CN103056966B - The method of prefabricated panel is made of building block finished product - Google Patents
The method of prefabricated panel is made of building block finished product Download PDFInfo
- Publication number
- CN103056966B CN103056966B CN201310023304.5A CN201310023304A CN103056966B CN 103056966 B CN103056966 B CN 103056966B CN 201310023304 A CN201310023304 A CN 201310023304A CN 103056966 B CN103056966 B CN 103056966B
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- Prior art keywords
- building block
- wallboard
- mortar
- prefabricated panel
- prefabricated
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 32
- 239000011449 brick Substances 0.000 claims abstract description 14
- 238000012423 maintenance Methods 0.000 claims abstract description 8
- 238000013461 design Methods 0.000 claims abstract description 7
- 239000011505 plaster Substances 0.000 claims abstract description 6
- 239000007921 spray Substances 0.000 claims abstract description 6
- 239000004567 concrete Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000003365 glass fiber Substances 0.000 claims description 4
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 239000008397 galvanized steel Substances 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims 1
- 239000003643 water by type Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000011150 reinforced concrete Substances 0.000 abstract description 5
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 230000007306 turnover Effects 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000009414 blockwork Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Building block finished product makes a method for prefabricated panel, relates to the prefabricated panel manufacture method in building field.Building block finished product makes the method for prefabricated panel, comprises the following steps: A, frame for installing on ground or bed die, to limit width and the height of wallboard; B, in frame by vertical design lay or build building block by laying bricks or stones, fill with between building block cortex with masonry mortar, building block be bonded to entirety; If C facade is designed with door or window, fix doorframe or window frame in arrival designing requirement position, then lay or build the building block on door, window side and top by laying bricks or stones; D, with paste, craft or machine spray plaster formed wallboard two sides do inside and outside finish coat; E, maintenance masonry mortar and finish coat mortar are to reach prescribed strength; F, utilize suspender, wallboard of slinging from the bottom of wallboard, prefabricated panel is sent to and stacks place as ready.The present invention's building block finished product manufactures prefabricated panel, and required production equipment is simple, and compared with on-the-spot masonry panel, quality is guaranteed, and efficiency improves; Compared with reinforced concrete prefabricated wallboard, cost reduces many, is conducive to promoting building industrialization.
Description
Technical field
The present invention relates to the prefabricated panel manufacture method in building field.
Background technology
Current prefabricated panel is mainly produced by armored concrete level in factory, and plate domestic demand configuration reinforcement is to bear upset and the moment of flexure produced of slinging.Need maintenance in mould after pouring concrete, reaching until concrete can demoulding lifting after desired strength.Different wallboards need be built with the mould of size inequality, and pre-fabricated factory cannot prepare standardized mould.The prefabricated panel of armored concrete, from great, improves the dead load of building.And the expense of reinforcing bar even exceedes concrete expense in prefabricated panel, and this kind of reinforcing bar there is no effect between the building operating period.The concrete curing time is long, reduces the number of turnover of mould, improves die cost.Pre-fabricated factory is the mould of the wallboard preparation inequality of multiple personal, turn increases the investment of factory.The bulk body of wall that above factor causes the production cost of reinforced concrete wall panel to substantially exceed building by laying bricks or stones at scene, hinders the development of this industrial component of prefabricated panel.
Summary of the invention
The object of the present invention is to provide a kind of method making prefabricated panel of building block finished product that production cost is lower.
