CA2458367A1 - Fcc catalyst manufacturing process - Google Patents

Fcc catalyst manufacturing process Download PDF

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Publication number
CA2458367A1
CA2458367A1 CA002458367A CA2458367A CA2458367A1 CA 2458367 A1 CA2458367 A1 CA 2458367A1 CA 002458367 A CA002458367 A CA 002458367A CA 2458367 A CA2458367 A CA 2458367A CA 2458367 A1 CA2458367 A1 CA 2458367A1
Authority
CA
Canada
Prior art keywords
microspheres
kaolin
calcined
catalyst
metakaolin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002458367A
Other languages
English (en)
French (fr)
Inventor
Clark W. Gibson
Mitchell J. Willis
George E. Gantt
Robert E. Barnes
David M. Stockwell
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF Catalysts LLC
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2458367A1 publication Critical patent/CA2458367A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027—Powdering
    • B01J37/0045—Drying a slurry, e.g. spray drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00—Catalysts comprising molecular sieves
    • B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00—Catalysts comprising molecular sieves
    • B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/084—Y-type faujasite
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/02—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
    • C10G11/04—Oxides
    • C10G11/05—Crystalline alumino-silicates, e.g. molecular sieves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/16—Clays or other mineral silicates

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
CA002458367A 2001-08-31 2002-08-07 Fcc catalyst manufacturing process Abandoned CA2458367A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US09/942,971 US6696378B2 (en) 2001-08-31 2001-08-31 Fluid catalytic cracking catalyst manufacturing process
US09/942,971 2001-08-31
PCT/US2002/025023 WO2003020423A1 (en) 2001-08-31 2002-08-07 Fcc catalyst manufacturing process

Publications (1)

Publication Number Publication Date
CA2458367A1 true CA2458367A1 (en) 2003-03-13

Family

ID=25478899

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002458367A Abandoned CA2458367A1 (en) 2001-08-31 2002-08-07 Fcc catalyst manufacturing process

Country Status (11)

Country Link
US (1) US6696378B2 (ru)
EP (1) EP1420883A1 (ru)
JP (1) JP2005526587A (ru)
KR (1) KR20040031018A (ru)
CN (2) CN1330415C (ru)
AU (1) AU2002329711B2 (ru)
BR (1) BR0212221A (ru)
CA (1) CA2458367A1 (ru)
MX (1) MXPA04001888A (ru)
TW (1) TWI226263B (ru)
WO (1) WO2003020423A1 (ru)

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US6656347B2 (en) * 2000-09-22 2003-12-02 Engelhard Corporation Structurally enhanced cracking catalysts
JP4991083B2 (ja) * 2000-09-22 2012-08-01 バスフ・カタリスツ・エルエルシー 構造的に強化された分解用触媒
US6942784B2 (en) * 2000-09-22 2005-09-13 Engelhard Corporation Structurally enhanced cracking catalysts
US20030089640A1 (en) * 2001-10-17 2003-05-15 Rostam Madon FCC catalysts for feeds containing nickel and vanadium
US6673235B2 (en) * 2000-09-22 2004-01-06 Engelhard Corporation FCC catalysts for feeds containing nickel and vanadium
US7101473B2 (en) 2002-05-31 2006-09-05 Engelhard Corporation Method of enhancing the activity of FCC catalysts
CN1275855C (zh) * 2003-03-28 2006-09-20 中国石油化工股份有限公司 用高岭土合成的纳米级y型沸石及其制备方法
US6942783B2 (en) * 2003-05-19 2005-09-13 Engelhard Corporation Enhanced FCC catalysts for gas oil and resid applications
US20060060504A1 (en) * 2004-09-08 2006-03-23 Vierheilig Albert A Additives for metal contaminant removal
CN1332754C (zh) * 2004-09-15 2007-08-22 中国石油化工股份有限公司 一种使用硅粘结剂的裂化催化剂的制备方法
CN100377782C (zh) * 2004-09-15 2008-04-02 中国石油化工股份有限公司 一种烃类裂化催化剂的制备方法
EP1907509B1 (en) * 2005-06-29 2019-05-08 W.R. Grace & Co.-Conn. Pentasil catalyst for light olefins in fluidized catalytic units
US8278235B2 (en) * 2007-06-20 2012-10-02 Basf Corporation Structurally enhanced cracking catalysts
US9108181B2 (en) 2007-06-20 2015-08-18 Basf Corporation Structurally enhanced cracking catalysts
CN101952224B (zh) * 2007-11-30 2013-08-21 康宁股份有限公司 沸石基蜂窝体
US8372269B2 (en) * 2009-10-02 2013-02-12 Basf Corporation Heavy metals trapping co-catalyst for FCC processes
US9029291B2 (en) * 2011-01-12 2015-05-12 Basf Corporation Rare earth-containing attrition resistant vanadium trap for catalytic cracking catalyst
CN103253684B (zh) * 2012-02-16 2015-04-29 中国石油天然气股份有限公司 一种直接法原位晶化合成小晶粒zsm-5分子筛的方法
US10286391B2 (en) 2012-02-17 2019-05-14 Inaeris Technologies, Llc Catalyst system having meso and macro hierarchical pore structure
US9428695B2 (en) 2013-02-12 2016-08-30 Saudi Basic Industries Corporation Conversion of plastics to olefin and aromatic products with product recycle
US9447332B2 (en) 2013-02-12 2016-09-20 Saudi Basic Industries Corporation Conversion of plastics to olefin and aromatic products using temperature control
US10195593B2 (en) 2014-03-28 2019-02-05 Agency For Science, Technology And Research Method for preparing a sodium faujasite catalyst and its use in producing acrylic acid
KR20180075687A (ko) * 2015-11-24 2018-07-04 바스프 코포레이션 부틸렌 수율을 증가시키기 위한 유동 접촉 분해 촉매
KR102157788B1 (ko) * 2017-07-03 2020-09-18 주식회사 엘지화학 알루미노실리케이트 입자 제조방법 및 이를 포함하는 타이어용 고무 조성물 제조방법
CN108948774A (zh) * 2018-08-31 2018-12-07 邳州市金丰木质纤维粉有限公司 一种木质纤维粉的制备方法
CN112516984A (zh) * 2020-12-23 2021-03-19 山西晋坤矿产品股份有限公司 一种利用煤矸石制备高活性石油催化裂化催化剂的方法
WO2024129970A1 (en) * 2022-12-14 2024-06-20 Basf Corporation Synthesis of zeolite using hydrous kaolin
CN118562480A (zh) * 2024-06-26 2024-08-30 中国石油大学(华东) 压裂液破胶剂载体及其制备方法和应用

