CN100432347C - Prefabricated structural masonry wall panel - Google Patents

Prefabricated structural masonry wall panel Download PDF

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Publication number
CN100432347C
CN100432347C CNB2004100901146A CN200410090114A CN100432347C CN 100432347 C CN100432347 C CN 100432347C CN B2004100901146 A CNB2004100901146 A CN B2004100901146A CN 200410090114 A CN200410090114 A CN 200410090114A CN 100432347 C CN100432347 C CN 100432347C
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CN
China
Prior art keywords
brick
array
wall panel
hole
prefabricated structural
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB2004100901146A
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Chinese (zh)
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CN1614175A (en
Inventor
唐纳德·K·格杰恩
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Individual
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Individual
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/041Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0053Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2002/001Mechanical features of panels
    • E04C2002/002Panels with integrated lifting means, e.g. with hoisting lugs

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Finishing Walls (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Financial Or Insurance-Related Operations Such As Payment And Settlement (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

A prefabricated structural masonry wall panel includes an array of bricks, each brick having an aperture through it. A reinforcing bar extends across the array and passes through aligned apertures of adjacent bricks. A lifting attachment extends from the reinforcing bar and projects from an edge of the array. Grout is located between adjacent bricks of the array and extends into the apertures. An internal finish is applied to one face of the array.