Object of the present invention can realize like this, designs a kind of method that building block finished product makes prefabricated panel, comprises the following steps:
A, on ground or bed die frame for installing, with limit wallboard width and height;
B, in frame by vertical design lay or build building block by laying bricks or stones, fill with between building block cortex with masonry mortar, building block be bonded to entirety; In mortar joint, place arrangement of reinforcement, connect the reinforcing bar and/or embedded part that need;
If C facade is designed with door or window, fix doorframe or window frame in arrival designing requirement position, then lay or build the building block on door, window side and top by laying bricks or stones;
D, with paste, craft or machine spray plaster formed wallboard two sides do inside and outside finish coat;
E, maintenance masonry mortar and finish coat mortar are to reach prescribed strength;
F, utilize suspender, wallboard of slinging from the bottom of wallboard, prefabricated panel is sent to and stacks place as ready; Described suspender is arranged the L shape supporting plate of adjustable interval;
Carry out level prefabricated time,
Steps A comprises: at the steel bed die of turning nearly 90 ° of prefabricated Farm Planning, and on bed die, lay galvanized steel wire netting or alkali-proof glass fiber mesh are as the material of putting more energy into of prefabricated panel; At steel wire or fiberglass gridding cloth upper pea gravel concreten or mortar to form the exterior finish of wallboard;
Step B comprises: by vertical design arrangement building block on unhardened pea gravel concreten or mortar, reserve the space of mortar joint during arrangement by skin; In mortar joint, fill mortar, building block finished product is bonded to entirety;
Step D comprises: pour into a mould mortar on building block upper strata or paste plasterboard to form facing in wallboard;
Step e comprises: the pea gravel concreten of maintenance cast or mortar are to reach prescribed strength;
Step F comprises: utilize the switching mechanism of bed die to be holded up by the wallboard with prescribed strength; Utilize suspender, wallboard of slinging from the bottom of wallboard, prefabricated panel is sent to and stacks place as ready;
Carry out vertical prefabricated time,
Steps A comprises: at the vertical frame of prefabricated Farm Planning;
Step D comprises: plaster by hand or inside and outside finish coat is done in body of wall both sides that machine spray method is being built into.
The present invention's building block finished product manufactures prefabricated panel, and required production equipment is simple, and compared with on-the-spot masonry panel, quality is guaranteed, and efficiency improves; Compared with reinforced concrete prefabricated wallboard, cost reduces many, is conducive to promoting building industrialization.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described.
Building block finished product makes a method for prefabricated panel, comprises the following steps:
A, on ground or bed die frame for installing, with limit wallboard width and height;
B, in frame by vertical design lay or build building block by laying bricks or stones, fill with between building block cortex with masonry mortar, building block be bonded to entirety;
If C facade is designed with door or window, fix doorframe or window frame in arrival designing requirement position, then lay or build the building block on door, window side and top by laying bricks or stones;
D, with paste, craft or machine spray plaster formed wallboard two sides do inside and outside finish coat;
E, maintenance masonry mortar and finish coat mortar are to reach prescribed strength;
The suspender of the L shape supporting plate of F, utilization band adjustable interval, wallboard of slinging from the bottom of wallboard, is sent to prefabricated panel and stacks place as ready.
Step B comprises: in mortar joint, place arrangement of reinforcement, the reinforcing bar connecting needs and/or embedded part.When building wallboard by laying bricks or stones, place arrangement of reinforcement and the reinforcing bar being connected needs in mortar joint, quantity is close with on-the-spot body of wall of building by laying bricks or stones.
When carrying out horizontal prefabricated panel:
Steps A, on ground or bed die frame for installing, with limit wallboard width and height; On bed die, lay galvanized steel wire netting or alkali-proof glass fiber mesh are as the material of putting more energy into of prefabricated panel; The specification of the galvanized steel wire netting adopted is string diameter 0.4mm ~ 0.9mm, mesh 1.2cm ~ 2cm; The specification of alkali-proof glass fiber mesh is mesh 5 × 5mm, every weight per square meter 100g ~ 160g;
At steel wire or the thick pea gravel concreten of alkali-resistant glass fibre cloth upper 20mm ~ 40mm or mortar to form the exterior finish of wallboard.
Step B, press on unhardened pea gravel concreten or mortar wall surface design arrangement building block, reserve the space of mortar joint during arrangement by skin; If be now designed with door and window, side form and sash can be fixed simultaneously; In mortar joint, place arrangement of reinforcement if desired, connect the reinforcing bar and/or embedded part that need, and in mortar joint, fill mortar, to building block finished product is bonded to entirety.
