CA2491800A1 - Method and apparatus for grinding a rotating roller with an elastic staedy - Google Patents

Method and apparatus for grinding a rotating roller with an elastic staedy Download PDF

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Publication number
CA2491800A1
CA2491800A1 CA002491800A CA2491800A CA2491800A1 CA 2491800 A1 CA2491800 A1 CA 2491800A1 CA 002491800 A CA002491800 A CA 002491800A CA 2491800 A CA2491800 A CA 2491800A CA 2491800 A1 CA2491800 A1 CA 2491800A1
Authority
CA
Canada
Prior art keywords
roller
accordance
grinding
cushioned body
cushioned
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002491800A
Other languages
French (fr)
Other versions
CA2491800C (en
Inventor
Erwin Junker
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Erwin Junker Maschinenfabrik GmbH
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2491800A1 publication Critical patent/CA2491800A1/en
Application granted granted Critical
Publication of CA2491800C publication Critical patent/CA2491800C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/04Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/007Weight compensation; Temperature compensation; Vibration damping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/065Steady rests

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The invention relates to a device for grinding rollers (6), also for grinding hollow rollers. As the rollers tend to vibrate transversally as a result of the contact with the grinding disc (13), a cushioned body (15) is applied to the opposite side of the roller from the grinding disc (13), said body being engaged pneumatically against the roller (6) and adapting at least partially to the contours of the roller. The cushioned body consists of an elastic solid material or an elastic external skin that is filled with an elastic pressurised medium. The engagement pressure of the cushion is adjustable. This is achieved by a pneumatic advance cylinder (17) located on a base (16), said cylinder having a piston that can be impinged on both sides (18) and that bears on its piston rod (19) a fixing plate (20) comprising the elastic cushion (15). The advance cylinder (17) is connected to compressed air conduits (21, 22), P indicating the conduit comprising a pressure regulator and L indicating the return conduit in the standard case. The invention thus provides a device (14) for damping vibrations, which suppresses any regenerative chatter and guarantees a grinding pattern that is devoid of chatter marks.

Claims (28)