Description

Prefabricated structural masonry wall panel
Technical field
The present invention relates to prefabricated panel.More particularly, though not exclusively, the present invention relates to the used prefabricated structural masonry wall of construction industry (masonry walls) plate.
Background technology
Builing industry has employing fixed point package board method, is included in the horizontal plane top casting armored concrete slab at scene, building site, treats to hold up the framework of putting into existence after it solidifies.This armored concrete slab does not provide structural support.
In addition, house building also has the masonry paving of employing and double-deck masonry method.With house, masonry paving is example, at first holds up a wooden or steel framework on cemented platform, then piece of brick is built up, can keep out the exterior wall of wind and rain in the outside formation of framework.This process is time-consuming, and needs a large amount of skilled framework worker and brickies to work in the building site.
Double-deck masonry is time-consuming equally, and also need rely on far beyond the masonry paving method is that many brickies work at the scene.
Except above-mentioned field worker, other supporting operation such as cement or grey offset plate supply all needs workman in a large amount of row.
Summary of the invention
The purpose of this invention is just in order to overcome above-mentioned drawback or significantly to improve construction process and/or a kind of building by laying bricks or stones (masonry) pre-cast building plate more generally is provided, its outward appearance is a brick wall, inside but is the indoor wall that oneself finishes, and also is provided for comprising the support structure of the building of a plurality of this plates simultaneously.
The present invention discloses a kind of prefabricated structural masonry wall panel, comprising:
1. prefabricated structural masonry wall panel comprises:
The brick of an array, every brick all have the hole by brick,
Pass the reinforcing rod in hole that described array extends and pass the aligning of adjacent described brick,
Promote annex, described lifting annex is by reinforcing that rod extends and stretch out from the edge of described array,
Mortar, described mortar be between adjacent described brick and in the described hole that stretches, and
Be applied to the interior of the one side of described array,
Wherein electric wire is surrounded in interior.
Optimal way is that the brick and mortar slurry all processes with waterproof and moistureproof;
Optimal way is, the described edge opposed edges of stretching out with described lifting annex of reinforcing that rod extends beyond described array;
Optimal way is that the edge brick of described array comprises the recess that is used to hold sealing;
The present invention also discloses a kind of prefabricated a kind of wall of building wallboard by laying bricks or stones that comprises that polylith is above-mentioned, and this wall also comprises:
The epoxide resin type of every panel edges or epoxy type sealant or fluid sealant or epoxy type encapsulant.
The present invention also discloses a kind of prefabricated a kind of wall of building wallboard by laying bricks or stones that comprises that polylith is above-mentioned, and this wall also comprises:
Extend to epoxy type sealant or epoxy type encapsulant (epoxy-type sealant) in the recess of adjoining edge fragment of brick of each plate.
The present invention also discloses a kind of method of prefabricated structural masonry wall panel, this method comprises: the position that the brick that is provided with the hole of an array is placed on expectation, the hole of adjacent brick is in alignment with each other and the outer of hope of each piece brick faces down, make and reinforce the hole that rod passes the aligning of at least some bricks, reinforce rod and extend and pass through described array, mortar is applied to space between the brick, mortar is flowed in the described hole, laying wire on the brick array, and interior is applied to brick surface up, to surround electric wire.
The present invention also discloses a kind of method of prefabricated structural masonry wall panel, comprising:
A collection of fragment of brick with holes (brick battle array) is put into (casting bed) assigned address, and the hole of adjacent bricks is aligned with each other, and the outer of the expection of each piece brick faces down.
Reinforcing bar is passed the hole of the aligning of at least a portion fragment of brick, and reinforcing bar runs through the brick battle array and extends,
Mortar is used in space between fragment of brick, the mortar ostium,
Laying wire on the brick array, and
Use interior wall modification or decoration by installing on demand on the surface that fragment of brick makes progress, to surround electric wire.
Optimal way is, this method also comprises the lifting annex is connected to reinforces rod.
Optimal way is that this method also comprises carries out waterproof and moistureproof processing to fragment of brick and mortar.
Definition:
In the literary composition useful term " brick ", " fragment of brick " comprise the fragment of brick of full sized brick, bat and irregularly shaped and/or size.Bat does not contain the hole, but half hole is at one end arranged.Bat generally is the end brick.
Description of drawings
Below, by example with reference to description of drawings preferred implementation of the present invention:
Fig. 1 shows the schematic diagram of fragment of brick discharging (on casting bed)
Fig. 2 is the schematic plan view of a pair of brick, and each piece brick is customized to and comprises hole and pair of end portions recess, and the recess of two bricks is fitted to each other, and forms the hole.
Fig. 3 is the schematic sectional view of the top fragment of brick, and topmost fragment of brick has the lifting annex, and this lifting annex is connected the end of the reinforcing bar that passes the hole.
Fig. 4 is a prefabricated schematic sectional view of building the bottom of plate by laying bricks or stones that is subjected to another piece precast plate support.
Fig. 5 is the schematic sectional view of detachable template bottom, the prefabricated interim support of building plate of template bottom in the accumulating of opposing.
Fig. 6 is that a precast plate is in that it is upper and lower, the diagrammatic elevation view shape among the side precast plate.
Fig. 7 transversal plane figure shows two connections of adjoining between the edge of the precast plate fragment of brick.
Fig. 8 shows to utilize the schematic diagram of prefabricated panel at each layer construction multi-story block.
Fig. 9 is that the schematic sectional view that the floor place connects precast plate is finished in building structure, there is shown the building socket at plate top, and this socket holds the joint close dowel of another precast plate bottom, its top.
The specific embodiment
In Fig. 1, signal has been described workman W outside fragment of brick 1 arrangement is placed or is placed in molded 2 (casting bed).Fragment of brick 1 is placed as a side down.Leave the space between the fragment of brick and enough insert the mortar (grout) or the plaster (mortar) of wishing thickness.Shown in Figure 2, every brick 1 all has a hole 3 and pair of end portions recess 4.The size in hole 3 is set at encircling the length that mortar/plaster of wrapping up in receives reinforcing bar.The size of recess 4 is slightly smaller than half of hole 3, and when such two bricks were placed with the spacing of expectation, the size and dimension that relative recess synthesizes was all similar with the hole, and mortar/plaster that the reinforcing bar chain of rings is wrapped up in reinforcing bar is passed between brick thus.
Fragment of brick is with the discharging of standard brick pattern, and the recess 4 of delegation's brick aligns with the hole 3 of adjacent row brick, by that analogy.When all fragments of brick 1 like this with arrayed, when this array was formed required precast plate shape, reinforcing bar 5 was worn to another side by aligned recess and hole from one side of brick battle array.In completed brick wall, reinforcing bar becomes vertical configuration.
Mortar/or slurry mixture pour in the gap between fragment of brick fully filler opening 3 and recess 4, parcel reinforcing bar into.Must be careful several reinforcing bars can be arranged, these several reinforcing bars run through the brick battle array in the position of separating.Reinforcing bar can vertically pass through the hole and level connects brick (OK) layer.For the requirement of structure or contraction, partly or entirely the brick layer comprises reinforcing bar, and partly or entirely the hole comprises reinforcing bar.Enhancing ring 6 can be connected to the end of one or more reinforcing bar 5, as shown in Figure 3, and the outstanding top edge 7 that surpasses precast plate of this enhancing ring.Should be careful herein that reinforcing bar provides recess, the enhancing ring socket is provided, enhancing ring stretches out from socket.
In the high-rise building operations, at the precast plate bottom margin, reinforcing bar 5 can be shown in 8 among Fig. 4 in the outstanding a little recess 9 with the top in the hole 3 of the precast plate the superiors below being contained in.The extension overhang 8 of reinforcing bar is surrounded in epoxy resin (or epoxy) type sealing 10 in recess 9.Dry void between precast plate (dry gap) needs to do suitably isolated.
Be equipped with a steel plate 11 between the precast plate that two are vertically adjoined to define the width of non-knot seam (dryjoint) 12 that bond.
On molded (casting bed) 2, inner wall decoration 13 is used or is coated on the brick battle array upper surface, decorating 13 can be the decoration that for example adopts grey glue or plaster (plaster), cement to form, or can be that ceramic tile is decorated or the decoration of other suitable house inner wall as selecting.This device can be the form of insulating layer.Before using inner wall decoration, on the brick battle array, overlay electric wire 14.
The outstanding end in reinforcing bar 5 bottoms can form screw thread as shown in Figure 5, with attaching nut 15 and packing ring 16.This carries under the heavy situation particularly useful in the power deficiency that 5 of hole 3 and reinforcing bars are connected by mortar.
As shown in Figure 7, can be provided with longitudinal fluting or recess 19 on the fragment of brick of the every end of precast plate.These grooves are relative each other, form strip of paper used for sealing (seal strip) 17 and may be fitted to space wherein.One attacks interior weather strip ((tap-in) joint gap weather strip fast) 18 interior walls from the brick plate simultaneously inserts the vertical joint.Also have the waterproof and dampproof function of one in the plaster.
In case the brick battle array has been injected mortar or plaster, and inner wall decoration also finishes, can utilize lifting appliance through enhancing ring 6 the brick battle array to be lifted from molded panel.The outer brick wall in house is and promotes the one side of front to casting bed.The exterior wall surface of plate and mortar/plaster can be handled with waterproofing materialss such as silica-based sprays, to form a water-tight moisture protection layer.After this handled, waterproofing materials can infiltrate brick and mortar, or forms a surface protection film.
The house that utilizes the above precast plate of announcing to build can rely on precast plate to do the structure load-bearing, and also need not build separate frame.Owing to adopted the reinforcing bar that vertically stretches and the brick layer reinforcing bar of horizontal positioned, the precast plate of thick only individual layer brick can provide height weight capacity and bending resistance.
Precast plate can be transported to the building site, utilizes boom or crane perk or rise/be transported to precalculated position.Can be at the edge application epoxy resin cement (epoxy-type cement) of precast plate, with the weather proof usefulness that improves between the precast plate or the edge of precast plate and other structure are met and located.This also can be applicable to the peripheral circumference erect plate in house, wants installation panel on peripheral circumference.In addition, between the wall of every precast plate interior surface and structure floor (structual flooring), provide horizontal gap to seal.
Be appreciated that for the conspicuous modifications and changes of person of ordinary skill in the field and be considered to not exceed scope of the present invention.As building structure brick post, right-angle side position (corner segments), bilayer or threeply brick panel, or it is prefabricated to comprise all available above methods of announcing such as thickness in monolayer brick plate of strengthening brick post (that is, for example inner garage wall brick post).And the method also can prefabricatedly wherein have the brick panel of door, window.

