CA1045782A - Continuous process for forming an alloy containing non-dendritic primary solids - Google Patents
Continuous process for forming an alloy containing non-dendritic primary solidsInfo
- Publication number
- CA1045782A CA1045782A CA221,173A CA221173A CA1045782A CA 1045782 A CA1045782 A CA 1045782A CA 221173 A CA221173 A CA 221173A CA 1045782 A CA1045782 A CA 1045782A
- Authority
- CA
- Canada
- Prior art keywords
- solid
- liquid
- composition
- zone
- agitation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000007787 solid Substances 0.000 title claims abstract description 123
- 229910045601 alloy Inorganic materials 0.000 title description 33
- 239000000956 alloy Substances 0.000 title description 33
- 238000010924 continuous production Methods 0.000 title description 3
- 239000000203 mixture Substances 0.000 claims abstract description 112
- 238000013019 agitation Methods 0.000 claims abstract description 99
- 229910052751 metal Inorganic materials 0.000 claims abstract description 82
- 239000002184 metal Substances 0.000 claims abstract description 82
- 238000000034 method Methods 0.000 claims abstract description 60
- 239000007788 liquid Substances 0.000 claims abstract description 32
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 14
- 210000001787 dendrite Anatomy 0.000 claims abstract description 14
- 230000003405 preventing effect Effects 0.000 claims abstract description 4
- 239000008240 homogeneous mixture Substances 0.000 claims abstract 3
- 206010001497 Agitation Diseases 0.000 claims description 91
- 239000008247 solid mixture Substances 0.000 claims description 52
- 238000005266 casting Methods 0.000 claims description 42
- 238000001816 cooling Methods 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000009974 thixotropic effect Effects 0.000 claims description 9
- 238000004512 die casting Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 2
- 230000001131 transforming effect Effects 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 30
- 239000002245 particle Substances 0.000 description 12
- 238000005755 formation reaction Methods 0.000 description 11
- 229910001092 metal group alloy Inorganic materials 0.000 description 11
- 230000006698 induction Effects 0.000 description 9
- 239000002002 slurry Substances 0.000 description 7
- 230000001276 controlling effect Effects 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- 239000011164 primary particle Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 229910000881 Cu alloy Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910000640 Fe alloy Inorganic materials 0.000 description 3
- 229910001297 Zn alloy Inorganic materials 0.000 description 3
- 238000009749 continuous casting Methods 0.000 description 3
- 239000012809 cooling fluid Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 230000005496 eutectics Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000861 Mg alloy Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000000788 chromium alloy Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 235000019628 coolness Nutrition 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910052745 lead Inorganic materials 0.000 description 2
- -1 magnesium-aluminum-zinc Chemical compound 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910000978 Pb alloy Inorganic materials 0.000 description 1
- 229910000676 Si alloy Inorganic materials 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- 229910000611 Zinc aluminium Inorganic materials 0.000 description 1
- PGTXKIZLOWULDJ-UHFFFAOYSA-N [Mg].[Zn] Chemical compound [Mg].[Zn] PGTXKIZLOWULDJ-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 description 1
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- WPPDFTBPZNZZRP-UHFFFAOYSA-N aluminum copper Chemical compound [Al].[Cu] WPPDFTBPZNZZRP-UHFFFAOYSA-N 0.000 description 1
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- VRKNSQQFHRIXPD-UHFFFAOYSA-N chromium cobalt iron nickel Chemical compound [Fe][Ni][Cr][Co] VRKNSQQFHRIXPD-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000002844 continuous effect Effects 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- UGKDIUIOSMUOAW-UHFFFAOYSA-N iron nickel Chemical compound [Fe].[Ni] UGKDIUIOSMUOAW-UHFFFAOYSA-N 0.000 description 1
