CN100450681C - Special purpose boring machine - Google Patents
Special purpose boring machine Download PDFInfo
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- CN100450681C CN100450681C CNB2007100575009A CN200710057500A CN100450681C CN 100450681 C CN100450681 C CN 100450681C CN B2007100575009 A CNB2007100575009 A CN B2007100575009A CN 200710057500 A CN200710057500 A CN 200710057500A CN 100450681 C CN100450681 C CN 100450681C
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Abstract
Description
技术领域 technical field
本发明涉及的是镗床,特别涉及的是在工作台左侧、右侧和后侧的分别设置驱动镗杆旋转的转动减速机构,所述转动减速机构具有纵横走向的专用镗床。The present invention relates to a boring machine, in particular to a special boring machine with vertical and horizontal orientations provided on the left, right and rear sides of the worktable to drive the rotation of the boring bar to rotate.
背景技术 Background technique
隋着钢管产业的发展,350/460型号的脱管机机架与定径机机架的需求量不断增长,现有技术350/460型号脱管机机架与定径机机架的镗孔工序都是由通用镗床加工,由于工件造型复杂,在纵向和横向分别设置有不同孔径的内孔,由于镗床加工难度很大,尤其是孔中的沟槽和安全臼的加工对于通用镗床而言,加工难度更大。加工一个工件需要40天的时间,工作效率非常低。加工350/460型号脱管机机架与定径机机架长期占用通用镗床,通用镗床就不能加工其他的工件,凡是与镗床工序有关的其它工件都有面临停产或缓产的可能,因此人们迫切需要研制一种加工效率高,适应350/460型号脱管机机架与定径机机架的一种专用镗床。With the development of the steel pipe industry, the demand for the 350/460 type pipe removal machine frame and the sizing machine frame is constantly increasing, and the boring holes of the existing 350/460 type pipe removal machine frame and the sizing machine frame The process is all processed by a general-purpose boring machine. Due to the complex shape of the workpiece, there are inner holes with different diameters in the vertical and horizontal directions. Because the boring machine is very difficult to process, especially the processing of the grooves and safety sockets in the hole is very difficult for a general-purpose boring machine. , which is more difficult to process. It takes 40 days to process a workpiece, and the work efficiency is very low. Processing 350/460 type pipe removal machine frame and sizing machine frame occupy the general boring machine for a long time, and the general boring machine cannot process other workpieces. All other workpieces related to the boring machine process may face the possibility of stopping or delaying production. Therefore, people There is an urgent need to develop a special boring machine with high processing efficiency and suitable for the frame of the 350/460 type tube removing machine and the frame of the sizing machine.
发明内容 Contents of the invention
本发明的目的在于克服上述技术的不足,提供一种在工作台的纵向和横向设置镗杆实现移动加工,提高加工效率,适用于特殊工件的一种专用镗床。The purpose of the present invention is to overcome the shortcomings of the above-mentioned technologies, and provide a special boring machine which is suitable for special workpieces by setting boring bars in the vertical and horizontal directions of the workbench to realize mobile processing and improve processing efficiency.
