BR112013000620A8 - método para fabricar material compósito à base de resina - Google Patents

método para fabricar material compósito à base de resina Download PDF

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Publication number
BR112013000620A8
BR112013000620A8 BR112013000620A BR112013000620A BR112013000620A8 BR 112013000620 A8 BR112013000620 A8 BR 112013000620A8 BR 112013000620 A BR112013000620 A BR 112013000620A BR 112013000620 A BR112013000620 A BR 112013000620A BR 112013000620 A8 BR112013000620 A8 BR 112013000620A8
Authority
BR
Brazil
Prior art keywords
semi
composite material
based composite
stage
molded article
Prior art date
Application number
BR112013000620A
Other languages
English (en)
Other versions
BR112013000620A2 (pt
BR112013000620B1 (pt
Inventor
Hidetaka Hattori
Hideki Horizono
Takaaki Sato
Tadashi Yazaki
Original Assignee
Mitsubishi Heavy Ind Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Ind Ltd filed Critical Mitsubishi Heavy Ind Ltd
Publication of BR112013000620A2 publication Critical patent/BR112013000620A2/pt
Publication of BR112013000620A8 publication Critical patent/BR112013000620A8/pt
Publication of BR112013000620B1 publication Critical patent/BR112013000620B1/pt

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/10Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies
    • B29C43/12Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies using bags surrounding the moulding material or using membranes contacting the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/3642Bags, bleeder sheets or cauls for isostatic pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1054Regulating the dimensions of the laminate, e.g. by adjusting the nip or platen gap
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/3642Bags, bleeder sheets or cauls for isostatic pressing
    • B29C2043/3644Vacuum bags; Details thereof, e.g. fixing or clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/20Making multilayered or multicoloured articles
    • B29C43/203Making multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/0872Prepregs

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

método para fabricar material composto com base em resina. é fornecido um método de fabricação capaz de controlar a espessura de placa de um material composto com base em resina, com maior precisão. o método para fabricar o material composto com base em resina inclui um estágio no qual pré-impregnados (30) são empilhados em um gabarito (20) de uma forma predeterminada até que os pré-impregnados (30) tenham uma espessura predeterminada; um estágio no qual os pré-impregnados empilhados (30) e o gabarito (20) são cobertos com material de ensacamento (35) e tratamento térmico pressurizado é aplicado a ele para formar um primeiro artigo semi-moldado (40a) e um segundo artigo semi-moldado (40b); um estágio no qual a espessuras de placa do primeiro artigo semi-moldado (40a) e do segundo artigo semi-moldado (40b) são medidas, um estágio no qual o número de lonas adicionais (42) é determinado com base nas espessuras de placa medidas, uma espessura de placa desejada do material composto com base em resina e propriedades fisícas das lonas adicionais (42), e um estágio no qual um produto em camadas (43) é formado empilhando o número predeterminado de lonas adicionais (42) entre o primeiro artigo semi-moldado (40a) e o segundo artigo semi-moldado (40b) que são colocados sobre o gabarito (41a, 41b) da forma predeterminada, o produto em camadas (43) e o gabarito (41a, 41b, 44) são cbertos com material de ensacamento (47) e tratamento térmico pressurizado é aplicado a eles.
BR112013000620-0A 2010-07-15 2011-06-03 método para fabricar material compósito à base de resina BR112013000620B1 (pt)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2010-160910 2010-07-15
JP2010160910A JP5686997B2 (ja) 2010-07-15 2010-07-15 樹脂基複合材の製造方法
PCT/JP2011/062768 WO2012008235A1 (ja) 2010-07-15 2011-06-03 樹脂基複合材の製造方法

Publications (3)

Publication Number Publication Date
BR112013000620A2 BR112013000620A2 (pt) 2016-06-28
BR112013000620A8 true BR112013000620A8 (pt) 2019-09-10
BR112013000620B1 BR112013000620B1 (pt) 2020-12-08

Family

ID=45469245

Family Applications (1)

Application Number Title Priority Date Filing Date
BR112013000620-0A BR112013000620B1 (pt) 2010-07-15 2011-06-03 método para fabricar material compósito à base de resina

Country Status (8)

