板的连接部位构成墙体的一字型节点(参见图3),所述一字型节点的墙体内通常可以设有一字型钢筋连接架,以保证节点两边墙体的连接强度。The connection parts of the horizontally adjacent steel truss solid formwork form the in-line joint of the wall (see Figure 3), and the in-line joint can usually be provided with a in-line steel connection frame in the wall to ensure that the walls on both sides of the node are connected. body connection strength.

所述一字型钢筋连接架包括连接侧竖向钢筋211和箍筋212,所述箍筋的垂直投影呈矩形,所述连接侧竖向钢筋分别位于箍筋的矩形垂直投影的四角处并与所述箍筋固定连接,由此形成了外形轮廓为矩形柱状的钢筋架结构,由此方便了现场作业。The in-line steel bar connection frame includes a connecting side vertical steel bar 211 and a stirrup 212, the vertical projection of the stirrup is a rectangle, and the connecting side vertical steel bar is located at the four corners of the rectangular vertical projection of the stirrup and is connected with the stirrup. The stirrups are fixedly connected, thereby forming a steel frame structure with a rectangular column shape, thereby facilitating on-site operations.

所述箍筋可以呈矩形环状,数量为多个,上下分布,或者,所述箍筋也可以呈矩形螺旋状,以方便在工厂中进行机械加工。The stirrups may be in the shape of a rectangular ring, the number of which is distributed up and down, or the stirrups may also be in the shape of a rectangular spiral, so as to facilitate machining in a factory.

所述一字型钢筋连接架固结在墙体的混凝土层中。The in-line steel bar connecting frame is fixed in the concrete layer of the wall.

所述一字型钢筋连接架横向上的左右两部分分别构成相应方向上的两个矩形连接部,各所述矩形连接部分别延伸至该连接节点相应方向墙体两侧的钢筋桁架固模板的钢丝网之间,所述矩形连接部与相应钢筋网横向上重叠的长度依据具体连接要求,例如,通常情况下可以为300mm。The left and right parts of the in-line steel connecting frame in the transverse direction respectively constitute two rectangular connecting parts in the corresponding direction, and each of the rectangular connecting parts respectively extends to the steel truss fixed formwork on both sides of the wall in the corresponding direction of the connecting node. Between the steel meshes, the length of the rectangular connection portion and the corresponding steel mesh in the transverse direction overlapped according to the specific connection requirements, for example, it can be 300mm under normal circumstances.

当存在T型墙体时,相应T型节点的墙体内通常可以设有T型钢筋连接架(参见图4);当存在L型墙体时,相应L型节点的墙体内通常可以设有L型钢筋连接架(参见图5);当存在十字型墙体时,相应十字型节点的墙体内通常可以设有十字型钢筋连接架(参见图6)。这些钢筋连接架与一字型钢筋连接架相仿,都优选采用连接为一体的整体钢筋框架形式,以方便现场作业,钢筋连接架的形状应与节点墙体形状相似,按具体形状可将钢筋连接架划分为若干矩形连接部,分别对应并延伸至节点各侧的墙体中,由此实现节点部位的钢筋连接。When there is a T-shaped wall, a T-shaped steel connection frame can usually be installed in the wall of the corresponding T-shaped node (see Figure 4); when there is an L-shaped wall, the wall of the corresponding L-shaped node can usually be equipped with There are L-shaped steel connecting frames (see Figure 5); when there is a cross-shaped wall, cross-shaped steel connecting frames can usually be provided in the wall of the corresponding cross-shaped node (see Figure 6). These steel bar connection frames are similar to the in-line steel bar connection frames, and they are preferably in the form of integral steel bar frames that are connected as a whole to facilitate on-site operations. The shape of the steel bar connection frames should be similar to the shape of the node wall. The frame is divided into a number of rectangular connecting parts, which correspond to and extend to the walls on each side of the node, thereby realizing the connection of steel bars at the node.

所述T型钢筋连接架呈T型(参见图4),包括T型分布的三个矩形连接部,三个所述矩形连接部的交汇部位设有分布在同一矩形四角处的暗柱竖向钢筋225,各所述矩形连接部的外端均设有分布在其端部两角处的连接侧竖向钢筋222,所述连接侧竖向钢筋和暗柱竖向钢筋通过相应的箍筋221连接为一体,所述箍筋的垂直投影呈矩形,分别箍在各自对应的连接侧竖向钢筋上、暗柱竖向钢筋上、或连接侧竖向钢筋和暗柱竖向钢筋上,所述T型钢筋连接架固结在墙体的混凝土层中,各所述矩形连接部分别延伸至T型节点相应方向墙体两侧的钢筋桁架固模板的钢丝网之间,所述矩形连接部与相应钢筋网横向上重叠的长度依据具体连接要求,例如,通常情况下可以为300mm。The T-shaped steel bar connecting frame is T-shaped (see Figure 4), and includes three rectangular connecting parts distributed in the T-shaped shape. Reinforcing bars 225, the outer ends of each of the rectangular connecting parts are provided with connecting side vertical reinforcing bars 222 distributed at the two corners of the ends, and the connecting side vertical reinforcing bars and the dark column vertical reinforcing bars pass through the corresponding stirrups 221 The connection is integrated, and the vertical projection of the stirrups is rectangular, and the stirrups are respectively hooped on the corresponding connection side vertical steel bars, on the vertical steel bars on the hidden column, or on the vertical steel bars on the connecting side and the hidden column vertical steel bars. The T-shaped steel bar connecting frame is fixed in the concrete layer of the wall, and each of the rectangular connecting parts is respectively extended to the steel mesh of the steel truss fixing formwork on both sides of the wall in the corresponding direction of the T-shaped node. The horizontal overlapping length of the corresponding reinforcing meshes depends on the specific connection requirements, for example, it can be 300mm under normal circumstances.

所述L型钢筋连接架呈L型(参见图5),包括L型分布的两个矩形连接部,两个所述矩形连接部的交汇部位设有分布在同一矩形四角处的暗柱竖向钢筋235,各所述矩形连接部的外端均设有分布在其端部两角处的连接侧竖向钢筋231,所述连接侧竖向钢筋和暗柱竖向钢筋通过相应的箍筋232连接为一体,所述箍筋的垂直投影呈矩形,分别箍在各自对应的所述连接侧竖向钢筋和暗柱竖向钢筋上或者分别箍在所述暗柱竖向钢筋上,所述L型钢筋连接架固结在墙体的混凝土层中,各所述矩形连接部分别延伸至L型节点相应方向墙体两侧的钢筋桁架固模板的钢丝网之间,所述矩形连接部与相应钢筋网横向上重叠的长度依据具体连接要求,例如,通常情况下可以为300mm。The L-shaped steel bar connecting frame is L-shaped (see Figure 5), and includes two rectangular connecting parts distributed in the L-shape, and the intersection of the two rectangular connecting parts is provided with vertical dark columns distributed at the four corners of the same rectangle. Reinforcing bars 235, the outer ends of each of the rectangular connecting parts are provided with connecting side vertical reinforcing bars 231 distributed at the two corners of the ends, and the connecting side vertical reinforcing bars and the dark column vertical reinforcing bars pass through the corresponding stirrups 232 Connected as a whole, the vertical projection of the stirrups is a rectangle, and they are respectively hooped on the corresponding vertical steel bars on the connection side and the vertical steel bars on the dark column or on the vertical steel bars on the dark column respectively. The L The steel bar connecting frame is fixed in the concrete layer of the wall, and the rectangular connecting parts respectively extend to the steel meshes of the steel truss fixed formwork on both sides of the wall in the corresponding direction of the L-shaped node, and the rectangular connecting parts are connected with the corresponding steel meshes. The horizontal overlapping length of the steel mesh depends on the specific connection requirements, for example, it can be 300mm under normal circumstances.

所述十字型钢筋连接架呈十字型(参见图6),包括十字型分布的四个矩形连接部,四个所述矩形连接部的交汇部位设有分布在同一矩形四角处的暗柱竖向钢筋245,各所述矩形连接部的外端均设有分布在其端部两角处的连接侧竖向钢筋241,所述连接侧竖向钢筋和暗柱竖向钢筋通过相应的箍筋242连接为一体,所述箍筋的垂直投影呈矩形,分别箍在各自对应的连接侧竖向钢筋上、暗柱竖向钢筋上、或连接侧竖向钢筋和暗柱竖向钢筋上,所述十字型钢筋连接架固结在墙体的混凝土层中,各所述矩形连接部分别延伸至十字型节点相应方向墙体两侧的钢筋桁架固模板的钢丝网之间,所述矩形连接部与相应钢筋网横向上重叠的长度依据具体连接要求,例如,通常情况下可以为300mm。The cross-shaped steel bar connecting frame is cross-shaped (see FIG. 6 ), and includes four rectangular connecting parts distributed in a cross shape, and the intersection of the four rectangular connecting parts is provided with vertical dark columns distributed at the four corners of the same rectangle. Reinforcing bars 245, the outer ends of each of the rectangular connecting parts are provided with connecting side vertical reinforcing bars 241 distributed at the two corners of the ends, and the connecting side vertical reinforcing bars and the dark column vertical reinforcing bars pass through the corresponding stirrups 242 The connection is integrated, and the vertical projection of the stirrups is rectangular, and the stirrups are respectively hooped on the corresponding connection side vertical steel bars, on the vertical steel bars on the hidden column, or on the vertical steel bars on the connecting side and the hidden column vertical steel bars. The cross-shaped steel bar connecting frame is fixed in the concrete layer of the wall, and each of the rectangular connecting parts respectively extends between the steel meshes of the steel truss fixed formwork on both sides of the wall in the corresponding direction of the cross-shaped node, and the rectangular connecting parts are connected with The horizontal overlapping length of the corresponding reinforcing meshes depends on the specific connection requirements, for example, it can be 300mm under normal circumstances.