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US4606813A (en) 1983-02-25 1986-08-19 Engelhard Corporation Fluid catalytic cracking catalyst for cracking sulfur containing petroleum feedstocks and a process for using it
US4493902A (en) 1983-02-25 1985-01-15 Engelhard Corporation Fluid catalytic cracking catalyst comprising microspheres containing more than about 40 percent by weight Y-faujasite and methods for making
US4628042A (en) 1983-06-20 1986-12-09 Engelhard Corporation Porous mullite
US4581340A (en) 1983-09-15 1986-04-08 Engelhard Corporation Fluid cracking catalyst and method of making same from waste catalyst manufacture fines
US5976355A (en) 1984-03-09 1999-11-02 Stone & Webster Engineering Corp. Low residence time catalytic cracking process
US4631262A (en) 1985-06-05 1986-12-23 Engelhard Corporation Method of making seed solution useful in zeolite catalyst manufacture
US5071539A (en) 1985-08-30 1991-12-10 Engelhard Corporation FCC catalysts of increased effective heat capacity
US5234578A (en) 1988-08-26 1993-08-10 Uop Fluidized catalytic cracking process utilizing a high temperature reactor
US4965233A (en) 1988-10-20 1990-10-23 Engelhard Corporation Novel zeolite fluid cracking catalysts and preparation thereof from mixtures of calcined clay
US5023220A (en) 1988-11-16 1991-06-11 Engelhard Corporation Ultra high zeolite content FCC catalysts and method for making same from microspheres composed of a mixture of calcined kaolin clays
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US5300469A (en) 1992-12-08 1994-04-05 Engelhard Corporation Composition for passivating vanadium in catalytic cracking and preparation thereof
US5358632A (en) 1993-07-16 1994-10-25 Uop FCC feed injection with non-quiescent mixing
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US5395809A (en) 1993-11-01 1995-03-07 Engelhard Corporation Modified microsphere FCC catalysts
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US5723040A (en) 1994-09-22 1998-03-03 Stone & Webster Engineering Corporation Fluid catalytic cracking process and apparatus
US5521133A (en) 1994-11-29 1996-05-28 Engelhard Corporation Phosphorus bound porous microspheres
US5559067A (en) * 1995-03-31 1996-09-24 Engelhard Corporation Modified microsphere FCC catalysts and manufacture thereof
US5993645A (en) 1995-12-08 1999-11-30 Engelhard Corporation Catalyst for cracking oil feedstocks contaminated with metal
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US6063263A (en) 1998-04-24 2000-05-16 Uop Llc Process for feed contacting with immediate catalyst separation
US6656347B2 (en) * 2000-09-22 2003-12-02 Engelhard Corporation Structurally enhanced cracking catalysts
JP4991083B2 (ja) 2000-09-22 2012-08-01 バスフ・カタリスツ・エルエルシー 構造的に強化された分解用触媒

Also Published As

Publication number Publication date
MXPA04001888A (es) 2004-06-15
CN1911501A (zh) 2007-02-14
TWI226263B (en) 2005-01-11
EP1420883A1 (en) 2004-05-26
JP2005526587A (ja) 2005-09-08
US20030050181A1 (en) 2003-03-13
US6696378B2 (en) 2004-02-24
BR0212221A (pt) 2006-05-23
AU2002329711B8 (en) 2003-03-18
CN1330415C (zh) 2007-08-08
WO2003020423A1 (en) 2003-03-13
KR20040031018A (ko) 2004-04-09
CN1549746A (zh) 2004-11-24
AU2002329711B2 (en) 2007-10-04

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Legal Events

Date Code Title Description
EEER Examination request
FZDE Discontinued