Claims (9)

1. prefabricated structural masonry wall panel comprises:
The brick of an array, every brick all have the hole by brick,
Pass the reinforcing rod in hole that described array extends and pass the aligning of adjacent described brick,
Promote annex, described lifting annex is by reinforcing that rod extends and stretch out from the edge of described array,
Mortar, described mortar be between adjacent described brick and in the described hole that stretches, and
Be applied to the interior of the one side of described array,
Wherein electric wire is surrounded in interior.
2. according to the prefabricated structural masonry wall panel of claim 1, wherein brick and mortar are all handled, with waterproof and moistureproof.
3. according to the prefabricated structural masonry wall panel of claim 1, the described edge opposed edges of stretching out with described lifting annex of reinforcing wherein that rod extends beyond described array.
4. according to the prefabricated structural masonry wall panel of claim 1, the edge brick of wherein said array comprises the recess that is used to hold sealing.
5. a wall comprises polylith prefabricated structural masonry wall panel as claimed in claim 1, and this wall also comprises:
Epoxy type encapsulant at the edge of every prefabricated structural masonry wall panel.
6. a wall comprises polylith prefabricated structural masonry wall panel as claimed in claim 4, and described wall also comprises:
Extend to the epoxy type encapsulant in the described recess of the adjacent edge brick of every prefabricated structural masonry wall panel.
7. the method for a prefabricated structural masonry wall panel comprises:
The brick that is provided with the hole of an array is placed on the position of expectation, and the hole of adjacent brick is in alignment with each other and the outer of hope of each piece brick faces down,
Make and reinforce the hole that rod passes the aligning of at least some bricks, reinforce the rod extension and pass through described array,
Mortar is applied to space between the brick, mortar is flowed in the described hole,
Laying wire on the brick array, and
Interior is applied to brick surface up, to surround electric wire.
8. method according to claim 7 also comprises the lifting annex is connected to the reinforcing rod.
9. method according to claim 7 also comprises brick and mortar is carried out waterproof and moistureproof processing.
CNB2004100901146A 2003-11-05 2004-11-03 Prefabricated structural masonry wall panel Expired - Fee Related CN100432347C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0325779.7 2003-11-05
GB0325779A GB2407828B (en) 2003-11-05 2003-11-05 Prefabricated structural masonry wall panel