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010120 permanent mold casting Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000002311 subsequent effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/12—Making non-ferrous alloys by processing in a semi-solid state, e.g. holding the alloy in the solid-liquid phase
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S164/00—Metal founding
- Y10S164/90—Rheo-casting
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Continuous Casting (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US487030A US3902544A (en) | 1974-07-10 | 1974-07-10 | Continuous process for forming an alloy containing non-dendritic primary solids |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1045782A true CA1045782A (en) | 1979-01-09 |
Family
ID=23934121
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA221,173A Expired CA1045782A (en) | 1974-07-10 | 1975-02-28 | Continuous process for forming an alloy containing non-dendritic primary solids |
Country Status (8)
Country | Link |
---|---|
US (1) | US3902544A (enrdf_load_html_response) |
JP (1) | JPS519004A (enrdf_load_html_response) |
CA (1) | CA1045782A (enrdf_load_html_response) |
DE (1) | DE2510853C2 (enrdf_load_html_response) |
FR (1) | FR2277638A1 (enrdf_load_html_response) |
GB (1) | GB1509062A (enrdf_load_html_response) |
IT (1) | IT1038149B (enrdf_load_html_response) |
SE (1) | SE422082C (enrdf_load_html_response) |
Families Citing this family (123)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4108643A (en) * | 1976-09-22 | 1978-08-22 | Massachusetts Institute Of Technology | Method for forming high fraction solid metal compositions and composition therefor |
US4194552A (en) * | 1977-05-23 | 1980-03-25 | Rheocast Corporation | Method to form metal containing nondendritic primary solids |
US4116423A (en) * | 1977-05-23 | 1978-09-26 | Rheocast Corporation | Apparatus and method to form metal containing nondendritic primary solids |
US4229210A (en) * | 1977-12-12 | 1980-10-21 | Olin Corporation | Method for the preparation of thixotropic slurries |
NL7905471A (nl) * | 1978-07-25 | 1980-01-29 | Itt | Werkwijze voor het vormen van een gevormd product uit een metaallegering. |
GB2037634B (en) * | 1978-11-27 | 1983-02-09 | Secretary Industry Brit | Casting thixotropic material |
SE8001285L (sv) * | 1979-02-26 | 1980-08-27 | Itt | Anordning for framstellning av tixotropa metalluppslamningar |
NO158107C (no) * | 1979-10-09 | 1988-07-13 | Showa Aluminium Co Ltd | Fremgangsmaate ved smelting av aluminium. |
US4771818A (en) * | 1979-12-14 | 1988-09-20 | Alumax Inc. | Process of shaping a metal alloy product |
IT1129126B (it) * | 1980-08-01 | 1986-06-04 | Fiat Ricerche | Dispositivo ad alta portata per la preparazione di una miscela comprendente una fase solida ed una fase liquida di una lega metallica |
US4372369A (en) * | 1980-09-19 | 1983-02-08 | Massachusetts Institute Of Technology | Continuous process for forming sheet metal from an alloy containing non-dendritic primary solid |
CA1185089A (en) * | 1981-03-23 | 1985-04-09 | Richard L. Bye, Jr. | Method of removing liquid from mixing chambers |
US4450893A (en) * | 1981-04-27 | 1984-05-29 | International Telephone And Telegraph Corporation | Method and apparatus for casting metals and alloys |
US4465118A (en) * | 1981-07-02 | 1984-08-14 | International Telephone And Telegraph Corporation | Process and apparatus having improved efficiency for producing a semi-solid slurry |
US4457354A (en) * | 1981-08-03 | 1984-07-03 | International Telephone And Telegraph Corporation | Mold for use in metal or metal alloy casting systems |
US4694881A (en) * | 1981-12-01 | 1987-09-22 | The Dow Chemical Company | Method for making thixotropic materials |
US4694882A (en) * | 1981-12-01 | 1987-09-22 | The Dow Chemical Company | Method for making thixotropic materials |
US4537242A (en) * | 1982-01-06 | 1985-08-27 | Olin Corporation | Method and apparatus for forming a thixoforged copper base alloy cartridge casing |
US4594117A (en) * | 1982-01-06 | 1986-06-10 | Olin Corporation | Copper base alloy for forging from a semi-solid slurry condition |
US4494461A (en) * | 1982-01-06 | 1985-01-22 | Olin Corporation | Method and apparatus for forming a thixoforged copper base alloy cartridge casing |
US4638535A (en) * | 1982-01-06 | 1987-01-27 | Olin Corporation | Apparatus for forming a thixoforged copper base alloy cartridge casing |
FR2521465A1 (fr) * | 1982-02-12 | 1983-08-19 | Armines | Procede et appareillage pour le moulage d'alliages metalliques a l'etat thixotropique |
