CN1614175A - Prefabricated structural masonry wall panel - Google Patents
Prefabricated structural masonry wall panel Download PDFInfo
- Publication number
- CN1614175A CN1614175A CNA2004100901146A CN200410090114A CN1614175A CN 1614175 A CN1614175 A CN 1614175A CN A2004100901146 A CNA2004100901146 A CN A2004100901146A CN 200410090114 A CN200410090114 A CN 200410090114A CN 1614175 A CN1614175 A CN 1614175A
- Authority
- CN
- China
- Prior art keywords
- brick
- array
- mortar
- precast plate
- hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2002/001—Mechanical features of panels
- E04C2002/002—Panels with integrated lifting means, e.g. with hoisting lugs
Abstract
A prefabricated structural masonry wall panel includes an array of bricks, each brick having an aperture through it. A reinforcing bar extends across the array and passes through aligned apertures of adjacent bricks. A lifting attachment extends from the reinforcing bar and projects from an edge of the array. Grout is located between adjacent bricks of the array and extends into the apertures. An internal finish is applied to one face of the array.
Description
Technical field
The present invention relates to prefabricated panel.More particularly, though not exclusively, the present invention relates to the used prefabricated structural masonry wall of construction industry (masonry walls) plate.
Background technology
Builing industry has employing fixed point package board method, is included in the horizontal plane top casting armored concrete slab at scene, building site, treats to hold up the framework of putting into existence after it solidifies.This armored concrete slab does not provide structural support.
In addition, house building also has the masonry paving of employing and double-deck masonry method.With house, masonry paving is example, at first holds up a wooden or steel framework on cemented platform, then piece of brick is built up, can keep out the exterior wall of wind and rain in the outside formation of framework.This process is time-consuming, and needs a large amount of skilled framework worker and brickies to work in the building site.
Double-deck masonry is time-consuming equally, and also need rely on far beyond the masonry paving method is that many brickies work at the scene.
Except above-mentioned field worker, other supporting operation such as cement or grey offset plate supply all needs workman in a large amount of row.
Summary of the invention
The purpose of this invention is just in order to overcome above-mentioned drawback or significantly to improve construction process and/or a kind of building by laying bricks or stones (masonry) pre-cast building plate more generally is provided, its outward appearance is a brick wall, inside but is completed indoor wall, also is provided for comprising the support structure of the building of a plurality of this plates simultaneously.
The present invention discloses a kind of prefabricated structural masonry wall panel, comprise:
The fragment of brick of marshalling (brick array), every brick all have the hole by this brick;
Reinforcing bar, described reinforcing bar (reinforcing rod) passes through the brick battle array by the adjacent bricks hole of aiming at and extends;
Promote annex, described lifting annex extends from reinforcing bar, stretches out from the edge of brick battle array;
Mortar, described mortar is extending between the adjacent bricks and in the brick hole, and
The inner wall decoration that carries out in the one side of brick battle array.
Optimal way is that the brick and mortar slurry all processes with waterproof and moistureproof;
Optimal way is, reinforcing bar extends the edge that surmounts the relative brick battle array in the edge that stretches out with the lifting annex;
Optimal way is that the edge brick of brick battle array comprises recess so that hold sealing device;
Optimal way is that inner wall decoration is imbedded electric wire (reservation wiring duct).
The present invention also discloses a kind of prefabricated a kind of wall of building wallboard by laying bricks or stones that comprises that polylith is above-mentioned, and this wall also comprises:
The epoxide resin type of every panel edges or epoxy type sealant or fluid sealant or epoxy type encapsulant.
The present invention also discloses a kind of prefabricated a kind of wall of building wallboard by laying bricks or stones that comprises that polylith is above-mentioned, and this wall also comprises:
Extend to epoxy type sealant or epoxy type encapsulant (epoxy-type sealant) in the recess of adjoining edge fragment of brick of each plate.
The present invention also discloses the method for structural masonry wall panel in a kind of prefabricated, comprising:
A collection of fragment of brick with holes (brick battle array) is put into (casting bed) assigned address, and the hole of adjacent bricks is aligned with each other, and the outer of the expection of each piece brick faces down.
Reinforcing bar is passed the hole of the aligning of at least a portion fragment of brick, and reinforcing bar runs through the brick battle array and extends,
Mortar is used in space between fragment of brick, and mortar flows into the brick hole, and
Use interior wall modification or decoration by installing on demand on the surface that fragment of brick makes progress.
Optimal way is, this method also comprises the lifting annex is connected to reinforcing bar.