1. Method for grinding the exterior circumference of a rotating roller (6), held at its ends, with a rotating grinding wheel (13), whereby the length of said roller (6) is a multiple of the width of said grinding wheel, characterized in that during grinding at least one cushioned body (15, 23, 26, 34, 39, 40, 41) made of an elastic solid material or an elastic exterior skin filled with an elastic pressure material is positioned in the circumferential region opposite said grinding wheel (13) against said roller (6) to be ground.
2. Method in accordance with claim 1, characterized in that it is performed as longitudinal grinding, whereby said rotating grinding wheel (13) and said rotating roller (6) are moved relative to one another in the longitudinal direction of said roller (6) against its exterior circumference.
3. Method in accordance with claim 2, characterized in that said roller (6) is rough-ground and finish-ground successively in a single instance of chucking, each with a ceramic-bound CBN grinding wheel (12,13) and said cushioned body (6) [sic] is used at least during re-grinding.
4. Method in accordance with any of the preceding claims, characterized in that said cushioned body (15) is positioned elastically flexible against said roller (6).
5. Method in accordance with any of the preceding claims, characterized in that the positioning force with which said cushioned body (15) is positioned against said roller (6) is adjustable and can even equal a value of 0 prior to the beginning of the grinding process.
6. Method in accordance with any of the preceding claims, characterized by pneumatic positioning of said cushioned body (15) against said roller (6).
7. Method in accordance with any of the preceding claims, characterized in that at least one cushioned body is positioned during grinding at a location that remains the same in the longitudinal extension of said roller.
8. Method in accordance with any of the preceding claims, characterized in that said at least one cushioned body (15) and said roller (6) are moved relative to one another parallel to the longitudinal direction of said roller (6) during the grinding process.
9. Method in accordance with claim 8, characterized in that said cushioned body (15) is moved radially essentially opposite said grinding wheel (13) with this relative to said roller (6).
10. Method in accordance with any of the preceding claims, characterized in that said flexible cushioned body (15, 23, 26, 34) conforms to the cylindrical contour of said roller (6) when positioned against it.
11. Method in accordance with claim 10, characterized in that this conforming occurs in that a pressure medium, in particular a gas, acts on the exterior skin of said cushioned body (23, 26, 34) positioned against said wheel (6) to be ground.
12. Method in accordance with any of the preceding claims, characterized in that a liquid or gaseous lubricant is fed to the location at which said flexible cushioned body (26, 34) is positioned against said roller (6).
13. Method in accordance with claim 12 referring back to claim 11, characterized in that said lubricant is formed by said pressure medium of said cushioned body (34) and fed to the position location through apertures (35) that are situated in the exterior skin of said cushioned body (34) facing said roller (6).
14. Method in accordance with any of the preceding claims, characterized in that said cushioned body is adjusted transverse to said roller such that said roller bends outward during the grinding process and due to the grinding in its final state said roller has a longitudinal contour with a slightly concave or convex curve.
15. Method in accordance with any of the preceding claims, characterized in that the positioning force of said at least one cushioned body is changed during the grinding process and/or is adjusted to different values for a plurality of cushioned bodies (39, 40, 41).
16. Method in accordance with claim 15, characterized in that the change in the positioning force occurs depending on the axial region of said roller on which said grinding wheel and/or said cushioned body are acting at that moment.