US4415374A (en) * | 1982-03-30 | 1983-11-15 | International Telephone And Telegraph Corporation | Fine grained metal composition |
US4524820A (en) * | 1982-03-30 | 1985-06-25 | International Telephone And Telegraph Corporation | Apparatus for providing improved slurry cast structures by hot working |
US4397687A (en) * | 1982-05-21 | 1983-08-09 | Massachusetts Institute Of Technology | Mixing device and method for mixing molten metals |
US4482012A (en) * | 1982-06-01 | 1984-11-13 | International Telephone And Telegraph Corporation | Process and apparatus for continuous slurry casting |
US4565241A (en) * | 1982-06-01 | 1986-01-21 | International Telephone And Telegraph Corporation | Process for preparing a slurry structured metal composition |
US4432936A (en) * | 1982-08-27 | 1984-02-21 | The Dow Chemical Company | Method for adding insoluble material to a liquid or partially liquid metal |
US4580616A (en) * | 1982-12-06 | 1986-04-08 | Techmet Corporation | Method and apparatus for controlled solidification of metals |
GB8305066D0 (en) * | 1983-02-23 | 1983-03-30 | Secretary Industry Brit | Casting of material |
GB8408975D0 (en) * | 1984-04-06 | 1984-05-16 | Wood J V | Titanium alloys |
US4585494A (en) * | 1984-04-11 | 1986-04-29 | Olin Corporation | Beta copper base alloy adapted to be formed as a semi-solid metal slurry and a process for making same |
US4569702A (en) * | 1984-04-11 | 1986-02-11 | Olin Corporation | Copper base alloy adapted to be formed as a semi-solid metal slurry |
US4661178A (en) * | 1984-04-11 | 1987-04-28 | Olin Corporation | Beta copper base alloy adapted to be formed as a semi-solid metal slurry and a process for making same |
US4555272A (en) * | 1984-04-11 | 1985-11-26 | Olin Corporation | Beta copper base alloy adapted to be formed as a semi-solid metal slurry and a process for making same |
US4583580A (en) * | 1984-09-28 | 1986-04-22 | Electro Metals, A Division Of Demetron, Inc. | Continuous casting method and ingot produced thereby |
US4681787A (en) * | 1984-09-28 | 1987-07-21 | Degussa Electronics Inc. | Ingot produced by a continuous casting method |
US4840654A (en) * | 1985-03-04 | 1989-06-20 | Olin Corporation | Method for making multi-layer and pin grid arrays |
EP0245261A4 (en) * | 1985-11-14 | 1990-02-20 | Techmet Co | METHOD AND APPARATUS FOR REGULATING THE SOLIDIFICATION OF METALS. |
US4771537A (en) * | 1985-12-20 | 1988-09-20 | Olin Corporation | Method of joining metallic components |
US4938052A (en) * | 1986-07-08 | 1990-07-03 | Alumax, Inc. | Can containment apparatus |
US4687042A (en) * | 1986-07-23 | 1987-08-18 | Alumax, Inc. | Method of producing shaped metal parts |
US4712413A (en) * | 1986-09-22 | 1987-12-15 | Alumax, Inc. | Billet heating process |
JPH0818112B2 (ja) * | 1987-07-22 | 1996-02-28 | 石川島播磨重工業株式会社 | 半凝固スラリ−からの薄板製造装置 |
JPH07100214B2 (ja) | 1987-08-03 | 1995-11-01 | 石川島播磨重工業株式会社 | 薄板製造装置 |
JPH07100218B2 (ja) | 1987-10-27 | 1995-11-01 | 石川島播磨重工業株式会社 | 薄板製造装置 |
JPH01170565A (ja) * | 1987-12-26 | 1989-07-05 | Agency Of Ind Science & Technol | 連続鋳造装置 |
FR2628994B1 (fr) * | 1988-03-28 | 1992-04-03 | Vives Charles | Procede de production de gelees metalliques thixotropes par rotation d'un systeme d'aimants permanents dispose a l'exterieur de la lingotiere |
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NO922266D0 (no) * | 1992-06-10 | 1992-06-10 | Norsk Hydro As | Fremgangsmaate for fremstilling av tiksotrope magnesiumlegeringer |
IT1257114B (it) * | 1992-09-29 | 1996-01-05 | Weber Srl | Procedimento per l'ottenimento di masselli reocolati, in particolare adatti a venire utilizzati per la produzione di pressocolati ad alte prestazioni meccaniche. |
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BE754962A (fr) * | 1969-08-20 | 1971-02-01 | Western Electric Co | Procede de production de solides par solidification orientee |
US3669180A (en) * | 1971-01-20 | 1972-06-13 | United Aircraft Corp | Production of fine grained ingots for the advanced superalloys |
US3840364A (en) * | 1972-01-28 | 1974-10-08 | Massachusetts Inst Technology | Methods of refining metal alloys |
JPS4952725A (enrdf_load_html_response) * | 1972-09-25 | 1974-05-22 |
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GB1509062A (en) | 1978-04-26 |
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SE422082C (sv) | 1983-05-09 |
DE2510853A1 (de) | 1976-01-29 |
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