Optimal way is that this method overlays electric wire before also being included in and using inner wall decoration on the brick battle array.
Optimal way is that this method also comprises carries out waterproof and moistureproof processing to fragment of brick and mortar.Definition:
In the literary composition useful term " brick ", " fragment of brick " comprise the fragment of brick of full sized brick, bat and irregularly shaped and/or size.Bat does not contain the hole, but half hole is at one end arranged.Bat generally is the end brick.
Description of drawings
Below, by example with reference to description of drawings preferred implementation of the present invention:
Fig. 1 shows the schematic diagram of fragment of brick discharging (on casting bed)
Fig. 2 is the schematic plan view of a pair of brick, and each piece brick is customized to and comprises medium pore and pair of end portions recess, and the recess of two bricks is fitted to each other, and forms the hole.
Fig. 3 is the schematic sectional view of the top fragment of brick, and topmost fragment of brick has the lifting annex, and this lifting annex is connected the end of the reinforcing bar that passes the brick hole.
Fig. 4 is a prefabricated schematic sectional view of building the bottom of plate by laying bricks or stones that is subjected to another piece precast plate support.
Fig. 5 is the schematic sectional view of detachable template bottom, the prefabricated interim support of building plate of template bottom in the accumulating of opposing.
Fig. 6 is that a precast plate is in that it is upper and lower, the diagrammatic elevation view shape among the side precast plate.
Fig. 7 transversal plane figure shows two connections of adjoining between the edge of the precast plate fragment of brick.
Fig. 8 shows to utilize the schematic diagram of prefabricated panel at each layer construction multi-story block.
Fig. 9 is that the schematic sectional view that the floor place connects precast plate is finished in building structure, there is shown the building socket at plate top, and this socket holds the joint close dowel of another precast plate bottom, its top.
The specific embodiment
In Fig. 1, signal has been described workman W outside fragment of brick 1 arrangement is placed or is placed in molded 2 (casting bed).Fragment of brick 1 is placed as a side down.Leave the space between the fragment of brick and enough insert the mortar (grout) or the plaster (mortar) of wishing thickness.Shown in Figure 2, every brick 1 all has a medium pore 3 and pair of end portions recess 4.The size in hole 3 is set at encircling the length that mortar/plaster of wrapping up in receives reinforcing bar.The size of recess 4 is slightly smaller than half of medium pore 3, and when such two bricks were placed with the spacing of expectation, the size and dimension that relative recess synthesizes was all similar with medium pore, and mortar/plaster that the reinforcing bar chain of rings is wrapped up in reinforcing bar is passed between brick thus.
Fragment of brick is with the discharging of standard brick pattern, and the recess 4 of delegation's brick aligns with the hole 3 of adjacent row brick, by that analogy.When all fragments of brick 1 like this with arrayed, when this array was formed required precast plate shape, reinforcing bar 5 was worn to another side by aligned recess and brick hole from one side of brick battle array.In completed brick wall, reinforcing bar becomes vertical configuration.
Mortar/or slurry mixture pour in the gap between fragment of brick, fully fill brick hole 3 and recess 4, the parcel reinforcing bar.Must be careful several reinforcing bars can be arranged, these several reinforcing bars run through the brick battle array in the position of separating.Reinforcing bar can vertically pass through the brick hole and level connects brick (OK) layer.For the requirement of structure or contraction, partly or entirely the brick layer comprises reinforcing bar, and partly or entirely the brick hole comprises reinforcing bar.Enhancing ring 6 can be connected to the end of one or more reinforcing bar 5, as shown in Figure 3, and the outstanding top edge 7 that surpasses precast plate of this enhancing ring.Should be careful herein that reinforcing bar provides recess, the enhancing ring socket is provided, enhancing ring stretches out from socket.
In the high-rise building operations, at the precast plate bottom margin, reinforcing bar 5 can be shown in 8 among Fig. 4 in the outstanding a little recess 9 with the top in the brick hole 3 of the precast plate the superiors below being contained in.The extension overhang 8 of reinforcing bar is surrounded in epoxy resin (or epoxy) type sealing 10 in recess 9.Dry void between precast plate (dry gap) needs to do suitably isolated.
Be equipped with a steel plate 11 between the precast plate that two are vertically adjoined to define the width of non-knot seam (dryjoint) 12 that bond.
On molded (casting bed) 2, inner wall decoration 13 is used or is coated on the brick battle array upper surface, decorating 13 can be the decoration that for example adopts grey glue or plaster (plaster), cement to form, or can be that ceramic tile is decorated or the decoration of other suitable house inner wall as selecting.This device can be the form of insulating layer.Before using inner wall decoration, can on the brick battle array, overlay electric wire 14.