各所述钢筋连接架上的箍筋可以呈矩形环状,箍在相应的竖向钢筋外侧,数量为多个,上下分层设置,也可以呈矩形螺旋状,缠绕在相应竖向钢筋外侧。可以依据现有技术在相关竖向钢筋上设置相应的箍筋。The stirrups on each of the steel bar connecting frames can be rectangular and annular, and are hooped outside the corresponding vertical steel bars. Corresponding stirrups can be provided on the relevant vertical bars according to the prior art.

可以依据现有技术确定箍筋与相关竖向钢筋的组合方式,例如,对于T型、L型和十字型钢筋连接架,可以用箍筋分别将各矩形连接部的连接侧竖向钢筋与暗柱竖向钢筋连接在一起,并通过这些连接,实现钢筋连接架的整体固定以及暗柱竖向钢筋的相互连接固定,对于一字型节点,可以认为未设置暗柱,只设置位于各侧墙体内的连接侧竖向钢筋,没有暗柱竖向钢筋,其箍筋同时将各侧矩形连接部的竖向钢筋箍在其中。The combination of stirrups and related vertical steel bars can be determined according to the existing technology. For example, for T-shaped, L-shaped and cross-shaped steel bar connection frames, stirrups can be used to connect the vertical steel bars on the connecting side of each rectangular connecting part with the dark steel bars respectively. The vertical steel bars of the columns are connected together, and through these connections, the overall fixation of the steel bar connection frame and the mutual connection and fixation of the vertical steel bars of the hidden columns are realized. The connecting side vertical steel bars in the body have no hidden column vertical steel bars, and the stirrups simultaneously hoops the vertical steel bars of the rectangular connecting parts on each side.

考虑到混凝土浇筑的需要,所述T型钢筋连接架和L型钢筋连接架对应的T字型墙体和L型墙体节点处的外露墙面187(没有钢筋桁架固模板面板的墙面外侧)处可以依据现有技术支设相应的可拆模板或永久模板,或者在相应钢筋连接架的相应侧面上固定安装能够与相应钢筋桁架固模板对接的永久模板。Considering the needs of concrete pouring, the exposed wall surface 187 at the T-shaped wall and the L-shaped wall node corresponding to the T-shaped steel connecting frame and the L-shaped steel connecting frame (the outer side of the wall without the steel truss fixed formwork panel) ), a corresponding detachable formwork or permanent formwork can be supported according to the prior art, or a permanent formwork can be fixedly installed on the corresponding side of the corresponding steel bar connecting frame, which can be connected with the corresponding steel truss fixed formwork.

参见图7-10,所述钢筋桁架固模板包括面板110、钢筋桁架130及由横向钢筋121(这里指钢筋桁架固模板的横向)和纵向钢筋122(这里指钢筋桁架固模板的纵向)连接成的钢筋网,所述面板、钢筋网和钢筋桁架固定连接为一体,通常可以在工厂中加工制备。Referring to Figures 7-10, the reinforced truss formwork includes a panel 110, a reinforced truss 130, and is connected by transverse reinforcement 121 (here refers to the transverse direction of the reinforced truss formwork) and longitudinal reinforcement 122 (here refers to the longitudinal direction of the reinforced truss formwork). The steel mesh, the panel, the steel mesh and the steel truss are fixedly connected as a whole, which can usually be processed and prepared in the factory.

当用作墙体固模板时,面板朝外,钢筋桁架朝内,将墙体混凝土浇筑到两侧墙体固模板之间的空间后,墙体混凝土将墙体固模板的钢筋桁架和钢筋网固结在其中,所述钢筋桁架固模板中的钢筋(钢筋网、钢筋桁架,下同)构成墙体结构内的主要钢筋,可以根据需要选择相关钢筋的粗细以及分布密度以适应于墙体的要求,通常在墙体结构的非节点部位无需另设构造钢筋。When used as a wall solid formwork, the panel faces outwards and the steel truss faces inward. After the wall concrete is poured into the space between the wall solid formwork and the wall solid formwork, the wall concrete will connect the reinforced truss and steel mesh of the wall solid formwork. Consolidated in it, the reinforcing bars (reinforcing bar mesh, reinforcing bar trusses, the same below) in the reinforcing bar truss formwork constitute the main reinforcing bars in the wall structure, and the thickness and distribution density of the relevant reinforcing bars can be selected according to the needs to adapt to the wall. Requirements, usually in the non-node parts of the wall structure without additional structural reinforcement.

可以根据需要在钢筋桁架固模板之间的连接部位设置连接钢筋,优选采用上述分别适于各种节点的钢筋连接架。Connecting steel bars can be arranged at the connection parts between the steel truss and the fixed formwork according to the needs.

当用作底板底部固模板和顶板底部固模板时,面板在下,钢筋桁架在上,并可以根据需要在钢筋桁架上面设置或者不设置相应的附加钢筋,浇筑的底板混凝土层或顶板混凝土层将底板底部固模板或顶板底部固模板的钢筋网和钢筋桁架以及相应的附加钢筋(底板附加钢筋或顶板附加钢筋,如果有的话,下同)固结在其中,所述钢筋桁架固模板中的钢筋及相应的附加钢筋构成所述底板或定板内的钢筋。When used as bottom plate bottom formwork and top plate bottom formwork, the panel is on the bottom and the steel bar truss is on the top, and corresponding additional steel bars can be set or not set on the steel bar truss according to the needs. The reinforcement mesh and reinforcement truss of the bottom fixed formwork or top plate bottom fixed formwork and the corresponding additional reinforcements (the additional reinforcement for the bottom plate or the additional reinforcement for the top plate, if any, the same below) are consolidated therein. and the corresponding additional reinforcing bars constitute the reinforcing bars in the bottom plate or the fixed plate.

所述钢筋桁架固模板的钢筋网和钢筋桁架与面板之间留有间距,该间距通过垫块140支撑和限定,以便在钢筋网和钢筋桁架的外侧形成有效的混凝土保护层厚度,对钢筋网和钢筋桁架进行保护,即使将局部面板去掉后,钢筋也会被有效的混凝土保护层包裹。There is a space between the steel mesh and the steel truss and the panel of the steel truss fixed formwork, and the space is supported and limited by the spacer 140, so as to form an effective concrete protective layer thickness on the outside of the steel mesh and the steel truss, which is not suitable for the steel mesh. Protected with steel trusses, even after the partial panels are removed, the steel will be wrapped by an effective concrete cover.

所述钢筋桁架固模板上不设预制混凝土层,特别是不为面板强度而设置预制混凝土层,避免重量过大而影响储运和现场安装,且无需因预制混凝土而增加相应的设备、工艺以及混凝土养护所需的时间和空间。制造这种钢筋桁架固模板所需的生产设备和工艺都是常规的机械加工设备和工艺,能够很好地适应于工厂生产。There is no prefabricated concrete layer on the reinforced truss solid formwork, especially no prefabricated concrete layer is set for the strength of the panel, so as to avoid excessive weight and affect the storage, transportation and on-site installation, and there is no need to increase the corresponding equipment, technology and equipment due to prefabricated concrete. Time and space required for concrete curing. The production equipment and processes required to manufacture this steel truss formwork are conventional machining equipment and processes, which can be well adapted to factory production.

可以根据实际需要在所述钢筋桁架固模板上,特别是其面板的内侧表面上,喷涂界面层、隔氧防火层或防腐层等。An interface layer, an oxygen-insulating fire-proof layer or an anti-corrosion layer can be sprayed on the reinforced truss solid formwork, especially on the inner surface of the panel, according to actual needs.

所述面板优选采用非金属板材,也可以采用其他材质或金属非金属复合板材。非金属面板可以采用适宜的现有建筑用墙面板材或其他适于机械加工可用作墙面的板材,以适应人们对墙面的质感要求,优选还应适应于机械加工方式加工,有助于实现机械化和自动化加工,建筑建成后,可以在位于墙体等表面的面板上切割出沟槽,用于管线安装等。The panel is preferably made of a non-metallic sheet, and other materials or a metal-non-metal composite sheet may also be used. Non-metallic panels can be made of suitable existing building wall panels or other panels suitable for mechanical processing and can be used as walls to meet people's texture requirements for walls, and preferably also suitable for mechanical processing. In order to realize mechanization and automatic processing, after the building is completed, grooves can be cut on the panels located on the surface of the wall for pipeline installation.

例如,所述面板可以是以木粉或其他生物质细颗粒状/粉状材料为主要原料或主要原料之一,与具有粘结能力的无机材料混合,经自然固化或加热固化等适宜方式固化形成相应的非金属板材。这类非金属板材通常具有适应的强度,不变形,适应于切割、打孔等机械加工,且现有技术背景下用于建筑的这类板材通常具有良好的阻燃性能。For example, the panel can be made of wood flour or other biomass fine particle/powder materials as the main raw material or one of the main raw materials, mixed with inorganic materials with binding ability, and cured by natural curing or heating curing and other suitable methods Form the corresponding non-metallic sheet. Such non-metallic plates usually have suitable strength, are not deformed, and are suitable for machining such as cutting and punching, and such plates used for construction under the background of the prior art generally have good flame retardant properties.

所述面板的厚度应保证具有相应的强度以及装修或相关设施、结构的设置要求。The thickness of the panel shall ensure the corresponding strength and the setting requirements of decoration or related facilities and structures.

所述钢筋网优选位于钢筋桁架和面板之间。The reinforcement mesh is preferably located between the reinforcement trusses and the panels.

同一钢筋网上的各纵向钢筋优选位于同一平面且相互平行,各横向钢筋优选位于同一平面且相平行。The longitudinal reinforcement bars on the same reinforcement mesh are preferably located on the same plane and parallel to each other, and the transverse reinforcement bars are preferably located in the same plane and parallel to each other.