Publications (2)

Publication Number Publication Date
CN1614175A CN1614175A (en) 2005-05-11
CN100432347C true CN100432347C (en) 2008-11-12

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CNB2004100901146A Expired - Fee Related CN100432347C (en) 2003-11-05 2004-11-03 Prefabricated structural masonry wall panel

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CN (1) CN100432347C (en)
AU (1) AU2004218615B2 (en)
GB (1) GB2407828B (en)
HK (1) HK1071780A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111424844A (en) * 2019-05-23 2020-07-17 曹新中 Beam column and block wall integral or independent lying work

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2443806A (en) * 2006-11-15 2008-05-21 Poundfield Products Ltd Method of forming a prefabricated block
GB0708486D0 (en) * 2007-05-01 2007-06-06 Galvin Adrian Masonry wall structural panel
CN103711319A (en) * 2012-10-01 2014-04-09 凌怀宇 Flat laying and vertical mounting wall building process
CN103056966B (en) * 2013-01-22 2015-10-14 陈振基 The method of prefabricated panel is made of building block finished product
CN103628690A (en) * 2013-10-20 2014-03-12 曹新中 Brick or block wall and painting operation method thereof
CN108425440B (en) * 2016-08-12 2020-07-03 陈迎春 Brick-concrete integrated wall and implementation method thereof

Citations (4)

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Publication number Priority date Publication date Assignee Title
US4429499A (en) * 1980-06-30 1984-02-07 Kunishiro Co., Ltd. Reinforced brick assembly
GB2159552A (en) * 1984-06-01 1985-12-04 William Hunter Millar Building structure of blocks having apertures and locating rods
CN87103091A (en) * 1986-04-23 1987-11-04 砖板工业有限公司 Brick panel
US20010045551A1 (en) * 2000-03-17 2001-11-29 Sutter Michael J. Prefabricated masonry fence system and method for constructing same

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Publication number Priority date Publication date Assignee Title
DE19527275A1 (en) * 1995-07-26 1997-01-30 Winklmann Ziegelmontagebau Process for the production of prefabricated plastered masonry walls and formwork table for its implementation
FR2743585B1 (en) * 1996-01-15 1998-04-17 Macchi Construction METHOD FOR MANUFACTURING A CONSTRUCTION PANEL, A PANEL OBTAINED THEREBY AND A CONSTRUCTION COMPRISING AT LEAST ONE SUCH PANEL
GB2333534A (en) * 1998-01-21 1999-07-28 Molatex Limited Portable building structure comprising connected blocks
FI20021110A (en) * 2002-06-10 2003-12-11 U H Rakennus Oy Building elements Arrangements

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4429499A (en) * 1980-06-30 1984-02-07 Kunishiro Co., Ltd. Reinforced brick assembly
GB2159552A (en) * 1984-06-01 1985-12-04 William Hunter Millar Building structure of blocks having apertures and locating rods
CN87103091A (en) * 1986-04-23 1987-11-04 砖板工业有限公司 Brick panel
US20010045551A1 (en) * 2000-03-17 2001-11-29 Sutter Michael J. Prefabricated masonry fence system and method for constructing same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111424844A (en) * 2019-05-23 2020-07-17 曹新中 Beam column and block wall integral or independent lying work

Also Published As

Publication number Publication date
AU2004218615A1 (en) 2005-05-19
GB2407828B (en) 2007-05-16
GB0325779D0 (en) 2003-12-10
GB2407828A (en) 2005-05-11
HK1071780A1 (en) 2005-07-29
AU2004218615B2 (en) 2009-01-08
CN1614175A (en) 2005-05-11

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Granted publication date: 20081112

Termination date: 20111103