17. Apparatus for external grinding of rollers (6), in particular for performing the method in accordance with claims 1 through 16, with tension and drive members for chucking said roller (6) at its end faces and for rotationally driving said roller (6) with at least one grinding spindle (11), driving a grinding wheel (13), that can be driven in a direction running transverse to the longitudinal axis of said roller (6) so that said grinding wheel (13) can be positioned against said roller (6), with drives for mutual longitudinal displacement of roller (6) and grinding wheel (13), and with at least one device (14) that is situated in a circumferential region of said roller (6) opposite said grinding wheel (13), through which device a cushioned body (15, 23, 26, 34, 39, 40, 41) made of an elastic solid material or an elastic exterior skin filled with an elastic pressure medium can likewise be positioned transverse to the longitudinal direction of said roller (6) against its circumference.
18. Apparatus in accordance with claim 17, characterized by a control arrangement for setting the positioning force with which said cushioned body (15) is positioned against the circumference of said roller (6) to be ground.
19. Apparatus in accordance with claim 18 with a plurality of flexible cushioned bodies (39, 40, 41) arranged along said roller (6) to be ground, characterized in that the positioning force of each cushioned body (39, 40, 41) can be adjusted individually and independent of said other cushioned bodies.
20. Apparatus in accordance with claim 18 or 19, characterized in that said device for positioning said flexible cushioned body (15) includes a double-acting pneumatic sliding cylinder (17) at the piston rod (19) of which said cushioned body (15) is attached.
21. Apparatus in accordance with claim 20 with a plurality of cushioned bodies (39, 40, 41) arranged along said roller (6) to be ground, characterized in that each pneumatic sliding cylinder is allocated a discrete pressure regulator (44, 45, 46).
22 Apparatus in accordance with any of claims 17 through 21, characterized in that said elastic pressure medium is compressed air.
23. Apparatus in accordance with any of claims 17 through 22, characterized in that feed lines are provided that open in the region of the location where said cushioned body is positioned against said roller through which a lubricant is fed to this location.
24. Apparatus in accordance with claim 23, characterized in that grinding emulsions, synthetic coolants, grinding oils, or gas, in particular compressed air, are provided as lubricants.
25. Apparatus in accordance with claim 23, or 24, characterized in that the feed lines conducting said lubricant pass through said cushioned body directly to the location where said cushion is positioned against said roller.
26. Apparatus in accordance with claim 25, with a cushioned body (26) made of an elastic exterior skin that is filled with an elastic pressure medium, characterized in that said feed lines that pass through said cushioned body (26) and forward lubricant are embodied as tubes (30) that are integral with the elastic external skin of said cushioned body (26), whereby said lubricant and said pressure medium are separated from one another.
27. Apparatus in accordance with claim 26, characterized in that the elastic exterior skin of said flexible cushion (34) is provided at its positioning surface facing said roller (6) to be ground with a plurality of apertures through which said pressure medium passes to the positioning location to form said cooling and lubricating film at this location.
28. Apparatus in accordance with any of claims 17 through 27, characterized in that a grinding headstock (8) is provided with two grinding spindles (10, 11) that can be selectively brought into the work position and of which said first (10) carries a ceramic-bound CBN grinding wheel (12) for rough-grinding and said second carries a ceramic-bound CBN
grinding wheel (13) for finish-grinding, and in that an automatic coupling is provided through which said at least one device for positioning said flexible cushioned body (15) against said wheel (6) to be ground is activated when said second grinding wheel (11) is brought into the work position.
CA2491800A 2002-07-17 2003-07-17 Method and apparatus for grinding a rotating roller with an elastic staedy Expired - Fee Related CA2491800C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10232394.1 2002-07-17
DE10232394A DE10232394B4 (en) 2002-07-17 2002-07-17 Method and device for grinding a rotating roller
PCT/EP2003/007788 WO2004007145A1 (en) 2002-07-17 2003-07-17 Method and device for grinding a rotating roller using an elastic steady-rest support