所述钢筋网的横向钢筋优选位于纵向钢筋的近面板侧,优选与所述钢筋桁架的下弦筋相接触。在此情形下,所述垫块通常只设置在横向钢筋和面板之间,且进一步优选地,每个横向钢筋和面板之间通常都设置多个垫块,根据实际需要,部分横向钢筋和面板之间也可以不设置垫块。The transverse reinforcement of the reinforcement mesh is preferably located on the near-panel side of the longitudinal reinforcement, preferably in contact with the lower chord reinforcement of the reinforcement truss. In this case, the spacer block is usually only provided between the transverse reinforcement and the panel, and further preferably, a plurality of spacers are usually provided between each transverse reinforcement and the panel. According to actual needs, some transverse reinforcement and the panel It is also possible to set no spacers in between.

所述钢筋网的数量根据实际需要设置为任意数量,通常为一层,可以为一个独立网片,也可以是多个独立网片相互拼接而成,所述钢筋桁架的数量根据实际需要设置为任意数量,通常为多个,例如,两个、三个或四个。The number of the steel mesh is set to any number according to actual needs, usually one layer, which can be an independent mesh, or a plurality of independent meshes spliced with each other. The number of the steel trusses is set to Any number, usually multiple, eg two, three or four.

当所述钢筋网与所述面板之间设有用于限定两者间距的垫块时,所述垫块的钢筋网侧表面优选设有横向钢筋定位槽,所述横向钢筋设置在与其接触的所述垫块上的横向钢筋定位槽上,由此方便了钢筋网的装配和固定。When a spacer is provided between the reinforcing mesh and the panel to define the distance between the two, the lateral surface of the reinforcing mesh of the spacer is preferably provided with a transverse reinforcement positioning groove, and the transverse reinforcement is arranged in all contact with it. The transverse reinforcement locating grooves on the spacer block facilitate the assembly and fixation of the reinforcement mesh.

所述横向钢筋定位槽可以为矩形槽、圆弧槽、V形槽、U形槽或其他任意适宜形式。当为矩形槽时,槽深通常应不大于所述横向钢筋的直径;当为圆弧槽时,槽深通常应不大于所述横向钢筋的半径。将所述横向钢筋设在相应横向钢筋定位槽上,方便了横向钢筋的定位,方便了钢筋桁架固模板生产中的钢筋网组装。The transverse reinforcement positioning groove can be a rectangular groove, a circular arc groove, a V-shaped groove, a U-shaped groove or any other suitable form. When it is a rectangular groove, the groove depth should generally not be greater than the diameter of the transverse reinforcement; when it is a circular arc groove, the groove depth should usually not be larger than the radius of the transverse reinforcement. The transverse reinforcement is arranged on the corresponding transverse reinforcement positioning groove, which facilitates the positioning of the transverse reinforcement and facilitates the assembly of the reinforcement mesh in the production of the reinforcement truss fixed formwork.

对于任意一个垫块,通常应至少有一个横向钢筋压在所述垫块的上面,压在所述垫块上面的横向钢筋嵌入所述垫块上表面的槽内,部分从槽中露出且突出出垫块表面,以保证与钢筋桁架的相应下弦筋有效接触,从垫块和钢筋桁架之间松脱。For any block, usually at least one transverse reinforcement should be pressed on the top of the block, and the transverse reinforcement pressed on the top of the block is embedded in the groove on the upper surface of the block, and part of it is exposed and protruded from the groove. The surface of the cushion block is removed to ensure effective contact with the corresponding lower chord bar of the steel truss, and it is released from the space between the cushion block and the steel truss.

所述钢筋桁架固模板中的钢筋网夹在钢筋桁架和垫块之间,便于工厂加工,可以先将组成钢筋网的横向钢筋和纵向钢筋焊接成一体形成整体的钢筋网,以方便加工作业。The reinforcement mesh in the reinforcement truss template is sandwiched between the reinforcement truss and the pad, which is convenient for factory processing. The transverse reinforcement and the longitudinal reinforcement that make up the reinforcement mesh can be welded into a whole to form a whole reinforcement mesh, so as to facilitate the processing operation.

可以根据需要使钢筋桁架固模板中的横向钢筋和纵向钢筋是否从面板的相应端伸出,伸出的部分124用作相应方向上的连接钢筋,当不需要在钢筋桁架固模板上设置该方向上的连接钢筋时,则该方向的横向钢筋或纵向钢筋不延伸出来,以方便储运和现场施工。Whether the transverse reinforcement and longitudinal reinforcement in the reinforcement truss template can be made to protrude from the corresponding ends of the panel according to the needs, the protruding part 124 is used as the connecting reinforcement in the corresponding direction, when it is not necessary to set this direction on the reinforcement truss template When connecting steel bars on the upper side, the transverse steel bars or longitudinal steel bars in this direction do not extend out, so as to facilitate storage and transportation and on-site construction.

所述钢筋桁架通常应纵向设置(这里指钢筋桁架固模板的纵向),其下弦筋位于其上弦筋的近面板侧并与所述钢筋网的纵向钢筋平行。The reinforced truss should usually be arranged longitudinally (here refers to the longitudinal direction of the reinforced truss template), and its lower chord bars are located near the panel side of its upper chord bars and parallel to the longitudinal bars of the reinforced mesh.

所述钢筋桁架固模板中的钢筋桁架数量为一个或多个,可以根据实际需要设定。当数量为多个时,各所述钢筋桁架相互平行。The number of reinforced trusses in the reinforced truss template is one or more, which can be set according to actual needs. When the number is plural, each of the steel bar trusses is parallel to each other.

所述钢筋桁架可以采用任意适宜的现有技术,通常可以设有上弦筋131、下弦筋132以及固定连接在上弦筋和下弦筋之间的腹筋133,具体形状可以采用任意适宜的现有技术,例如实践中一种常见的钢筋桁架为三角桁架,其上弦筋和下弦筋呈品字形分布,两侧分别设置连接上弦筋和相应侧下弦筋的腹筋,所述腹筋大致上呈波浪形或锯齿形,顶部焊接在上弦筋上,底部焊接在相应侧的下弦筋上。The steel bar truss can adopt any suitable prior art, usually can be provided with upper chord bars 131, lower chord bars 132, and belly bars 133 fixedly connected between the upper chord bars and the lower chord bars, and the specific shape can adopt any appropriate prior art, For example, a common steel truss in practice is a triangular truss, the upper and lower chord bars are distributed in a zigzag shape, and two sides are respectively provided with web bars connecting the upper chord bars and the corresponding side lower chord bars, and the web bars are roughly wavy or zigzag. , the top is welded on the upper chord rib, and the bottom is welded on the lower chord rib on the corresponding side.

所述钢筋桁架中的下弦筋与钢筋网的纵向钢筋相互平行且不相互接触,共同构成固模板的纵向钢筋。The lower chord bars in the reinforcing bar truss and the longitudinal bars of the reinforcing mesh are parallel to each other and do not contact each other, and together constitute the longitudinal bars of the solid formwork.

可以根据固模板宽度及受力等具体情况设置钢筋桁架。当设有多个钢筋桁架时,各所述钢筋桁架相互平行且与所述面板的间距相同。通常情况下,各钢筋桁架可以等间距分布。Reinforced trusses can be set according to specific conditions such as the width of the solid formwork and the force. When a plurality of steel bar trusses are provided, each of the steel bar trusses is parallel to each other and has the same distance from the panel. Normally, the steel trusses can be equally spaced.

所述垫块优选设置在对应于所述钢筋桁架的下弦筋的位置,同一下弦筋与面板之间的垫块数量为多个。The spacer block is preferably arranged at a position corresponding to the lower chord bar of the steel truss, and the number of spacer blocks between the same lower chord bar and the panel is multiple.

所述垫块可以采用任意适宜的方式固定在面板上。例如,当采用木质垫块时,所述垫块优选通过自攻螺丝146紧固在所述面板上以方便机械制造,也可以采用粘结等其他方式实现垫块在面板上的固定。通过垫块的设置,使得钢筋网和钢筋桁架与面板之间形成确定的间距,浇筑的混凝土填充在该间距空间内,对钢筋形成有效的混凝土保护层,具体厚度可依据实际需要设定。The spacer can be fixed on the panel in any suitable manner. For example, when a wooden spacer block is used, the spacer block is preferably fastened to the panel by self-tapping screws 146 to facilitate mechanical manufacture, and other methods such as bonding can also be used to fix the spacer block on the panel. Through the setting of the pad, a certain distance is formed between the steel mesh, the steel truss and the panel, and the poured concrete is filled in the space to form an effective concrete protective layer for the steel bar. The specific thickness can be set according to actual needs.

用作面板的非金属材料也可以用作垫块,且这种材料的垫块易于与面板粘结,易于开槽打孔,能够适应自攻螺钉紧固等,与纯木材制备的垫块可加工性能相仿,且不易吸水和变形。为表述上的便利,将采用上述方式制备以木质材料为主要材料的面板或垫块统称为木质面板或木质垫块。The non-metallic material used as a panel can also be used as a spacer, and the spacer of this material is easy to bond with the panel, easy to slot and punch, and can adapt to self-tapping screw fastening, etc., and the spacer made of pure wood can be used. The processing performance is similar, and it is not easy to absorb water and deform. For the convenience of expression, the panels or pads prepared in the above-mentioned manner with wood materials as the main material are collectively referred to as wood panels or wood pads.

所述垫块还可以采用塑料等其他适宜材料,当垫块上设置用于固定钢筋桁架下弦筋的卡接结构时,采用塑料材料更易于垫块的制造并有利于保证使用效果。The spacer block can also be made of other suitable materials such as plastic. When the spacer block is provided with a clamping structure for fixing the lower chord bars of the steel bar truss, the use of plastic material is easier to manufacture the spacer block and is beneficial to ensure the use effect.