Step D, building block upper strata cast mortar or paste plasterboard to form facing in wallboard;
The pea gravel concreten of step e, maintenance cast or mortar are to reach prescribed strength;
Step F, the switching mechanism of bed die is utilized to be holded up by the wallboard with prescribed strength;
Utilize the suspender of the L shape supporting plate of band adjustable interval, wallboard of slinging from the bottom of wallboard, prefabricated panel is sent to and stacks place as ready.
Switching mechanism can be that bed die arranges suspension ring, is overturn by crane; Also can be elevating mechanism, bed die is fixed on after elevating mechanism rises to certain altitude, rotate into erectility and be lowered to again on ground.
When carrying out vertical prefabricated panel:
Steps A, on ground or bed die frame for installing, with limit wallboard width and height;
Step B, in frame, build building block by laying bricks or stones by skin, spread between building block cortex with masonry mortar, in mortar joint, place arrangement of reinforcement if desired, connect the reinforcing bar and/or embedded part that need, to building block finished product is bonded to entirety;
Step C, build require height, fixed gate window frame, then the building block of building door and window side and top by laying bricks or stones;
Step D, to plaster or inside and outside finish coat is done in body of wall both sides that machine spray method is being built into by hand;
Step e, maintenance masonry mortar and finish coat mortar are to reach prescribed strength;
The suspender of the L shape supporting plate of step F, utilization band adjustable interval, wallboard of slinging from the bottom of wallboard, is sent to prefabricated panel and stacks place as ready.
Building block finished product comprises the building block of air-entrained concrete building block, concrete hollow block or the other materials that specialized factory produces.Building block finished product all can be commodity in the market, and prefabricated producer is without the need to producing voluntarily.
Fixed jack can be provided with in the bottom of prefabricated panel; When floor arranges corresponding inserting column, the fixed jack that prefabricated panel matches with inserting column.Be provided with fixed connection apparatus at the top of prefabricated panel and the left and right sides, fixed connection apparatus can be the reinforcing bar of reserved certain length, also can be the fixed connecting piece etc. coordinated with it.
The present invention reduces the arrangement of reinforcement in prefabricated board, reduces the material cost of prefabricated panel, simplifies mould and accelerates mould turnover, reduce the investment of pre-fabricated factory and the production cost of prefabricated panel.When vertically building wallboard by laying bricks or stones, only need the frame of Max. Clearance _M. and height; When level builds wallboard by laying bricks or stones, turnover bed die of still needing except frame.Frame and turnover bed die can unlimitedly use, and the wallboard of building different size by laying bricks or stones only need regulate the position of frame, and die cost is almost nil.Body of wall is without the need to separately making heat insulation layer, and heat transfer coefficient can meet energy conservation standard.Deadweight is only 25% ~ 40% of the deadweight of same thickness reinforced concrete wall panel.
The concrete that the present invention only needs maintenance a small amount of in prefabricated place or mortar, can shorten curing time greatly, and then the turnover of acceleration level steel bed die and vertical frame.Be built into prefabricated panel in prefabricated place, can wall quality be ensured, compared with traditional on-the-spot high-altitude wet trade, drastically increase operating efficiency, be conducive to advancing building industrialization.Replace reinforced concrete prefabricated wallboard with the prefabricated panel that building block finished product is built into, the unit price of wallboard can reduce greatly.The former only has 15% ~ 20% of latter material's cost at the blockwork plate material cost of every cubic metre.Be built into wallboard with building block finished product, material therefor is the widely used material of current unit in charge of construction, preparation method be also current workman be familiar with, pole be convenient to promote.The present invention can complete in the prefabricated place that operating condition is good, substantially improves the working condition of workman.