解决上述技术问题的技术方案是:一种专用镗床,所述专用镗床主要包括:床身、工作台、分别驱动主镗杆、辅镗杆、后镗杆的左侧转动减速机构、右侧转动减速机构和后侧转动减速机构,在工作台左侧、右侧和后侧分别设置有左侧转动减速机构、右侧转动减速机构和后侧转动减速机构;其中左侧转动减速机构和右侧转动减速机构位置相对,并分别安装在横向移动机构上,该横向移动机构设置在床身上能横向移动;在左侧转动减速机构和右侧转动减速机构上分别装卡有主镗杆和辅镗杆,主镗杆和辅镗杆位于同一中心线;所述后侧转动减速机构装卡的后镗杆垂直于主镗杆和辅镗杆的中心线,该后侧转动减速机构安装在纵向移动机构上,并能沿与主镗杆和辅镗杆中心线垂直方向纵向移动;该纵向移动机构安装在横向滑动机构上;所述横向滑动机构设置在床身上,能带动纵向移动机构沿平行于主镗杆和辅镗杆中心线方向移动。The technical solution for solving the above-mentioned technical problems is: a special boring machine, the special boring machine mainly includes: a bed, a worktable, a left rotation deceleration mechanism for respectively driving the main boring bar, the auxiliary boring bar, and the rear boring bar, and the right turning The deceleration mechanism and the rear rotation deceleration mechanism are respectively provided with the left rotation deceleration mechanism, the right rotation deceleration mechanism and the rear side rotation deceleration mechanism on the left side, the right side and the rear side of the workbench; the left rotation deceleration mechanism and the right side The position of the rotation reduction mechanism is opposite, and they are respectively installed on the lateral movement mechanism. The lateral movement mechanism is set on the bed and can move laterally; the left rotation reduction mechanism and the right rotation reduction mechanism are respectively equipped with a main boring bar and an auxiliary boring bar. Bar, the main boring bar and the auxiliary boring bar are located on the same center line; the rear rotating reduction mechanism mounted on the rear boring bar is perpendicular to the center line of the main boring bar and the auxiliary boring bar, and the rear rotating reducing mechanism is installed on the longitudinal movement mechanism, and can move longitudinally along the direction perpendicular to the center line of the main boring bar and auxiliary boring bar; the longitudinal moving mechanism is installed on the transverse sliding mechanism; The main boring bar and the auxiliary boring bar move in the direction of the center line.
本发明的有益效果是:本发明驱动镗杆旋转的转动减速机构分别设置在工作台左侧、右侧和后侧,在转动减速机构下面分别安装有横向、纵向移动机构,能对工件不同方向的孔同时加工,提高对形状复杂零件的加工效率。另外,还可以同时设置多台本发明专用镗床,每台各自分工专门加工指定部位,配备专用刀具,专业化流水作业,不仅节省换刀、更换夹具带来的不便,能大幅度提高加工效率。如使用本发明加工350/460型号的脱管机机架与定径机机架,比现有技术提高效率80%,还减轻了工人的劳动强度,加工精度高,能保障加工质量。The beneficial effects of the present invention are: the rotation deceleration mechanisms for driving the boring bar to rotate in the present invention are respectively arranged on the left side, the right side and the rear side of the workbench, and horizontal and vertical movement mechanisms are respectively installed under the rotation deceleration mechanisms, which can control the workpiece in different directions. The holes are processed at the same time, which improves the processing efficiency of parts with complex shapes. In addition, multiple special boring machines of the present invention can also be installed at the same time, each of which is divided into special parts for processing designated parts, equipped with special tools, and professional assembly line operation, which not only saves the inconvenience caused by changing tools and fixtures, but also greatly improves processing efficiency. If the present invention is used to process the 350/460 type pipe removing machine frame and the sizing machine frame, the efficiency is improved by 80% compared with the prior art, and the labor intensity of the workers is also reduced, the processing precision is high, and the processing quality can be guaranteed.
附图说明 Description of drawings
图1是本发明主视图;Fig. 1 is a front view of the present invention;
图2是图1的左视图;Fig. 2 is the left view of Fig. 1;
图3是图1的俯视图;Fig. 3 is the top view of Fig. 1;
图4是图1中剖视部分放大图;Fig. 4 is an enlarged view of a section in Fig. 1;
图5是图2中剖视部分放大图;Fig. 5 is an enlarged view of a section in Fig. 2;
图6是图1中F局部的辅镗杆从主镗杆中退出状态剖视图;Fig. 6 is a cross-sectional view of the partial auxiliary boring bar withdrawn from the main boring bar in Fig. 1;
图7是图1中F局部放大图。Fig. 7 is a partial enlarged view of F in Fig. 1 .