所述垫块垫在钢筋桁架的下弦筋与面板之间,钢筋网的横向钢筋位于钢筋桁架的下弦筋与垫块之间,并置于垫块的远面板侧表面的钢筋定位槽上,部分或基本全部陷入相应的钢筋定位槽内,所述横向钢筋通常与钢筋桁架的下弦筋相接触,通过连接件保持一定的相互挤压力,以保证钢筋桁架固模板的整体性,由于钢筋桁架、横向钢筋、垫块和面板紧密紧压在一起,横向钢筋在纵向上没有活动余量,且不会出现横向滑动。The spacer is placed between the lower chord bar and the face plate of the reinforced truss, and the transverse reinforcement of the reinforcing mesh is located between the lower chord and the spacer of the steel truss, and is placed on the reinforcing bar positioning groove on the side surface of the far panel of the spacer block, part of the Or basically all fall into the corresponding reinforcement positioning groove, the transverse reinforcement is usually in contact with the lower chord of the reinforcement truss, and a certain mutual extrusion force is maintained through the connector to ensure the integrity of the reinforcement formwork for the reinforcement truss. The transverse reinforcement, the spacer and the panel are tightly pressed together, and the transverse reinforcement has no longitudinal movement allowance, and there is no lateral sliding.

设置于同一个钢筋桁架的同一个下弦筋与面板之间的垫块数量为多个,沿下弦筋延伸方向等间距或不等间距规则分布。The number of spacers arranged between the same bottom chord bar and the panel of the same steel truss is multiple, and the spacers are regularly distributed along the extending direction of the bottom chord bar with equal or unequal spacing.

参见图11-14,可以采用连接件将钢筋桁架与面板紧固连接在一起。或者,将钢筋桁架与垫块紧固连接在一起,同时,垫块应与面板可靠地固定连接。将钢筋桁架固模板中的各件固定连接为一个整体,以方便搬运和现场吊装,保证各件的位置不变。Referring to Figures 11-14, connectors can be used to fasten the steel trusses to the panels. Alternatively, the steel truss and the pad should be firmly connected together, and at the same time, the pad should be securely connected to the panel. The parts in the reinforced truss formwork are fixed and connected as a whole to facilitate handling and on-site hoisting, and ensure that the position of each part remains unchanged.

所述连接件的形状和分布方式可以采用任意适宜的现有技术。The shape and distribution of the connecting pieces may adopt any suitable prior art.

所述连接件的一种优选的实施方式为倒V形连接件,呈倒V形,扣在相应的钢筋桁架上,其底部的两个支脚162分别通过自攻螺丝166或其他适宜方式紧固在面板110上,根据需要,也可以固定在垫块上,并且将垫块固定在面板上,由此使得钢筋桁架、钢筋混凝土、垫块和面板固定为一体。A preferred embodiment of the connector is an inverted V-shaped connector, which is in the shape of an inverted V and is buckled on the corresponding steel truss, and the two legs 162 at the bottom are respectively fastened by self-tapping screws 166 or other suitable means. The panel 110 can also be fixed on a spacer block as required, and the spacer block is fixed on the panel, so that the reinforced truss, the reinforced concrete, the spacer block and the panel are fixed as a whole.

上述倒V形连接件的具体构造为:主体部分或者说总体上呈倒置的V形或U形,设有两侧侧板161,所述侧板的底端设有支脚162,所述支脚优选呈向外伸展的平板状,并可以设有能够穿过螺丝的通孔,使用时将这种连接件扣在相应的钢筋桁架上,其底部的两个支脚分别通过自攻螺丝166或其他适宜方式紧固在所述面板上,能够将钢筋桁架、位于钢筋桁架和底部之间的钢筋或钢筋网、位于钢筋桁架和面板之间的垫块同所述面板紧固在一起,这种连接件结构简单且连接牢靠,承重能力相对较大,依据承载要求设置足够的数量后,允许直接通过上弦筋吊起。这种连接件及其安装方式能够很到地适应于固模板的自动化加工。The specific structure of the above-mentioned inverted V-shaped connector is as follows: the main body part or the overall inverted V-shape or U-shape is provided with side plates 161 on both sides, and the bottom ends of the side plates are provided with feet 162. The feet are preferably It is in the shape of a flat plate extending outward, and can be provided with through holes that can pass through screws. When in use, the connecting piece is fastened to the corresponding steel truss, and the two legs at the bottom are respectively connected by self-tapping screws 166 or other suitable It is fastened to the panel in such a way that the reinforcing bar truss, the reinforcing bar or the reinforcing mesh between the reinforcing bar truss and the bottom, the spacer between the reinforcing bar truss and the panel can be fastened together with the panel. The structure is simple and the connection is firm, and the load-bearing capacity is relatively large. After setting a sufficient number according to the load-bearing requirements, it is allowed to be lifted directly through the upper string bar. The connector and its installation method can be well adapted to the automatic processing of the solid formwork.

所述连接件的另一个优选的实施例为U形连接件,总体形状呈U形,采用卡扣式,设有两个相对的卡板171,所述两卡板相向倾斜设置,上部的间距小,下部间距大,且顶端均设有向内的弯勾172,所述钢筋桁架的两侧下弦筋分别卡在相应侧的卡板内。Another preferred embodiment of the connecting piece is a U-shaped connecting piece, the overall shape is U-shaped, the snap-on type is adopted, and two opposite clamping plates 171 are provided. The lower part of the truss is small, the distance between the lower parts is large, and the top ends are provided with inward bending hooks 172, and the lower chord bars on both sides of the steel truss are respectively clamped in the corresponding side clips.

这种连接件的具体构造可以为:所述两卡板为弹性卡板,固定连接在卡板面板175上,自由状态下两卡板的上部间距小,下部间距大,顶端的弯勾171向内延伸,所述卡板面板固定安装在相应垫块140上,也可以将所述两卡板直接固定安装在所述垫块上,在此情形下可视为所述卡板面板与所述面板是一体的,没有明确界限。所述钢筋桁架的两侧下弦筋131分别卡在相应侧的卡板内,进入相应卡板顶端弯勾下面的槽形区173,将这种连接件通过螺钉紧固、粘结等适宜方式安装相应垫块上,形成带有垫块的连接组件,可以将这种连接组件通过自攻螺钉176紧固到所述面板上,将钢筋桁架的两侧下弦筋对准两卡板放下,依靠钢筋桁架自身的重力就能够撑开两卡板的顶端,落入两卡板之间,下弦筋进入卡板及其顶部弯勾形成的槽形区,卡板依靠自身的弹力从两侧下弦筋的两侧将钢筋桁架卡住,卡板的倾斜角度及各部分尺寸和弹力可以依据实际需要设置,使钢筋桁架下部能够进入两卡板之间并被卡住。The specific structure of this connecting piece can be as follows: the two clamping plates are elastic clamping plates, which are fixedly connected to the clamping plate panel 175. Inwardly extending, the card board panel is fixedly installed on the corresponding pad 140, or the two card boards can be directly fixed and installed on the pad block, in this case, the card board panel can be regarded as the The panel is one piece with no clear boundaries. The lower chord bars 131 on both sides of the steel bar truss are respectively clamped in the corresponding side clips, and enter the groove-shaped area 173 under the hooks at the top of the corresponding clipboards, and the connectors are installed by suitable methods such as screw fastening and bonding. On the corresponding spacers, a connection assembly with spacers is formed. This connection assembly can be fastened to the panel through self-tapping screws 176, and the lower chord bars on both sides of the steel bar truss are aligned with the two card boards and lowered, relying on the steel bars. The gravity of the truss itself can prop up the top of the two clamping plates and fall between the two clamping plates. The lower chord bars enter the groove-shaped area formed by the clamping plates and their top hooks. The steel bar trusses are clamped on both sides, and the inclination angle of the clamp plate and the size and elastic force of each part can be set according to actual needs, so that the lower part of the steel bar truss can enter between the two clamp plates and be clamped.

所述卡板面板上设有用于安装螺丝的通孔,也可以不预先设置这种通孔而使用自攻螺丝直接攻出相应的通孔并将垫块紧固在面板上。可以在通孔的上部设置用于容纳螺丝的头部扩径槽,也可以开设涵盖该扩径段的竖向长槽174,在该长槽上旋入自攻螺丝,由于用于容纳自攻螺丝的头部采用长槽形式,可以在竖向上的任意位置旋入自攻螺丝,由此这种长槽形式比前述独立的扩径槽形式更易于灵活设置自攻螺丝(或其他螺丝等紧固件)的位置,以方便组装作业。The card board panel is provided with through holes for installing screws, and self-tapping screws can be used to directly tap the corresponding through holes and fasten the spacer on the panel without presetting such through holes. A head diameter expansion groove for accommodating the screw can be provided on the upper part of the through hole, or a vertical long groove 174 covering the diameter expansion section can be opened, and the self-tapping screw is screwed into the long groove, because it is used to accommodate the self-tapping screw. The head of the screw is in the form of a long slot, and the self-tapping screw can be screwed in at any position in the vertical direction. Therefore, this long slot form is easier to flexibly set the self-tapping screw (or other screws etc.) firmware) to facilitate assembly operations.

所述U形连接件优选采用垫块卡板一体化结构,一次成型卡板部分和垫块部分,这种垫块卡板一体化结构可以被作为一种设有卡接结构的垫块。The U-shaped connector preferably adopts an integrated structure of a pad block and a plate, and a clip part and a pad part are formed at one time. This integrated structure of a pad block and a plate can be used as a pad with a clip structure.

所述连接件的再一种优选的实施例为所述C形连接件,其总体构造呈C形,分为相互对称的两种且两者对称结构的C形连接件应配套使用,这两种对称结构的C形连接件相当于将上述呈U形的连接件从中间切开,分成左、右两部分,分别呈正C形和反C形,可分别称为左连接件和右连接件,每个连接件只设有相应侧的单侧卡板,这两种连接件分别用于卡住钢筋桁架左右两侧的相应下弦筋,相对于同一个钢筋桁架,左连接件和右连接件可以对称设置,也可以在竖向上相间设置,交替分布。Another preferred embodiment of the connecting piece is the C-shaped connecting piece. A C-shaped connector with a symmetrical structure is equivalent to cutting the above-mentioned U-shaped connector from the middle and dividing it into two parts: left and right, which are respectively positive C-shaped and inverse C-shaped, which can be called left connector and right connector respectively. , each connector is only provided with a single-sided clip on the corresponding side. These two connectors are used to clamp the corresponding lower chord bars on the left and right sides of the reinforced truss. Relative to the same reinforced truss, the left connector and the right connector It can be arranged symmetrically, or it can be arranged alternately in the vertical direction and distributed alternately.