Claims (2)
1. make a method for prefabricated panel of building block finished product, it is characterized in that, comprise the following steps:
A, on ground or bed die frame for installing, with limit wallboard width and height;
B, in frame by vertical design lay or build building block by laying bricks or stones, fill with between building block cortex with masonry mortar, building block be bonded to entirety; In mortar joint, place arrangement of reinforcement, connect the reinforcing bar and/or embedded part that need;
If C facade is designed with door or window, fix doorframe or window frame in arrival designing requirement position, then lay or build the building block on door, window side and top by laying bricks or stones;
D, with paste, craft or machine spray plaster formed wallboard two sides do inside and outside finish coat;
E, maintenance masonry mortar and finish coat mortar are to reach prescribed strength;
F, utilize suspender, wallboard of slinging from the bottom of wallboard, prefabricated panel is sent to and stacks place as ready; Described suspender is arranged the L shape supporting plate of adjustable interval, be provided with fixed jack in the bottom of prefabricated panel, be provided with fixed connection apparatus at the top of prefabricated panel and the left and right sides;
Carry out level prefabricated time,
Steps A comprises: at the steel bed die of turning nearly 90 ° of prefabricated Farm Planning, and on bed die, lay galvanized steel wire netting or alkali-proof glass fiber mesh are as the material of putting more energy into of prefabricated panel; At steel wire or grid cloth upper pea gravel concreten or mortar to form the exterior finish of wallboard; The specification of described galvanized steel wire netting is string diameter 0.4mm ~ 0.9mm, mesh 1.2cm ~ 2cm, the specification of alkali-proof glass fiber mesh is mesh 5 × 5mm, every weight per square meter 100g ~ 160g, steel wire or alkali-resistant glass fibre cloth waters the thick pea gravel concreten of 20mm ~ 40mm or mortar to form the exterior finish of wallboard;
Step B comprises: by vertical design arrangement building block on unhardened pea gravel concreten or mortar, reserve the space of mortar joint during arrangement by skin; In mortar joint, fill mortar, building block finished product is bonded to entirety;
Step D comprises: pour into a mould mortar on building block upper strata or paste plasterboard to form facing in wallboard;
Step e comprises: the pea gravel concreten of maintenance cast or mortar are to reach prescribed strength;
Step F comprises: utilize the switching mechanism of bed die to be holded up by the wallboard with prescribed strength; Utilize suspender, wallboard of slinging from the bottom of wallboard, prefabricated panel is sent to and stacks place as ready;
Carry out vertical prefabricated time,
Steps A comprises: at the vertical frame of prefabricated Farm Planning;
Step D comprises: plaster by hand or inside and outside finish coat is done in body of wall both sides that machine spray method is being built into.
2. building block finished product according to claim 1 makes the method for prefabricated panel, it is characterized in that: building block is air-entrained concrete building block or concrete hollow block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310023304.5A CN103056966B (en) | 2013-01-22 | 2013-01-22 | The method of prefabricated panel is made of building block finished product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310023304.5A CN103056966B (en) | 2013-01-22 | 2013-01-22 | The method of prefabricated panel is made of building block finished product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103056966A CN103056966A (en) | 2013-04-24 |
| CN103056966B true CN103056966B (en) | 2015-10-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310023304.5A Expired - Fee Related CN103056966B (en) | 2013-01-22 | 2013-01-22 | The method of prefabricated panel is made of building block finished product |
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| Country | Link |
|---|---|
| CN (1) | CN103056966B (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1614175A (en) * | 2003-11-05 | 2005-05-11 | 唐纳德·K·格杰恩 | Prefabricated structural masonry wall panel |
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2013
- 2013-01-22 CN CN201310023304.5A patent/CN103056966B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1614175A (en) * | 2003-11-05 | 2005-05-11 | 唐纳德·K·格杰恩 | Prefabricated structural masonry wall panel |
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| Publication number | Publication date |
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| CN103056966A (en) | 2013-04-24 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20151123 Address after: 518052 Guangdong city of Shenzhen province Nanshan District Spring Road, LAN Hong Nga Court 1 building 3A Patentee after: Shenzhen billion Dongyang Industrial Co., Ltd. Address before: 518019 Guangdong city of Shenzhen province Luohu District Taibai Road on Bi Ling Hua Ting Pavilion Room 806 Patentee before: Chen Zhenji |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151014 Termination date: 20180122 |