The outstanding end in reinforcing bar 5 bottoms can form screw thread as shown in Figure 5, with attaching nut 15 and pad Figure 16.This carries under the heavy situation particularly useful in the power deficiency that 5 of brick hole 3 and reinforcing bars are connected by mortar.
As shown in Figure 7, can be provided with longitudinal fluting or recess 19 on the fragment of brick of the every end of precast plate.These grooves are relative each other, form strip of paper used for sealing (seal strip) 17 and may be fitted to space wherein.One attacks interior weather strip ((tap-in) joint gap weather strip fast) 18 interior walls from the brick plate simultaneously inserts the vertical joint.Also have the waterproof and dampproof function of one in the plaster.
In case the brick battle array has been injected mortar or plaster, and inner wall decoration also finishes, can utilize lifting appliance heavily to encircle 6 the brick battle array lifted from molded panel through carrying.The outer brick wall in house is and promotes the one side of front to casting bed.The exterior wall surface of plate and mortar/plaster can be handled with waterproofing materialss such as silica-based sprays, to form a water-tight moisture protection layer.After this handled, waterproofing materials can infiltrate brick and mortar, or forms a surface protection film.
The house that utilizes the above precast plate of announcing to build can rely on precast plate to do the structure load-bearing, and also need not build separate frame.Owing to adopted the reinforcing bar that vertically stretches and the brick layer reinforcing bar of horizontal positioned, the precast plate of thick only individual layer brick can provide height weight capacity and bending resistance.
Precast plate can be transported to the building site, utilizes boom or crane perk or rise/be transported to precalculated position.Can be at the edge application epoxy resin cement (epoxy-type cement) of precast plate, with the weather proof usefulness that improves between the precast plate or the edge of precast plate and other structure are met and located.This also can be applicable to the peripheral circumference erect plate in house, wants installation panel on peripheral circumference.In addition, between the wall of every precast plate interior surface and structure floor (structual flooring), provide horizontal gap to seal.
Be appreciated that for the conspicuous modifications and changes of person of ordinary skill in the field and be considered to not exceed scope of the present invention.As building structure brick post, right-angle side position (corner segments), bilayer or threeply brick panel, or it is prefabricated to comprise all available above methods of announcing such as thickness in monolayer brick plate of strengthening brick post (that is, for example inner garage wall brick post).And the method also can prefabricatedly wherein have the brick panel of door, window.
Claims (11)
1. prefabricated structural masonry wall panel comprises:
The brick of an array, every brick all have the brick hole by brick,
Pass the reinforcing rod in brick hole that described array extends and pass the aligning of adjacent described brick,
Promote annex, described lifting annex is by reinforcing that rod extends and stretch out from the edge of described array,
Mortar, described mortar be between adjacent described brick and in the described brick hole that stretches, and
Be applied to the interior of the one side of described array.
2. according to the precast plate of claim 1, wherein brick and mortar are all handled, with waterproof and moistureproof.
3. according to the precast plate of claim 1, the described edge opposed edges of stretching out with described lifting annex of reinforcing wherein that rod extends beyond described array.
4. according to the precast plate of claim 1, the edge brick of wherein said array comprises the recess that is used to hold sealing.
5. according to the precast plate of claim 1, wherein electric wire is surrounded in interior.
6. a wall comprises the polylith prefabricated wallboard of building by laying bricks or stones as claimed in claim 1, and this wall also comprises:
Epoxy type encapsulant at the edge of every precast plate
7. a wall comprises the polylith prefabricated wallboard of building by laying bricks or stones as claimed in claim 4, and described wall also comprises:
Extend to the epoxy type encapsulant in the described recess of the adjacent edge brick of every precast plate.
8. the method for a prefabricated structural masonry wall panel comprises:
The brick that is provided with the brick hole of an array is placed on the position of expectation, and the brick hole of adjacent brick is in alignment with each other and the outer of hope of each piece brick faces down,
Make and reinforce the brick hole that rod passes the aligning of at least some bricks, reinforce the rod extension and pass through described array,
Mortar is applied to space between the brick, mortar is flowed in the brick hole, and
Interior is applied to brick surface up.
9. method according to claim 8 also comprises the lifting annex is connected to the reinforcing rod.
10. method according to claim 8 also is included in and uses before the interior laying wire on the brick battle array.