所述左连接件和右连接件优选采用垫块卡板一体化结构,形成同时具有垫块作用和连接件作用的一体化连接件,可以为金属件,也可以为塑料件或采用其他材料。The left connecting piece and the right connecting piece preferably adopt an integrated structure of a pad and a plate to form an integrated connecting piece with both the function of a pad and a connecting piece, which can be a metal piece, a plastic piece or other materials.

可以根据实际需要选择垫块和连接件,以实现所需的连接方式。例如,所述钢筋桁架固模板中,所述钢筋网、钢筋桁架和面板的固定连接方式可以为:所述钢筋桁架通过连接件与所述面板固定连接,进而,将所述钢筋网和所述垫块夹在两者之间以实现固定。在此情形下,所述面板、垫块、钢筋网和钢筋桁架依次之间可以不再另行设置固定连接。但,通常可以采用粘结、螺丝紧固和钉钉子等方式将垫块固定安装在面板上,以方便装配作业,提高钢筋桁架固模板的连接强度和可靠性。Blocks and connectors can be selected according to actual needs to achieve the desired connection. For example, in the reinforced truss fixing formwork, the fixed connection method of the reinforced mesh, the reinforced truss and the panel may be: the reinforced truss is fixedly connected to the panel through a connector, and then the reinforced mesh and the panel are fixedly connected. A spacer is sandwiched between the two for securing. In this case, the panel, the spacer, the steel mesh and the steel truss may not be additionally provided with fixed connections in sequence. However, the pads can usually be fixed on the panel by means of bonding, screwing and nailing, so as to facilitate the assembly operation and improve the connection strength and reliability of the steel truss fixed formwork.

当所述钢筋网与所述面板之间设有用于限定间距的垫块时,所述钢筋桁架固模板中的钢筋网、钢筋桁架和面板的固定连接方式还可以为:所述钢筋桁架通过连接件与所述垫块固定连接且所述垫块固定安装在所述面板上,进而将钢筋网夹在垫块和钢筋桁架之间。由于这种夹持作用,特别是由于垫块上设置了与横向钢筋配合的定位槽,钢筋网被夹紧后很难移动,不需要对钢筋网另行再做固定。When a spacer is provided between the reinforcing mesh and the panel, the fixed connection method of the reinforcing mesh, the reinforcing truss and the panel in the reinforcing steel truss template may also be: the reinforcing truss is connected by The piece is fixedly connected with the spacer block and the spacer block is fixedly installed on the panel, thereby sandwiching the steel mesh between the spacer block and the steel bar truss. Due to this clamping effect, especially since the spacer block is provided with a positioning groove that cooperates with the transverse reinforcement, the reinforcement mesh is difficult to move after being clamped, and there is no need to fix the reinforcement mesh separately.

在上述连接方式下,所述倒V形连接件可用于实现所述钢筋桁架与所述面板的固定连接,也可以用于实现所述钢筋桁架与所述垫块的固定连接。In the above connection mode, the inverted V-shaped connector can be used to realize the fixed connection between the steel bar truss and the panel, and can also be used to realize the fixed connection between the steel bar truss and the pad.

所述U形连接件或C形连接件可以用于实现所述钢筋桁架与所述垫块的固定连接,所述左连接件和右连接件在竖向上优选交替布置或者对称布置,所述左连接件和右连接件的单侧卡板分别卡在所述钢筋桁架相应侧下弦筋的横向外侧。The U-shaped connector or the C-shaped connector can be used to realize the fixed connection between the steel bar truss and the spacer. The left connector and the right connector are preferably arranged alternately or symmetrically in the vertical direction. The one-side clamping plates of the connecting piece and the right connecting piece are respectively clamped on the lateral outer sides of the lower chord bars on the corresponding sides of the steel truss.

可以将与垫块一体化的所述U形连接件或C形连接件视为垫块上用于连接钢筋桁架的卡接结构,将这种垫块视为设有卡接结构的垫块。The U-shaped connector or C-shaped connector integrated with the spacer can be regarded as a clamping structure on the spacer for connecting the steel bar truss, and this spacer can be regarded as a spacer with a clamped structure.

为制造和储运过程中的便利,并利于钢筋桁架的整体性,在钢筋桁架固模板的制造过程中,通常先将垫块放置在面板上的设定位置,通过自攻螺钉紧固、钉钉子、粘结等方式将所述垫块固定在所述面板上,然后再将钢筋网放置在垫块上,钢筋网上的相应横向钢筋放置在相应垫块的钢筋定位槽上,由此方便钢筋网的铺设和定位,然后在将钢筋桁架放置在钢筋网上,通过连接件将钢筋桁架与面板紧固在一起,或者通过垫块上的卡板/卡槽结构固定住相应的下弦筋,由此形成钢筋桁架固模板。For the convenience of manufacturing, storage and transportation, and the integrity of the reinforced truss, in the manufacturing process of the reinforced truss fixed formwork, the spacer is usually placed at the set position on the panel first, and it is fastened and nailed by self-tapping screws. The spacer is fixed on the panel by means of nails, bonding, etc., and then the steel mesh is placed on the spacer, and the corresponding transverse reinforcement on the steel mesh is placed on the reinforcement positioning groove of the corresponding spacer, thereby facilitating the reinforcement of the steel. Laying and positioning of the mesh, and then placing the reinforced truss on the reinforced mesh, tightening the reinforced truss and the panel through connectors, or fixing the corresponding lower chord bars through the card plate/slot structure on the pad, thus Form a reinforced truss formwork.

在钢筋桁架固模板的制造过程中,通常将面板平放在下面,自下到上依次放置垫块、钢筋网和钢筋桁架,由于钢筋桁架的下弦筋与纵向钢筋都位于横向钢筋上面且与横向钢筋相接触,可以认为是位于同一平面上的。In the manufacturing process of reinforced truss fixed formwork, the panel is usually placed flat below, and the pads, steel mesh and steel truss are placed in sequence from bottom to top. The steel bars are in contact and can be considered to be on the same plane.

在钢筋桁架固模板制造过程中,通常应先将纵向钢筋和横向钢筋焊接成网后再进行装配,以有利于提高钢筋网的整体性,防止钢筋移动或脱离,特别是有利于自动化加工,减少加工机械的动作,提高生产效率。In the manufacturing process of reinforced truss formwork, the longitudinal and transverse steel bars should usually be welded into a mesh before assembly, so as to improve the integrity of the steel mesh and prevent the steel bars from moving or detaching, especially for automated processing, reducing The action of processing machinery improves production efficiency.

管廊建造施工中,所述钢筋桁架固模板的支设位置依据设计要求。In the construction of the pipe gallery, the supporting position of the steel truss fixed formwork is based on the design requirements.

对于墙体,两侧墙体固模板的面板之间的间距构成钢筋混凝土墙体的厚度,钢筋桁架固模板中的钢筋以及节点处的钢筋连接架的钢筋构成墙体的主要钢筋,除某些情况下所需的少量连接筋外,不需要另行布筋,由此极大地方便了现场作用,墙体的边缘构件(如果有的话,下同)以及层间连接可以依据现有技术。For the wall, the spacing between the panels of the wall solid formwork on both sides constitutes the thickness of the reinforced concrete wall, and the reinforcing bars in the reinforcing bar truss solid formwork and the reinforcing bars of the reinforcing bar connecting frame at the nodes constitute the main reinforcing bars of the wall, except for some In addition to a small number of connecting ribs required in certain circumstances, there is no need to arrange additional reinforcing bars, which greatly facilitates the on-site action. The edge members of the wall (if any, the same below) and the interlayer connection can be based on the existing technology.

可以采用对拉螺栓等现有技术实现两侧墙体固模板的拉结固定,由于在横向连接部位的墙体内设有钢筋连接架,钢筋连接架支撑在两侧固模板的钢筋网之间,可以以钢筋连接架作为两侧固模板之间的支撑件进行拉结支撑,保证两侧固模板之间的间距,必要时可以在钢筋连接架与一侧或两侧墙体固模板的钢筋网之间设垫件,以形成所需的间距,这些垫件可以采用现有垫块形式等任意适宜形式,可称为附加支撑件。The existing technologies such as tie bolts can be used to realize the tie fixing of the solid formwork on both sides of the wall. Since there is a steel connecting frame in the wall at the horizontal connection part, the steel connecting frame is supported between the steel meshes of the fixed formwork on both sides. , the steel connection frame can be used as the support between the two sides of the fixed formwork for tie support to ensure the spacing between the two sides of the fixed formwork. Pads are arranged between the nets to form the required spacing, and these pads can be in any suitable form such as existing pads, which can be called additional supports.

通常,可以先将墙体节点处的钢筋连接架安装到位,然后安装位于钢筋连接架外侧的墙体固模板,由于钢筋连接架是预制好的立体钢筋框架,钢筋桁架固模板也是预制好的立体结构,都可以直接竖立放置在相应的基础上,安装起来要比现有模板及现有连接钢筋容易得多。Usually, you can install the steel bar connection frame at the wall node first, and then install the wall solid formwork on the outside of the steel bar connection frame. Since the steel bar connection frame is a prefabricated three-dimensional steel frame, the steel bar truss solid formwork is also a prefabricated three-dimensional formwork. The structure can be directly erected and placed on the corresponding foundation, which is much easier to install than the existing formwork and existing connecting steel bars.

根据设计要求,在同侧相邻墙体固模板的面板之间留出通常小于10mm的间距,该间距可以用作伸缩缝且能够方便安装作业,固模板安装固定后,可以用胶带或其他适宜物品从该缝隙封闭住。According to the design requirements, a space of less than 10mm is usually reserved between the panels of the adjacent wall solid formwork on the same side. This space can be used as an expansion joint and can facilitate installation operations. After the solid formwork is installed and fixed, tape or other suitable The item is closed from the gap.