Publications (2)

Publication Number Publication Date
CA2491800A1 true CA2491800A1 (en) 2004-01-22
CA2491800C CA2491800C (en) 2011-02-22

Family

ID=30010119

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2491800A Expired - Fee Related CA2491800C (en) 2002-07-17 2003-07-17 Method and apparatus for grinding a rotating roller with an elastic staedy

Country Status (12)

Country Link
EP (1) EP1521663B1 (en)
JP (1) JP4030998B2 (en)
KR (1) KR101026324B1 (en)
CN (1) CN100379520C (en)
AT (1) ATE343453T1 (en)
AU (1) AU2003254370A1 (en)
BR (1) BR0312660A (en)
CA (1) CA2491800C (en)
DE (2) DE10232394B4 (en)
ES (1) ES2276116T3 (en)
RU (1) RU2005104233A (en)
WO (1) WO2004007145A1 (en)

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DE102004012823A1 (en) * 2004-03-16 2005-10-06 Vollmer Werke Maschinenfabrik Gmbh Device and method for clamping and positioning workpieces of different lengths between two tips
DE202004021661U1 (en) 2004-10-27 2010-02-04 Emag Holding Gmbh synchronous grinding machine
DE102005024389B4 (en) * 2005-05-27 2016-03-31 Schaeffler Technologies AG & Co. KG Method and device for grinding the outer circumferential surface of a shaft or roller-shaped workpiece
JP4718298B2 (en) * 2005-10-24 2011-07-06 光洋機械工業株式会社 Centerless grinding method and centerless grinding apparatus for bar workpiece
JP4912695B2 (en) * 2006-02-24 2012-04-11 株式会社シギヤ精機製作所 Shaft workpiece grinding method and workpiece steadying device
CN100441376C (en) * 2006-05-10 2008-12-10 厦门大学 Pneumatic end-face planetary motion type diamond grinding apparatus
DE102007031512B4 (en) * 2007-07-06 2013-01-31 Erwin Junker Maschinenfabrik Gmbh Method for supporting and dynamically centering a rotating workpiece
DE102008010245B4 (en) 2008-02-20 2011-02-10 Emag Holding Gmbh Method for grinding wavy workpieces
IT1401493B1 (en) * 2010-07-30 2013-07-26 Tenova Spa CONTRAST DEVICE FOR ADJUSTMENTS OF PRODUCTS SUPPLIED BETWEEN CENTERS
IT1403602B1 (en) * 2010-12-22 2013-10-31 Tenova Spa METHOD FOR THE POSITIONING OF OPERATIONAL CYLINDERS ON A GRINDING MACHINE AND GRINDING MACHINE THAT ACTIVATES THIS METHOD
CN102335865A (en) * 2011-06-22 2012-02-01 苏州东茂纺织实业有限公司 Grinder
CN102490093B (en) * 2011-12-02 2014-01-08 郑州飞机装备有限责任公司 Device for processing convexity of grinding roller
CN102877248B (en) * 2012-09-13 2015-02-18 梁少奇 Pressure-assisted weaving and dyeing compression roller capable of preventing pressure non-uniformity of middle edges
JP6468709B2 (en) * 2014-03-20 2019-02-13 株式会社小松製作所 Work rest device
CN104139333B (en) * 2014-07-11 2016-05-18 山东金宝电子股份有限公司 The method for grinding of copper foil surface processor rubber roll glue-line and the arc board clamp of use thereof
CN104191359A (en) * 2014-08-04 2014-12-10 南通五洲轴承有限公司 Drawing, combing, roving and spinning roller combined grinding clamp
DE102014115183A1 (en) * 2014-10-17 2015-03-05 SOMATEC, Inh.: Klaus Mayer Device for processing workpieces
CN105690227A (en) * 2014-11-24 2016-06-22 宁波江丰电子材料股份有限公司 Polishing device and polishing system
CN104493651B (en) * 2014-12-10 2017-03-08 东莞市天合机电开发有限公司 A kind of Novel cylindrical mill apparatus
JP6972556B2 (en) * 2017-01-10 2021-11-24 株式会社ジェイテクト Grinding equipment and grinding method
CN108789137A (en) * 2018-06-28 2018-11-13 盐城市锐克斯研磨科技有限公司 A kind of auxiliary firm organization suitable for abrasive machine
CN109249311B (en) * 2018-10-15 2020-06-05 东北大学 Electric control roller vibration damper with improved inertia capacity
CN110450043B (en) * 2019-08-28 2020-07-17 上海越洲机械制造有限公司 Grinding mechanism and using method thereof
JP7395973B2 (en) * 2019-11-11 2023-12-12 株式会社ジェイテクト grinding equipment
KR102312031B1 (en) * 2019-11-14 2021-10-14 한전원자력연료 주식회사 Mandrel CNC system and method
CN112847083A (en) * 2020-12-26 2021-05-28 江苏光明环境设备有限公司 Efficient workpiece surface coating production line
KR102468331B1 (en) * 2022-07-04 2022-11-17 주식회사 유림원색 Gravure Printing Roller Polishing Method and Machine
KR102543012B1 (en) * 2023-02-17 2023-06-13 김학규 Roller polishing system
JP7432082B1 (en) 2023-05-18 2024-02-16 知之 深瀬 Grinding machine work support device

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Also Published As

Publication number Publication date
CN1668421A (en) 2005-09-14
JP4030998B2 (en) 2008-01-09
RU2005104233A (en) 2005-10-10
BR0312660A (en) 2005-04-26
CN100379520C (en) 2008-04-09
JP2005537140A (en) 2005-12-08
AU2003254370A1 (en) 2004-02-02
DE10232394B4 (en) 2004-07-22
CA2491800C (en) 2011-02-22
KR20050019813A (en) 2005-03-03
DE50305509D1 (en) 2006-12-07
EP1521663B1 (en) 2006-10-25
ATE343453T1 (en) 2006-11-15
EP1521663A1 (en) 2005-04-13
KR101026324B1 (en) 2011-03-31
DE10232394A1 (en) 2004-02-26
ES2276116T3 (en) 2007-06-16
WO2004007145A1 (en) 2004-01-22

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EEER Examination request
MKLA Lapsed

Effective date: 20170717