Country Link
US (1) US9227386B2 (pt)
EP (1) EP2594388B1 (pt)
JP (1) JP5686997B2 (pt)
CN (1) CN102958679B (pt)
BR (1) BR112013000620B1 (pt)
CA (1) CA2804586C (pt)
RU (1) RU2535707C2 (pt)
WO (1) WO2012008235A1 (pt)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5785889B2 (ja) * 2012-03-14 2015-09-30 積水化成品工業株式会社 繊維強化複合体の製造方法
JP2014019024A (ja) * 2012-07-17 2014-02-03 Fuji Heavy Ind Ltd 複合材の成形治具及び複合材の成形方法
TW201438897A (zh) * 2013-04-12 2014-10-16 Tien Jiang Entpr Co Ltd 具厚度變化的纖維複合成品
EP3006180B1 (en) * 2013-05-31 2020-02-19 Toray Industries, Inc. Method and device for manufacturing fiber-reinforced plastic
CN105172165A (zh) * 2015-09-14 2015-12-23 江西洪都航空工业集团有限责任公司 一种毫米波天线罩的厚度修正方法
EP3395870A4 (en) * 2015-12-25 2019-09-18 Toray Industries, Inc. PREPRINT AND MANUFACTURING METHOD THEREOF
CN110337509B (zh) * 2017-03-03 2022-05-10 帝人富瑞特株式会社 纤维结构体及其制备方法
US20210122126A1 (en) * 2017-03-10 2021-04-29 Mitsubishi Heavy Industries, Ltd. Composite material pressurizing device and composite material forming method
US11958217B2 (en) 2017-10-09 2024-04-16 General Electric Company Systems and methods for compacting composite components
JP7341638B2 (ja) * 2018-03-28 2023-09-11 三菱重工業株式会社 成形治具及びその製造方法
WO2020080190A1 (ja) * 2018-10-18 2020-04-23 株式会社クラレ 熱可塑性液晶ポリマー構造体の製造方法
JP2020172077A (ja) * 2019-04-12 2020-10-22 三菱重工業株式会社 補修装置及び複合材の補修方法
JP7341112B2 (ja) * 2020-10-06 2023-09-08 Towa株式会社 樹脂成形品の製造方法
CN112829334B (zh) * 2020-12-31 2023-03-24 湖北三江航天红阳机电有限公司 一种变厚度防热层、变厚度防热层成型模具以及成型方法

Family Cites Families (13)

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US4065340A (en) * 1977-04-28 1977-12-27 The United States Of America As Represented By The National Aeronautics And Space Administration Composite lamination method
US4216047A (en) * 1978-09-15 1980-08-05 Boeing Commercial Airplane Company No-bleed curing of composites
US4357193A (en) * 1979-05-21 1982-11-02 Rockwell International Corporation Method of fabricating a composite structure
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Also Published As

Publication number Publication date
EP2594388A1 (en) 2013-05-22
CN102958679A (zh) 2013-03-06
CN102958679B (zh) 2015-04-29
RU2535707C2 (ru) 2014-12-20
US20130112335A1 (en) 2013-05-09
CA2804586C (en) 2015-08-04
CA2804586A1 (en) 2012-01-19
BR112013000620A2 (pt) 2016-06-28
WO2012008235A1 (ja) 2012-01-19
RU2012158094A (ru) 2014-08-20
JP2012020521A (ja) 2012-02-02
BR112013000620B1 (pt) 2020-12-08
EP2594388A4 (en) 2017-12-20
US9227386B2 (en) 2016-01-05
JP5686997B2 (ja) 2015-03-18
EP2594388B1 (en) 2020-07-29

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Legal Events

Date Code Title Description
B06F Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]
B06U Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]
B09A Decision: intention to grant [chapter 9.1 patent gazette]
B16A Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]

Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 03/06/2011, OBSERVADAS AS CONDICOES LEGAIS.

B21F Lapse acc. art. 78, item iv - on non-payment of the annual fees in time

Free format text: REFERENTE A 12A ANUIDADE.

B24J Lapse because of non-payment of annual fees (definitively: art 78 iv lpi, resolution 113/2013 art. 12)

Free format text: EM VIRTUDE DA EXTINCAO PUBLICADA NA RPI 2725 DE 28-03-2023 E CONSIDERANDO AUSENCIA DE MANIFESTACAO DENTRO DOS PRAZOS LEGAIS, INFORMO QUE CABE SER MANTIDA A EXTINCAO DA PATENTE E SEUS CERTIFICADOS, CONFORME O DISPOSTO NO ARTIGO 12, DA RESOLUCAO 113/2013.