用作底板底部固模板和顶板底部固模板的钢筋桁架固模板上的钢筋网的横向钢筋可以从面板的相应两侧边缘延伸出来用作固模板之间的连接钢筋,也可以不从面板的相应两侧边缘延伸出来。当横向钢筋的两端不从面板的相应两侧边缘延伸出来时,各相邻钢筋桁架固模板之间的连接部位可以采用与墙体一字型节点相同的连接方式,设置与与用于墙体一字型节点的一字型钢筋连接架相似结构的钢筋连接架作为连接钢筋。The transverse reinforcement of the reinforcement mesh on the steel truss fixed formwork used as the bottom fixed formwork of the bottom plate and the bottom fixed formwork of the top plate can be extended from the corresponding side edges of the panel to be used as connecting reinforcement between the fixed formwork, or not from the corresponding sides of the panel. The edges on both sides extend out. When the two ends of the transverse reinforcement do not extend from the corresponding sides of the panel, the connection parts between the adjacent reinforcement truss formwork can be connected in the same way as the in-line joints of the wall. The one-line steel connection frame of the one-line joint is similar to the steel connection frame of the structure as the connecting steel bar.

优选地,采用外墙墙体的外侧墙体固模板的下端部位和上端部位作为底板和顶板的混凝土浇筑侧模,外墙墙体的外侧墙体固模板的面板下端边缘与相应底板底部固模板的面板相应侧边缘邻接,上端边缘延伸到顶板混凝土层的顶面处。Preferably, the lower and upper end parts of the outer wall solid formwork of the outer wall body are used as the concrete pouring side formwork of the bottom plate and the top plate, and the lower end edge of the panel of the outer wall solid formwork of the outer wall body and the corresponding bottom plate bottom solid formwork The corresponding side edges of the panels are adjacent, and the upper edge extends to the top surface of the top slab concrete layer.

外墙墙体的内侧墙体固模板和隔墙墙体(如果有的话,下同)的两侧墙体固模板的面板的下端边缘优选位于底板底部固模板的钢筋桁架或底板附加钢筋(如果有的话,下同)的上方,通常可以与底板底部固模板的钢筋桁架或底部附加钢筋相接触,支撑在底板底部固模板的钢筋桁架上或底底板附加钢筋上,通常可以浇筑底板混凝土层中。外墙墙体的内侧墙体固模板和隔墙墙体两侧的墙体固模板的面板的上端边缘与相应部位的顶板底部固模板的面板的相应侧边缘邻接,由此,墙体的内表面和顶板的底部表面均由面板构成。The inner wall solid formwork of the outer wall and partition wall (if any, the same below), the lower end edge of the panel of the wall solid formwork is preferably located at the bottom of the bottom plate. If there is any, the same below), it can usually be in contact with the steel truss of the fixed formwork at the bottom of the base plate or the additional steel bar at the bottom, and supported on the steel truss of the fixed formwork at the bottom of the base plate or the additional steel bar of the base plate, usually the base plate concrete can be poured in the layer. The upper end edges of the inner wall solid formwork of the outer wall and the panels of the wall solid formwork on both sides of the partition wall are adjacent to the corresponding side edges of the panels of the bottom solid formwork of the top plate at the corresponding part, so that the inner wall of the wall is adjacent. Both the surface and the bottom surface of the top plate consist of panels.

墙体固模板的钢筋网和钢筋桁架的两端端部可以分别与底部底部固模板和顶板底部固模板的钢筋网和钢筋桁架的相应端相互交错分布或者垂直邻接,以形成有效的锚固。The two ends of the steel mesh and the steel truss of the wall solid formwork can be staggered or vertically adjacent to the bottom bottom fixed formwork and the bottom fixed formwork of the bottom fixed formwork and the corresponding ends of the steel truss respectively, so as to form an effective anchorage.

可以设计若干标准化的钢筋桁架固模板规格,以利于工业化生产,设计和建造时,设计和使用时可以根据需要适应规格的钢筋桁架固模板。Several standardized reinforced truss formwork specifications can be designed to facilitate industrial production. During design and construction, the reinforced truss formwork can be adapted to the specifications as needed during design and use.

可以采用常规的混凝土浇筑和养护方式进行本发明涉及的混凝土浇筑和养护,可以采用现有常规振动方式进行振动。可以依据现有技术,实现各部分浇筑混凝土在结合部位的相互接触和固结。The concrete pouring and curing involved in the present invention can be carried out by using a conventional concrete pouring and curing method, and the vibration can be carried out by using an existing conventional vibration method. The mutual contact and consolidation of each part of the poured concrete at the joint can be achieved according to the prior art.

可以根据需要,在钢筋桁架固模板的面板上设置若干通气孔,以便于排出混凝土浇筑和振动过程中形成的内部气泡。According to needs, several ventilation holes can be arranged on the panel of the steel truss fixed formwork to facilitate the discharge of internal air bubbles formed during concrete pouring and vibration.

可以在钢筋桁架固模板出厂前设置上述通气孔。例如,在面板靠近四角的部位(例如,离各侧边缘15mm的位置)打孔,也可以在钢筋桁架固模板现场安装固定后,在易于出现气泡孔洞的位置用电钻等现场打孔,由于面板适应于机械加工,这种打孔方式也非常容易。The above-mentioned ventilation holes can be provided before the reinforced truss formwork leaves the factory. For example, punch holes near the four corners of the panel (for example, 15mm away from each side edge), or after the reinforced truss template is installed and fixed on site, use an electric drill to punch holes at the location where bubble holes are prone to occur. Suitable for machining, this drilling method is also very easy.

本发明公开的各优选和可选的技术手段,除特别说明外及一个优选或可选技术手段为另一技术手段的进一步限定外,均可以任意组合,形成若干不同的技术方案。The preferred and optional technical means disclosed in the present invention can be arbitrarily combined to form several different technical solutions, unless otherwise specified and unless one preferred or optional technical means is further defined as another technical means.

Claims (10)