11. method according to claim 8 also comprises brick and mortar is carried out waterproof and moistureproof processing.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0325779.7 | 2003-11-05 | ||
| GB0325779A GB2407828B (en) | 2003-11-05 | 2003-11-05 | Prefabricated structural masonry wall panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1614175A true CN1614175A (en) | 2005-05-11 |
| CN100432347C CN100432347C (en) | 2008-11-12 |
Family
ID=29725959
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100901146A Expired - Fee Related CN100432347C (en) | 2003-11-05 | 2004-11-03 | Prefabricated structural masonry wall panel |
Country Status (4)
| Country | Link |
|---|---|
| CN (1) | CN100432347C (en) |
| AU (1) | AU2004218615B2 (en) |
| GB (1) | GB2407828B (en) |
| HK (1) | HK1071780A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056966A (en) * | 2013-01-22 | 2013-04-24 | 陈振基 | Method for producing prefabricated panels through finished products of building blocks |
| WO2018028652A1 (en) * | 2016-08-12 | 2018-02-15 | 陈迎春 | Brick-concrete integrated wall, civil engineering prefabricated member connection method, integrated building construction method |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2443806A (en) * | 2006-11-15 | 2008-05-21 | Poundfield Products Ltd | Method of forming a prefabricated block |
| GB0708486D0 (en) * | 2007-05-01 | 2007-06-06 | Galvin Adrian | Masonry wall structural panel |
| CN103711319A (en) * | 2012-10-01 | 2014-04-09 | 凌怀宇 | Flat laying and vertical mounting wall building process |
| CN103628690A (en) * | 2013-10-20 | 2014-03-12 | 曹新中 | Brick or block wall and painting operation method thereof |
| CN111424844A (en) * | 2019-05-23 | 2020-07-17 | 曹新中 | Beam column and block wall integral or independent lying work |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4429499A (en) * | 1980-06-30 | 1984-02-07 | Kunishiro Co., Ltd. | Reinforced brick assembly |
| GB2159552B (en) * | 1984-06-01 | 1988-02-24 | William Hunter Millar | Building structure of blocks having apertures and locating rods |
| NZ220030A (en) * | 1986-04-23 | 1990-07-26 | Panelbrick Pty Ltd | Making brick panel in mould: with deformable mould surface |
| DE19527275A1 (en) * | 1995-07-26 | 1997-01-30 | Winklmann Ziegelmontagebau | Process for the production of prefabricated plastered masonry walls and formwork table for its implementation |
| FR2743585B1 (en) * | 1996-01-15 | 1998-04-17 | Macchi Construction | METHOD FOR MANUFACTURING A CONSTRUCTION PANEL, A PANEL OBTAINED THEREBY AND A CONSTRUCTION COMPRISING AT LEAST ONE SUCH PANEL |
| GB2333534A (en) * | 1998-01-21 | 1999-07-28 | Molatex Limited | Portable building structure comprising connected blocks |
| US6557830B2 (en) * | 2000-03-17 | 2003-05-06 | Michael J. Sutter | Prefabricated masonry fence system and method for constructing same |
| FI20021110A (en) * | 2002-06-10 | 2003-12-11 | U H Rakennus Oy | Building elements Arrangements |
-
2003
- 2003-11-05 GB GB0325779A patent/GB2407828B/en not_active Expired - Fee Related
-
2004
- 2004-10-07 AU AU2004218615A patent/AU2004218615B2/en not_active Ceased
- 2004-11-03 CN CNB2004100901146A patent/CN100432347C/en not_active Expired - Fee Related
-
2005
- 2005-06-08 HK HK05104772A patent/HK1071780A1/en not_active IP Right Cessation
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056966A (en) * | 2013-01-22 | 2013-04-24 | 陈振基 | Method for producing prefabricated panels through finished products of building blocks |
| CN103056966B (en) * | 2013-01-22 | 2015-10-14 | 陈振基 | The method of prefabricated panel is made of building block finished product |
| WO2018028652A1 (en) * | 2016-08-12 | 2018-02-15 | 陈迎春 | Brick-concrete integrated wall, civil engineering prefabricated member connection method, integrated building construction method |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2004218615B2 (en) | 2009-01-08 |
| AU2004218615A1 (en) | 2005-05-19 |
| CN100432347C (en) | 2008-11-12 |
| GB2407828B (en) | 2007-05-16 |
| HK1071780A1 (en) | 2005-07-29 |
| GB0325779D0 (en) | 2003-12-10 |
| GB2407828A (en) | 2005-05-11 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081112 Termination date: 20111103 |