《附图中主要序号的说明》"Explanation of the main serial numbers in the drawings"
1:电机 2:减速机 3-1:左侧转动减速机构1: Motor 2: Reducer 3-1: Left rotation reduction mechanism
3-2:右侧转动减速机构 3-3:后侧转动减速机构3-2: Right rotation deceleration mechanism 3-3: Rear rotation deceleration mechanism
4:床身 5.电机 6:丝杠4: Bed 5. Motor 6: Lead screw
7:丝母 8:滑动滑台 9:横向移动机构7: Silk mother 8: Sliding table 9: Lateral movement mechanism
10:固定滑台 11:主镗杆 12:滑槽10: fixed sliding table 11: main boring bar 12: chute
14:纵向移动机构 16:电机 18:横向滑动滑台14: Longitudinal moving mechanism 16: Motor 18: Horizontal sliding table
20:横向固定滑台 23:后镗杆 24:液压缸20: Horizontal fixed slide 23: Rear boring bar 24: Hydraulic cylinder
26:工作台 27:被加工工件 31:辅镗杆26: Workbench 27: Workpiece to be processed 31: Auxiliary boring bar
32:工艺套 33:横向滑动机构 34:轴架32: Craft set 33: Horizontal sliding mechanism 34: Pedestal
具体实施方式 Detailed ways
下面结合附图对本发明的实施例进一步详述。Embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明主视图;图2是图1的左视图;图3是图1的俯视图。Fig. 1 is a front view of the present invention; Fig. 2 is a left view of Fig. 1; Fig. 3 is a top view of Fig. 1 .
如图1、图2、图3所示,本发明提供一种专用镗床,所述专用镗床主要包括:床身4、工作台26、驱动主镗杆11、辅镗杆31和后镗杆23旋转的分别是左侧转动减速机构3-1、右侧转动减速机构3-2和后侧转动减速机构3-3。所述左侧转动减速机构3-1、右侧转动减速机构3-2和后侧转动减速机构3-3分别设置在工作台26左侧、右侧和后侧。As shown in Fig. 1, Fig. 2 and Fig. 3, the present invention provides a special boring machine, which mainly includes:
上述左侧转动减速机构3-1和右侧转动减速机构3-2位置相对,并分别安装在横向移动机构9上,该横向移动机构9设置在床身4上能使左侧转动减速机构3-1和右侧转动减速机构3-2横向移动;在左侧转动减速机构3-1和右侧转动减速机构3-2上分别装卡主镗杆11和辅镗杆31,主镗杆11和辅镗杆31位于同一中心线。The above-mentioned left rotation deceleration mechanism 3-1 and the right rotation deceleration mechanism 3-2 are opposite to each other, and are installed on the
图中序号5是电机,电机5是为左侧转动减速机构3-1和右侧转动减速机构3-2提供动力,并实现减速。左侧转动减速机构3-1和右侧转动减速机构3-2结构相同,图1中只对左侧转动减速机构3-1剖视进行说明。Serial number 5 among the figure is motor, and motor 5 is to provide power for left side rotation deceleration mechanism 3-1 and right side rotation deceleration mechanism 3-2, and realizes deceleration. The structure of the left rotation deceleration mechanism 3-1 and the right rotation deceleration mechanism 3-2 is the same, and only the cross-section of the left rotation deceleration mechanism 3-1 is illustrated in FIG. 1 .
所述后侧转动减速机构3-3装卡的后镗杆23垂直于主镗杆11和辅镗杆31的中心线,该后侧转动减速机构3-3安装在纵向移动机构14上,后侧转动减速机构3-3能沿与主镗杆11和辅镗杆31中心线垂直方向纵向移动。The
所述纵向移动机构14安装在横向滑动机构33上;所述横向滑动机构33设置在床身4上,能带动纵向移动机构14沿平行于主镗杆11和辅镗杆31中心线方向移动。The
后侧转动减速机构3-3的结构同于左侧转动减速机构3-1,在此省略说明。The structure of the rear side rotation deceleration mechanism 3-3 is the same as that of the left side rotation deceleration mechanism 3-1, and the description is omitted here.