1. A formwork-dismantling-free concrete single-cabin or multi-cabin pipe gallery comprises a top plate, a bottom plate and wall bodies which are connected with each other, wherein each wall body comprises outer wall bodies positioned on two sides of the pipe gallery, the top and the bottom of each outer wall body are respectively connected with the corresponding sides of the top plate and the corresponding side of the bottom plate, the wall bodies also comprise or do not comprise partition wall bodies, each partition wall body is positioned between the outer wall bodies on the two sides, the top and the bottom of each partition wall body are respectively connected with the top plate and the corresponding side of the bottom plate, the formwork-dismantling-free concrete single-cabin or multi-cabin pipe gallery is characterized in that each wall body is of a cast-in-place reinforced concrete structure and consists of wall body fixing formworks positioned on the two sides of the wall body and wall body concrete layers poured between the wall body fixing formworks on the two sides of the wall body, each wall body fixing formwork adopts a reinforced truss fixing formwork, a panel of each wall body fixing formwork faces the outer side of the wall body, a reinforced truss faces the inner side of the wall body, and the reinforced mesh and the reinforced truss on the wall body fixing formwork are fixedly solidified in the wall body concrete layer of the wall body concrete layer, the reinforcing steel bar truss formwork comprises a panel, a reinforcing steel bar net and a reinforcing steel bar truss, wherein the reinforcing steel bar net and the reinforcing steel bar truss are positioned on one side of the panel, a precast concrete layer is not arranged on the reinforcing steel bar truss formwork, the panel of the reinforcing steel bar truss formwork used as the wall formwork forms a permanent formwork of a corresponding wall body, the reinforcing steel bar net and the reinforcing steel bar truss of the reinforcing steel bar truss formwork used as the wall formwork form a reinforcing steel bar in a concrete layer of the corresponding wall body, a distance smaller than 10mm is reserved between the panels of adjacent wall formwork on the same side, the reinforcing steel bar net and the reinforcing steel bar truss are used as expansion joints, the top plate is constructed by adopting a cast-in-place reinforced concrete structure or a prefabricated component splicing technology, the lower end part and the upper end part of the outer side wall body formwork of the outer wall body are respectively used as concrete pouring side molds of the bottom plate and the top plate, the lower end edge of the panel of the outer side wall body formwork of the outer wall body is abutted against the corresponding side edge of the panel of the bottom formwork of the corresponding bottom plate, the upper end edge extends to the top surface of the concrete layer of the top plate, a steel bar mesh in the steel bar truss fixing template is positioned between the steel bar truss and the panel, a cushion block used for limiting the distance between the steel bar mesh and the panel is arranged between the steel bar mesh and the panel, the steel bar truss is provided with an upper chord rib, a lower chord rib and a web rib fixedly connected between the upper chord rib and the lower chord rib, the upper chord rib and the lower chord rib are distributed in a shape like a Chinese character 'pin', the cushion block is arranged between the lower chord rib of the steel bar truss and the panel, the steel bar mesh of the steel bar truss fixing template is formed by connecting a plurality of longitudinal steel bars and a plurality of transverse steel bars, the longitudinal steel bars on the same steel bar mesh are positioned on the same plane and are parallel to each other, the transverse steel bars of the steel bar mesh are positioned on the near-plate side of the longitudinal steel bars and are contacted with the lower chord rib of the steel bar truss, and the truss steel bar mesh is arranged longitudinally, the lower chord rib is positioned on the side of the near panel of the upper chord rib and is parallel to the longitudinal steel bar of the steel bar mesh, the steel bar truss is fixedly connected with the cushion block through a connecting piece, the cushion block is fixedly connected on the panel, and the connecting piece is any one of the following:
the connecting piece is an inverted V-shaped connecting piece and is used for realizing the fixed connection between the steel bar truss and the panel or the fixed connection between the steel bar truss and the cushion block, the inverted V-shaped connecting piece is inverted V-shaped and is buckled on the corresponding steel bar truss, and two support legs at the bottom of the inverted V-shaped connecting piece are respectively and fixedly connected to the panel or the corresponding cushion block;
the connecting piece is a U-shaped connecting piece or a C-shaped connecting piece and is used for realizing the fixed connection of the steel bar truss and the cushion block, the U-shaped connecting piece is provided with a left clamping plate and a right clamping plate which are symmetrical to each other, the left clamping plate and the right clamping plate are obliquely arranged in opposite directions, the distance between the upper parts of the left clamping plate and the right clamping plate is small, the distance between the lower parts of the left clamping plate and the right clamping plate is large, inward hooks are arranged at the top ends of the left clamping plate and the right clamping plate, the left clamping plate and the right clamping plate are connected to an integrated base or an independent base of the cushion block, the integrated base and the cushion block are integrated, the independent base is an independent piece and is fixedly connected to the cushion block, and the left clamping plate and the right clamping plate are respectively clamped at the transverse outer sides of the lower chord rib at the corresponding side of the steel bar truss; the C-shaped connecting piece comprises a left connecting piece and a right connecting piece which are symmetrical to each other, the C-shaped connecting pieces of the two forms are used in a matched mode, the left connecting piece and the right connecting piece are respectively provided with single-side clamping plates on respective corresponding sides, the single-side clamping plates are connected to an integrated base or an independent base, the integrated base and the cushion block are integrated, the independent base is an independent piece and fixedly connected to the cushion block, the left connecting piece and the right connecting piece are vertically and alternately arranged or symmetrically arranged, the single-side clamping plates on the left connecting piece and the right connecting piece are oppositely arranged in an inclined mode in the left-right direction, the upper portion of the independent base is small in interval, the lower portion of the independent base is large in interval, inward hooks are arranged at the top ends of the independent base and the single-side clamping plates of the left connecting piece and the right connecting piece are respectively clamped on the transverse outer sides of lower chord ribs on the corresponding sides of the steel bar truss.
2. The removal-free form concrete single-cabin pipe gallery or multi-cabin pipe gallery of claim 1, wherein the top plate is constructed by a cast-in-place reinforced concrete structure or a prefabricated component splicing technology, when the top plate is constructed by the cast-in-place reinforced concrete structure, the top plate is composed of a top plate bottom fixed form and a top plate concrete layer poured on the top plate bottom fixed form, the top plate bottom fixed form is a reinforced truss fixed form, a reinforced mesh and a reinforced truss are positioned on the top plate and are fixedly connected in the top plate concrete layer, two sides of the top plate concrete layer are respectively fixedly connected with the wall concrete layers on the corresponding sides, top plate additional steel bars are or are not arranged in the top plate concrete layer, the top plate additional steel bars are positioned on the reinforced trusses of the top plate bottom fixed form and are fixedly connected in the top plate concrete layer, and the reinforcing mesh and the reinforcing truss of the reinforcing truss fixing template used as the top plate bottom fixing template form reinforcing steel bars in the corresponding top plate concrete layer.
3. The disassembly-free form concrete single-cabin or multi-cabin pipe gallery of claim 1, wherein the bottom plate is of a cast-in-place reinforced concrete structure or a prefabricated component splicing structure, the bottom plate of the cast-in-place reinforced concrete structure is composed of a bottom plate bottom fixing form and a bottom plate concrete layer poured on the bottom plate bottom fixing form, the bottom plate bottom fixing form is a reinforced truss fixing form, a reinforced mesh and a reinforced truss are positioned on the top surface plate of the bottom plate fixing form and are fixedly connected in the bottom plate concrete layer, two sides of the bottom plate concrete layer are respectively fixedly connected with the wall concrete layers on the corresponding sides, bottom plate additional steel bars are or are not arranged in the bottom plate concrete layer, the bottom plate additional steel bars are positioned on the reinforced truss of the bottom plate surface plate and are fixedly connected in the bottom plate concrete layer to form upper steel bars in the bottom plate concrete layer, the reinforcing steel bar net and the reinforcing steel bar truss of the reinforcing steel bar truss fixed template used as the bottom fixed template of the bottom plate form the reinforcing steel bars in the concrete layer of the corresponding bottom plate.
4. The disassembly-free form concrete single-cabin pipe gallery or multi-cabin pipe gallery according to any one of claims 1 to 3, wherein the number of the cushion blocks between the same lower chord rib and the panel is multiple.
5. The formwork-free concrete single-cabin or multi-cabin pipe gallery of any one of claims 1 to 3, wherein the number of the steel bar trusses in the steel bar truss fixing formwork is one or more, when the number of the steel bar trusses is more, the steel bar trusses are parallel to each other, the side surface of the steel bar net of the cushion block is provided with transverse steel bar positioning grooves, and the transverse steel bars are arranged on the transverse steel bar positioning grooves on the cushion block which is in contact with the transverse steel bar positioning grooves.
6. The disassembly-free form concrete single-cabin or multi-cabin pipe gallery according to any one of claims 1 to 3, wherein the upper end edges of the panels of the wall fixing forms on both sides of the partition wall body are abutted with the corresponding side edges of the panels of the top plate bottom fixing forms at the corresponding positions.
7. The formwork-free concrete single-cabin pipe gallery or multi-cabin pipe gallery according to any one of claims 1 to 3, wherein the wall body fixing formwork is formed by arranging a plurality of steel bar truss fixing formworks along the length direction of the pipe gallery, the steel bar truss fixing formworks on two sides of the wall body are symmetrically arranged along the length direction of the pipe gallery in the transverse direction of the steel bar truss fixing formworks, the steel bar truss fixing formworks on two opposite sides are equal in size, a gap is reserved between the steel bar truss fixing formworks on the same side in the transverse direction,
the connection parts of the transversely adjacent steel bar truss fixed templates on the wall body form a straight-line-shaped node of the wall body, a straight-line-shaped steel bar connection frame is arranged in the wall body of the straight-line-shaped node and comprises connection side vertical steel bars and stirrups, the vertical projections of the stirrups are rectangular, the connection side vertical steel bars are respectively positioned at four corners of the rectangular vertical projections of the stirrups and are fixedly connected with the stirrups, the straight-line-shaped steel bar connection frame is fixedly connected in a concrete layer of the wall body, the left part and the right part in the transverse direction of the straight-line-shaped steel bar connection frame respectively form two rectangular connection parts in the corresponding direction, and each rectangular connection part respectively extends to the space between steel wire meshes of the steel bar truss fixed templates on two sides of the wall body in the corresponding direction of the connection node;
when a T-shaped wall body exists, a T-shaped steel bar connecting frame is arranged in the wall body of the corresponding T-shaped node, the T-shaped steel bar connecting frame is T-shaped and comprises three rectangular connecting parts distributed in a T shape, hidden column vertical steel bars distributed at four corners of the same rectangle are arranged at the intersection parts of the three rectangular connecting parts, connecting side vertical steel bars distributed at two corners of the end part of each rectangular connecting part are arranged at the outer end of each rectangular connecting part, the connecting side vertical reinforcing steel bars and the hidden column vertical reinforcing steel bars are connected into a whole through corresponding stirrups, the vertical projections of the stirrups are rectangular and respectively hooped on the corresponding connecting side vertical reinforcing steel bars, the hidden column vertical reinforcing steel bars or the connecting side vertical reinforcing steel bars and the hidden column vertical reinforcing steel bars, the T-shaped steel bar connecting frames are fixedly connected in a concrete layer of the wall body, and each rectangular connecting part extends to a position between steel wire meshes of steel bar truss fixing templates on two sides of the wall body in the corresponding direction of the T-shaped node;
when an L-shaped wall body exists, an L-shaped steel bar connecting frame is arranged in the wall body of the corresponding L-shaped node, the L-shaped steel bar connecting frame is L-shaped and comprises two rectangular connecting parts which are L-shaped, the intersection part of the two rectangular connecting parts is provided with embedded column vertical steel bars which are distributed at the four corners of the same rectangle, the outer end of each rectangular connecting part is provided with connecting side vertical steel bars which are distributed at the two corners of the end part of the rectangular connecting part, the connecting side vertical reinforcing steel bars and the hidden column vertical reinforcing steel bars are connected into a whole through corresponding stirrups, the vertical projections of the stirrups are rectangular and are respectively hooped on the corresponding connecting side vertical reinforcing steel bars and hidden column vertical reinforcing steel bars or the hidden column vertical reinforcing steel bars, the L-shaped steel bar connecting frames are fixedly connected in a concrete layer of the wall body, and each rectangular connecting part extends to a position between steel wire meshes of steel bar truss fixed templates on two sides of the wall body in the corresponding direction of the L-shaped node;
when a cross-shaped wall body exists, a cross-shaped steel bar connecting frame is arranged in the wall body corresponding to the cross-shaped node, the cross-shaped steel bar connecting frame is cross-shaped and comprises four rectangular connecting parts which are distributed in a cross shape, hidden column vertical steel bars which are distributed at four corners of the same rectangle are arranged at the intersection parts of the four rectangular connecting parts, the outer end of each rectangular connecting part is provided with connecting side vertical steel bars which are distributed at two corners of the end part of each rectangular connecting part, the connecting side vertical reinforcing steel bars and the hidden column vertical reinforcing steel bars are connected into a whole through corresponding stirrups, the vertical projections of the stirrups are rectangular and respectively hooped on the corresponding connecting side vertical reinforcing steel bars, the hidden column vertical reinforcing steel bars or the connecting side vertical reinforcing steel bars and the hidden column vertical reinforcing steel bars, the cross-shaped steel bar connecting frame is fixedly connected in a concrete layer of the wall body, and each rectangular connecting part extends to the position between the steel wire meshes of the steel bar truss fixing templates on the two sides of the wall body in the corresponding direction of the cross-shaped node.
8. A construction method of a formwork-disassembly-free concrete single-cabin pipe gallery or multi-cabin pipe gallery comprises the following construction steps:
A) the bottom plate construction comprises the following steps:
setting a bottom plate concrete pouring template: fixedly arranging a bottom plate bottom fixed template on a foundation, or not arranging the bottom plate bottom fixed template, directly taking the arranged foundation as the bottom surface for pouring bottom concrete, and supporting a bottom plate side mold, wherein the bottom plate bottom fixed template adopts a steel bar truss fixed template, a steel bar truss of the bottom plate fixed template faces upwards, and a panel is positioned below the steel bar truss;
setting a bottom plate steel bar: under the condition that a bottom plate bottom fixed template is not arranged, bottom plate steel bars are configured, and under the condition that the bottom plate bottom fixed template is arranged, bottom plate additional steel bars are arranged or not arranged on the steel bar truss of the bottom plate bottom fixed template according to design requirements;
pouring bottom plate concrete: pouring bottom plate concrete in the bottom plate template;
B) the wall construction comprises the following steps:
setting a wall concrete pouring template: the wall body fixing template is erected on two sides of a wall body, the wall body fixing template is a steel bar truss fixing template, a panel of the wall body fixing template faces outwards, a steel bar truss faces inwards, a space is reserved between the panels of adjacent wall body fixing templates on the same side and is used as an expansion joint, the lower end part and the upper end part of the outer side wall body fixing template of the outer wall body are respectively used as concrete pouring side molds of a bottom plate and a top plate, the lower end edge of the panel of the outer side wall body fixing template of the outer wall body is abutted to the corresponding side edge of the panel of the fixing template at the bottom of the corresponding bottom plate, the upper end edge extends to the top surface of a concrete layer of the top plate, a steel bar mesh of the steel bar truss fixing template is formed by connecting a plurality of longitudinal steel bars and a plurality of transverse steel bars, the longitudinal steel bars on the same steel bar mesh are positioned on the same plane and are parallel to each other, the transverse steel bars of the steel bar mesh are positioned on the same plane and are parallel to the near panel side of the longitudinal steel bars, the steel bar truss is in contact with the lower chord rib of the steel bar truss, the steel bar truss is longitudinally arranged, the lower chord rib of the steel bar truss is positioned on the side of the near panel of the upper chord rib and is parallel to the longitudinal steel bar of the steel bar mesh, the steel bar truss is fixedly connected with the cushion block through a connecting piece, the cushion block is fixedly connected to the panel, and the connecting piece is any one of the following:
the connecting piece is an inverted V-shaped connecting piece and is used for realizing the fixed connection between the steel bar truss and the panel or the fixed connection between the steel bar truss and the cushion block, the inverted V-shaped connecting piece is inverted V-shaped and is buckled on the corresponding steel bar truss, and two support legs at the bottom of the inverted V-shaped connecting piece are respectively and fixedly connected to the panel or the corresponding cushion block;
the connecting piece is a U-shaped connecting piece or a C-shaped connecting piece and is used for fixedly connecting the steel bar truss and the cushion block, the U-shaped connecting piece is provided with a left clamping plate and a right clamping plate which are symmetrical to each other, the left clamping plate and the right clamping plate are obliquely arranged in opposite directions, the distance between the upper parts of the left clamping plate and the right clamping plate is small, the distance between the lower parts of the left clamping plate and the right clamping plate is large, inward hooks are arranged at the top ends of the left clamping plate and the right clamping plate, the left clamping plate and the right clamping plate are connected to an integrated base or an independent base used as the cushion block, the integrated base and the cushion block are integrated, the independent base is an independent piece and is fixedly connected to the cushion block, and the left clamping plate and the right clamping plate are respectively clamped at the transverse outer sides of lower chord ribs on the corresponding sides of the steel bar truss; the C-shaped connecting piece comprises a left connecting piece and a right connecting piece which are symmetrical to each other, the C-shaped connecting pieces in the two forms are matched for use, the left connecting piece and the right connecting piece are respectively provided with single-side clamping plates on respective corresponding sides, the single-side clamping plates are connected to an integrated base or an independent base, the integrated base and the cushion block are integrated, the independent base is an independent piece and is fixedly connected to the cushion block, the left connecting piece and the right connecting piece are alternately or symmetrically arranged in the vertical direction, the single-side clamping plates on the left connecting piece and the right connecting piece are oppositely arranged in an inclined mode in the left-right direction, the upper portion of the independent base is small in interval, the lower portion of the independent base is large in interval, inward hooks are arranged at the top ends of the independent clamping plates, and the single-side clamping plates of the left connecting piece and the right connecting piece are respectively clamped on the transverse outer sides of lower chord ribs on the corresponding sides of the steel bar truss;
2) fixing the wall formwork: performing tie fixing on the wall fixing templates at two sides;
3) pouring wall concrete: concrete is poured between the wall body fixed templates at the two sides of the wall body, the wall body concrete and the bottom plate concrete are poured into a whole,
the wall bodies comprise outer wall bodies on two sides of the pipe gallery and also comprise or do not comprise partition wall bodies;
C) the roof construction comprises the following steps:
setting a top plate concrete pouring template: the method comprises the following steps of arranging a top plate bottom die supporting system, erecting a top plate bottom fixed template, erecting a top plate side die, wherein the top plate bottom fixed template adopts a steel bar truss fixed template, a steel bar truss of the steel bar truss is upward, and a panel of the steel bar truss is downward;
setting top plate steel bars: according to design requirements, arranging or not arranging top plate additional steel bars on the steel bar truss of the fixed template at the bottom of the top plate;
pouring top plate concrete; pouring top plate concrete in the top plate template, wherein the top plate concrete and the wall concrete are integrally built;
D) concrete curing: curing the cast-in-place concrete according to the requirement:
the reinforcing steel bar truss fixing template comprises a panel, a reinforcing steel bar net and a reinforcing steel bar truss, wherein the reinforcing steel bar net and the reinforcing steel bar truss are positioned on one side of the panel, a precast concrete layer is not arranged on the reinforcing steel bar truss fixing template, the reinforcing steel bar net, the reinforcing steel bar truss and the panel of the reinforcing steel bar truss fixing template are fixedly connected into a whole, the reinforcing steel bar truss is provided with an upper chord rib, a lower chord rib and a web rib which is fixedly connected between the upper chord rib and the lower chord rib, the upper chord rib and the lower chord rib are distributed in a shape of Chinese character 'pin',
the steel bar truss fixed formwork used as the wall fixed formwork is vertically arranged, and the steel bar truss fixed formwork used as the top plate bottom fixed formwork and the bottom plate bottom fixed formwork is transversely arranged.
9. The method for constructing a formwork-free concrete single-cabin pipe gallery or multi-cabin pipe gallery according to claim 8, wherein the outer wall fixing formwork of the outer wall body is erected before the bottom plate concrete layer is poured, the lower part of the outer wall fixing formwork of the outer wall body is taken as a bottom plate side formwork of the corresponding side, the panel of the outer wall body extends to the outer side of the pouring area of the bottom plate concrete layer, the bottom edge of the panel is adjacent to the corresponding side edge of the panel of the bottom plate fixing formwork, the upper part of the outer wall fixing formwork of the outer wall body is taken as a top plate side formwork of the corresponding side, the panel of the outer wall body extends to the outer side of the pouring area of the top plate concrete layer, and the top edge of the panel extends to the top surface of the top plate concrete layer.
10. The method for constructing a formwork-free concrete single-cabin or multi-cabin pipe gallery according to claim 8 or 9, wherein the connecting portions of the transversely adjacent wall body fixing formworks on the wall body form a straight-line-shaped node of the wall body, a straight-line-shaped reinforcing steel bar connecting frame is arranged at the straight-line-shaped node of the wall body, the straight-line-shaped reinforcing steel bar connecting frame is firstly installed in place before the wall body fixing formworks at the node portion are erected, so that two rectangular connecting portions of the straight-line-shaped reinforcing steel bar connecting frame are respectively arranged between steel wire meshes of the wall body fixing formworks at two sides of the wall body in the corresponding direction of the node,
when a T-shaped wall body exists in the wall body, a T-shaped node steel bar connecting frame is arranged at a node of the T-shaped wall body, the T-shaped node steel bar connecting frame is installed in place before adjacent wall body fixed formworks are erected, three rectangular connecting parts of the T-shaped node steel bar connecting frame are respectively arranged between steel wire meshes of the wall body fixed formworks at two sides of the wall body in the corresponding direction of the node,
when an L-shaped wall body exists in the wall body, an L-shaped node steel bar connecting frame is arranged at a node of the L-shaped wall body, the L-shaped node steel bar connecting frame is installed in place before the adjacent wall body fixed formworks are erected, two rectangular connecting parts of the L-shaped node steel bar connecting frame are respectively arranged between steel wire meshes of the wall body fixed formworks at two sides of the wall body in the corresponding direction of the node,
when a cross-shaped wall body exists in the wall body, a cross-shaped node steel bar connecting frame is arranged at a node of the cross-shaped wall body, the cross-shaped node steel bar connecting frame is installed in place before adjacent wall body fixed formworks are erected, so that four rectangular connecting parts of the cross-shaped node steel bar connecting frame are respectively arranged between steel wire meshes of the wall body fixed formworks at two sides of the wall body in the corresponding direction of the node,
in the step of fixing the wall body formwork, corresponding steel bar connecting frames between the steel wire meshes of the two side wall body fixing formworks are used as supporting pieces to limit the distance between the two side wall body fixing formworks, the width of each rectangular connecting part is not more than the distance between the steel bar meshes of the two side wall body fixing formworks at the corresponding position, each side rectangular connecting part of the same steel bar connecting frame is respectively supported between the steel bar meshes of the inner side wall body fixing formwork and the outer side wall body fixing formwork at the corresponding side wall body of the node, and when the thickness of each rectangular connecting part is less than the distance between the steel wire meshes of the two side wall body fixing formworks at the corresponding position, an additional supporting piece is additionally arranged.
CN201811214453.9A 2018-10-18 2018-10-18 Formwork-disassembly-free concrete single-cabin pipe gallery or multi-cabin pipe gallery and construction method thereof Active CN111074939B (en)

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CN111705835B (en) * 2020-06-19 2021-08-03 中交第三航务工程局有限公司 A vertical prefabrication process of underground comprehensive pipe gallery
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Denomination of invention: A non removable template concrete single compartment pipe gallery or multi compartment pipe gallery and its construction method

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