如图4所示,所述横向移动机构9的结构包括:滑动滑台8、丝母7、丝杠6;所述滑动滑台8分别固定在左侧转动减速机构3-1、右侧转动减速机构3-2下面;所述丝母7固定在滑动滑台8下面;所述丝杠6配装在丝母7内,丝杠6的一端被轴架34支撑,丝杠6的另一端连接减速机2上,减速机2与电机1相连接;减速机2和轴架34固定在固定滑台10上,该固定滑台10安装在床身4上。As shown in Figure 4, the structure of the described
如图5所示,所述纵向移动机构14的结构包括:滑动滑台8、丝母7、丝杠6;所述滑动滑台8固定在后侧转动减速机构3-3下面;所述丝母7固定在滑动滑台8下面;所述丝杠6配装在丝母7内,丝杠6的一端被轴架34支撑,丝杠6的另一端连接减速机2上,减速机2与电机1相连接;减速机2和轴架34固定在横向滑动滑台18上,该横向滑动滑台18安装在横向滑动机构33上。As shown in Figure 5, the structure of the
如图3、图5所示,所述横向滑动机构33包括:横向滑动滑台18、横向固定滑台20、液压缸24;所述横向滑动滑台18上侧支撑减速机2和轴架34,横向滑动滑台18下侧设置有滑槽12;所述横向固定滑台20的下部固定在床身4上,横向固定滑台20上部的滑道嵌入横向滑动渭台18下侧的滑槽12内;所述液压缸24内的活塞连接横向滑动滑台18,液压缸24固定在床身4上。As shown in Fig. 3 and Fig. 5, the
当液压缸24内的活塞往复运动时,带动横向滑动机构33中的横向滑动滑台18和安装在其上面的纵向移动机构14一起沿平行于主镗杆11和辅镗杆31中心线方向移动,使装在纵向移动机构14上的后镗杆23移动后再加工其他位置的孔。When the piston in the
如图1、图6、图7所示,本发明为了使较长的主镗杆11转动达到设定精度的要求,由辅镗杆31辅助支撑。即,本发明的主镗杆11是一个装有镗刀的轴套;所述辅镗杆31是一个装有镗刀的轴;辅镗杆31的轴端滑配的插入主镗杆11轴套内孔中支撑主镗杆11转动。As shown in Fig. 1, Fig. 6 and Fig. 7, in order to make the longer main
本发明为了使辅镗杆31具有足够的刚性,在被加工的工件27内加工一个工艺孔,在该工艺孔内安装工艺套32,辅镗杆31穿过工艺套32,由工艺套32支撑辅镗杆31,确保辅镗杆31具有足够的刚性。In order to make the auxiliary
下面对本发明的工作过程进行说明。The working process of the present invention is described below.
本发明左侧转动减速机构3-1上的主镗杆11镗孔时,右侧转动减速机构3-2上的辅镗杆31插入主镗杆11内孔中支撑主镗杆11转动。辅镗杆31也能单独完成镗孔。后侧转动减速机构3-3装卡的后镗杆23在纵向移动机构14驱动下独立完成镗孔,同时,在横向滑动机构33的带动下做横向移动,完成其他孔的加工。本发明能在纵向、横向多方位完成复杂工件的镗孔。When the main
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CN102266959A (en) * | 2011-06-28 | 2011-12-07 | 安徽强力重工起重机械有限公司 | Movable type universal boring lathe |
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CN103909292B (en) * | 2014-01-02 | 2016-03-02 | 一拖(洛阳)开创装备科技有限公司 | Device is entered in the holder of building-block machine boring bar |
CN107020399A (en) * | 2017-03-01 | 2017-08-08 | 广西双起起重机制造有限公司 | The boring machine device of processing criterion section end face |
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CN108436135A (en) * | 2018-05-15 | 2018-08-24 | 安陆市天星粮油机械设备有限公司 | A kind of boring machine |
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